CN110142300A - Geometric parameter detection method for cold rolling vertical loop track - Google Patents

Geometric parameter detection method for cold rolling vertical loop track Download PDF

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Publication number
CN110142300A
CN110142300A CN201910437200.6A CN201910437200A CN110142300A CN 110142300 A CN110142300 A CN 110142300A CN 201910437200 A CN201910437200 A CN 201910437200A CN 110142300 A CN110142300 A CN 110142300A
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China
Prior art keywords
track
cold rolling
vertical type
rolling vertical
target
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Granted
Application number
CN201910437200.6A
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Chinese (zh)
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CN110142300B (en
Inventor
雷振尧
陈伟刚
张扬
王会静
李洋龙
王建功
李昕洋
孙文晋
李敬伟
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Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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Priority to CN201910437200.6A priority Critical patent/CN110142300B/en
Publication of CN110142300A publication Critical patent/CN110142300A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B41/00Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
    • B21B41/12Arrangements of interest only with respect to provision for indicating or controlling operations

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention belongs to the technical field of assembly precision control of metallurgical equipment, and discloses a method for detecting geometric parameters of a cold-rolled vertical loop track, which comprises the following steps: target sheets are respectively arranged on a plurality of coordinate sampling points of the cold rolling vertical loop track; acquiring point position coordinates of the target by adopting a non-cooperative target detection method; comparing the point position coordinates with a theoretical design model of the cold rolling vertical loop track, and calculating deviation values of all detection data; and acquiring straightness and verticality of the track, a loop opening distance, a loop track gauge and loop four-track centering parameters based on the deviation value. The method for detecting the geometric parameters of the cold-rolled vertical loop rail realizes high-precision rail detection by arranging the target on the rail and matching with a non-cooperative target detection method.

