CN2912801Y - Full-automatic grading deferrization equipment - Google Patents

Full-automatic grading deferrization equipment Download PDF

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Publication number
CN2912801Y
CN2912801Y CN 200620083575 CN200620083575U CN2912801Y CN 2912801 Y CN2912801 Y CN 2912801Y CN 200620083575 CN200620083575 CN 200620083575 CN 200620083575 U CN200620083575 U CN 200620083575U CN 2912801 Y CN2912801 Y CN 2912801Y
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China
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oil cylinder
scraper plate
frame
slurry pool
cylinder hydraulic
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Expired - Lifetime
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CN 200620083575
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Chinese (zh)
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赵维珂
赵凌霄
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Abstract

The utility model relates to a full auto grading iron-removing equipment pertaining to the magnetic separation field in which solid materials are separated from fluids. The utility model is characterized in that a plurality of paste pools which mutually are communicate with each other are arranged in the utility model, a magnetic-absorbing roll composed of a plurality of pieces of magnetic rods is positioned in each paste pool, the magnetic rods of the magnetic-absorbing rolls are sleeved with scrapers, a frame is provided with a lifting mechanism and a scraper moving control mechanism, wherein, the lifting mechanism can drive the magnetic absorbing rolls to go in and out the paste pools, and the scraper moving control mechanism can drive the scraper to move along the length direction of the magnetic rods, the frame is connected with a driving gear, and the driving gear can drive the frame to move above the paste pools. The utility model adopts a single equipment to realize a grading iron removal of paste, and the iron-removing effect of paste is enhanced obviously; the automatic iron removal realized by the help of a PLC programmable controller improves the work efficiency greatly, alleviates the work intensity of operators, and saves human resources; a single equipment is adopted to realize a full automatic grading iron-removing process and save the equipment investment; and the utility model ensures the quality of the construction ceramic products.

