CN110139966A - Multi wall plate and the method for using it - Google Patents

Multi wall plate and the method for using it Download PDF

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Publication number
CN110139966A
CN110139966A CN201780081212.9A CN201780081212A CN110139966A CN 110139966 A CN110139966 A CN 110139966A CN 201780081212 A CN201780081212 A CN 201780081212A CN 110139966 A CN110139966 A CN 110139966A
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CN
China
Prior art keywords
wall plate
wall
rib
multi wall
shaped piece
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Granted
Application number
CN201780081212.9A
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Chinese (zh)
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CN110139966B (en
Inventor
迈克尔·J·戴维斯
钦尼亚赫·蒂亚加拉扬
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SABIC Global Technologies BV
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SABIC Global Technologies BV
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Publication of CN110139966A publication Critical patent/CN110139966A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/526Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits with adaptations not otherwise provided for, for connecting, transport; for making impervious or hermetic, e.g. sealings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/40Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels
    • E04C2/405Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels composed of two or more hingedly connected parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/13Articles with a cross-section varying in the longitudinal direction, e.g. corrugated pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88Insulating elements for both heat and sound
    • E04B1/90Insulating elements for both heat and sound slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/0414Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like being foldable, curvable or rollable
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54Slab-like translucent elements
    • E04C2/543Hollow multi-walled panels with integrated webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2069/00Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/776Walls, e.g. building panels

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

In one embodiment, a kind of multi wall plate may include: the first wall;Second wall;The midfeather being set between the first wall and the second wall;First group of rib-shaped piece being set between the first wall and midfeather;Second group of rib-shaped piece being set between the second wall and midfeather;The cavity being set between adjacent ribs part;Wherein, which is configured to be unfolded and/or folded when mechanical force (preferably shearing force) is applied to midfeather.Preferably, multi wall plate has the bending stiffness more than or equal to 10N/mm.

Description

Multi wall plate and the method for using it
Background technique
Multi wall plate (plate, sheet) can be used as preformed material for building house, industrial building and/or low cost Emergency residence.For example, multi wall plate may be used as wall, floor, panel, separator and/or roofing element.Multi wall plate resists Curved rigidity can be improved by increasing its thickness.However, increasing thickness has also accordingly increased volume.Therefore, the fortune of plate Defeated and/or storage may become more and more difficult.In order to solve this problem, multi wall plate can be assembled at the scene.However, this Kind method may be needed through the complicated many components of mechanical package.Multi wall plate may also be due to causing the component of plate to be detached from Interlayer power and fail.This problem can be solved by increasing structural reinforcement.But such a process increases manufacture works The time of skill and cost.
Therefore, it is necessary to one kind to be easily manufactured, transported and be custom fabricated on-site as expectation thickness with minimum volume Multi wall plate with high bending stiffness.
Summary of the invention
Disclosed herein is multi wall plates and production and preparation method thereof.
In one embodiment, a kind of multi wall plate may include: the first wall;Second wall;It is set to the first wall and Midfeather between two walls;First group of rib-shaped piece being set between the first wall and midfeather;It is set to the second wall and midfeather Between second group of rib-shaped piece;The cavity (cavity, cavity) being set between adjacent ribs part;Wherein, multi wall plate configures To be unfolded and/or being folded when mechanical force (preferably shearing force) is applied to midfeather.Preferably, the bending resistance of multi wall plate Rigidity is greater than or equal to 10N/mm.
Detailed description of the invention
The brief description of attached drawing below, wherein identical element number is identical, and provide attached drawing be for illustrate herein The purpose of disclosed illustrative embodiments, rather than in order to limit them.
Fig. 1 is the schematic diagram of the embodiment of multi wall plate.
Fig. 2 is the schematic diagram for applying mechanical force to multi wall plate and plate being made to become folding position from expanded position.
Fig. 3 is the schematic diagram of the multi wall plate of the folding position with lock segments.
The expanded view of the lock segments for the folding plate that Fig. 3 A is Fig. 3.
Fig. 4 is to show the schematic diagram of the various fillers for the cavity for occupying multi wall plate.
Fig. 5 is to show the chart of the hot property of multi wall plate.
Fig. 6 is to show the chart of the bending stiffness of multi wall plate.
Specific embodiment
Structure disclosed herein can provide a kind of multi wall with high bending stiffness (for example, being greater than or equal to 10N/mm) Plate can be easily manufactured, be transported and be custom fabricated on-site as desired thickness with minimum volume.For example, being disclosed herein Multi wall plate may be easy to manufacture, transport and scene use.For example, multi wall plate can be extruded as single part, fold into Desired thickness transports in a folded configuration and is deployed into required thickness at the scene.For example, to be greater than or equal to 50% (for example, before shipment, transport, storage and/or dispatching) is reduced to the volume of multi wall plate.In addition, multi wall plate Thickness can be custom fabricated on-site, so as to by plate, for example, being used for various functions.Therefore, being easy for transport is substantially increased Property and cost-effectiveness, substantially increase the purposes of plate.