Description

A kind of cold rolling vertical type loop orbit geometry parameter detection method
Technical field
The present invention relates to metallurgical equipment assembly precision control technology field, in particular to a kind of cold rolling vertical type loop track is several What parameter detection method.
Background technique
Cold rolling producing line vertical loop is mostly four rail loops, and due to settlement of foundation and equipment loss etc., it is periodically right to need Cold rolling loop carries out spatial accuracy detection.Rail linearity degree, verticality, loop extended distance are generally related to, loop gauge is lived Four rails are covered to medium geometric parameter.In the prior art, usually each structure is carried out by manual operation measuring device instrument to be surveyed It measures, then Macro or mass analysis, usual detection error is larger, and leading to final geometric parameter, often precision is lower, and reliability is poor, leads Cause work safety accident risk high.
Summary of the invention
The present invention provides a kind of cold rolling vertical type loop orbit geometry parameter detection method, solves detection error in the prior art Greatly, the low technical problem of precision.
In order to solve the above technical problems, the present invention provides a kind of cold rolling vertical type loop orbit geometry parameter detection method, Include:
Target piece is respectively set on multiple coordinate sample points of cold rolling vertical type loop track;
The position coordinate of the target piece is obtained using no cooperation target detection method;
The Theoretical Design model for comparing the position coordinate Yu cold rolling vertical type loop track, calculates the inclined of each detection data Difference;
Based on the deviation, rail linearity degree, verticality, loop extended distance, loop gauge and loop four are obtained Rail centering parameter.
Further, the coordinate sample point includes: the first sample point and the second sample point;
First sample point and second sample point are separately positioned on adjacent the first track side surfaces and the second track On side;
Wherein, first track side surfaces are the phase of the entrance side of cold rolling vertical type loop track or two tracks of outlet side Pair two sides;
Second track side surfaces be cold rolling vertical type loop track fore side or driving side two tracks it is opposite Two sides.
Further, in the case where the track is spliced by multistage branch track, the both ends of every section of branch track First side and second side are provided with coordinate sample point.
Further, the position coordinate for obtaining the target piece using no cooperation target detection method includes:
Check bit is set in the entrance side and outlet side of cold rolling vertical type loop track respectively, detects the target in first side Target position coordinate;
Check bit is set on the line of two tracks of the fore side or driving side of cold rolling vertical type loop track, is detected The position coordinate of target piece in second side.
Further, when calculating the deviation of each detection data, consider the thickness value of the target piece.
Further, the target piece includes: main body;
Contrast color cross target center is provided in the main body.
Further, the no cooperation target detection method is realized based on no cooperation target total station.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
The cold rolling vertical type loop orbit geometry parameter detection method provided in the embodiment of the present application, is examined by no cooperation target Survey method, detects the position coordinate of target on the coordinate sample point of tested track, and is further obtained by the conversion of coordinate system It obtains measured target and orients coordinate dimension, the ideal model designed by equipment realizes measured data and theoretical model comparison, finally Target geometric parameter is obtained by calculating.By target cooperation without the spatial position inspection for assisting target monitoring method to realize track It surveys, compares realization separate-blas estimation with Theoretical Design model, obtain high-precision system detection, arrived so that precision improvement will will be surveyed 0.2mm。
Detailed description of the invention
Fig. 1 is cold rolling vertical type loop orbit geometry parameter detection method flow chart provided by the invention;
Fig. 2 is cold rolling vertical type loop track target arrangement schematic diagram provided by the invention.
Specific embodiment
The embodiment of the present application solves the prior art by providing a kind of cold rolling vertical type loop orbit geometry parameter detection method Middle detection error is big, the low technical problem of precision.
In order to better understand the above technical scheme, in conjunction with appended figures and specific embodiments to upper It states technical solution to be described in detail, it should be understood that the specific features in the embodiment of the present invention and embodiment are to the application skill The detailed description of art scheme, rather than the restriction to technical scheme, in the absence of conflict, the embodiment of the present application And the technical characteristic in embodiment can be combined with each other.
Referring to Fig. 1, a kind of cold rolling vertical type loop orbit geometry parameter detection method, comprising:
Target piece is respectively set on multiple coordinate sample points of cold rolling vertical type loop track;
The position coordinate of the target piece is obtained using no cooperation target detection method;
The Theoretical Design model for comparing the position coordinate Yu cold rolling vertical type loop track, calculates the inclined of each detection data Difference;
Based on the deviation, rail linearity degree, verticality, loop extended distance, loop gauge and loop four are obtained Rail centering parameter.
Referring to fig. 2, the coordinate sample point includes: the first sample point and the second sample point;First sample point and Second sample point is separately positioned in adjacent the first track side surfaces and the second track side surfaces.
Specifically, four rail loops include four tracks, and every track is provided with the first track side surfaces and the second rail side Face.
That is, first track side surfaces be cold rolling vertical type loop track entrance side or outlet side two tracks it is opposite Two sides, the first track side surfaces 11 of track one, the first track side surfaces 21 of track two, the first track side surfaces of track three 31 and track four the first track side surfaces 41;Second track side surfaces are fore side or the driving of cold rolling vertical type loop track Opposite two side of two tracks of side, the second track side surfaces 12 of track one, the second track side surfaces 22 of track two, rail First track side surfaces 32 in road three and the first track side surfaces 42 of track four.
In general, in the case where the track is spliced by multistage branch track, the both ends of every section of branch track First side and second side are provided with coordinate sample point.So as to judge the assembly precision of each branch track.