Description

Full-automatic graded deferrization equipment
Technical field
The utility model belongs to the magnetic separation field of separating solids material from fluid, is specifically related to a kind ofly adopt permanent magnet to remove the technology of iron filings from slurry and realize the device of this technology.
Background technology
Often use in fields such as chemical industry, potteries liquid slurry as raw material to produce the solid finished product.Contain a certain amount of irony composition owing to come from the mineral matter of the earth's crust itself, thereby contain a large amount of iron filings in the slurry of making.In the pottery field of building of making floor tile or internal and external wall brick, there is the floor tile that iron filings can cause producing in the slurry and has stain, influenced product quality.Given this, sizing material iron removing becomes the important step of building Tao Qiye production.Along with the raising of people's living standard, common people are more and more higher to the quality requirement of floor tile or wall brick, build the problem that Tao Qiye more and more payes attention to the raw material deironing.In order to obtain high-quality de-ferrous effect, originally building ceramics factory adopts artificial bar magnet deferrization process.By the suction-operated of bar magnet the iron filings in the slurry are adsorbed onto on the bar magnet, and then the iron filings on the bar magnet are erased by manpower.This deferrization process is simple and convenient, but efficient is very low, can't adapt to the needs that the big output of modernization is produced.For enhancing productivity, people have invented full-automatic magnetic separator de-ironing.This kind magnetic separator de-ironing comprises two cylinders (master rotor, auxiliary cylinder), in two cylinders permanent magnet is set all, and slurry drops into the below of master rotor from hopper.In the slurry process of flowing, the iron filings in it are adsorbed on the master rotor outer wall, and master rotor rotates the magnet positions place that iron filings is brought to auxiliary cylinder, and the magnet in the auxiliary cylinder is adsorbed onto the iron filings on the master rotor outer wall on the auxiliary cylinder outer wall.With clear water the iron filings on the auxiliary cylinder outer wall are rinsed out then.This kind magnetic separator de-ironing has been realized the deironing automation, has adapted to the demand of suitability for industrialized production.But the magnetic field intensity in this kind magnetic separator de-ironing cylinder is not high, and the iron filings absorption in the slurry of master rotor inner magnet periphery is not thorough.Significantly improve magnetic field intensity and can improve de-ferrous effect, but the iron filings that are adsorbed on the auxiliary cylinder outer wall are difficult to be eliminated.For further improving de-ferrous effect, people have invented electric magnetic iron remover, are provided with solenoid in the electric magnetic iron remover, just produce high-intensity magnetic field during energising around the solenoid.The magnetic field intensity of electric magnetic iron remover is improved, but also exists the problem that the slurry waste is serious, consuming electric power is very big.Moreover the functional stabilization of electric magnetic iron remover is relatively poor, the problem of repairing often occurs shutting down.For reaching excellent de-ferrous effect, much build Tao Qiye and adopted the mode of multiple equipment for removing ferric ion fit applications to solve the deironing problem, but equipment investment is very big.The applicant had developed curtain formula sizing material iron removing machine, combined type magnetic separator de-ironing, electric magnetic iron remover once, but regrettably never realized excellent de-ferrous effect and combining of de-ironing efficiency efficiently.In sum, build the demand that Tao Qiye produces high quality of products, must adopt deferrization process and equipment for removing ferric ion efficiently,, should adopt an equipment can realize perfect sizing material iron removing effect for reduction equipment drops into for adaptation.
The utility model content
For addressing the above problem, the utility model provides a kind of full automatic technique of graded deferrization and equipment, can realize a sizing of equipment deironing, improves the material-mud de-ferrous effect greatly.
The scheme that its technical problem that solves the utility model adopts is: design a kind of full-automatic graded deferrization equipment, comprise frame, the magnetic roller of bar magnet is installed, slurry pool, the quantity that it is characterized in that slurry pool is more than one, the magnetic roller vertically is arranged in the slurry pool, suit scraper plate on the bar magnet of magnetic roller, hoisting mechanism is set on the frame, scraper plate moves controlling organization, hoisting mechanism can drive magnetic roller turnover slurry pool, scraper plate moves controlling organization and can drive scraper plate and move along the bar magnet length direction, and frame connects drive unit, and drive unit can drive the top of gantry motion to each slurry pool.
