CN110112873B - Special coil winding device - Google Patents
Special coil winding device Download PDFInfo
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- CN110112873B CN110112873B CN201910492399.2A CN201910492399A CN110112873B CN 110112873 B CN110112873 B CN 110112873B CN 201910492399 A CN201910492399 A CN 201910492399A CN 110112873 B CN110112873 B CN 110112873B
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- rotating shaft
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- wheel
- loop bar
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Manufacture Of Motors, Generators (AREA)
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Abstract
The invention discloses a special coil winding device, which comprises a substrate and an operation chamber arranged at the top end of the substrate, wherein a vertically arranged partition plate is arranged in the operation chamber; a rotating shaft and a rotating rod are respectively inserted into the partition board, and the rotating rod is positioned on one side of the rotating shaft; supporting wheels are respectively arranged between the rotating shaft and the rotating rod, and a pressing mechanism is arranged between the supporting wheels; the rotating shaft is sleeved with a discharging roller and a linkage wheel, and the discharging roller and the linkage wheel are respectively positioned on two sides of the partition plate; and the rotating rod is sleeved with an air cylinder and a driving wheel. Has the advantages that: the invention can adapt to the winding of different specifications by winding the coil, has high winding efficiency and good stability factor, can uniformly wind, improves the product quality and further prolongs the service life of the product.
Description
Technical Field
The invention relates to the technical field of coil production, in particular to a special coil winding device.
Background
An electric machine, commonly known as a "motor", refers to an electromagnetic device that converts or transmits electric energy according to the law of electromagnetic induction. Its main function is to generate driving torque as power source of electric appliance or various machines. In the motor, the iron core plays a very important role, and is used for increasing the magnetic flux of the inductance coil so as to realize the maximum conversion of electromagnetic power, and the motor coil is formed by winding a copper wire on the iron core. The permanent magnet motor needs to select copper wires of different specifications according to the size of motor power before the stator core is inserted with wires and carries out the combination of copper wires according to technical requirements, and needs to combine a plurality of copper wires into a turn of copper wire and then carry out the winding and the wire inserting of a coil.
The copper wire arrangement of prior art all twines the copper wire on a pay off section of thick bamboo usually, and when motor coil twines, need be according to the length of required winding number of turns estimation copper wire earlier and cut, then twine the copper wire that will cut on the iron core. This winding method has the following problems: the length estimated manually has errors, the situation that the lengths of the copper wires cut off in multiple turns are different possibly results in that the redundant length of the longer copper wires needs to be cut off, waste is caused, and the copper wires are possibly wound together and knotted due to the fact that the copper wires are wound in one turn and one turn according to different personal habit techniques, so that the winding speed of the coil cannot be accurately controlled, the labor intensity is high, and the coil is easily interfered by human factors; the coil has poor quality stability and high defective rate, and the high efficiency and the long service life of the coil are difficult to ensure.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the invention aims to provide a special coil winding device which can realize the winding of coils by operating an indoor discharging roller, a receiving roller, a pressing mechanism and a supporting wheel, can adapt to the winding of different specifications, and has high winding efficiency and good stability factor so as to overcome the technical problems in the prior art.
The technical scheme of the invention is realized as follows:
a special coil winding device comprises a substrate and an operation chamber arranged at the top end of the substrate, wherein a partition plate is vertically arranged in the operation chamber;
a rotating shaft and a rotating rod are respectively inserted into the partition board, and the rotating rod is positioned on one side of the rotating shaft;
supporting wheels are respectively arranged between the rotating shaft and the rotating rod, and a pressing mechanism is arranged between the supporting wheels;
the rotating shaft is sleeved with a discharging roller and a linkage wheel, and the discharging roller and the linkage wheel are respectively positioned on two sides of the partition plate;
the rotary rod is sleeved with an air cylinder and a driving wheel, the air cylinder and the driving wheel are respectively positioned on two sides of the partition plate, the driving wheel is connected with a driving motor, the driving wheel is connected with the linkage wheel through a driving belt, and the air cylinder is connected with a material collecting stick;
the pressing mechanism comprises a loop bar arranged in the operation chamber, a sliding bar is movably inserted in the loop bar, a spring is sleeved outside the loop bar and abuts against the sliding bar, and a rotating wheel is arranged at the bottom end of the loop bar.