Further, the position coordinate for obtaining the target piece using no cooperation target detection method includes:
Check bit is set in the entrance side and outlet side of cold rolling vertical type loop track respectively, detects the target in first side Target position coordinate;
Check bit is set on the line of two tracks of the fore side or driving side of cold rolling vertical type loop track, is detected The position coordinate of target piece in second side.
Further, when calculating the deviation of each detection data, the thickness value of the target piece is considered, to avoid target piece The precision of thickness effect positioning coordinate.
Further, the target piece includes: main body;Contrast color cross target center is provided in the main body.
In general, target piece is with contrast color cross star label among bright non-dark colors circular paper, and the back side is covered viscous Glue is closed, metal surface is adhered to.
Further, the no cooperation target detection method is realized based on no cooperation target total station.
It will be illustrated below by specific operating process.
Using total station without cooperation target detection technique, respectively in fore side double track interposition, entrance side, outlet side three Erect-position detects the top surface of four tracks with side, and every track is that single rail both ends take a little in interface up and down.
It is wide by every track rail of vernier caliper measurement.
After obtaining raceway surface space coordinate, coordinate space is converted, to be oriented to siding track working region lowest order It is set to origin, rolling direction is forward direction, establishes coordinate system, with the fitting that designs a model, calculates offset.
Algorithm (by taking the four rail point i in sustained height as an example):
Key parameter: the fore side entrance face center direction point x coordinate value xOI
The fore side exit end face center direction point x coordinate value xOO
The driving side entrance face center direction point x coordinate value xDI
The driving side exit end face center direction point x coordinate value xDO
The fore side entrance side central point position direction y coordinate value yOI
Fore side exports the side central point position direction y coordinate value yOO
The driving side entrance side central point position direction y coordinate value yDI
Driving side exports the side central point position direction y coordinate value yDO
The wide w of fore side entrance track railOI
The wide w of fore side exit track railOO
The wide w of driving side entrance track railDI
The wide w of driving side exit track railDO
Loop standard openings a
Loop standard gauge b
Loop design off-centring d
Calculated result: fore side entrance track verticality Δ xOIi=xOIi
Fore side exit track verticality Δ xOOi=xOOi-a;
Transmission side entrance track verticality Δ xDIi=xDIi
Transmission side exit track verticality Δ xDOi=xDOi-a;
Fore side openings delta aOi=xOOi-xOIi
Transmission side openings delta aDi=xDOi-xDIi
Fore side entrance track straightness
Fore side exit track straightness
Transmission side entrance track straightness
Transmission side exit track straightness
Entrance side gauge
Outlet side gauge
Four rail centering of loop:
Non-guide siding track is oppositely oriented siding track disalignment amount;
Entrance or outlet side track centerline are with respect to strip Operation Centre line deviation.
By pasting calibration substrate, measurement calibration substrate on 0 grade or 0 grade or more flatness marble level calibration table top Then apparent height coordinate pastes target piece in substrate surface, measure target piece apparent height coordinate, it is thick that calculating difference obtains target piece Degree.
Specific implementation process of the present invention is broadly divided into three parts: 1, target piece is laid;2 loop track opening degree, verticality inspection It surveys;3, loop gauge, Linearity surveying;4, four rail location positions and two dimension are shown.
Branch point is gradually illustrated below.
One, target piece is laid
Step 01: the sundries such as cleaning raceway surface rust, greasy dirt;
Step 02: laying target piece in every section track both ends top surface and side;
Two, loop track opening degree and measuring for verticality
Step 01: instrument stan is set on fore side (or transmission side) two rail line;
Step 02: by instrument leveling, control errors are within 0.001 °;
Step 03: taking dot laser aligned inlet rail top face centre bit, 0 ° of the elevation angle, and state will be defined as 0 ° of level this moment Angle;
Step 04: 180 ° of instrument modulation level angle, 0 ° of the elevation angle, observation takes a position, inclined with exit track end face center position Within poor 1mm, if overproof, 01~step 04 of repeat steps;
Step 05: it measures each top target piece position and instrument orients coordinate value, and float up and down and obtain five samples, record Stationary value.
Three, loop rail square and Linearity surveying
Step 01: instrument is placed near entrance track, makes two trackside faces face instrument as far as possible, and instrument is to entrance first There are visual conditions for foundation roller;
Step 02: detection bottom roller entrance side surface bus both ends coordinate;
Step 03: positive by two o'clock direction definition coordinate system X;
Step 04: it measures each side target piece position and instrument X orients coordinate value, and float up and down and obtain five samples, note Record stationary value;
Step 05: instrument is placed and near exit track, makes two trackside faces face instrument as far as possible, and instrument is last to exporting There are visual conditions for one foundation roller;
Step 06: detection bottom roller exports side surface bus both ends coordinate;
Step 07: positive by two o'clock direction definition coordinate system X;
Step 08: it measures each side target piece position and instrument X orients coordinate value, and float up and down and obtain five samples, note Record stationary value.
Four, data are recorded, calculated result draws two-dimentional line chart
Step 01: formula relationship described in upper section summary of the invention being input to excel table, utilizes excel function Computing function makes data realize that data calculate automatically;
Step 02: two-dimentional line chart being drawn by excel, by point offset direction and in mark and line chart.
One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
The cold rolling vertical type loop orbit geometry parameter detection method provided in the embodiment of the present application, is examined by no cooperation target Survey method, detects the position coordinate of target on the coordinate sample point of tested track, and is further obtained by the conversion of coordinate system It obtains measured target and orients coordinate dimension, the ideal model designed by equipment realizes measured data and theoretical model comparison, finally Target geometric parameter is obtained by calculating.By target cooperation without the spatial position inspection for assisting target monitoring method to realize track It surveys, compares realization separate-blas estimation with Theoretical Design model, obtain high-precision system detection, arrived so that precision improvement will will be surveyed 0.2mm。
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (7)