It meets an urgent need for example, multi wall plate can be used as preformed material for building house, industrial building and/or low cost Institute.For example, multi wall plate may be used as wall, floor, panel, separator and/or roofing element.
It is well known that conventional wind pressure (for example, low-risk application) is 500N/m2, and 5,000N/ involved in high risk situation m2Wind pressure.Multi wall plate disclosed herein can bear high-caliber pressure, for example, being greater than or equal to 5,000 every square of newton Rice (N/m2), even greater than or equal to 7,500N/m2Wind pressure.
The bending stiffness (slope of total wind load than amount of deflection) of multi wall plate can be greater than or equal to 10 Newton/millimeters (N/mm), be greater than or equal to 20N/mm, more than or equal to 25N/mm, more than or equal to 100N/mm or be greater than or equal to 300N/mm。
As the thickness of multi wall plate increases, multi wall plate can obtain significant improvement (reduction of U value) in hot property.Cause This can be in the hot property of any given position on-demand customization multi wall plate by changing the thickness of multi wall plate.Multi wall plate It may include safe locking mechanism.Multi-wall sheet can also allow in situ include packing material, with improve on demand architectural characteristic, Thermal characteristics, acoustic characteristic, aesthetic characteristic, day light characteristic, optical characteristics, electrology characteristic and magnetism characteristic.
Multi wall plate may include the first wall, the second wall and midfeather.First wall can be similar and different with the second wall.In Partition can be set between the first wall and the second wall.Multi wall plate may include the rib-shaped piece in first group of rib-shaped piece.The One group of rib-shaped piece can be set between the first wall and midfeather.Multi wall plate may further include in second group of rib-shaped piece Rib-shaped piece.Second group of rib-shaped piece can be set between the second wall and midfeather.Rib-shaped piece in first group of rib-shaped piece can be with It is similar and different with the rib-shaped piece in second group of rib-shaped piece.Multi wall plate may include the chamber being arranged between adjacent ribs part Body.For example, if multi wall plate includes a plurality of rib-shaped piece, multi wall plate may include be arranged in it is more between these rib-shaped pieces A cavity.Multi wall plate may further include multiple midfeathers and/or multiple groups rib-shaped piece.
First group of rib-shaped piece can be arranged in a symmetrical manner relative to second group of rib-shaped piece.For example, first group of rib-shaped piece With second group of rib-shaped piece can in shape and size mirror image each other.First group of rib-shaped piece can relative to second group of rib-shaped piece with Asymmetric mode is arranged.For example, first group of rib-shaped piece and second group of rib-shaped piece can be arranged with interlaced pattern.For example, first Group rib-shaped piece and second group of rib-shaped piece may be disposed so as to be misaligned on vertical between different groups of rib-shaped piece.Rib-shaped piece can With deformation.For example, rib-shaped piece may include makrolon material, rib-shaped piece is set to be bent and/or be bent and not broken.Rib The deformability of shape part can enable rib-shaped piece be bent at the attachment point between rib-shaped piece and the wall of multi wall plate.For example, This bending can enable wall and rib-shaped piece move.Rib-shaped piece in one group of rib-shaped piece can be separated from each other certain distance. For example, the spacing between rib-shaped piece can be greater than or equal to the length of rib-shaped piece.Being spaced such that can prevent rib-shaped piece in rib shape It is interfered each other in part and/or wall moving process.
The thickness of the wall of multi wall plate can be greater than or equal to the thickness of rib-shaped piece.For example, the first wall and/or the second wall Thickness (Tw) it can be the thickness (T of rib-shaped piecer) 1.1 to 50 times, preferably 1.1 to 10 times.In other words, Tw≥1.1Tr;It is preferred that Tw ≥3TrOr Tw≥10Tr.The thickness of midfeather can be greater than or equal to the thickness of the first wall and/or the second wall.For example, midfeather Thickness can be 1.1 to 10 times of thickness of the first and/or second wall.Compared with the thickness of wall, relatively low rib-shaped piece is thick Degree can contribute to the deformability of rib-shaped piece.
Multi wall plate is configurable to be unfolded when mechanical force (such as shearing force) is applied to one or more walls And/or it folds.For example, multi wall plate can be initially in unfolded state.It is then possible to apply mechanical force to the first wall, Second wall and/or midfeather, to form the multi wall plate of folding.The deformability of rib-shaped piece can permit bending, and be bent It is necessary to realizing the folding and/or expansion of multi wall plate.Therefore, when switching to folded state by unfolded state, Ke Yixian Reduce cavity volume and multi wall plate overall thickness.For example, thickness of the multi wall plate when folding can be less than or equal to Thickness when multi wall plate maximum is unfolded 70% (preferably lower than or equal to 50%, less than or equal to 40% or be less than or equal to 30%).Using the design, fold thicknesses can be equally small with the sum of the thickness of the first wall, the second wall and rib-shaped piece.The process It can inversely carry out.For example, multi wall plate can be initially in folded state.It is then possible to apply mechanical force to first Wall, the second wall and/or midfeather, to form the multi wall plate of expansion.
