CN110116455A - A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles - Google Patents
A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles Download PDFInfo
- Publication number
- CN110116455A CN110116455A CN201910277318.7A CN201910277318A CN110116455A CN 110116455 A CN110116455 A CN 110116455A CN 201910277318 A CN201910277318 A CN 201910277318A CN 110116455 A CN110116455 A CN 110116455A
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- China
- Prior art keywords
- fixedly connected
- shell
- ceramic tiles
- environmentally protective
- production equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000919 ceramic Substances 0.000 title claims abstract description 47
- 230000001681 protective effect Effects 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 28
- 239000002002 slurry Substances 0.000 claims abstract description 30
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052742 iron Inorganic materials 0.000 claims abstract description 12
- 238000001354 calcination Methods 0.000 claims abstract description 10
- 238000001179 sorption measurement Methods 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims description 25
- 239000011449 brick Substances 0.000 claims description 20
- 238000005096 rolling process Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000032683 aging Effects 0.000 claims description 10
- 238000010792 warming Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 229920001800 Shellac Polymers 0.000 claims description 5
- 238000000498 ball milling Methods 0.000 claims description 5
- 229910010293 ceramic material Inorganic materials 0.000 claims description 5
- 238000000748 compression moulding Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 5
- 238000005469 granulation Methods 0.000 claims description 5
- 230000003179 granulation Effects 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229920005749 polyurethane resin Polymers 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 claims description 5
- 229940113147 shellac Drugs 0.000 claims description 5
- 235000013874 shellac Nutrition 0.000 claims description 5
- 239000004208 shellac Substances 0.000 claims description 5
- 238000001694 spray drying Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 238000004381 surface treatment Methods 0.000 claims description 4
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 claims description 2
- 229910052642 spodumene Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 5
- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 238000005034 decoration Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- -1 2 parts of niobates Inorganic materials 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 3
- 229910052744 lithium Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052572 stoneware Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/1305—Organic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/62204—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63448—Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B35/63456—Polyurethanes; Polyisocyanates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/63—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
- C04B35/632—Organic additives
- C04B35/634—Polymers
- C04B35/63492—Natural resins, e.g. rosin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3251—Niobium oxides, niobates, tantalum oxides, tantalates, or oxide-forming salts thereof
- C04B2235/3255—Niobates or tantalates, e.g. silver niobate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention discloses a kind of production equipments of environmentally protective Ceramic Tiles, including shell, the feed pipe being connected is fixedly connected at the top of the shell, it is located at left and right sides of feed pipe at the top of the inner wall of the shell and is fixedly connected to tapered cover, and the bottom of two tapered covers is fixedly connected to swivel becket, and the inner wall of two swivel beckets is rotatably connected to rotating bar, and two rotating bars are connect with housing into rotation, the bottom of two rotating bars is fixedly connected to rotating disc, and two rotating discs are meshed.The production equipment and preparation method thereof of the environmentally protective Ceramic Tiles, slurry can be made to enter by the setting of rotating bar and rotating disc more to concentrate, further progress mixing, the fair current plate of setting can be such that slurry preferably enters on clear board, magnetic piece, magnetic block and the conical column of setting can carry out more comprehensive adsorption treatment to the iron filings in slurry, keep the Ceramic Tiles purity of calcining higher.
Description
Technical field
The present invention relates to Ceramic Tiles technical field, the production equipment of specially a kind of environmentally protective Ceramic Tiles and its preparation side
Method.