1. a kind of cold rolling vertical type loop orbit geometry parameter detection method characterized by comprising
Target piece is respectively set on multiple coordinate sample points of cold rolling vertical type loop track;
The position coordinate of the target piece is obtained using no cooperation target detection method;
The Theoretical Design model for comparing the position coordinate Yu cold rolling vertical type loop track, calculates the deviation of each detection data Value;
Based on the deviation, rail linearity degree, verticality, four rail pair of loop extended distance, loop gauge and loop are obtained Middle parameter.
2. cold rolling vertical type loop orbit geometry parameter detection method as described in claim 1, which is characterized in that the coordinate takes Sampling point includes: the first sample point and the second sample point;
First sample point and second sample point are separately positioned on adjacent the first track side surfaces and the second track side surfaces On;
Wherein, first track side surfaces be cold rolling vertical type loop track entrance side or outlet side two tracks it is opposite Two sides;
Second track side surfaces are opposite two of the fore side of cold rolling vertical type loop track or two tracks of driving side A side.
3. cold rolling vertical type loop orbit geometry parameter detection method as claimed in claim 2, which is characterized in that in the track In the case where being spliced by multistage branch track, the first side and second side at the both ends of every section of branch track are provided with seat Mark sample point.
4. cold rolling vertical type loop orbit geometry parameter detection method as described in claim 1, which is characterized in that described to use nothing The position coordinate that cooperation target detection method obtains the target piece includes:
Check bit is set in the entrance side and outlet side of cold rolling vertical type loop track respectively, detects the target in first side Position coordinate;
Check bit, detection second are set on the line of two tracks of the fore side or driving side of cold rolling vertical type loop track The position coordinate of target piece on side.
5. such as the described in any item cold rolling vertical type loop orbit geometry parameter detection methods of Claims 1 to 4, it is characterised in that: When calculating the deviation of each detection data, the thickness value of the target piece is considered.
6. cold rolling vertical type loop orbit geometry parameter detection method as claimed in claim 5, which is characterized in that the target piece packet It includes: main body;
Contrast color cross target center is provided in the main body.
7. cold rolling vertical type loop orbit geometry parameter detection method as claimed in claim 5, it is characterised in that: the no cooperation Object detection method is realized based on no cooperation target total station.
CN201910437200.6A 2019-05-24 2019-05-24 Geometric parameter detection method for cold rolling vertical loop track Active CN110142300B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN110849298A (en) * 2019-11-07 2020-02-28 中铁宝桥集团有限公司 Installation detection and error analysis method for guide rail

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Publication number Priority date Publication date Assignee Title
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CN110849298B (en) * 2019-11-07 2021-05-25 中铁宝桥集团有限公司 Installation detection and error analysis method for guide rail

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