CN110130229A - A multi-frame juxtaposed double cantilever bridge erecting machine and beam erecting and via-hole method thereof - Google Patents
A multi-frame juxtaposed double cantilever bridge erecting machine and beam erecting and via-hole method thereof Download PDFInfo
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Abstract
本申请公开一种多幅并置的双悬臂架桥机及其架梁和过孔方法,主桁架沿着施工方向,在主桁架的上面,设置前起重天车和后起重天车在主梁上方的轨道上沿施工方向来回移动,前、后两个起重天车上部设置横移机构以实现吊梁横向移动完成多幅同时架设;在主桁架的下面设置四套支腿支撑,从前向后依次为前辅助支腿、前支腿、中支腿和后支腿,其中前辅助支腿设置在最前端,四套支腿均能沿施工方向来回移动,前、中支腿上部设置横移机构以实现主桁架以上部分横向移动完成多幅同时架设。上述双悬臂架桥机采用两端悬臂式架梁,在满足大跨度架梁及过孔的同时,可同时架设多幅并置的桥梁,减少过孔弯矩,减轻了整机重量。
The present application discloses a multi-width juxtaposed double-cantilever bridge erecting machine and a beam erecting method and a method for erecting a beam. The track above the main beam moves back and forth along the construction direction, and the upper part of the front and rear cranes is equipped with a transverse movement mechanism to realize the horizontal movement of the hanging beam to complete multiple simultaneous erection; four sets of outriggers are set under the main truss, From front to back are the front auxiliary legs, the front legs, the middle legs and the rear legs. The front auxiliary legs are set at the front end, and the four sets of legs can move back and forth along the construction direction. The upper part of the front and middle legs A traverse mechanism is set up to realize the lateral movement of the part above the main truss to complete the simultaneous erection of multiple frames. The above-mentioned double-cantilever bridge erection machine adopts cantilever beams at both ends, which can simultaneously erect multiple juxtaposed bridges while meeting the requirements of large-span beams and vias, reducing the bending moment of the vias and reducing the weight of the whole machine.
Description
技术领域technical field
本申请涉及桥梁施工装备架桥机技术领域,特别涉及一种多幅并置的双悬臂架桥机及其架梁和过孔方法。The present application relates to the technical field of bridge erection machines for bridge construction equipment, and in particular, to a multi-width juxtaposed double cantilever bridge erector and a beam erection and via hole method thereof.
背景技术Background technique
架桥机,是用于将预制好的梁片放置到预制好的桥墩上去的设备。架桥机属于起重机范畴,因为其主要功能是将梁片提起,然后运送到位置后放下。但架桥机与一般意义上的起重机有很大的不同。架桥机要求的条件苛刻,并且存在梁片上走行,或者叫纵移。架桥机分为架设公路桥,常规铁路桥,客专铁路桥等几种。The bridge erection machine is a device used to place the prefabricated beams on the prefabricated piers. The bridge erection machine belongs to the category of cranes, because its main function is to lift the beam pieces, then transport them to the position and put them down. But the bridge erection machine is very different from the crane in the general sense. The conditions required by the bridge erecting machine are harsh, and there are beams running on the beam, or longitudinal movement. The bridge erection machine is divided into several types, such as erecting highway bridges, conventional railway bridges, and passenger railway bridges.
架桥机一般包括:机臂、起重小车、一号柱、二号柱和三号柱。The bridge erection machine generally includes: the arm, the hoisting trolley, the first column, the second column and the third column.
机臂是架桥机的承载主梁,为双箱梁结构,根据机臂的受力工况和有限元分析计算,每根箱梁设计成箱形变截面形式。The arm is the main bearing beam of the bridge erection machine, which is a double box girder structure. According to the force condition of the arm and the finite element analysis and calculation, each box girder is designed in the form of box deformation section.
架桥机配有两台起重小车,有各自独立的起升机构、走行机构和横移机构。每台起重小车装有两套独立的起升机构,后小车的两套起升机构通过均衡机构使左右吊点受力均衡,从而将架桥机吊梁作业时的四吊点转换成三吊点,使箱梁均衡受载,平稳起落。The bridge erecting machine is equipped with two hoisting trolleys, each with its own independent hoisting mechanism, running mechanism and traversing mechanism. Each hoisting trolley is equipped with two sets of independent hoisting mechanisms, and the two sets of hoisting mechanisms of the rear trolley balance the forces on the left and right hoisting points through the balancing mechanism, thereby converting the four hoisting points of the bridge erection machine into three The lifting point makes the box girder load evenly and rise and fall smoothly.