As the further design of the said equipment, slurry pool of the present utility model is provided with ringwise, and drive unit adopts electric reducer, and the power output shaft and the frame of electric reducer link.Oil cylinder is set on frame, and the magnetic roller vertically is arranged in the slurry pool; Lead, sliding sleeve, vertical oil cylinder hydraulic post, vertically oil cylinder hydraulic column, guide rail, roller, coupling spindle and be fixed on arm on the coupling spindle are set in the hoisting mechanism, one end of arm connects with vertical oil cylinder hydraulic column, roller is installed at the two ends of coupling spindle, roller is arranged on the guide rail, guide rail and sliding sleeve are fixedly connected, sliding sleeve links with vertical oil cylinder hydraulic post, and sliding sleeve is sleeved on the lead, and lead is erected on the frame; The magnetic roller comprises top board, bar magnet, active column and scraper plate, and top board is sleeved on the active column, and an end of bar magnet is fixed on the top board, and scraper plate is sleeved on the bar magnet; Scraper plate moves sheave, vertical oil cylinder hydraulic post, the crossbeam that controlling organization comprises active column, links with active column and buckles pawl, crossbeam connects with vertical oil cylinder hydraulic post, the medium position of the crossbeam button pawl that is fixedly connected, button pawl be able to be fastened in the sheave on the active column.Coupling ring shape tracheae on the frame connects a breather pipe on the magnetic roller, blow vent is offered in the lower end of breather pipe, and the upper end of breather pipe is by the soft pipe connection annular gas pipe.
In the utility model, linearly determinant setting of slurry pool, the both sides of slurry pool are provided with guide rail, and drive unit can drive frame and slide along guide rail.Oil cylinder is set on frame, and the magnetic roller is horizontally installed in the slurry pool; Comprise vertical oil cylinder hydraulic post, lead, arm and sliding sleeve in the hoisting mechanism, sliding sleeve is sleeved on the lead, and arm and sliding sleeve link, and sliding sleeve links with vertical oil cylinder hydraulic post; The magnetic roller comprises top board, bar magnet and scraper plate, and fixed pull ring on the scraper plate, scraper plate are sleeved on the bar magnet, fixed slot on the top board, and the end of arm be able to put in the slot; Scraper plate moves horizontal oil cylinder hydraulic column and pulling support is set in the controlling organization, and an end of pulling support links with horizontal oil cylinder hydraulic column.
The utlity model has following beneficial effect:
1. the utility model adopts an equipment to realize the graded deferrization of slurry, and the sizing material iron removing effect obviously improves, and greatly reduces the iron content rate in the slurry, builds the pottery product for the production high-quality assurance is provided;
2. in classification sizing material iron removing technology, to the final stage slurry pool, the bar magnet magnetic field intensity in the slurry pool strengthens successively from elementary slurry pool; Make so and only adsorb easily irony composition of absorption of bulky grain iron filings and other in the elementary sizing material iron removing that avoided the not smooth drawback of mud flow, deferrization process is more reasonable;
3. owing to adopted scraper plate to remove iron filings on the bar magnet, make that the iron filings cleaning on the bar magnet is more clean and quick;
4. the automation deironing that realizes by means of the PLC Programmable Logic Controller has improved operating efficiency greatly, has alleviated operator's physical strength, has saved human resources;
5. prolonged the service life of bar magnet, the bar magnet that has caused owing to misoperation when having avoided manpower cleaning iron filings is fragile;
6. the automation control program of Cai Yonging can be set cleaning room interval of bar magnet at any time, because the iron filings on the bar magnet can in time be eliminated, has avoided because the deficiency that the untimely adsorption capacity that causes bar magnet of the cleaning of the iron filings on the bar magnet dies down;
7. saved equipment investment.The utility model adopts an equipment to realize full automatic technique of graded deferrization, the big problem of investment of having avoided plurality of devices to cooperate the large-scale equipment input of deironing to be brought.
Description of drawings
Fig. 1 is the schematic perspective view of an embodiment of the utility model;
Fig. 2 is a working state structure schematic diagram embodiment illustrated in fig. 1;
Fig. 3 is that the A of Fig. 1 is to structural representation;
Fig. 4 is another floor map embodiment illustrated in fig. 1;
Fig. 5 gas circuit pipe embodiment illustrated in fig. 1 connects schematic diagram;
Fig. 6 is the schematic perspective view of the utility model another one embodiment.
