CN109650161B - Automatic winding machine for rare earth wire roller for round wire - Google Patents

Automatic winding machine for rare earth wire roller for round wire Download PDF

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Publication number
CN109650161B
CN109650161B CN201811563071.7A CN201811563071A CN109650161B CN 109650161 B CN109650161 B CN 109650161B CN 201811563071 A CN201811563071 A CN 201811563071A CN 109650161 B CN109650161 B CN 109650161B
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CN
China
Prior art keywords
winding
roller
wire
sleeve
guide sleeve
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Active
Application number
CN201811563071.7A
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Chinese (zh)
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CN109650161A (en
Inventor
张国翔
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Ganzhou Qichang New Material Co ltd
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Ganzhou Qichang New Material Co ltd
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Priority to CN201811563071.7A priority Critical patent/CN109650161B/en
Publication of CN109650161A publication Critical patent/CN109650161A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices

Abstract

The invention discloses an automatic rare earth wire roller winding machine for round wires, which comprises a rack, wherein trundles and adjustable foot cups are uniformly distributed on the lower surface of the rack, a controller is also arranged on the rack, a display screen, an operation button and an emergency stop button are arranged right opposite to the controller, a supporting vertical plate is welded on the upper surface of the rack, and a pay-off roller, a first guide roller, a tensioning roller, a second guide roller and a winding roller are arranged on the supporting vertical plate. According to the automatic winding machine for the rare earth wire roller for the round wire, the first guide sleeve, the tensioning sleeve and the second guide sleeve can play a role in guiding and tensioning, the round wire can be limited, the round wire can be prevented from being seriously deviated in the winding process to further influence the winding of the round wire, the driving motor drives the winding roller and the winding frame to rotate, and meanwhile, the micro cylinder drives the supporting guide sleeve and the winding frame to horizontally move on the winding roller, so that the winding of the round wire on the winding frame is completed, manual operation is not needed, and the burden of an operator can be relieved.

Description

Automatic winding machine for rare earth wire roller for round wire
Technical Field
The invention relates to the technical field of winding machines, in particular to an automatic winding machine for a rare earth wire roller for round wires.
Background
The winding machine is the equipment of twining the linear object on specific work piece, and current winding machine is when twining the round wire owing to not set up corresponding stop gear for the round wire can take place serious skew and then influence the winding of round wire at the winding in-process, reduces product quality simultaneously, simultaneously at the winding in-process of round wire, needs manual operation, increases operator's burden.
Disclosure of Invention
The invention aims to provide an automatic rare earth wire roller winding machine for round wires, which can play a role in guiding and tensioning through a first guide sleeve, a tensioning sleeve and a second guide sleeve, can limit the round wires at the same time, can prevent the round wires from seriously deviating in the winding process to influence the winding of the round wires, can improve the product quality, drives a winding roller and a winding frame to rotate, and drives a support guide sleeve and a winding frame to horizontally move on the winding roller through a micro cylinder, thereby completing the winding of the round wires on the winding frame, does not need manual operation, can reduce the burden of operators, and can solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the automatic rare earth wire roller winding machine for round wires comprises a rack, wherein trundles and adjustable foot cups are uniformly distributed on the lower surface of the rack, the adjustable foot cups are positioned on the outer sides of the trundles, a controller is also arranged on the rack, a display screen, an operation button and an emergency stop button are arranged opposite to the controller, the display screen is positioned above the operation button and the emergency stop button, and the operation button is positioned on one side of the emergency stop button;
the upper surface of the rack is welded with a supporting vertical plate, the supporting vertical plate is provided with a pay-off roller, a first guide roller, a tensioning roller, a second guide roller and a winding roller, the pay-off roller, the first guide roller, the tensioning roller, the second guide roller and the winding roller are sequentially arranged, the pay-off roller is provided with a wire frame, the first guide roller is provided with a first guide sleeve, the tensioning roller is provided with a tensioning sleeve, the second guide roller is provided with a second guide sleeve, the winding roller is provided with a winding frame, and the winding frame is arranged on the winding roller through a driving mechanism;
actuating mechanism is including supporting guide sleeve, miniature cylinder and mounting panel, miniature cylinder passes through the mounting panel and installs on the winding roller, miniature cylinder's piston head is connected on supporting guide sleeve, it establishes on the winding roller to support guide sleeve cover, it includes cylindrical sleeve and square fixed plate to support guide sleeve, cylindrical sleeve and square fixed plate fixed connection, square fixed plate is connected on miniature cylinder's piston head, cylindrical sleeve overlaps and establishes between winding roller and bobbin.