Expansion and/or folding process can repeatedly be carried out from a kind of state to another state.In other words, expansion is more Siding part can be folded by mechanical force, and unfolded state is then unfolded back again.Mechanical force in any direction upper can apply, can be with It is applied on single wall or any amount of wall.Mechanical force can pass through manual, mechanical system or any other suitable mode Apply.It is also pointed out that being folded between maximum expansion completely in multi wall plate, there is also infinite gradual states.Therefore, more Siding part partly can be unfolded and/or fold, to enable the thickness and volume of user's customization multi wall plate.
In order to make user that multi wall plate to be fixed into required thickness, multi wall plate may include locking mechanism.For example, lock Determining mechanism may include and the interlocking lock segments of the side wall of multi wall plate (locking section, locking segment).Lock segments can With from the first wall, the second wall, midfeather or include that at least one of aforementioned combination is prominent.Locking mechanism and the first wall, Two walls and midfeather cooperate.The enterprising line-locked power of midfeather is applied to by the first wall and the second wall at end cap (endcap) Place's balance.
Side wall can be located at any side of multi wall plate.Once reaching the institute of multi wall plate by expansion and/or folding The thickness needed, side wall can be in the side of multi wall plate, to engage with lock segments.Side wall is just attached to multi wall plate in this way On part, prevents wall from further moving and multi wall plate is fixed into required thickness.It can be using multiple lock segments and side wall group At gradual locking mechanism (as shown in Figure 3).For example, multi wall plate can be locked into maximum unfolded state, completely folded state, Or some the partially unfolded and/or folded state lie between the two extremes.Therefore, the thickness of multi wall plate and volume can be with By user's on-site customization, then securely locked by lock segments.Lock segments can be permanent or interim.For example, in addition to Except mechanical caging (utilizing lock segments), it can also be bonded using permanently or temporarily property adhesive.
Therefore, multi wall plate disclosed herein may be easy to manufacture, transport and scene use.For example, multi wall plate can be with Integral type squeezes out, folds into required thickness, in a folded configuration transport and then be deployed into required thickness at the scene.
Multi wall plate can be further configured to accommodate packing material.It is defeated filler can be inserted into the cavity of multi wall plate Device, such as pipe are sent, for injecting packing material in the cavity.For example, packing material can be injected at the scene to realize Customization.The injection of packing material also can contribute to the expansion of multi wall plate.For example, can by expanding material (such as expansion steep Foam) it injects in the cavity of the multi wall plate folded.When foamed material in the cavity expands, multi wall plate itself is also forced exhibition It opens.Packing material can take up one or more cavitys in multi wall plate.For example, can be in entire multi wall plate using single One packing material, or a variety of different packing materials can be used.Packing material can alternating in any form and/or with Machine pattern exists.For example, the adjacent cavity of any two may include identical packing material or different packing materials.Filling The example of material may include sand (sand), dust (dirt), air, liquid, foam (such as expanded foam), polyurethane (such as polyurethane bead) and fibrous material.Therefore, by selection packing material and filling pattern, multi wall plate can be customized Thermal characteristics, optical characteristics, architectural characteristic, electrology characteristic etc..
Multi wall plate can be formed by polymer material (such as thermoplastic and thermoplastic blend).Thermoplastic Example includes polyalkylene (polyalkylene) (for example, polyethylene, polypropylene, (such as poly- pair of polyalkylene terephthalates Ethylene terephthalate, polybutylene terephthalate (PBT))), polycarbonate, acrylic resin, polyacetals, styrene (example Such as, the polystyrene of impact modification, acrylonitrile-butadiene-styrene (ABS), styrene-acrylonitrile), poly- (methyl) acrylate, Polyetherimide, polyurethane, polyphenylene sulfide, polyvinyl chloride, polysulfones, polyether-ketone (polyether-ether-ketone, polyether ketone ketone etc.) and comprising At least one of aforementioned combination.The example of thermoplastic blend includes acrylonitrile-butadiene-styrene (ABS)/nylon, poly- carbonic acid Ester/acrylonitrile-butadiene-styrene (ABS), acrylonitrile-butadiene-styrene (ABS)/polyvinyl chloride, polyphenyl ether/styrene, polyphenylene oxide/ Nylon, polysulfones/acrylonitrile-butadiene-styrene (ABS), polycarbonate/thermoplastic polyurethane, polycarbonate/poly terephthalic acid second Diol ester, polycarbonate/polybutylene terephthalate (PBT), thermoplastic elastomer alloy, nylon/elastomer, polyester/elasticity Body, polyethylene terephthalate/polybutylene terephthalate (PBT), acetal/elastomer, phenylethylene-maleic anhydride/propylene Nitrile-butadiene-styrene, polyether-ether-ketone/polyether sulfone, polyethylene/nylon, polyethylene/polyacetals etc..