Background technique
Ceramic Tiles are the plate or bulk of techniques production such as to be formed, be sintered by clay and other inorganic non-metallic raw materials
Ceramic, for decorating and protecting metope and the ground of building, structures.Usually at room temperature by dry-pressing, squeeze or
The molding of other forming methods, then dries, is burnt at a certain temperature, Ceramic Tiles can be divided into five major class, i.e. porcelain by water absorption rate
Brick, Shi ceramic tile, fine stoneware tile, Shi matter brick, pottery brick.Water absorption rate is greater than 10% title Ceramic Tiles, in the market commonly referred to as internal wall brick, extensively
The general wall decoration for buildings such as residential building, hotel, public places, is the major product of interior decoration.Water suction
Title Imitation Rock Porcelain Tiles of the rate less than 0.5%, that is, usually said vitrified tile, most for floor file pass through surface polishing treatment
, therefore polished bricks are called, it is widely used in the ground decoration of all kinds of buildings and the major product of interior decoration, water absorption rate
Ceramic Tiles a part between 0.5%~10% is modified for exterior wall, and a part is mainly used for the decoration of flooring, is mostly used
In toilet, matched with internal wall brick.
Ceramic industry itself belongs to high energy consumption industry, and a large amount of mineral resources and the energy are consumed in production process, many places
To non-renewable mineral resources exhaustive exploitation, ecological environment is greatly destroyed, also counteracts the sustainable development of ceramic industry
Exhibition, and the processing of impurity bad is easy to generate certain harmful gas in the firing in later period in the production process of ceramics
Body endangers the life and health of people, therefore we have proposed a kind of production equipments and preparation method thereof of environmentally protective Ceramic Tiles
To solve the above problems.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of production equipment of environmentally protective Ceramic Tiles and its preparation sides
Method has the advantages that environmental protection and more preferable scrap iron removing effect, solves the problems, such as inadequate Environmental Safety.
(2) technical solution
To realize above-mentioned environmental protection and the more preferable purpose of scrap iron removing effect, the invention provides the following technical scheme: a kind of green ring
The production equipment of Ceramic Tiles, including shell are protected, is fixedly connected with the feed pipe being connected at the top of the shell, the shell
It is located at left and right sides of feed pipe at the top of inner wall and is fixedly connected to tapered cover, and the bottom of two tapered covers is fixedly connected to
Swivel becket, and the inner wall of two swivel beckets is rotatably connected to rotating bar, and two rotating bars are connect with housing into rotation, two
The bottom of rotating bar is fixedly connected to rotating disc, and two rotating discs are meshed, and offer through-hole at the top of the rotating disc,
It is located at below rotating disc at left and right sides of the inner wall of the shell and is fixedly connected to fair current plate, the inner wall of the shell is located at suitable
It is fixedly connected with clear board below flowing plate, and offers unhurried current slot at the top of clear board, the top of the clear board is located at slow
The left and right sides of chute offers empty slot, and cleaning rod is fixedly connected between the inner wall of two empty slots, and the table of cleaning rod
Face is rotatably connected to cleaning mechanism, is fixedly connected with discharge nozzle on the right side of the shell.
Preferably, be fixedly connected to bearing block at corresponding two rotating bars in the top of the shell, and bearing block with turn
Lever rotation connection.
Preferably, the through-hole 18, and during the center point of 18 three layers of 661 components of through-hole with rotating disc be
Thimble is around distribution.
Preferably, the fair current plate is to be obliquely installed, and tilt angle is 60 degree, and the surface of fair current plate uses mirror surface
Processing.
Preferably, the unhurried current slot is inverted ladder shape, and bottom lengths are less than top length.
Preferably, the cleaning mechanism includes rolling barrel, and rolling barrel and cleaning rod are rotatablely connected, the cleaning rolling
The surface pivots of cylinder are connected with quantity is four trapezoidal plates, and the front of the trapezoidal plate, which is fixedly connected with quantity and is three, determines
Bit slice, and the front of three locating plates is fixedly connected to symmetrically arranged magnetic piece, and the fixed company in front of two magnetic pieces
It is connected to convex ball, the front of the trapezoidal plate is fixedly connected with magnetic block.
Preferably, the quantity of the magnetic block is 16, and 881 groups are located above and below locating plate
It is successively spaced substantially equidistant from left to right.