一号柱是架桥机的前支腿,支撑在前方墩台前半部支撑垫石上。主要由托挂轮机构、折叠柱、伸缩柱等组成。架梁作业时与机臂纵向固定成铰接结构,成为柔性支腿,与机臂、二号柱组成龙门架结构,满足架梁作业支撑要求。纵移作业时一号柱与机臂之间可相对运动,实现架桥机步履纵移。一号柱设有折叠机构,可以满足正常架梁和最后一孔箱梁架设时一号柱上桥台支撑的需要。一号柱与机臂有三个固定位置可以满足三种不同跨度箱梁的架设。The No. 1 column is the front leg of the bridge erection machine, which is supported on the supporting stone in the front half of the front pier. It is mainly composed of supporting and hanging wheel mechanism, folding column, telescopic column and so on. When the beam is erected, it is fixed longitudinally with the machine arm into a hinged structure, which becomes a flexible outrigger, and forms a gantry structure with the machine arm and the second column to meet the support requirements of the beam erection operation. During the longitudinal movement, the No. 1 column and the machine arm can move relative to each other to realize the longitudinal movement of the bridge erecting machine. The No. 1 column is provided with a folding mechanism, which can meet the needs of the bridge abutment support on the No. 1 column when the normal beam and the last hole box beam are erected. The No. 1 column and the machine arm have three fixed positions to meet the erection of three different span box beams.
二号柱位于机臂中部,与机臂固结,是刚性支腿。二号柱的下横梁设有两个支腿,通过液压油缸实现支撑枕木的支垫和拆除,满足纵移时换步和架梁作业时稳定支撑要求。两支腿下设有横移机构,通过横移油缸推动二号柱带动机臂摆头,从而横向调整架桥机位置,适应曲线架梁需要。由于运梁车驮运架桥机工况的需要,下横梁设计成可拆卸式。The second column is located in the middle of the machine arm and is fixed with the machine arm. It is a rigid outrigger. The lower beam of the No. 2 column is provided with two outriggers, and the support pads and removal of the support sleepers are realized by hydraulic cylinders, so as to meet the requirements of stable support during step change during longitudinal movement and beam erection operations. There is a traverse mechanism under the two legs, and the second column is driven by the traverse cylinder to drive the arm to swing its head, so as to adjust the position of the bridge erecting machine horizontally to meet the needs of the curved beam. Due to the needs of the bridge erection machine on the girder truck, the lower beam is designed to be detachable.
三号柱是架桥机纵移驱动支柱,为满足运梁车喂梁通过及架桥机纵移驱动要求,设计成门架结构。由升降柱、折叠机构、走行机构、液压悬挂均衡装置、转向机构等组成。The third column is the longitudinal drive pillar of the bridge erection machine, and is designed as a gantry structure in order to meet the requirements of the beam feeding vehicle and the longitudinal drive of the bridge erection machine. It consists of a lifting column, a folding mechanism, a running mechanism, a hydraulic suspension equalizing device, and a steering mechanism.
架桥机架设公路和铁路桥梁已经非常普遍,目前国内外使用的架桥机,在架设简支梁时,吊梁小车先横移到两桁架梁中间位置,前后吊梁小车配合吊梁,纵移到两桥台之间,再横移架桥机和吊梁小车到准确位置落梁。It is very common to erect highway and railway bridges with bridge erecting machines. When erecting simply supported beams, the crane trolleys first move horizontally to the middle of the two truss girders. Move it between the two abutments, and then move the bridge erection machine and the girder trolley to the exact position to drop the girder.
随着经济的高速发展,交通工具发生了巨大变化,公路、铁路交通系统有了长足的可持续性发展。道路交通建设中,大桥、特大桥的桥梁施工建设的进度对整条交通线路的竣工有重大影响。With the rapid development of the economy, the means of transportation have undergone tremendous changes, and the highway and railway transportation systems have achieved considerable and sustainable development. In road traffic construction, the progress of bridge construction of bridges and extra-large bridges has a significant impact on the completion of the entire traffic line.
现有架桥机虽然可以施工,但大跨度架梁时,整机重量大,多幅并置的情况较多,且过孔弯矩大,容易发生事故。Although the existing bridge erecting machine can be constructed, when erecting beams with large spans, the whole machine is heavy, and there are many cases where multiple frames are juxtaposed, and the bending moment of the through hole is large, which is prone to accidents.
发明内容SUMMARY OF THE INVENTION
本申请多个方面提供一种多幅并置的双悬臂架桥机及其架梁和过孔方法,采用两端悬臂式架梁,在满足大跨度架梁的同时,可同时架设多幅并置的桥梁,同时减少过孔弯矩,减轻了整机重量。Various aspects of the present application provide a multi-width juxtaposed double-cantilever bridge erecting machine and a beam erecting method and a method for erecting the beams. The cantilever erecting beams at both ends are used to meet the requirements of large-span erecting beams and simultaneously erect multiple parallel beams. The bridge is installed, and the bending moment of the through hole is reduced, and the weight of the whole machine is reduced.