The performance, characteristic or processing of polymer material can be changed using additive.The example of additive includes antioxygen Agent, as organic phosphite (for example, three (nonyl-phenyl) phosphite esters, three (2,4- di-tert-butyl-phenyl) phosphite esters, Bis- (2,4- di-tert-butyl-phenyl) pentaerythritol diphosphites or distearyl pentaerythrityl diphosphite), alkylation it is single The alkylation reaction product of phenol, polyphenol and polyphenol and diene is (such as, for example, four [methylene (3,5- di-t-butyl -4- hydroxyls Hydrogenated cinnamate)] methane, 3,5- di-t-butyl -4- hydroxyhydrocinnamic acid stearyl, 2,4- di-tert-butyl-phenyl Asia Phosphate, the butylation product of paracresol and bicyclopentadiene, alkvlated hvdroquinones, Hydroxylated thiodiphenyl ethers, alkylidene Ester, the β-(5- that bis-phenol, benzyl compounds, β-(3,5- di-t-butyl -4- hydroxyphenyl)-propionic acid and monohydric alcohol or polyalcohol are formed Tertiary butyl-4-hydroxy -3- aminomethyl phenyl) ester that is formed of-propionic acid and monohydric alcohol or polyalcohol), alkylthio or thioacylation Close the ester of object (such as, for example, the double octadecyls of thio-2 acid, dilauryl thiodipropionate, thio-2 acid double 20 Three alcohol esters, β-(3,5- di-t-butyl -4- hydroxyphenyl)-propionic acid amino-compound amino-compound), filler and reinforcing agent, Such as, for example, silicate, mica and other additives, such as, for example, release agent, UV absorbent, stabilizer (such as light Stabilizer etc.), lubricant, plasticizer, pigment, dyestuff, colorant, antistatic agent, foaming agent, fire retardant and impact modifier Deng.Optionally, filler and reinforcing agent can be fibers form (including continuous fiber and chopped strand).
Coating can be set on any wall surface, to improve the characteristic of multi wall plate.The example of coating includes antimycotic Coating, hydrophobic coating, hydrophilic coating, light dispersion coatings, anti-agglomeration coating, scratch resistant coatings etc., and comprising in aforementioned extremely Few one combination.
Multi wall plate can be formed by polymer processing method, such as squeezed out or be molded.For example, multi wall plate can be extruded as Single structure.Compared with discontinuous operation (as being molded), continuous producing method (as squeezed out) can usually improve operating efficiency and mention High production rate.Specifically, can be used single screw extrusion machine extruded polymer melt (for example, polycarbonate, such as can be from sand primary LEXAN commercially available from radical innovations plasticsTM).Polymer melt is sent into profile mould, which is capable of forming with Fig. 1 institute The extrudate of the cross section of the multi wall plate 10 shown.Multi wall plate can be squeezed out with different expansion and/or folding degree.Example Such as, rib-shaped piece can with midfeather at be greater than, angle less than or equal to 45 degree squeezes out, preferably with midfeather at being more than or less than 45 degree of angle squeezes out.Multi wall plate 10 is subsequently cooled to its glass by apparatus for shaping (e.g., including the vacuum tank of sizing die) Glass transition temperature (for example, for polycarbonate, 297 °F (147 DEG C)) is below.After plate is cooling, extrusion can be used Stock-cutter (such as straight line indexing saw) is cut to required length.Once cutting, multi wall plate can carry out before packing Secondary operation.
The example of secondary operation may include annealing, printing, attachment fastening member, finishing, further assembling operation and/ Or the process of any other needs.Multi wall plate 10 can also be produced using coextrusion method.It is more that coextrusion, which can be used, Any part of the geometry of siding part provides different polymer, to improve and/or change the performance of plate and/or reduce former Material cost.It in one embodiment, can be using coextrusion processes by supplying relatively inexpensive polymerization to non-structural part Object (for example, foaming or salvage material) reduces the cost of raw material.Those skilled in the art can readily understand the more of the technique Various applications functional and that multi wall plate can be produced using coextrusion.Multi wall plate 10 can also be constructed by multiple components and At.In more component multi wall plates, multi wall plate may include multiple components, these components can be by the different independent shapes of technique At then a variety of methods of utilization assemble.
Component, technique and device disclosed herein can be appreciated more fully by reference to attached drawing.These attached drawings are (herein In also referred to as " scheme ") be only based on convenience and illustrating schematically showing for easiness of the invention, therefore, it is no intended to indicate The relative size and size of device or its component and/or the range for defining or limiting illustrative embodiments.Although in order to clear For the sake of used specific term in the following description, but these terms are intended to refer only in embodiment selection in attached drawing In the specific structure that illustrates, it is no intended to define or limit the scope of the present invention.In following the accompanying drawings and the description below, answer Understand, identical numerals component with the same function.