Furthermore, the supporting wheels are at least two groups, the rotating wheels are positioned between the supporting wheels, and the discharging roller, the receiving roller, the supporting wheels and the rotating wheels are respectively positioned on the same side of the partition plate.
Furthermore, the slide bar is of an I-shaped structure, a sliding cavity is arranged in the loop bar, the slide bar is clamped in the sliding cavity of the loop bar, and the bottom end of the spring is abutted to the top end of the loop bar.
Furthermore, the rotating shaft and the rotating rod are both provided with bearings in the clapboard.
The invention has the beneficial effects that:
1. according to the invention, the coil winding is realized by operating the indoor discharging roller and the indoor receiving roller, the pressing mechanism and the supporting wheel, so that the winding machine not only can adapt to winding of different specifications, but also has high winding efficiency and good stability factor.
2. According to the invention, through the driving wheel under the action of the driving motor, the discharging roller is conveniently linked through the driving belt, synchronous transmission is realized, the efficiency is improved, the winding and breaking of materials are prevented, and the material collecting roller under the action of the air cylinder is convenient to uniformly wind, the product quality is improved, and the service life of the product is further prolonged.
3. According to the invention, under the action of the sleeve rod matched with the sliding rod and the spring, the pressing mechanism is convenient for the rotating wheel to extrude the material, so that the discharging and tensioning of the discharging roller are realized, the winding efficiency is improved, and the product quality is improved.
In conclusion, the winding device disclosed by the invention can adapt to winding of different specifications by winding the coil, has high winding efficiency and good stability coefficient, can uniformly wind, improves the product quality and further prolongs the service life of the product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural view of a dedicated coil winding apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a belt for a dedicated coil winding apparatus according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 1;
fig. 4 is a schematic view of a cylinder of a dedicated coil winding apparatus according to an embodiment of the present invention.
In the figure:
1. a substrate; 2. an operation chamber; 3. a partition plate; 4. a rotating shaft; 5. rotating the rod; 6. a support wheel; 7. a hold-down mechanism; 8. a discharge roller; 9. a linkage wheel; 10. a cylinder; 11. a driving wheel; 12. a drive motor; 13. a transmission belt; 14. a material collecting stick; 15. a loop bar; 16. a slide bar; 17. a spring; 18. a rotating wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
According to an embodiment of the present invention, there is provided a dedicated coil winding apparatus.
As shown in fig. 1 to 4, the dedicated coil winding apparatus according to the embodiment of the present invention includes a substrate 1 and an operating chamber 2 disposed at a top end of the substrate 1, wherein a partition 3 is disposed in the operating chamber 2, and is vertically disposed therein;
a rotating shaft 4 and a rotating rod 5 are respectively inserted into the partition board 3, and the rotating rod 5 is positioned on one side of the rotating shaft 4;
supporting wheels 6 are respectively arranged between the rotating shaft 4 and the rotating rod 5, and a pressing mechanism 7 is arranged between the supporting wheels 6;
the rotating shaft 4 is sleeved with a discharging roller 8 and a linkage wheel 9, and the discharging roller 8 and the linkage wheel 9 are respectively positioned at two sides of the partition plate 3;
an air cylinder 10 and a driving wheel 11 are sleeved on the rotating rod 5, the air cylinder 10 and the driving wheel 11 are respectively positioned on two sides of the partition plate 3, the driving wheel 11 is connected with a driving motor 12, the driving wheel 11 is connected with the linkage wheel 9 through a driving belt 13, and the air cylinder 10 is connected with a material receiving stick 14;
the pressing mechanism 7 comprises a loop bar 15 arranged in the operation chamber 2, a sliding rod 16 is movably inserted in the loop bar 15, a spring 17 is sleeved outside the loop bar 15, the spring 17 abuts against the sliding rod 16, and a rotating wheel 18 is arranged at the bottom end of the loop bar 15.