本申请的一方面提供一种多幅并置的双悬臂架桥机,所述双悬臂架桥机包括主桁架、前起重天车、后起重天车、前辅助支腿、前支腿、中支腿、后支腿,其中,One aspect of the present application provides a multi-width juxtaposed double cantilever bridge erection machine, the double cantilever bridge erection machine includes a main truss, a front crane, a rear crane, a front auxiliary leg, and a front leg , middle outriggers, rear outriggers, of which,
所述主桁架沿着施工方向,在所述主桁架的上面,设置所述前起重天车和后起重天车,且所述前起重天车和所述后起重天车沿所述主桁架能沿施工方向来回移动,所述前起重天车和所述后起重天车上部设置横移机构以实现吊梁横向移动完成多幅同时架设;The main truss is along the construction direction, on the top of the main truss, the front crane and the rear crane are arranged, and the front crane and the rear crane are along the The main truss can move back and forth along the construction direction, and a traverse mechanism is arranged on the upper part of the front crane and the rear crane to realize the lateral movement of the hanging beam to complete the simultaneous erection of multiple frames;
在所述主桁架的下面,依次设置所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿,其中,所述前辅助支腿设置于最前端,所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿能沿施工方向来回移动;所述前支腿和所述中支腿上部设置横移机构以实现主桁架以上部分横向移动完成多幅同时架设。Below the main truss, the front auxiliary legs, the front legs, the middle legs and the rear legs are arranged in sequence, wherein the front auxiliary legs are arranged at the most front end, and the The front auxiliary outriggers, the front outriggers, the middle outriggers and the rear outriggers can move back and forth along the construction direction; the upper parts of the front outriggers and the middle outriggers are provided with a traverse mechanism to achieve above the main truss Part of the lateral movement completes the simultaneous erection of multiple frames.
可选地,所述前支腿的底部装有伸缩套,所述前支腿的上部托轮装置支撑所述主桁架,所述前支腿的上部为托轮装置,下部与桥墩锚固。Optionally, the bottom of the front leg is equipped with a telescopic sleeve, the upper supporting roller device of the front leg supports the main truss, the upper part of the front leg is a supporting roller device, and the lower part is anchored with the bridge pier.
可选地,所述中支腿的上部为托轮装置,下部有八根顶升油缸支撑。Optionally, the upper part of the middle outrigger is a supporting wheel device, and the lower part is supported by eight jacking oil cylinders.
可选地,所述后支腿的上部与所述主桁架刚性连接,下部有顶升油缸。Optionally, the upper part of the rear leg is rigidly connected with the main truss, and the lower part is provided with a jacking oil cylinder.
本申请的另一方面提供一种双悬臂架桥机的架梁方法,所述双悬臂架桥机包括主桁架、前起重天车、后起重天车、前辅助支腿、前支腿、中支腿、后支腿,其中,所述主桁架沿着施工方向,在所述主桁架的上面,设置所述前起重天车和后起重天车,且所述前起重天车和所述后起重天车沿所述主桁架能沿施工方向来回移动,所述前起重天车和所述后起重天车上部设置横移机构以实现吊梁横向移动完成多幅同时架设;在所述主桁架的下面,依次设置所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿,其中,所述前辅助支腿设置于最前端,所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿能沿施工方向来回移动;所述前支腿和所述中支腿上部设置横移机构以实现主桁架以上部分横向移动完成多幅同时架设;Another aspect of the present application provides a beam erecting method for a double cantilever bridge erecting machine, the double cantilever bridge erecting machine includes a main truss, a front crane, a rear crane, a front auxiliary outrigger, and a front outrigger , middle outriggers, and rear outriggers, wherein the main truss is along the construction direction, above the main truss, the front crane and the rear crane are set, and the front crane is The crane and the rear crane can move back and forth along the construction direction along the main truss, and the upper part of the front crane and the rear crane is provided with a traverse mechanism to realize the lateral movement of the hoisting beam to complete multiple frames. Simultaneously erected; under the main truss, the front auxiliary leg, the front support leg, the middle support leg and the rear support leg are arranged in sequence, wherein the front auxiliary support leg is arranged at the most front end , the front auxiliary leg, the front outrigger, the middle outrigger and the rear outrigger can move back and forth along the construction direction; The part above the main truss is moved laterally to complete multiple simultaneous erection;
其中,所述双悬臂架桥机的架梁方法包括:Wherein, the beam erecting method of the double cantilever bridge erecting machine comprises:
所述双悬臂架桥机处于架梁站位状态,前运梁车驮运钢梁到位,所述前起重天车的吊具与钢梁前端吊点连接,所述前起重天车提升所述钢梁至所述钢梁前端脱离所述前运梁车;The double cantilever bridge erecting machine is in the beam erection position, the front beam transport vehicle carries the steel beam in place, the spreader of the front crane is connected to the front end of the steel beam, and the front crane lifts The steel beam to the front end of the steel beam is separated from the front beam transporter;
所述前起重天车与后运梁车联动前行,钢梁后端吊点到所述后起重天车下放后停止,所述后起重天车吊具与所述钢梁后端吊点连接,所述后起重天车提升所述钢梁至钢梁后端脱离所述后运梁车;The front crane and the rear beam transporter move forward in linkage, the rear end lifting point of the steel beam stops after the rear crane is lowered, and the rear crane sling is connected to the rear end lifting point of the steel beam, The rear crane lifts the steel beam to the rear end of the steel beam and separates from the rear beam transporter;
所述前起重天车与所述后起重天车行走系统联动纵移调整到位,所述前起重天车与所述后起重天车横移系统联动横移调整到位,所述前起重天车与所述后起重天车起升系统联动,将所述钢梁安装在指定位置;The front hoisting crane and the rear hoisting crane traveling system are linked and adjusted in place for longitudinal movement, the front hoisting crane and the rear hoisting crane traverse system are linked and traversed and adjusted in place, and the front The hoisting crane is linked with the rear crane hoisting system, and the steel beam is installed at the designated position;
将所述双悬臂架桥机吊挂与新装钢梁固定连接并施加一定预紧力,利用所述前起重天车与后起重天车将预制桥面板安装到钢梁上;The double cantilever bridge erecting machine is hoisted and fixedly connected to the newly installed steel beam and a certain pre-tightening force is applied, and the prefabricated bridge deck is installed on the steel beam by using the front crane and the rear crane;
解除所述钢梁与所述吊挂间的连接,架桥机准备过孔。Release the connection between the steel beam and the suspension, and the bridge erection machine prepares the hole.
可选地,所述前支腿的底部装有伸缩套,所述前支腿的上部托轮装置支撑所述主桁架,所述前支腿的上部为托轮装置,下部与桥墩锚固。Optionally, the bottom of the front leg is equipped with a telescopic sleeve, the upper supporting roller device of the front leg supports the main truss, the upper part of the front leg is a supporting roller device, and the lower part is anchored with the bridge pier.
可选地,所述中支腿的上部为托轮装置,下部有八根顶升油缸支撑。Optionally, the upper part of the middle outrigger is a supporting wheel device, and the lower part is supported by eight jacking oil cylinders.
可选地,所述后支腿的上部与所述主桁架刚性连接,下部有顶升油缸。Optionally, the upper part of the rear leg is rigidly connected with the main truss, and the lower part is provided with a jacking oil cylinder.
本申请再另一方面提供一种双悬臂架桥机的过孔方法,所述双悬臂架桥机包括主桁架、前起重天车、后起重天车、前辅助支腿、前支腿、中支腿、后支腿,其中,所述主桁架沿着施工方向,在所述主桁架的上面,设置所述前起重天车和后起重天车,且所述前起重天车和所述后起重天车能沿着所述主桁架能沿施工方向来回移动,所述前起重天车和所述后起重天车上部设置横移机构以实现吊梁横向移动完成多幅同时架设;在所述主桁架的下面,依次设置所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿,其中,所述前辅助支腿设置于最前端,所述前辅助支腿、所述前支腿、所述中支腿和所述后支腿能沿施工方向来回移动;所述前支腿和所述中支腿上部设置横移机构以实现主桁架以上部分横向移动完成多幅同时架设;In yet another aspect of the present application, a method for passing through a double cantilever bridge erecting machine is provided. The double cantilever bridge erecting machine includes a main truss, a front crane, a rear crane, a front auxiliary outrigger, and a front outrigger. , middle outriggers, and rear outriggers, wherein the main truss is along the construction direction, above the main truss, the front crane and the rear crane are set, and the front crane is The trolley and the rear crane can move back and forth along the construction direction along the main truss, and the upper part of the front crane and the rear crane is provided with a traverse mechanism to realize the completion of the horizontal movement of the hoisting beam A plurality of frames are erected at the same time; under the main truss, the front auxiliary legs, the front legs, the middle legs and the rear legs are arranged in sequence, wherein the front auxiliary legs are arranged in At the front end, the front auxiliary leg, the front outrigger, the middle outrigger and the rear outrigger can move back and forth along the construction direction; the upper part of the front outrigger and the middle outrigger is provided with a traverse mechanism In order to realize the lateral movement of the part above the main truss to complete the simultaneous erection of multiple frames;