Referring now to Figure 1, multi wall plate 10 may include the first wall 12, the second wall 14 and midfeather 16.For example, midfeather 16 can be set between the first wall 12 and the second wall 14.Multi wall plate 10 may include the rib-shaped piece in first group of rib-shaped piece 18.Rib-shaped piece 18 can be set between the first wall 12 and midfeather 16.Multi wall plate 10 may further include second group of rib Rib-shaped piece 20 in shape part.Rib-shaped piece 20 can be set between the second wall 14 and midfeather 16.Multi wall plate 10 may include Cavity 22 between adjacent ribs part 18 and/or 20 is set.For example, if multi wall plate include a plurality of rib-shaped piece 18 and/or 20, then multi wall plate may include the multiple cavities 22 being arranged between these rib-shaped pieces.Multi wall plate 10 can be wrapped further Include multiple midfeathers 16 and/or multiple groups rib-shaped piece 18,20.
Referring now to Figure 2, multi wall plate 10 be configurable to when have mechanical force 24 be applied to the first wall 12, the second wall 14, Midfeather 16 is unfolded when comprising at least one of aforementioned combination and/or folds.For example, multi wall plate 10 can be initially In unfolded state 10A.It is then possible to mechanical force 24 is applied to the first wall 12, the second wall 14 and/or midfeather 16, thus Form the multi wall plate 10B folded.From figure 2 it can be seen that when switching to folded state 10B by unfolded state 10A, Ke Yixian Reduce cavity 22 volume and multi wall plate 10 overall thickness.The process can also be carried out inversely.For example, multi wall plate 10 can To be initially in folded state 10B.It is then possible to which mechanical force 24 is applied to the first wall 12, the second wall 14 and/or midfeather 16, to form the multi wall plate 10B of expansion.From figure 2 it can be seen that when switching to unfolded state 10A by folded state 10B When, it can the volume of significant increase cavity 22 and the overall thickness of multi wall plate 10.
Expansion and/or folding process can repeatedly be carried out from a kind of state to another state.For example, the multi wall of expansion Plate 10A can be folded into state 10B by mechanical force 24, and unfolded state 10A is then unfolded back again.Machinery shown in Fig. 2 The direction of power 24 is not limiting, and can be interchanged, and can also be applied on single wall or any amount of wall 12,14 and 16. It is also pointed out that being folded between maximum expansion completely in multi wall plate 10, there is also infinite gradual states.Therefore, multi wall plate Part 10 partly can be unfolded and/or fold, to enable the thickness and volume of user's customization multi wall plate 10.
Referring now to Fig. 3 and Fig. 3 A, multi wall plate 10 may further include lock segments 26.For example, lock segments 26 can be with It is prominent from midfeather 16.Similarly, lock segments 26 can also be prominent from the first wall 12 and/or the second wall 14.Multi wall plate 10 can To further comprise side wall 28.For example, side wall 28 can extend to the second wall 14 from the first wall 12.Side wall 28 can be located at multi wall Any side of plate 10.Side wall 28 is configurable to interlock with lock segments 26.As shown in Figure 3A, multiple lock segments can be used 26 form gradual locking mechanism with side wall 28.For example, multi wall plate 10 can be locked into maximum unfolded state 10A, completely folding Overlapping state 10B or some the partially unfolded and/or folded state lie between the two extremes.Therefore, the thickness of multi wall plate 10 Then degree and volume can be securely locked by user's on-site customization by lock segments 26.
Referring now to Figure 4, multi wall plate 10 is configurable to accommodate packing material 30.For example, packing material 30 can account for According to one or more cavitys 22 in multi wall plate 10.For example, single packing material can be used in entire multi wall plate 10 30, or a variety of different packing materials 30 can be used.It is, for example, possible to use packing material 30A, 30B and/or 30C, In, each material is different from each other.Packing material 30 can alternating in any form and/or random pattern exist.For example, any two A adjacent cavity 22 may include identical packing material 30 or different packing materials 30.For example, being shown in Fig. 4 random Pattern comprising three kinds of different packing material 30A, 30B and 30C.As described herein, packing material may include sand, dirt Dirt, air, liquid, foam, polyurethane and fibrous material.Therefore, it by selection packing material and filling pattern, can customize more The thermal characteristics of siding part 10, optical characteristics, architectural characteristic, electrology characteristic etc..
Following embodiment is merely to illustrate multi wall plate disclosed herein, it is no intended to limit its range.