Preferably, the inner wall bottom of the empty slot is to be obliquely installed, and tilt angle is ten degree, and the inner wall bottom of empty slot
Being fixedly connected with quantity is three conical columns.
A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles, includes the following steps,
S1, raw material preparation, 8~20 parts of environment-friendly materials, 15~25 parts of ore materials, 40~65 parts of general ceramic material, niobium
2~4 parts of hydrochlorate, 3~7 parts of spodumene, 10~20 parts of shellac, 10~35 parts of polyurethane resin, 2~6 parts of acrylic acid, will be described
Ingredient is uniformly mixed investment ball mill, and ball milling is at slurry；
S2, removal of impurities processing, slurry made from step 1 are put into shell by feed pipe, via rotating disc and fair current
Plate puts into it in unhurried current slot, by metal iron filings therein under the collective effect that slurry passes through magnetic piece, convex ball and conical column
Then absorption is discharged by discharge nozzle；
S3, adobe preparation, it is 15~30 DEG C that mud will be obtained in step 2 in temperature, and humidity is in the environment of 60-75%
It carries out aging 2~4 days for the first time, is then sent into spray drying bed and granulation is dried, obtain the powder that partial size is 0.4~0.9mm
Particle carries out second after aging 2 days, is sent into brick machine compression moulding at 70-80MPa, obtained adobe be sent into kiln into
Row is fired, and adobe is obtained；
S4, glaze spraying apply overglaze on adobe surface, ink-jet printed, stand 3~5h；
S5, brick body molding, by being put into kiln for adobe product made from step 4, be warming up to 500~700 DEG C of heating 2~
4h is warming up to 700~900 DEG C of calcining 3h again later, and enviroment protective ceramic brick is made.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles,
Have it is following the utility model has the advantages that
1, the production equipment and preparation method thereof of the environmentally protective Ceramic Tiles, can be with by the setting of rotating bar and rotating disc
Enter slurry more to concentrate, further progress mixing, the fair current plate of setting can make slurry preferably enter clear board
On, magnetic piece, magnetic block and the conical column of setting can carry out more comprehensive adsorption treatment to the iron filings in slurry, make to calcine
Ceramic Tiles purity it is higher.
2, the production equipment and preparation method thereof of the environmentally protective Ceramic Tiles carries out reutilization technology by environment-friendly materials,
Keep the environmental-protecting performance of calcining more preferable, reduces excessive material exploitation, can control the coloring of green body, ammonia poly- in formula appropriate
Ester resin, so that whole production cost further declines, the influence to environment is further reduced, and is conducive to environmental protection and ceramic row
The sustainable development of industry.
Detailed description of the invention
Fig. 1 is a kind of production equipment of environmentally protective Ceramic Tiles proposed by the present invention and preparation method thereof structural schematic diagram；
Fig. 2 is a kind of production equipment of environmentally protective Ceramic Tiles proposed by the present invention and preparation method thereof structural schematic diagram.
In figure: 1 shell, 2 feed pipes, 3 tapered covers, 4 swivel beckets, 5 rotating bars, 6 rotating discs, 7 through-holes, 8 fair current plates, 9 are clearly
Except plate, 10 unhurried current slots, 11 empty slots, 12 cleaning rods, 13 cleaning mechanisms, 131 rolling barrels, 132 trapezoidal plates, 133 locating plates, 134
Magnetic piece, 135 convex balls, 136 magnetic blocks, 14 conical columns, 15 discharge nozzles.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment one
A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles referring to FIG. 1-2, including shell 1, shell 1
Top be fixedly connected with the feed pipe 2 being connected, the left and right sides that feed pipe 2 is located at the top of the inner wall of shell 1 fixed connects
It is connected to tapered cover 3, and the bottom of two tapered covers 3 is fixedly connected to swivel becket 4, and the inner wall of two swivel beckets 4 rotates
It is connected with rotating bar 5, and two rotating bars 5 are rotatablely connected with shell 1, it is solid at corresponding two rotating bars 5 in the top of shell 1
Surely it is connected with bearing block, and bearing block and rotating bar 5 are rotatablely connected, the bottom of two rotating bars 5 is fixedly connected to rotating disc
6, and two rotating discs 6 are meshed, and slurry can be made to enter and more concentrated, further progress mixing.