其中,所述双悬臂架桥机的过孔方法包括:Wherein, the via method of the double cantilever bridge erection machine includes:
所述前起重天车和所述后起重天车行走到所述双悬臂架桥机的中间位置,所述后支腿的油缸收起至脱离钢梁;The front crane and the rear crane travel to the middle position of the double cantilever bridge erection machine, and the oil cylinder of the rear outrigger is retracted until it is separated from the steel beam;
解除所述中支腿与所述主桁架间的安全锚固装置,启动所述中支腿和所述前支腿纵移油缸,顶推所述主桁架向施工方向移动,所述主桁架前移至所述前辅支腿位于桥墩上方,支撑所述前支腿到桥墩上;Release the safety anchoring device between the middle outrigger and the main truss, activate the longitudinal movement oil cylinder of the middle outrigger and the front outrigger, push the main truss to move in the construction direction, and move the main truss forward Until the front auxiliary leg is located above the bridge pier, supporting the front support leg to the bridge pier;
所述主桁架与所述前支腿锚固;所述后支腿伸出,支撑到梁面上;所述中支腿收起至脱离梁面,启动行走减速机驱动所述中支腿的托轮装置,使所述中支腿向施工方向移动至所述前支腿后部指定位置;伸出所述中支腿支撑于梁面上,所述中支腿与所述主桁架锚固;The main truss is anchored with the front outriggers; the rear outriggers are extended and supported on the beam surface; the middle outriggers are retracted until they are separated from the beam surface, and the traveling reducer is activated to drive the support of the middle outriggers wheel device to move the middle outrigger to the designated position behind the front outrigger in the construction direction; extend the middle outrigger to be supported on the beam surface, and anchor the middle outrigger to the main truss;
解除所述前支腿与所述主桁架锚固,收起所述前支腿至脱离梁面;启动行走减速机驱动所述前支腿的托轮装置,使所述前支腿向施工方向移动至所述前辅支腿后部指定位置,伸出所述前支腿支撑于桥墩上;Release the anchorage between the front outrigger and the main truss, retract the front outrigger until it is separated from the beam surface; start the traveling reducer to drive the supporting wheel device of the front outrigger, so that the front outrigger moves to the construction direction To the designated position at the rear of the front auxiliary leg, extend the front outrigger to support the bridge pier;
所述前起重天车向施工方向移动至所述主桁架前端,所述后起重天车移动至所述中支腿正上方;收起所述后支腿至脱离梁面。The front crane is moved to the front end of the main truss in the construction direction, and the rear crane is moved to just above the middle outrigger; the rear outrigger is retracted until it is separated from the beam surface.
解除所述中支腿和与所述主桁架间的锚固装置;启动所述中支腿和所述前支腿纵移油缸,使所述主桁架向施工方向移动到指定位置;将所述中支腿与所述前支腿和所述主桁架进行锚固;过孔到位,准备架设钢梁。Release the anchoring device between the middle outrigger and the main truss; start the longitudinal movement oil cylinder of the middle outrigger and the front outrigger to move the main truss to the designated position in the construction direction; The outriggers are anchored with the front outriggers and the main truss; the via holes are in place, and the steel beams are ready to be erected.
可选地,所述前支腿的底部装有伸缩套,所述前支腿的上部托轮装置支撑所述主桁架,所述前支腿的上部为托轮装置,下部与桥墩锚固;所述中支腿的上部为托轮装置,下部有八根顶升油缸支撑;所述后支腿的上部与所述主桁架刚性连接,下部有顶升油缸。Optionally, the bottom of the front outrigger is equipped with a telescopic sleeve, the upper supporting wheel device of the front outrigger supports the main truss, the upper part of the front outrigger is a supporting wheel device, and the lower part is anchored with the bridge pier; The upper part of the middle outrigger is a supporting wheel device, and the lower part is supported by eight jacking oil cylinders; the upper part of the rear outrigger is rigidly connected with the main truss, and the lower part is provided with a jacking oil cylinder.
上述描述的多幅并置的双悬臂架桥机及其架梁和过孔方法,采用两端悬臂式架梁,在满足大跨度架梁的同时,可同时架设多幅并置的桥梁,减少过孔弯矩,减轻了整机重量。The above-described multi-width juxtaposed double-cantilever bridge erection machine and its beam erection and through-hole method adopt cantilever erection beams at both ends. The bending moment through the hole reduces the weight of the whole machine.
附图说明Description of drawings
图1为本申请一实施例的一种多幅并置的双悬臂架桥机的结构示意图。FIG. 1 is a schematic structural diagram of a multi-width juxtaposed double-cantilever bridge erecting machine according to an embodiment of the present application.