Embodiment
Embodiment 1
Structural behaviour is tested using multi wall plate according to the present invention.Use Generic Industry standard Multiphysics Computer Aided Engineering Simulation Software (the more objects of current industry standard Manage field computation machine ancillary works simulation software), using computer simulation (geometrically nonlinear structure analysis) Lai Shixian the present embodiment Purpose.Multi wall plate sample 1-5 is prepared, is then tested.Multi wall plate length is 2 times of width, indicates longer plate Part length sidewall thickness is 2 millimeters (mm).Plate bearing edge engages 20mm.To plate on all 4 sides of multi wall plate Part is clamped.Rib-shaped piece is with a thickness of 0.3mm.The wind pressure used is 1000 newtons per square meter (N/m2).For the present embodiment Purpose do not use filler.In order to omparison purpose, remaining feature of sample 1-5 is all changed, and may refer to table 2.
The analog result of sample 1-5 can be found in table 3.Von mises stress (Von Mises Stress) is with megapascal (MPa) it measures, bending stiffness is with Newton per millimeter (N/mm) measurement.Sample 5 (having side wall) shows bigger than sample 1 (no side wall) 37% bending stiffness.Sample 5 (expansion) shows the bending stiffness of 2 times of samples 3 (undeployed).The result provided in table 3 Show that the structural behaviour of multi wall plate can be improved on demand in any given position, such as passes through the expansion of multi wall plate and change It is realized with side wall.
Embodiment 2
Influence using multi wall plate according to the present invention test packing material to structural behaviour.Using computer simulation The purpose of (geometrically nonlinear structure analysis) Lai Shixian the present embodiment.Multi wall plate sample 1-5 is prepared, is then tested.It is more Siding part weight is 2.7kg.Multi wall plate length is 2 times of width.Sidewall thickness is 2mm.Plate member edge engages 20mm.More Plate is clamped on all 4 sides of siding part.The filler used is the PU foam of 1.4kg.Rib-shaped piece with a thickness of 0.3mm.In order to omparison purpose, remaining feature of sample 1-5 is all changed, and may refer to table 4.
The analog result of sample 1-5 can be found in table 5 and Fig. 6.Sample 2 (having filler) shows that 14 times of samples 1 (fill out by nothing Material) bending stiffness.Sample 3 (total panel thickness is 32mm) shows that the bending stiffness of 25 times of samples 1 is.With 4 (nothing of sample Rib-shaped piece) it compares, sample 2 (having rib-shaped piece) shows that amount of deflection reduces by 12%.The presence of support rib-shaped piece also reduces multi wall plate Wall layering.Traditional sandwich plate or slab is the first wall without monoblock type rib-shaped piece, the second wall and the third using separation Made of wall, therefore it would generally be failed by way of layering.In multi wall plate of the invention, rib-shaped piece is by the first of top Wall and the third wall of bottom keep together.Sample 5 (no side wall) presents multi wall plate and bears high-level pressure (wind pressure is 7500N/m2) ability.
Embodiment 3
Hot property is tested using multi wall plate according to the present invention.Using computer simulation (geometrically nonlinear structure analysis) To realize the purpose of the present embodiment.Using the 2D analysis of Heat Transfer according to EN ISO 10211:2007 (E).Wall and rib-shaped piece are by PC It is made.For the purpose of the present embodiment, it is assumed that by the main hot-fluid of multi wall plate perpendicular to parallel with outer surface and inner surface Plane.It is also supposed that the emissivity on the surface of adjacent air chamber is 0.9 (ISO 10077-2:2012).The thermal coefficient of air chamber according to According to ISO (ISO 10077-2:2012).U value is according to ISO 10211.Inside heat transfer coefficient and external heat transfer for the prediction of U value Coefficient is according to ISO 10077-2:2003 (E)/EN 673.External heat transfer coefficient is 25W/m2K, inside heat transfer coefficient 7.7W/ m2K.The temperature difference is 20 DEG C.
Analog result (Fig. 5) shows to increase with the thickness of multi wall plate, the significant improvement (reduction of U value) of hot property.U value with W/m2K measurement, panel thickness are measured with mm.It therefore, can be on-demand in any given position by changing the thickness of multi wall plate Customize the hot property of multi wall plate.
Processes disclosed herein includes at least following implementation:
A kind of embodiment 1: multi wall plate, comprising: the first wall;Second wall;It is set between the first wall and the second wall Midfeather;First group of rib-shaped piece being set between the first wall and midfeather;Second be set between the second wall and midfeather Group rib-shaped piece;The cavity being set between adjacent ribs part;Wherein, multi wall plate, which is configured to work as, mechanical force (preferably shearing force) It is unfolded and/or folds when is applied to midfeather.Preferably, the bending stiffness of multi wall plate is greater than or equal to 10N/mm.
Embodiment 2: further comprising lock segments according to the multi wall plate of embodiment 1, wherein lock segments are from centre Wall is prominent.
Embodiment 3: further comprising side wall according to the multi wall plate of embodiment 2, wherein side wall prolongs from the first wall The second wall is reached, is configured to interlock with lock segments.