By means of above-mentioned technical scheme, through discharging roller 8 and receiving material rod 14 and hold-down mechanism 7 and supporting wheel 6 in the operation room 2, realize the coil winding, can not only adapt to the winding of different specifications, the winding efficiency is high moreover, and stability factor is good. Through drive wheel 11 under the effect of driving motor 12, be convenient for link blowing roller 8 through drive belt 13, realize synchronous drive, not only raise the efficiency, prevent moreover that the winding from breaking the material, and receipts material rod 14 under the cylinder 10 effect, the receipts material rod 14 of being convenient for can be even twine, improve product quality, further improve product life. Through hold-down mechanism 7 under the effect of loop bar 15 cooperation slide bar 16 and spring 17, the runner 18 of being convenient for extrudees the material, realizes that the blowing of blowing roller 8 is taut, has improved winding efficiency, improves product quality moreover.
In one embodiment, when the winding device is used, coil materials are assembled on the rotating shaft 4 in advance, coil winding blocks are assembled on the rotating rod 5, the thread ends of the coil materials are fixed on the material receiving roller 14 through the supporting wheel 6, the rotating wheel 18 and the supporting wheel 6, the driving motor 12 is started to be matched with the driving wheel 11 and the driving belt 13 to link the material discharging roller 8, synchronous transmission is achieved, winding is conducted, the air cylinder 10 conducts telescopic reciprocating operation during working, winding surfaces are evenly arranged, product quality is improved, the pressing mechanism 7 is under the action of the sleeve rod 15 matched with the sliding rod 16 and the spring 17, the rotating wheel 18 is convenient to extrude the materials, and discharging tensioning of the material discharging roller 8 is achieved.
In one embodiment, the cylinder 10 is fixedly connected to the rotary rod 5 by a flange plate.
In one embodiment, there are at least two sets of support wheels 6, and the rotating wheels 18 are located between the support wheels 6, and the discharging roller 8, the receiving roller 14, the support wheels 6 and the rotating wheels 18 are located on the same side of the partition 3.
In one embodiment, the sliding rod 16 is an i-shaped structure, a sliding cavity is arranged in the sleeve rod 15, the sliding rod 16 is clamped in the sliding cavity of the sleeve rod 15, and the bottom end of the spring 17 abuts against the top end of the sleeve rod 15.
In one embodiment, the rotating shaft 4 and the rotating rod 5 are provided with bearings in the partition plate 3.
In summary, with the above technical solution of the present invention, the following effects can be achieved:
1. according to the invention, the coil winding is realized through the discharging roller 8 and the receiving roller 14 in the operation chamber 2, the pressing mechanism 7 and the supporting wheel 6, and the winding machine not only can adapt to winding of different specifications, but also has high winding efficiency and good stability factor.
2. According to the invention, the driving wheel 11 under the action of the driving motor 12 is convenient to link the discharging roller 8 through the driving belt 13, so that synchronous transmission is realized, the efficiency is improved, the winding and breaking of materials are prevented, the material receiving roller 14 under the action of the air cylinder 10 is convenient to uniformly wind the material receiving roller 14, the product quality is improved, and the service life of the product is further prolonged.
3. According to the invention, under the action of the sleeve rod 15 matched with the sliding rod 16 and the spring 17, the pressing mechanism 7 is convenient for the rotating wheel 18 to extrude materials, so that the discharging and tensioning of the discharging roller 8 are realized, the winding efficiency is improved, and the product quality is improved.