Preferably, the round wire wound on the wire frame is wound on the winding frame by bypassing the upper surface of the first guide sleeve, the lower surface of the tensioning sleeve and the upper surface of the second guide sleeve.
Preferably, the first guide sleeve, the tensioning sleeve and the second guide sleeve are all members of an i-shaped structure.
Preferably, the winding roller is further connected with an output shaft of a driving motor, and the driving motor is mounted on the back of the supporting vertical plate through a mounting seat.
Preferably, the inner surface of the cylindrical sleeve is provided with first arc-shaped convex blocks clamped with the winding roller, and the first arc-shaped convex blocks are distributed at equal intervals.
Preferably, the outer surface of the cylindrical sleeve is provided with second arc-shaped convex blocks clamped with the winding frame, and the second arc-shaped convex blocks are uniformly distributed.
Preferably, the outer surface of the winding roller is coated with a rare earth material.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention relates to an automatic winding machine for a rare earth wire roller of a round wire, which is characterized in that a wire frame is arranged on a pay-off roller, a winding frame is arranged on the winding roller through a supporting guide sleeve, a wire wound on the wire frame winds the winding frame by the upper surface of a first guide sleeve, the lower surface of a tensioning sleeve and the upper surface of a second guide sleeve, the first guide sleeve, the tensioning sleeve and the second guide sleeve can play a role in guiding and tensioning, the winding of the round wire is facilitated, the first guide sleeve, the tensioning sleeve and the second guide sleeve of an I-shaped structure can limit the round wire, the round wire can be prevented from being seriously deviated in the winding process to influence the winding of the round wire, and the product quality can be improved.
2. The invention relates to an automatic winding machine for a rare earth wire roller of a round wire, wherein a winding frame is arranged on the winding roller through a supporting guide sleeve, a driving motor works to drive the winding roller to rotate so as to drive the winding frame to rotate so as to complete the winding operation, and meanwhile, a micro cylinder works to drive the supporting guide sleeve and the winding frame to horizontally move on the winding roller in the winding process so as to complete the winding of the round wire on the winding frame.
Drawings
Fig. 1 is a front view of an automatic winding machine for a roll of rare earth wire for round wire according to the present invention;
FIG. 2 is a top view of a driving motor, a pay-off roller, a first guide roller, a tension roller, a second guide roller and a winding roller which are installed on the supporting vertical plate of the invention;
FIG. 3 is a top view of the bobbin of the present invention mounted on a winding roller by a drive mechanism;
FIG. 4 is a front view of the bobbin of the present invention mounted on a winding roller by a drive mechanism;
FIG. 5 is a top view of the support and guide sleeve of the present invention;
fig. 6 is a front view of the support and guide sleeve of the present invention.
In the figure: 1. a frame; 11. a caster wheel; 12. an adjustable foot cup; 2. a controller; 21. a display screen; 22. an operation button; 23. an emergency stop button; 3. supporting a vertical plate; 31. a pay-off roller; 311. a wire frame; 32. a first guide roller; 321. a first guide sleeve; 33. a tension roller; 331. a tensioning sleeve; 34. a second guide roller; 341. a second guide sleeve; 35. a winding roller; 351. a bobbin; 4. a drive mechanism; 41. supporting the guide sleeve; 411. a cylindrical sleeve; 4111. a first arc-shaped projection; 4112. a second arc-shaped bump; 412. a square fixing plate; 42. a micro cylinder; 43. mounting a plate; 5. a drive motor; 51. and (7) mounting a seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the automatic winding machine for the rare earth wire roller of the round wire comprises a machine frame 1, wherein casters 11 and adjustable foot cups 12 are uniformly distributed on the lower surface of the machine frame 1, the adjustable foot cups 12 are positioned on the outer sides of the casters 11, the casters 11 are convenient for the automatic winding machine to move, the adjustable foot cups 12 can ensure the stability of the automatic winding machine during working, a controller 2 is further arranged on the machine frame 1, a display screen 21, an operating button 22 and an emergency stop button 23 are arranged opposite to the controller 2, the display screen 21 is positioned above the operating button 22 and the emergency stop button 23, the operating button 22 is positioned on one side of the emergency stop button 23, if an emergency situation occurs, the emergency stop button 23 is pressed, the automatic winding machine stops working, and the safety is high.