The top of rotating disc 6 offers through-hole 7, and through-hole 70 eight, and 18 three layers of 7 six six one component of through-hole to turn
The lower section for being located at rotating disc 6 centered on the center point of Moving plate 6 at left and right sides of distribution, the inner wall of shell 1 is fixedly connected to
Fair current plate 8, fair current plate 8 are to be obliquely installed, and tilt angle is 60 degree, and the surface of fair current plate 8 is using mirror surface treatment, can be with
Enter slurry preferably on clear board 9, the lower section that the inner wall of shell 1 is located at fair current plate 8 is fixedly connected with clear board 9, and
The top of clear board 9 offers unhurried current slot 10, and unhurried current slot 10 is inverted ladder shape, and bottom lengths are less than top length, clear board 9
Top be located at the left and right sides of unhurried current slot 10 and offer empty slot 11, and be fixedly connected between the inner wall of two empty slots 11 clear
Bar 12 is managed, and the surface pivots of cleaning rod 12 are connected with cleaning mechanism 13.
Cleaning mechanism 13 includes rolling barrel 131, and rolling barrel 131 and cleaning rod 12 are rotatablely connected, rolling barrel 131
Surface pivots to be connected with quantity be four trapezoidal plates 132, the front of trapezoidal plate 132, which is fixedly connected with quantity and is three, determines
Bit slice 133, and the front of three locating plates 133 is fixedly connected to symmetrically arranged magnetic piece 134, and two magnetic pieces 134
Front be fixedly connected with convex ball 135, the front of trapezoidal plate 132 is fixedly connected with magnetic block 136, and the quantity of magnetic block 136 is
16, and 881 groups are located above and below locating plate 133 and are successively spaced substantially equidistant from left to right, it can be to slurry
Iron filings in material carry out more comprehensive adsorption treatment, keep the Ceramic Tiles purity of calcining higher, and the inner wall bottom of empty slot 11 is to incline
Tiltedly setting, tilt angle are ten degree, and it is three conical columns 14, shell 1 that the inner wall bottom of empty slot 11, which is fixedly connected with quantity,
Right side be fixedly connected with discharge nozzle 15.
S1, raw material preparation, 8 parts of environment-friendly materials, 15 parts of ore materials, 40 parts of general ceramic material, 2 parts of niobates, lithium brightness
Ingredient, is uniformly mixed investment ball mill, ball milling is at slurry by 3 parts of stone, 10 parts of shellac, 10 parts of polyurethane resin by 2 parts of acrylic acid；
S2, removal of impurities processing are put into slurry made from step 1 in shell 1 by feed pipe 2, via 6 He of rotating disc
Fair current plate 8 puts into it in unhurried current slot 10, under the collective effect that slurry passes through magnetic piece 134, convex ball 136 and conical column 14
By metal iron adsorption therein, then it is discharged by discharge nozzle 15；
S3, adobe preparation, it is 15 DEG C that mud will be obtained in step 2 in temperature, carries out first in the environment that humidity is 60%
It secondary aging 2 days, is then sent into spray drying bed and granulation is dried, obtain the powder particles that partial size is 0.4mm, carry out second
After aging 2 days, it is sent into brick machine compression moulding at 70MPa, obtained adobe is sent into kiln and is fired, and adobe is obtained；
S4, glaze spraying apply overglaze on adobe surface, ink-jet printed, stand 3h；
S5, brick body molding, by being put into kiln for adobe product made from step 4, are warming up to 500 DEG C of heating 2h, Zhi Houzai
It is secondary to be warming up to 700 DEG C of calcining 3h, enviroment protective ceramic brick is made.