图2-7为本申请另一实施例的所述多幅并置的双悬臂架桥机的架梁过程的状态图。2-7 are state diagrams of the beam erection process of the multiple juxtaposed double cantilever bridge erecting machines according to another embodiment of the present application.
图8-13为本申请另一实施例的所述多幅并置的双悬臂架桥机过孔的过程状态图。8-13 are process state diagrams of the plurality of juxtaposed double-cantilever bridge erecting machines according to another embodiment of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。另外,本文中术语“系统”和“网络”在本文中常被可互换使用。The term "and/or" in this article is only an association relationship to describe the associated objects, indicating that there can be three kinds of relationships, for example, A and/or B, it can mean that A exists alone, A and B exist at the same time, and A and B exist independently B these three cases. In addition, the character "/" in this document generally indicates that the related objects are an "or" relationship. Additionally, the terms "system" and "network" are often used interchangeably herein.
如图1所示,为本申请一实施例的一种双悬臂架桥机的结构示意图,所述双悬臂架桥机包括主桁架1、前起重天车2、后起重天车3、前辅助支腿4、前支腿5、中支腿6、后支腿7、电葫芦8、吊挂9和吊具梁10,所述吊具梁10用于吊装钢梁11,为了配合双悬臂架桥机的工作,所述双悬臂架桥机还包括必要液压系统(图未示)和电气系统(图未示)。As shown in FIG. 1, it is a schematic structural diagram of a double cantilever bridge erecting machine according to an embodiment of the application. The double cantilever bridge erecting machine includes a main truss 1, a front crane 2, a rear crane 3, Front auxiliary outrigger 4, front outrigger 5, middle outrigger 6, rear outrigger 7, electric hoist 8, hanging 9 and spreader beam 10, the spreader beam 10 is used for hoisting the steel beam 11, The work of the cantilever bridge erecting machine, the double cantilever bridge erecting machine also includes the necessary hydraulic system (not shown in the figure) and electrical system (not shown in the figure).
所述主桁架1沿着施工方向行走,在所述主桁架1的上面,设置所述前起重天车2和后起重天车3,且所述前起重天车2和所述后起重天车3可以沿着所述主桁架1来回移动,所述前起重天车2和所述后起重天车3上部设置横移机构以实现吊梁横向移动完成多幅同时架设。在本申请的另一实施例中,所述前起重天车2包括主起重小车和辅起重小车,所述辅起重小车用于铺桥面。The main truss 1 walks along the construction direction. On the top of the main truss 1, the front crane 2 and the rear crane 3 are set, and the front crane 2 and the rear crane The crane 3 can move back and forth along the main truss 1, and the upper part of the front crane 2 and the rear crane 3 is provided with a traverse mechanism to realize the lateral movement of the hanging beam to complete multiple simultaneous erection. In another embodiment of the present application, the front hoisting crane 2 includes a main hoisting trolley and an auxiliary hoisting trolley, and the auxiliary hoisting trolley is used for paving a bridge deck.
在所述主桁架1的下面,依次设置所述前辅助支腿4、所述前支腿5、所述中支腿6和所述后支腿7,其中,所述前辅助支腿4放置于最前端,所述前支腿5和所述中支腿6可以支撑在桥墩上,所述后支腿7可以支撑在已经完工的桥上,所述前辅助支腿4、所述前支腿5、所述中支腿6和所述后支腿7设置反挂轮能沿施工方向来回移动。所述前支腿5和所述中支腿6上部设置横移机构以实现主桁架以上部分横向移动完成多幅同时架设。Below the main truss 1, the front auxiliary legs 4, the front legs 5, the middle legs 6 and the rear legs 7 are arranged in sequence, wherein the front auxiliary legs 4 are placed At the front end, the front outriggers 5 and the middle outriggers 6 can be supported on the bridge pier, the rear outriggers 7 can be supported on the completed bridge, the front auxiliary outriggers 4, the front outriggers The legs 5 , the middle outriggers 6 and the rear outriggers 7 are provided with anti-hanging wheels that can move back and forth along the construction direction. The upper part of the front outrigger 5 and the middle outrigger 6 is provided with a traverse mechanism to realize the lateral movement of the upper part of the main truss to complete the simultaneous erection of multiple frames.