Among the figure, 1. frame, 2. vertical oil cylinder hydraulic post, 3. lead, 4. vertical oil cylinder hydraulic post, 5. sliding sleeve, 6. reductor, 7. magnetic roller, 8. slurry pool, 9. underframe, 10. guide rail, 11. iron filings dishes, 12. vertical oil cylinder hydraulic post, 13. button pawls, 14. crossbeams, 15. rollers, 16. coupling spindle, 17. vertical oil cylinder hydraulic columns, 18. arms, 19. slots, 20. active column, 21. scraper plates, 22. bar magnets, 23. top boards, 24. oil cylinder, 25. breather pipes, 26. flexible pipes, 27. air inlet pipe, 28. annular gas pipe, 29, sheave, 30. magnetic rollers, 31. slurry pool, 32. scraper plates, 33. horizontal oil cylinder hydraulic columns, 34. pulling supports, 35. top board, 36. leads, 37. slots, 38. sliding sleeve, 39 is vertical. hydraulic column, 40. travelling carriages, 41. arm, 42. pulp-inlet pipes, 43. grout outlets.
The specific embodiment
Embodiment one
As Fig. 1, shown in Figure 3, a plurality of slurry pools 8 are ring-like and are placed on the underframe 9, and each slurry pool is connected.As can be seen from Figure 1, the reductor 6 that is fixedly connected on the underframe 9, the power output shaft of reductor 6 and frame 1 link, and during reductor work, frame 1 can slowly be rotated.On frame 1, erect lead 3, suit sliding sleeve 5 on the lead 3, sliding sleeve 5 can slide up and down along lead 3.Sliding sleeve 5 links with vertical oil cylinder hydraulic post 4, drives sliding sleeve 5 and move up and down when vertical oil cylinder hydraulic post moves up and down; Fixed guide 10 on the sliding sleeve 5.Among Fig. 2, a coupling spindle 16 is arranged between two guide rails 10, roller 15 is installed at the two ends of coupling spindle 16, and roller 15 is arranged on the guide rail 10 and can rolls along guide rail, fixes two arms 18 on the coupling spindle 16.The end of arm 18 is fixedly connected with vertical oil cylinder hydraulic column 17, and vertical oil cylinder hydraulic column 17 can promote coupling spindle 16 and move along guide rail 10.The magnetic roller comprises top board 23, bar magnet 22, active column 20 and scraper plate 21, and scraper plate 21 suits are fixed on the active column 20, and fixed slot 19 on the top board, and the end of arm 18 be able to put in 19 li of slots; The upper end fixed sheave 29 of active column 20.Among Fig. 1, the top of vertical oil cylinder hydraulic post 2,12 crossbeam 14 that is fixedly connected, the medium position of the crossbeam 14 button pawl 13 that is fixedly connected, button pawl 13 be able to be fastened in the sheave 29 of active column 20 upper ends.As shown in Figure 5, coupling ring shape tracheae 28 on frame is provided with a breather pipe 25 on the magnetic roller, and pore is offered in the lower end of breather pipe 25, and the upper end of breather pipe 25 is communicated with annular gas pipe 28 by flexible pipe 26, and ring-like tracheae 28 is communicated with source of the gas by flexible pipe 27.
The course of work is as follows:
In the original state, the scraper plate 21 of magnetic roller 7 is near top board 23.Magnetic roller 7 adsorbs certain hour in slurry pool 8, in the sizing material iron removing process, owing in the slurry pool breather pipe is arranged, the air-flow in the breather pipe upwards impacts and slurry is seethed material.Vertically hydraulic column 17 work and promote 19 li of the slots that arm 18 sticks into magnetic roller top, then, vertical oil cylinder hydraulic post 4 pulling sliding sleeves 5 move up along lead 3.Sliding sleeve 5 drives magnetic roller 7 and moves upward, from going out slurry pool.Vertically oil cylinder hydraulic column 17 back spurs the top that the magnetic roller is pulled to iron filings dish 11, and makes the sheave 29 of magnetic roller top insert buckleing in the pawl 13 on the crossbeam 14.Then, as shown in Figure 2, vertical oil cylinder hydraulic post 2,12 pulling crossbeams 14 move down, and active column 20 drives scraper plates 21 and moves down and the iron filings on bar magnet surface are erased along bar magnet 22.Iron filings are deposited in the lower surface of scraper plate 21, with water under high pressure the iron filings on the scraper plate are washed away.Afterwards, vertical oil cylinder hydraulic post 2,12 pulling scraper plates 21 reset.Vertically oil cylinder hydraulic column 17 is worked and the magnetic roller is pushed back the top of slurry pool, and vertical then oil cylinder hydraulic post 4 drives sliding sleeves 5 and moves down along lead 3, and the magnetic roller is placed in the slurry pool.Afterwards, vertical oil cylinder hydraulic column 17 work back spur arm 18 and extract out from slot 19, and arm 18 separates with the magnetic roller, and the one-level iron removal step is finished.Reductor 6 drives frame 1 rotation, and arm 18 rotates to the top of next slurry pool, and the secondary iron removal step begins; So circulation is carried out.