Embodiment two
A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles referring to FIG. 1-2, including shell 1, shell 1
Top be fixedly connected with the feed pipe 2 being connected, the left and right sides that feed pipe 2 is located at the top of the inner wall of shell 1 fixed connects
It is connected to tapered cover 3, and the bottom of two tapered covers 3 is fixedly connected to swivel becket 4, and the inner wall of two swivel beckets 4 rotates
It is connected with rotating bar 5, and two rotating bars 5 are rotatablely connected with shell 1, it is solid at corresponding two rotating bars 5 in the top of shell 1
Surely it is connected with bearing block, and bearing block and rotating bar 5 are rotatablely connected, the bottom of two rotating bars 5 is fixedly connected to rotating disc
6, and two rotating discs 6 are meshed, and slurry can be made to enter and more concentrated, further progress mixing.
The top of rotating disc 6 offers through-hole 7, and through-hole 70 eight, and 18 three layers of 7 six six one component of through-hole to turn
The lower section for being located at rotating disc 6 centered on the center point of Moving plate 6 at left and right sides of distribution, the inner wall of shell 1 is fixedly connected to
Fair current plate 8, fair current plate 8 are to be obliquely installed, and tilt angle is 60 degree, and the surface of fair current plate 8 is using mirror surface treatment, can be with
Enter slurry preferably on clear board 9, the lower section that the inner wall of shell 1 is located at fair current plate 8 is fixedly connected with clear board 9, and
The top of clear board 9 offers unhurried current slot 10, and unhurried current slot 10 is inverted ladder shape, and bottom lengths are less than top length, clear board 9
Top be located at the left and right sides of unhurried current slot 10 and offer empty slot 11, and be fixedly connected between the inner wall of two empty slots 11 clear
Bar 12 is managed, and the surface pivots of cleaning rod 12 are connected with cleaning mechanism 13.
Cleaning mechanism 13 includes rolling barrel 131, and rolling barrel 131 and cleaning rod 12 are rotatablely connected, rolling barrel 131
Surface pivots to be connected with quantity be four trapezoidal plates 132, the front of trapezoidal plate 132, which is fixedly connected with quantity and is three, determines
Bit slice 133, and the front of three locating plates 133 is fixedly connected to symmetrically arranged magnetic piece 134, and two magnetic pieces 134
Front be fixedly connected with convex ball 135, the front of trapezoidal plate 132 is fixedly connected with magnetic block 136, and the quantity of magnetic block 136 is
16, and 881 groups are located above and below locating plate 133 and are successively spaced substantially equidistant from left to right, it can be to slurry
Iron filings in material carry out more comprehensive adsorption treatment, keep the Ceramic Tiles purity of calcining higher, and the inner wall bottom of empty slot 11 is to incline
Tiltedly setting, tilt angle are ten degree, and it is three conical columns 14, shell 1 that the inner wall bottom of empty slot 11, which is fixedly connected with quantity,
Right side be fixedly connected with discharge nozzle 15.
S1, raw material preparation, 14 parts of environment-friendly materials, 20 parts of ore materials, 52 parts of general ceramic material, 3 parts of niobates, lithium brightness
Ingredient, is uniformly mixed investment ball mill, ball milling is at slurry by 5 parts of stone, 15 parts of shellac, 23 parts of polyurethane resin by 4 parts of acrylic acid；
S2, removal of impurities processing are put into slurry made from step 1 in shell 1 by feed pipe 2, via 6 He of rotating disc
Fair current plate 8 puts into it in unhurried current slot 10, under the collective effect that slurry passes through magnetic piece 134, convex ball 136 and conical column 14
By metal iron adsorption therein, then it is discharged by discharge nozzle 15；
S3, adobe preparation, it is 23 DEG C that mud will be obtained in step 2 in temperature, carries out first in the environment that humidity is 70%
It secondary aging 3 days, is then sent into spray drying bed and granulation is dried, obtain the powder particles that partial size is 0.7mm, carry out second
After aging 2 days, it is sent into brick machine compression moulding at 75MPa, obtained adobe is sent into kiln and is fired, and adobe is obtained；
S4, glaze spraying apply overglaze on adobe surface, ink-jet printed, stand 4h；
S5, brick body molding, by being put into kiln for adobe product made from step 4, are warming up to 600 DEG C of heating 3h, Zhi Houzai
It is secondary to be warming up to 800 DEG C of calcining 3h, enviroment protective ceramic brick is made.