Embodiment 4: according to multi wall plate any in aforementioned embodiments, wherein cavity is configured to accommodate and fill out Fill material, wherein packing material includes sand, liquid, polyurethane foam, fibrous insulator or comprising at least one of aforementioned Combination;Preferably, some cavitys include a kind of packing material, and other cavitys include different packing materials.
Embodiment 5: according to the multi wall plate of embodiment 4, wherein adjacent cavity is accounted for by different packing materials According to.
Embodiment 6: according to multi wall plate any in aforementioned embodiments, wherein multi wall plate includes thermoplastic Property plastics, preferably include polycarbonate.
Embodiment 7: according to multi wall plate any in aforementioned embodiments, wherein multi wall plate is configured to root It is unfolded and/or folds according to needs to repeat.
Embodiment 8: according to multi wall plate any in aforementioned embodiments, wherein rib-shaped piece is restructural.
Embodiment 9: according to multi wall plate any in aforementioned embodiments, wherein first group of rib-shaped piece is opposite In second group of rib-shaped piece be symmetrical.
Embodiment 10: according to multi wall plate any in aforementioned embodiments, wherein first group of rib-shaped piece is opposite In second group of rib-shaped piece be asymmetric.
Embodiment 11: according to multi wall plate any in aforementioned embodiments, wherein between adjacent ribs part Distance is greater than or equal to the length of rib-shaped piece.
Embodiment 12: according to multi wall plate any in aforementioned embodiments, wherein the first wall and/or second The thickness of wall is greater than the thickness of rib-shaped piece.
Embodiment 13: according to the multi wall plate of embodiment 12, wherein the thickness of the first wall and/or the second wall is rib 1.1 to 50 times of the thickness of shape part.
Embodiment 14: according to multi wall plate any in aforementioned embodiments, wherein the thickness of midfeather is greater than The thickness of first wall and/or the second wall.
Embodiment 15: according to multi wall plate any in aforementioned embodiments, wherein multi wall plate maximum expansion When thickness be 5 to 10 times of thickness when multi wall plate folds completely.
Embodiment 16: according to multi wall plate any in aforementioned embodiments, wherein multi wall plate is configured to use Make roof, cover board, wall, panel, floor, glass pane, part, structural elements, sound barrier, electromagnetic shield or comprising preceding be thermally isolated The combination at least one of stated.
Embodiment 17: a method of forming multi wall plate, comprising: multi wall plate is extruded as single structure;Wherein, Multi wall plate includes the first wall, the second wall, the midfeather being set between the first wall and the second wall, is set to the first wall and centre First group of rib-shaped piece between wall, is set to adjacent ribs part at second group of rib-shaped piece being set between the second wall and midfeather Between cavity, wherein multi wall plate is configured to when there is mechanical force (preferably shearing force) to be applied to the first wall, the second wall, centre Wall is unfolded when comprising at least one of aforementioned combination and/or folds, and wherein, the bending stiffness of multi wall plate is greater than Or it is equal to 25 Newton per millimeters (N/mm).
Embodiment 18: according to the method for embodiment 17, wherein rib-shaped piece is relative to midfeather with the angle of 40 to 50 degree Degree squeezes out.
Embodiment 19: according to the method for embodiment 17 and embodiment 18, wherein multi wall plate further comprises lock Determine section, wherein lock segments are prominent from midfeather.
Embodiment 20: further comprising that expanded foam is injected multi wall plate according to the method for embodiment 17-19 In cavity.
In short, the present invention alternately include, by or be substantially made of any suitable component disclosed herein.It is optional Ground or additionally is selected, the present invention can be configured to be free of or be substantially free of used in prior art compositions or for realizing The unnecessary any component of function and/or purpose of the invention, material, ingredient, adjuvant or substance.For identical components or characteristic All ranges endpoint value be inclusive and can it is independently combinable (for example, " be less than or equal to 25wt% or 5wt% extremely The range of 20wt% " includes median etc. all in endpoint value and " 5wt% to 25wt% " range).In addition to wider model Except enclosing, open more close limit or more specific group, which are not to say that, abandons wider range or bigger group." composition " packet Include blend, mixture, alloy, reaction product etc..In addition, term " first ", " second " etc. do not indicate any suitable herein Sequence, quantity or importance, but for distinguishing an element and another element.Unless otherwise indicated herein or and context Clearly contradicted, otherwise term herein " one " and "one" and "the" do not indicate that quantity limits, and are interpreted as covering list Both several and plural numbers."or" indicates "and/or".Suffix " (s) " used herein be intended to include its modification term odd number and It is both plural, to include one or more terms (for example, film (s) includes one or multi-section film).The whole instruction In to " embodiment ", " another embodiment ", the reference of " embodiment " etc. indicates that the embodiment is combined to describe Key element (such as feature, structure and/or characteristic) be included at least one embodiment as described herein, and can be with It is present or not present in other embodiments.Moreover, it should be understood that described element can in various embodiments with Any suitable way combination.