所述前辅助支腿4采用C型设计,所述前支腿5的底部装有伸缩套,所述前支腿5的上部托轮装置支撑所述主桁架1,所述前支腿5的上部为托轮装置,下部与桥墩锚固。所述中支腿6的上部为托轮装置,下部有八根顶升油缸支撑。所述后支腿7的上部与所述主桁架1刚性连接,下部有顶升油缸。所述前支腿5和所述中支腿6的所述托轮装置用于架桥机过孔时通过油缸伸缩推动主桁架向前移动。The front auxiliary leg 4 adopts a C-shaped design, the bottom of the front leg 5 is equipped with a telescopic sleeve, the upper supporting wheel device of the front leg 5 supports the main truss 1, and the front The upper part is a supporting wheel device, and the lower part is anchored with the bridge pier. The upper part of the middle outrigger 6 is a supporting wheel device, and the lower part is supported by eight jacking oil cylinders. The upper part of the rear outrigger 7 is rigidly connected with the main truss 1, and the lower part is provided with a jacking oil cylinder. The supporting wheel devices of the front outriggers 5 and the middle outriggers 6 are used to push the main truss to move forward through the expansion and contraction of the oil cylinder when the bridge erecting machine passes through the hole.
所述电葫芦8可以置于所述主桁架1的最后侧,即已经完工的一侧。The electric hoist 8 can be placed on the rearmost side of the main truss 1, that is, the side that has been completed.
在本申请的另一实施例中,如图2-7所示,为本申请另一实施例的所述双悬臂架桥机的架梁过程的状态图,结合图1,所述双悬臂架桥机的架梁方法可以如下所述。In another embodiment of the present application, as shown in FIGS. 2-7 , it is a state diagram of the beam erection process of the double cantilever bridge erecting machine according to another embodiment of the present application. With reference to FIG. 1 , the double cantilever frame The beam erection method of the bridge crane can be described as follows.
步骤201,架桥机处于架梁站位状态,前运梁车驮运钢梁到位,前起重天车2的吊具与钢梁前端吊点连接,前起重天车2提升钢梁至钢梁前端脱离前运梁车。In step 201, the bridge erecting machine is in the beam erecting position, the front beam transport vehicle carries the steel beam in place, the spreader of the front crane 2 is connected to the front end lifting point of the steel beam, and the front crane 2 lifts the steel beam to the steel beam The front end is separated from the front beam carriage.
步骤202,前起重天车2与后运梁车联动前行,钢梁后端吊点到后起重天车3下放后停止,后起重天车3吊具与钢梁后端吊点连接,后起重天车3提升钢梁至钢梁后端脱离后运梁车。Step 202, the front hoisting crane 2 and the rear beam transporting vehicle move forward in linkage, the rear end lifting point of the steel beam reaches the rear hoisting crane 3 and stops after being lowered, and the rear hoisting crane 3 sling is connected to the rear end lifting point of the steel beam, and the rear hoisting point is lifted. The heavy crane 3 lifts the steel beam until the rear end of the steel beam is separated from the beam transporter.
步骤203,前起重天车2与后起重天车3行走系统联动纵移调整到位,前起重天车2与后起重天车3横移系统联动横移调整到位,前起重天车2与后起重天车3起升系统联动,将钢梁安装在指定位置。Step 203, the walking system of the front hoisting crane 2 and the rear hoisting trolley 3 is coordinated and adjusted in place, the front hoisting crane 2 and the rear hoisting crane 3 are linked and the traverse system is adjusted in place, and the front hoisting crane 3 The car 2 is linked with the hoisting system of the rear crane 3, and the steel beam is installed at the designated position.
步骤204,将架桥机吊挂与新装钢梁固定连接并施加一定预紧力,利用前起重天车2与后起重天车3将预制桥面板安装到钢梁上。In step 204, the bridge erection machine is hoisted and connected to the newly installed steel girder and a certain pre-tightening force is applied, and the prefabricated bridge deck is installed on the steel girder by using the front crane 2 and the rear crane 3.
步骤205,解除钢梁与吊挂间的连接,架桥机准备过孔。Step 205, release the connection between the steel beam and the suspension, and prepare the bridge erection machine to pass the hole.
如图8-13,为本申请另一实施例的所述双悬臂架桥机过孔的过程状态图,结合图1,所述双悬臂架桥机的过孔过程可以如下所述。Figures 8-13 are state diagrams of the process state of the via hole of the double cantilever bridge erecting machine according to another embodiment of the present application. With reference to Fig. 1 , the via hole process of the double cantilever bridge erection machine can be described as follows.
步骤301,前起重天车2和后起重天车3行走到所述双悬臂架桥机的中间位置,后支腿7的油缸收起至脱离钢梁。Step 301, the front crane 2 and the rear crane 3 travel to the middle position of the double cantilever bridge erection machine, and the oil cylinder of the rear outrigger 7 is retracted until it is separated from the steel beam.