Embodiment three
A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles referring to FIG. 1-2, including shell 1, shell 1
Top be fixedly connected with the feed pipe 2 being connected, the left and right sides that feed pipe 2 is located at the top of the inner wall of shell 1 fixed connects
It is connected to tapered cover 3, and the bottom of two tapered covers 3 is fixedly connected to swivel becket 4, and the inner wall of two swivel beckets 4 rotates
It is connected with rotating bar 5, and two rotating bars 5 are rotatablely connected with shell 1, it is solid at corresponding two rotating bars 5 in the top of shell 1
Surely it is connected with bearing block, and bearing block and rotating bar 5 are rotatablely connected, the bottom of two rotating bars 5 is fixedly connected to rotating disc
6, and two rotating discs 6 are meshed, and slurry can be made to enter and more concentrated, further progress mixing.
The top of rotating disc 6 offers through-hole 7, and through-hole 70 eight, and 18 three layers of 7 six six one component of through-hole to turn
The lower section for being located at rotating disc 6 centered on the center point of Moving plate 6 at left and right sides of distribution, the inner wall of shell 1 is fixedly connected to
Fair current plate 8, fair current plate 8 are to be obliquely installed, and tilt angle is 60 degree, and the surface of fair current plate 8 is using mirror surface treatment, can be with
Enter slurry preferably on clear board 9, the lower section that the inner wall of shell 1 is located at fair current plate 8 is fixedly connected with clear board 9, and
The top of clear board 9 offers unhurried current slot 10, and unhurried current slot 10 is inverted ladder shape, and bottom lengths are less than top length, clear board 9
Top be located at the left and right sides of unhurried current slot 10 and offer empty slot 11, and be fixedly connected between the inner wall of two empty slots 11 clear
Bar 12 is managed, and the surface pivots of cleaning rod 12 are connected with cleaning mechanism 13.
Cleaning mechanism 13 includes rolling barrel 131, and rolling barrel 131 and cleaning rod 12 are rotatablely connected, rolling barrel 131
Surface pivots to be connected with quantity be four trapezoidal plates 132, the front of trapezoidal plate 132, which is fixedly connected with quantity and is three, determines
Bit slice 133, and the front of three locating plates 133 is fixedly connected to symmetrically arranged magnetic piece 134, and two magnetic pieces 134
Front be fixedly connected with convex ball 135, the front of trapezoidal plate 132 is fixedly connected with magnetic block 136, and the quantity of magnetic block 136 is
16, and 881 groups are located above and below locating plate 133 and are successively spaced substantially equidistant from left to right, it can be to slurry
Iron filings in material carry out more comprehensive adsorption treatment, keep the Ceramic Tiles purity of calcining higher, and the inner wall bottom of empty slot 11 is to incline
Tiltedly setting, tilt angle are ten degree, and it is three conical columns 14, shell 1 that the inner wall bottom of empty slot 11, which is fixedly connected with quantity,
Right side be fixedly connected with discharge nozzle 15.