Referring to fig. 2, a supporting vertical plate 3 is welded on the upper surface of a frame 1, a pay-off roller 31, a first guide roller 32, a tension roller 33, a second guide roller 34 and a winding roller 35 are installed on the supporting vertical plate 3, the pay-off roller 31, the first guide roller 32, the tension roller 33, the second guide roller 34 and the winding roller 35 are sequentially arranged, rare earth materials are coated on the outer surface of the winding roller 35, the usability of a product is improved, the winding roller 35 is further connected with an output shaft of a driving motor 5, the driving motor 5 is installed on the back surface of the supporting vertical plate 3 through an installation seat 51, the driving motor 5 works to drive the winding roller 35 to rotate and further drive a winding frame 351 to rotate so as to complete winding operation, a wire frame 311 is installed on the pay-off roller 31, a first guide sleeve 321 is installed on the first guide roller 32, a tension sleeve 331 is installed on the tension roller 33, a second guide sleeve 341 is, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 are all members of an i-shaped structure, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 can play a role in guiding and tensioning so as to facilitate the winding of a round wire, meanwhile, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 of the i-shaped structure can limit the round wire, so as to prevent the round wire from seriously deviating in the winding process and further influencing the winding of the round wire, a winding frame 351 is arranged on the winding roller 35, the winding frame 351 is installed on the winding roller 35 through a driving mechanism 4, the round wire wound on the wire frame 311 bypasses the upper surface of the first guide sleeve 321, the lower surface of the tensioning sleeve 331 and the upper surface of the second guide sleeve 341 to be wound on the winding frame 351, the wire frame 311 is installed on the pay-off roller 31, and the winding frame 351 is installed on the winding roller 35 through a supporting guide sleeve 41, the upper surface of first guide sleeve 321 is walked around to the cable of twining on the line frame 311, the lower surface of tensioning sleeve 331, the upper surface winding of second guide sleeve 341 is on bobbin 351, through first guide sleeve 321, tensioning sleeve 331 and second guide sleeve 341 can play the effect of direction and tensioning, the winding of round wire of being convenient for, the first guide sleeve 321 of I shape structure simultaneously, tensioning sleeve 331 and second guide sleeve 341 can be spacing to the round wire, can prevent that the round wire from taking place serious skew and then influencing the winding of round wire at the winding in-process, can promote product quality.
Referring to fig. 3-6, the driving mechanism 4 includes a supporting guide sleeve 41, a micro cylinder 42 and a mounting plate 43, the micro cylinder 42 is mounted on the winding roller 35 through the mounting plate 43, a piston head of the micro cylinder 42 is connected to the supporting guide sleeve 41, the supporting guide sleeve 41 is sleeved on the winding roller 35, the supporting guide sleeve 41 includes a cylindrical sleeve 411 and a square fixing plate 412, the cylindrical sleeve 411 is fixedly connected to the square fixing plate 412, the square fixing plate 412 is connected to the piston head of the micro cylinder 42, the cylindrical sleeve 411 is sleeved between the winding roller 35 and the winding frame 351, an inner surface of the cylindrical sleeve 411 is provided with first arc-shaped protrusions 4111 engaged with the winding roller 35, the first arc-shaped protrusions 4111 are distributed at equal intervals, an outer surface of the cylindrical sleeve 411 is provided with second arc-shaped protrusions 4112 engaged with the winding frame 351, the second arc-shaped protrusions 4112, after bobbin 351 installed on winding roller 35 through supporting guide sleeve 41, thereby driving motor 5 work drive winding roller 35 is rotatory and then drives bobbin 351 rotation and accomplish wire-wound operation, and simultaneously at wire-wound in-process, miniature cylinder 42 work drive supports guide sleeve 41 and bobbin 351 horizontal motion on winding roller 35 to accomplish the wire winding of circle line on bobbin 351, do not need manual operation, can alleviate operator's burden.
The working principle is as follows: the wire frame 311 is installed on the pay-off roller 31, the winding frame 351 is installed on the winding roller 35 through the supporting guide sleeve 41, the cable wound on the wire frame 311 winds on the winding frame 351 through the upper surface of the first guide sleeve 321, the lower surface of the tensioning sleeve 331 and the upper surface of the second guide sleeve 341, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 can play a role in guiding and tensioning, so that the winding of the round wire is facilitated, meanwhile, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 in the I-shaped structure can limit the round wire, so that the round wire can be prevented from being seriously deviated in the winding process and further influencing the winding of the round wire, the product quality can be improved, after the winding frame 351 is installed on the winding roller 35 through the supporting guide sleeve 41, the driving motor 5 works to drive the winding roller 35 to rotate and further drive the winding frame 351 to rotate so as to complete the winding operation, simultaneously at wire-wound in-process, miniature cylinder 42 work drive support guide sleeve 41 and bobbin 351 horizontal motion on winding roller 35 to accomplish the wire winding of circle line on bobbin 351, do not need manual operation, can alleviate operator's burden, if meet emergency simultaneously, press emergency stop button 23, automatic coil winding machine then stop work, the security is high.