步骤302,解除中支腿6与主桁架1间的安全锚固装置,启动中支腿6和前支腿5纵移油缸,顶推主桁架1向施工方向移动,主桁架1前移至前辅支腿4位于桥墩上方,支撑前支腿5到桥墩上。Step 302, release the safety anchoring device between the middle outrigger 6 and the main truss 1, activate the longitudinal movement oil cylinder of the middle outrigger 6 and the front outrigger 5, push the main truss 1 to move in the construction direction, and move the main truss 1 forward to the front auxiliary The outriggers 4 are located above the piers and support the front outriggers 5 to the piers.
步骤303,主桁架1与前支腿5锚固;后支腿7伸出,支撑到梁面上;中支腿6收起至脱离梁面,启动行走减速机驱动所述中支腿6的托轮装置,使所述中支腿6向施工方向移动至所述前支腿5后部指定位置;伸出中支腿6支撑于梁面上,中支腿6与主桁架1锚固。Step 303, the main truss 1 is anchored with the front outriggers 5; the rear outriggers 7 are extended and supported on the beam surface; the middle outriggers 6 are retracted to be separated from the beam surface, and the walking reducer is started to drive the support of the middle outriggers 6. wheel device to move the middle outrigger 6 to the designated position at the rear of the front outrigger 5 in the construction direction;
步骤304,解除前支腿5与主桁架1锚固,收起所述前支腿5至脱离梁面;启动行走减速机驱动前支腿5托轮装置,使前支腿5向施工方向移动至所述前辅支腿4后部指定位置,伸出所述前支腿5油缸支撑于桥墩上。Step 304: Release the anchoring of the front outrigger 5 and the main truss 1, and retract the front outrigger 5 until it is separated from the beam surface; start the walking reducer to drive the front outrigger 5 supporting wheel device, so that the front outrigger 5 moves in the construction direction to The rear part of the front auxiliary leg 4 is at a designated position, and the oil cylinder extends out of the front leg 5 and is supported on the bridge pier.
步骤305,前起重天车2向施工方向移动至所述主桁架1前端,后起重天车3移动至中支腿6正上方;收起后支腿7至脱离梁面。Step 305, the front crane 2 is moved to the front end of the main truss 1 in the construction direction, the rear crane 3 is moved to just above the middle outrigger 6; the rear outrigger 7 is retracted until it is separated from the beam surface.
步骤306,解除中支腿6和与主桁架1间的锚固装置;启动中支腿6和前支腿5纵移油缸,使所述主桁架1向施工方向移动到指定位置;将中支腿6与前支腿5和主桁架1进行锚固;过孔到位,准备架设钢梁。Step 306, release the anchoring device between the middle outrigger 6 and the main truss 1; start the longitudinal movement oil cylinder of the middle outrigger 6 and the front outrigger 5, so that the main truss 1 moves to the designated position in the construction direction; 6. Anchor with the front leg 5 and the main truss 1; the via hole is in place, and the steel beam is ready to be erected.
综上所述,所述双悬臂架桥机采用两端悬臂式架梁,在满足大跨度架梁的同时,减少过孔弯矩,减轻了整机重量。To sum up, the double cantilever bridge erection machine adopts cantilever erection beams at both ends, which can meet the requirements of large-span erection beams, reduce the bending moment through holes, and reduce the weight of the whole machine.
以上所述,以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions recorded in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present application.
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WO2022037112A1 (en) * | 2020-08-17 | 2022-02-24 | 中铁十八局集团有限公司 | Device for high-altitude push and vertical movement for 900t bridge girder erection machine |
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CN113322819A (en) * | 2021-06-01 | 2021-08-31 | 中交路桥华东工程有限公司 | First-span T-beam erection method at tunnel outlet |
CN113322819B (en) * | 2021-06-01 | 2023-02-10 | 中交路桥华东工程有限公司 | Method for erecting first-span T beam at tunnel outlet |
CN113802467A (en) * | 2021-10-27 | 2021-12-17 | 重庆城建控股(集团)有限责任公司 | Large-gradient beam erecting method based on bridge girder erection machine |
CN114319111A (en) * | 2021-12-07 | 2022-04-12 | 保利长大工程有限公司 | Bridge girder erection machine, front supporting leg reversing method and hole passing method of bridge girder erection machine |
CN114508052A (en) * | 2022-01-14 | 2022-05-17 | 保利长大工程有限公司 | Pier-beam assembly type integrated construction method |
CN114606861A (en) * | 2022-03-01 | 2022-06-10 | 中交第二航务工程局有限公司 | Distributed supporting and erecting method for large-span segmental bridge |
CN114606861B (en) * | 2022-03-01 | 2023-04-14 | 中交第二航务工程局有限公司 | Distributed supporting and erecting method for large-span segmental bridge |
CN114753264A (en) * | 2022-03-07 | 2022-07-15 | 中铁工程机械研究设计院有限公司 | Dual-mode bridge girder erection machine and span-variable girder erection method |
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