S1, raw material preparation, 20 parts of environment-friendly materials, 25 parts of ore materials, 65 parts of general ceramic material, 4 parts of niobates, lithium brightness
Ingredient, is uniformly mixed investment ball mill, ball milling is at slurry by 7 parts of stone, 20 parts of shellac, 35 parts of polyurethane resin by 6 parts of acrylic acid；
S2, removal of impurities processing are put into slurry made from step 1 in shell 1 by feed pipe 2, via 6 He of rotating disc
Fair current plate 8 puts into it in unhurried current slot 10, will under the collective effect that slurry passes through magnetic piece 134, convex ball 136 and conical column 14
Then metal iron adsorption therein is discharged by discharge nozzle 15；
S3, adobe preparation, it is 30 DEG C that mud will be obtained in step 2 in temperature, carries out first in the environment that humidity is 75%
It secondary aging 4 days, is then sent into spray drying bed and granulation is dried, obtain the powder particles that partial size is 0.9mm, carry out second
After aging 2 days, it is sent into brick machine compression moulding at 80MPa, obtained adobe is sent into kiln and is fired, and adobe is obtained；
S4, glaze spraying apply overglaze on adobe surface, ink-jet printed, stand 5h；
S5, brick body molding, by being put into kiln for adobe product made from step 4, are warming up to 700 DEG C of heating 4h, Zhi Houzai
It is secondary to be warming up to 900 DEG C of calcining 3h, enviroment protective ceramic brick is made.
It should be noted that the terms "include", "comprise" or its any other variant are intended to the packet of nonexcludability
Contain, so that the process, method, article or equipment for including a series of elements not only includes those elements, but also including
Other elements that are not explicitly listed, or further include for elements inherent to such a process, method, article, or device.
In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including the element
Process, method, article or equipment in there is also other identical elements.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. a kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles, including shell (1), it is characterised in that: the shell
It is fixedly connected with the feed pipe (2) being connected at the top of body (1), the left side of feed pipe (2) is located at the top of the inner wall of the shell (1)
Right two sides are fixedly connected to tapered cover (3), and the bottom of two tapered covers (3) is fixedly connected to swivel becket (4), and two
The inner wall of swivel becket (4) is rotatably connected to rotating bar (5), and two rotating bars (5) are rotatablely connected with shell (1), and two
The bottom of rotating bar (5) is fixedly connected to rotating disc (6), and two rotating discs (6) are meshed, the top of the rotating disc (6)
Portion offers through-hole (7), is located at below rotating disc (6) at left and right sides of the inner wall of the shell (1) and is fixedly connected to fair current
Plate (8), the inner wall of the shell (1), which is located at below fair current plate (8), is fixedly connected with clear board (9), and the top of clear board (9)
Portion offers unhurried current slot (10), and the left and right sides that the top of the clear board (9) is located at unhurried current slot (10) offers empty slot
(11), it and between the inner wall of two empty slots (11) is fixedly connected with cleaning rod (12), and the surface pivots connection of cleaning rod (12)
Have cleaning mechanism (13), is fixedly connected with discharge nozzle (15) on the right side of the shell (1).
2. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the shell (1)
Corresponding two rotating bars (5) in top at be fixedly connected to bearing block, and bearing block and rotating bar (5) are rotatablely connected.
3. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the through-hole (7)
18, and 18 three layers of 661 components of through-hole (7) surround distribution centered on the center point of rotating disc (6).
4. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the fair current plate
(8) to be obliquely installed, tilt angle is 60 degree, and the surface of fair current plate (8) uses mirror surface treatment.
5. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the unhurried current slot
It (10) is inverted ladder shape, and bottom lengths are less than top length.
6. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the cleaning mechanism
It (13) include rolling barrel (131), and rolling barrel (131) and cleaning rod (12) are rotatablely connected, the rolling barrel (131)
Surface pivots are connected with the trapezoidal plate (132) that quantity is four, and it is three that the front of the trapezoidal plate (132), which is fixedly connected with quantity,
A locating plate (133), and the front of three locating plates (133) is fixedly connected to symmetrically arranged magnetic piece (134), and two
The front of a magnetic piece (134) is fixedly connected with convex ball (135), and the front of the trapezoidal plate (132) is fixedly connected with magnetic block
(136)。
7. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 6, it is characterised in that: the magnetic block
(136) quantity is 16, and 881 groups be located above and below locating plate (133) it is successively equidistant from left to right
From arrangement.