In conclusion, the winding device disclosed by the invention can adapt to winding of different specifications by winding the coil, has high winding efficiency and good stability coefficient, can uniformly wind, improves the product quality and further prolongs the service life of the product.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (1)
1. A special coil winding device is characterized by comprising a substrate (1) and an operation chamber (2) arranged at the top end of the substrate (1), wherein a partition plate (3) which is vertically arranged is arranged in the operation chamber (2),
wherein; a rotating shaft (4) and a rotating rod (5) are respectively inserted into the partition board (3), and the rotating rod (5) is positioned on one side of the rotating shaft (4);
supporting wheels (6) are respectively arranged between the rotating shaft (4) and the rotating rod (5), and a pressing mechanism (7) is arranged between the supporting wheels (6);
the rotating shaft (4) is sleeved with a discharging roller (8) and a linkage wheel (9), and the discharging roller (8) and the linkage wheel (9) are respectively positioned on two sides of the partition plate (3);
an air cylinder (10) and a transmission wheel (11) are sleeved on the rotating rod (5), the air cylinder (10) and the transmission wheel (11) are respectively positioned on two sides of the partition plate (3), the transmission wheel (11) is connected with a driving motor (12), the transmission wheel (11) is connected with the linkage wheel (9) through a transmission belt (13), and the air cylinder (10) is connected with a material receiving stick (14);
the pressing mechanism (7) comprises a loop bar (15) arranged in the operation chamber (2), a sliding bar (16) is movably inserted in the loop bar (15), a spring (17) is sleeved outside the loop bar (15),
the spring (17) is abutted against the sliding rod (16), and a rotating wheel (18) is arranged at the bottom end of the loop bar (15);
the number of the supporting wheels (6) is at least two, the rotating wheels (18) are positioned between the supporting wheels (6), and the discharging roller (8), the receiving roller (14), the supporting wheels (6) and the rotating wheels (18) are respectively positioned on the same side of the partition plate (3);
the sliding rod (16) is of an I-shaped structure, a sliding cavity is arranged in the loop bar (15), the sliding rod (16) is clamped in the sliding cavity of the loop bar (15), and the bottom end of the spring (17) is abutted to the top end of the loop bar (15);
the rotating shaft (4) and the rotating rod (5) are located in the partition plate (3) and are provided with bearings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910492399.2A CN110112873B (en) | 2019-06-06 | 2019-06-06 | Special coil winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910492399.2A CN110112873B (en) | 2019-06-06 | 2019-06-06 | Special coil winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110112873A CN110112873A (en) | 2019-08-09 |
| CN110112873B true CN110112873B (en) | 2021-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910492399.2A Active CN110112873B (en) | 2019-06-06 | 2019-06-06 | Special coil winding device |
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| Country | Link |
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| CN (1) | CN110112873B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203817926U (en) * | 2014-05-07 | 2014-09-10 | 无锡商业职业技术学院 | Abrasive belt grinding machine for polishing outer portions of annular workpieces |
| CN105742053A (en) * | 2016-04-26 | 2016-07-06 | 江苏雷特电机股份有限公司 | Electromagnetic wire winding device |
| CN106453746B (en) * | 2016-08-23 | 2019-08-09 | 徐州口口朗电子信息科技有限公司 | Cell phone managing equipment when Utilities Electric Co. shop assistant works |
| CN108032420A (en) * | 2017-12-06 | 2018-05-15 | 四川共享铸造有限公司 | Sand mouth cleaning plant under a kind of 3D printing equipment sanding gear |
| CN208249522U (en) * | 2018-04-19 | 2018-12-18 | 福建省永泰县美尔奇科技纺织有限公司 | Automatically yarn device is twined |
| CN109650161B (en) * | 2018-12-20 | 2021-02-12 | 赣州齐畅新材料有限公司 | Automatic winding machine for rare earth wire roller for round wire |
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- 2019-06-06 CN CN201910492399.2A patent/CN110112873B/en active Active
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