Adopted oil cylinder as power source in the above-described embodiments, realized that by corresponding in-oil cylinder hydraulic column hoisting mechanism and scraper plate move that the straight line of associated components moves in the controlling organization.According to status of equipment, power source also can adopt motor, and hoisting mechanism and scraper plate move the straight line of associated components in the controlling organization and move and can realize by the kind of drive of rack-and-pinion transmission or feed screw nut.But the mode that adopts oil cylinder more succinctly effectively in addition, and the version that hoisting mechanism and scraper plate move controlling organization also has multiple, is easy to realize do not repeat them here other designs of said structure as present technique field those of ordinary skill.These technical characterictics that are equal to fall in the protection domain of the present utility model equally.
Embodiment two
As shown in Figure 6, the characteristics of present embodiment are linearly determinant arranged distribution of slurry pool 31, in the both sides of slurry pool guide rail 29 are set respectively, and travelling carriage 40 is installed on the guide rail 29.Travelling carriage 40 moves at the effect lower edge of driving mechanism guide rail 29.Lead 36 is set in the travelling carriage 40, and suit sliding sleeve 38 on the lead 36 connects arm 41 on the sliding sleeve, and sliding sleeve 38 links with vertical oil cylinder hydraulic post.Fixed slot 37 on the top board 35 of magnetic roller 30, arm 41 be able to put in the slot 37, attachment fastener on the scraper plate 32 of magnetic roller 30, and laterally oil cylinder hydraulic column 33 connects pulling support 34, and pulling support 34 ends can be fastened on scrapes on the board fastener.
Below the main course of work of setting forth present embodiment.
Magnetic roller 30 is horizontally installed in the slurry pool 31.Slurry flows into slurry pool from pulp-inlet pipe 42, flows out from grout outlet 43.Magnetic roller in the slurry pool is under original state, and its scraper plate 32 is near top board 35.The magnetic roller adsorbs the iron filings certain hour in kiln basin, in the sizing material iron removing process, breather pipe is arranged in the slurry pool, and the air-flow in the breather pipe upwards impacts and slurry is seethed.Hydraulic column 39 work pulling sliding sleeves 38 move along column 36, and arm 41 puts in the kerve on the top board 35, and vertical oil cylinder hydraulic post 39 pulling sliding sleeves 38 move up along lead 36 the magnetic roller is hung slurry pool.Meanwhile, the iron filings dish that holds iron filings moves to the below of magnetic roller.Horizontal then oil cylinder hydraulic column 33 work drive pulling supports 34 are fastened on to be scraped on the board fastener.Laterally oil cylinder hydraulic column 33 pulling scraper plates 32 slide and the iron filings on bar magnet surface are erased along bar magnet, and iron filings are deposited in the outer surface of scraper plate 32, with water under high pressure the iron filings on the scraper plate are washed away, and iron filings fall into the iron filings dish.Then, the iron filings dish resets, and laterally oil cylinder hydraulic column 33 pushes back the home position with scraper plate 32, and afterwards, pulling support 34 breaks away from scraper plate.Vertical oil cylinder hydraulic post 39 promotion sliding sleeves 38 move down along lead 36 puts the magnetic roller into slurry pool.Slot on arm 41 and the top board 35 37 breaks away from afterwards, and the one-level iron removal step is finished.Drive unit drives travelling carriage 40 and slides along guide rail 29, and travelling carriage 40 moves to the top of next slurry pool, and the secondary iron removal step begins; Carry out so successively.After the deironing of final stage slurry pool finished, travelling carriage 40 was repositioned to the position of elementary slurry pool, next circulation beginning.
In the present embodiment, the slurry pool linearly advantage of determinant setting has been to reduce the height of equipment, and the number of slurry pool can increase as far as possible according to production status, and can not make occupation area of equipment huge.
Comprehensive the foregoing description as can be seen, the utility model has adopted a cover controlling organization can realize that the iron filings of a plurality of magnetic rollers remove, and has realized the automation of deferrization process.And the technology of graded deferrization is meticulousr rationally.In classification sizing material iron removing technology, to the final stage slurry pool, the bar magnet magnetic field intensity in the slurry pool strengthens successively from elementary slurry pool; So make and only adsorb easily irony composition of absorption of bulky grain iron filings and other in the elementary sizing material iron removing, the adsorbed iron filings particle of back one-level iron removal step is less than previous stage.Otherwise if the magnetic field intensity of previous stage slurry pool is excessive, the iron filings in the slurry pool will be adsorbed on around the bar magnet in large area, cause bar magnet slurry alluvial on every side, and slurry flows has not freely influenced de-ferrous effect on the contrary.Such magnetic field intensity gradient design makes deferrization process more reasonable; Satisfied the requirement of building Tao Qiye to greatest extent.The utility model is through on probation, and de-ferrous effect is very excellent.