8. a kind of production equipment of environmentally protective Ceramic Tiles according to claim 1, it is characterised in that: the empty slot (11)
Inner wall bottom be obliquely installed, tilt angle be ten degree, and the inner wall bottom of empty slot (11) be fixedly connected with quantity be three
A conical column (14).
A kind of preparation method of environmentally protective Ceramic Tiles, which is characterized in that include the following steps,
S1, raw material preparation, 8~20 parts of environment-friendly materials, 15~25 parts of ore materials, 40~65 parts of general ceramic material, niobates 2
~4 parts, 3~7 parts of spodumene, 10~20 parts of shellac, 10~35 parts of polyurethane resin, the ingredient are mixed by 2~6 parts of acrylic acid
Uniformly investment ball mill is closed, ball milling is at slurry；
S2, removal of impurities processing are put into slurry made from step 1 in shell (1) by feed pipe (2), via rotating disc (6)
Put into it in unhurried current slot (10) with fair current plate (8), slurry passes through magnetic piece (134), convex ball (136) and conical column (14)
By metal iron adsorption therein under collective effect, then it is discharged by discharge nozzle (15)；
S3, adobe preparation, it is 15~30 DEG C that mud will be obtained in step 2 in temperature, is carried out in the environment that humidity is 60-75%
It aging 2~4 days for the first time, is then sent into spray drying bed and granulation is dried, obtain the powder particles that partial size is 0.4~0.9mm,
Second is carried out after aging 2 days, is sent into brick machine compression moulding at 70-80MPa, obtained adobe, which is sent into kiln, is burnt
System, obtains adobe；
S4, glaze spraying apply overglaze on adobe surface, ink-jet printed, stand 3~5h；
S5, brick body molding, by being put into kiln for adobe product made from step 4, are warming up to 500~700 °C of 2~4h of heating, it
It is warming up to 700~900 DEG C of calcining 3h again afterwards, enviroment protective ceramic brick is made.
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| CN1587168A (en) * | 2004-09-03 | 2005-03-02 | 佛山欧神诺陶瓷有限公司 | Method for producing ceramic tile using polished waste material |
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| CN102101792A (en) * | 2009-12-18 | 2011-06-22 | 黄家洞 | Production process of light foam ceramic bricks |
| US20160059309A1 (en) * | 2014-09-03 | 2016-03-03 | SLM Solutions Group AG | Apparatus for producing work pieces which comprises a drying device |
| CN108424114A (en) * | 2018-05-23 | 2018-08-21 | 广州怡威空调机电工程有限公司 | A kind of interior decoration enviroment protective ceramic brick and its manufacturing method |
| CN108750705A (en) * | 2018-07-05 | 2018-11-06 | 佛山市墨宸智能科技有限公司 | A kind of Coal Transport save set |
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2019
- 2019-04-08 CN CN201910277318.7A patent/CN110116455B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587168A (en) * | 2004-09-03 | 2005-03-02 | 佛山欧神诺陶瓷有限公司 | Method for producing ceramic tile using polished waste material |
| CN2912801Y (en) * | 2006-04-30 | 2007-06-20 | 赵维珂 | Full-automatic grading deferrization equipment |
| CN102101792A (en) * | 2009-12-18 | 2011-06-22 | 黄家洞 | Production process of light foam ceramic bricks |
| US20160059309A1 (en) * | 2014-09-03 | 2016-03-03 | SLM Solutions Group AG | Apparatus for producing work pieces which comprises a drying device |
| CN108424114A (en) * | 2018-05-23 | 2018-08-21 | 广州怡威空调机电工程有限公司 | A kind of interior decoration enviroment protective ceramic brick and its manufacturing method |
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