Unless otherwise stated, terms used herein "front", "rear", " bottom " and/or " top " are used for the purpose of Convenient for description, it is not limited in any one position or spatial orientation." optionally " or " optionally " indicate the thing then described Part or situation may or may not occur, and the description includes the example that event occurs and the example that event does not occur.Unless In addition define, otherwise technical and scientific term used herein with those skilled in the art in the invention are normally understood contains Justice is identical.
Although it have been described that specific embodiment, but applicant or others skilled in the art can be it is contemplated that mesh Preceding unforeseen alternative solution, modification, modification, improvement and substantial equivalence object.Therefore, the appended claims submitted with And all these alternative solutions, modification, modification, improvement and substantial equivalence object may be intended to cover to the modification that they make.

Claims (20)

1. a kind of multi wall plate, comprising:
First wall;
Second wall;
The midfeather being set between first wall and second wall;
First group of rib-shaped piece being set between first wall and the midfeather;
Second group of rib-shaped piece being set between second wall and the midfeather;
The cavity being set between adjacent ribs part;
Wherein, the multi wall plate is configured as being unfolded when mechanical force, preferably shearing force are applied to the midfeather And/or it folds;And
Preferably, wherein the bending stiffness of the multi wall plate is greater than or equal to 10N/mm.
2. multi wall plate according to claim 1, further comprises lock segments, wherein the lock segments are from the centre Wall is prominent.
3. multi wall plate according to claim 2, further comprises side wall, wherein the side wall prolongs from first wall Second wall is reached, and is configured to interlock with the lock segments.
4. multi wall plate according to any one of the preceding claims, wherein the cavity is configured to accommodate packing material, In, the packing material includes sand, liquid, polyurethane foam, fibrous insulator or comprising at least one of aforementioned group It closes.
5. multi wall plate according to claim 4, wherein adjacent cavity is occupied by different packing materials.
6. multi wall plate according to any one of the preceding claims, wherein the multi wall plate includes polycarbonate, heat Thermoplastic plastic includes at least one of aforementioned combination.
7. multi wall plate according to any one of the preceding claims, wherein the multi wall plate is configured to as needed Repeatedly it is unfolded and/or is folded.
8. multi wall plate according to any one of the preceding claims, wherein the rib-shaped piece is restructural.
9. multi wall plate according to any one of the preceding claims, wherein first group of rib-shaped piece is relative to described Second group of rib-shaped piece is symmetrical.
10. multi wall plate according to any one of the preceding claims, wherein first group of rib-shaped piece is relative to described Second group of rib-shaped piece is asymmetric.
11. multi wall plate according to any one of the preceding claims, wherein the spacing between adjacent ribs part be greater than or Equal to the length of the rib-shaped piece.
12. multi wall plate according to any one of the preceding claims, wherein first wall and/or second wall Thickness be greater than the rib-shaped piece thickness.
13. multi wall plate according to claim 12, wherein the thickness of first wall and/or second wall is institute 1.1 to 50 times for stating the thickness of rib-shaped piece.
14. multi wall plate according to any one of the preceding claims, wherein the thickness of the midfeather is greater than described the The thickness of one wall and/or second wall.
15. multi wall plate according to any one of the preceding claims, wherein the thickness when multi wall plate maximum is unfolded Degree is 5 to 10 times of the thickness when multi wall plate folds completely.
16. multi wall plate according to any one of the preceding claims, wherein the multi wall plate is configured for use as room Cover board, wall, panel, floor, glass pane, part, structural elements, sound barrier, electromagnetic shield or comprising in aforementioned is thermally isolated in top The combination of at least one.
17. a kind of method for forming multi wall plate, comprising:
Squeeze out the multi wall plate as single structure;
Wherein, the multi wall plate includes the first wall, the second wall, the centre being set between first wall and second wall Wall, is set to second wall and the centre at first group of rib-shaped piece being set between first wall and the midfeather Second group of rib-shaped piece between wall, the cavity being set between adjacent ribs part, wherein the multi wall plate is configured to when by machine Tool power, preferably shearing force are applied to first wall, second wall, the midfeather or comprising at least one of aforementioned It is unfolded when combination and/or is folded, and wherein, the bending stiffness of the multi wall plate is greater than or equal to 25N/mm.
18. according to the method for claim 17, wherein the rib-shaped piece is relative to the midfeather with the angle of 40 to 50 degree Degree squeezes out.
19. according to claim 17 and method of claim 18, wherein the multi wall plate further comprises locking Section, wherein the lock segments are prominent from the midfeather.
20. method described in 7-19 according to claim 1 further comprises the cavity that expanded foam is injected to the multi wall plate In.
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US20200095766A1 (en) 2020-03-26
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WO2018122733A1 (en) 2018-07-05
KR20190100326A (en) 2019-08-28
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KR102486459B1 (en) 2023-01-09
US11041307B2 (en) 2021-06-22

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