Claims (6)

1. full-automatic graded deferrization equipment, comprise frame, the magnetic roller of bar magnet is installed, slurry pool, the quantity that it is characterized in that slurry pool is more than one, the magnetic roller vertically is arranged in the slurry pool, suit scraper plate on the bar magnet of magnetic roller, on the frame hoisting mechanism is set, scraper plate moves controlling organization, hoisting mechanism can drive magnetic roller turnover slurry pool, scraper plate moves controlling organization and can drive scraper plate and move along the bar magnet length direction, and frame connects drive unit, and drive unit can drive the top of gantry motion to each slurry pool.
2. a kind of full-automatic graded deferrization equipment according to claim 1 is characterized in that slurry pool is provided with ringwise, and drive unit adopts electric reducer, and the power output shaft and the frame of electric reducer link.
3. a kind of full-automatic graded deferrization equipment according to claim 2 is characterized in that being provided with oil cylinder on frame, the magnetic roller vertically is arranged in the slurry pool; Lead, sliding sleeve, vertical oil cylinder hydraulic post, vertically oil cylinder hydraulic column, guide rail, roller, coupling spindle and be fixed on arm on the coupling spindle are set in the hoisting mechanism, one end of arm connects with vertical oil cylinder hydraulic column, roller is installed at the two ends of coupling spindle, roller is arranged on the guide rail, guide rail and sliding sleeve are fixedly connected, sliding sleeve links with vertical oil cylinder hydraulic post, and sliding sleeve is sleeved on the lead, and lead is erected on the frame; The magnetic roller comprises top board, bar magnet, active column and scraper plate, and top board is sleeved on the active column, and an end of bar magnet is fixed on the top board, and scraper plate is sleeved on the bar magnet; Scraper plate moves sheave, vertical oil cylinder hydraulic post, the crossbeam that controlling organization comprises active column, links with active column and buckles pawl, crossbeam connects with vertical oil cylinder hydraulic post, the medium position of the crossbeam button pawl that is fixedly connected, button pawl be able to be fastened in the sheave on the active column.
4. according to claim 1 or 2 or 3 described a kind of full-automatic graded deferrization equipment, it is characterized in that coupling ring shape tracheae on frame, connect a breather pipe on the magnetic roller, blow vent is offered in the lower end of breather pipe, and the upper end of breather pipe is by the soft pipe connection annular gas pipe.
5. a kind of full-automatic graded deferrization equipment according to claim 1 is characterized in that linearly determinant setting of slurry pool, and the both sides of slurry pool are provided with guide rail, and drive unit can drive frame and slide along guide rail.
6. a kind of full-automatic graded deferrization equipment according to claim 5 is characterized in that being provided with oil cylinder on frame, the magnetic roller is horizontally installed in the slurry pool; Comprise vertical oil cylinder hydraulic post, lead, arm and sliding sleeve in the hoisting mechanism, sliding sleeve is sleeved on the lead, and arm and sliding sleeve link, and sliding sleeve links with vertical oil cylinder hydraulic post; The magnetic roller comprises top board, bar magnet and scraper plate, and fixed pull ring on the scraper plate, scraper plate are sleeved on the bar magnet, fixed slot on the top board, and the end of arm be able to put in the slot; Scraper plate moves horizontal oil cylinder hydraulic column and pulling support is set in the controlling organization, and an end of pulling support links with horizontal oil cylinder hydraulic column.
CN 200620083575 2006-04-30 2006-04-30 Full-automatic grading deferrization equipment Expired - Lifetime CN2912801Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620083575 CN2912801Y (en) 2006-04-30 2006-04-30 Full-automatic grading deferrization equipment

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Application Number Priority Date Filing Date Title
CN 200620083575 CN2912801Y (en) 2006-04-30 2006-04-30 Full-automatic grading deferrization equipment

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Publication Number Publication Date
CN2912801Y true CN2912801Y (en) 2007-06-20

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CN 200620083575 Expired - Lifetime CN2912801Y (en) 2006-04-30 2006-04-30 Full-automatic grading deferrization equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110116455A (en) * 2019-04-08 2019-08-13 佛山市思特四通化工有限公司 A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110116455A (en) * 2019-04-08 2019-08-13 佛山市思特四通化工有限公司 A kind of production equipment and preparation method thereof of environmentally protective Ceramic Tiles
CN110116455B (en) * 2019-04-08 2020-12-01 温州普睿达机械科技有限公司 Production equipment and preparation method of green environment-friendly ceramic tile

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Effective date of abandoning: 20090506

C25 Abandonment of patent right or utility model to avoid double patenting