In summary, the following steps: the invention discloses an automatic winding machine for rare earth wire rollers of round wires, which is characterized in that a wire frame 311 is arranged on a pay-off roller 31, a winding frame 351 is arranged on a winding roller 35 through a supporting guide sleeve 41, cables wound on the wire frame 311 are wound on the winding frame 351 through the upper surface of a first guide sleeve 321, the lower surface of a tensioning sleeve 331 and the upper surface of a second guide sleeve 341, the guiding and tensioning effects can be achieved through the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341, the winding of the round wires is facilitated, meanwhile, the first guide sleeve 321, the tensioning sleeve 331 and the second guide sleeve 341 which are in I-shaped structures can limit the round wires, the phenomenon that the round wires are seriously deviated in the winding process and further influence the winding of the round wires can be prevented, the product quality can be improved, after the winding frame 351 is arranged on the winding roller 35 through the supporting guide sleeve 41, a driving motor 5 works to drive the winding roller 35 to rotate so as to drive the winding frame 351 to rotate, thereby completing the, simultaneously at wire-wound in-process, miniature cylinder 42 work drive support guide sleeve 41 and bobbin 351 horizontal motion on winding roller 35 to accomplish the wire winding of circle line on bobbin 351, do not need manual operation, can alleviate operator's burden, if meet emergency simultaneously, press emergency stop button 23, automatic coil winding machine then stop work, the security is high.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A tombarthite line roller automatic coil winding machine for circle line, including frame (1), its characterized in that: the lower surface of the rack (1) is uniformly distributed with casters (11) and adjustable foot cups (12), the adjustable foot cups (12) are positioned on the outer sides of the casters (11), the rack (1) is also provided with a controller (2), a display screen (21), an operating button (22) and an emergency stop button (23) are arranged opposite to the controller (2), the display screen (21) is positioned above the operating button (22) and the emergency stop button (23), and the operating button (22) is positioned on one side of the emergency stop button (23);
the upper surface welding of frame (1) has support riser (3), install unwrapping wire roller (31), first guide roll (32), tensioning roller (33), second guide roll (34) and winding roller (35) on support riser (3), unwrapping wire roller (31), first guide roll (32), tensioning roller (33), second guide roll (34) and winding roller (35) are arranged in proper order, install line frame (311) on unwrapping wire roller (31), install first guide sleeve (321) on first guide roll (32), install tensioning sleeve (331) on tensioning roller (33), install second guide sleeve (341) on second guide roll (34), be provided with on winding roller (35) bobbin (351), bobbin (351) are installed on winding roller (35) through actuating mechanism (4);
the driving mechanism (4) comprises a supporting guide sleeve (41), a micro cylinder (42) and a mounting plate (43), the micro cylinder (42) is mounted on the winding roller (35) through the mounting plate (43), the piston head of the micro cylinder (42) is connected to the supporting guide sleeve (41), the supporting guide sleeve (41) is sleeved on the winding roller (35), the supporting guide sleeve (41) comprises a cylindrical sleeve (411) and a square fixing plate (412), the cylindrical sleeve (411) is fixedly connected with the square fixing plate (412), the square fixing plate (412) is connected to the piston head of the micro cylinder (42), and the cylindrical sleeve (411) is sleeved between the winding roller (35) and the winding frame (351);
the inner surface of the cylindrical sleeve (411) is provided with first arc-shaped lugs (4111) clamped with the winding roller (35), and the first arc-shaped lugs (4111) are distributed at equal intervals;
the outer surface of cylindrical sleeve (411) is provided with second arc lug (4112) with bobbin (351) block, second arc lug (4112) evenly distributed.
2. The automatic winding machine of a rare earth wire roll for round wire according to claim 1, characterized in that: the round wire wound on the wire frame (311) is wound on the winding frame (351) by winding the upper surface of the first guide sleeve (321), the lower surface of the tensioning sleeve (331) and the upper surface of the second guide sleeve (341).
3. The automatic winding machine of a rare earth wire roll for round wire according to claim 1, characterized in that: the first guide sleeve (321), the tensioning sleeve (331) and the second guide sleeve (341) are all members of an I-shaped structure.
4. The automatic winding machine of a rare earth wire roll for round wire according to claim 1, characterized in that: the winding roller (35) is further connected with an output shaft of a driving motor (5), and the driving motor (5) is installed on the back face of the supporting vertical plate (3) through an installation seat (51).
5. The automatic winding machine of a rare earth wire roll for round wire according to claim 1, characterized in that: the outer surface of the winding roller (35) is coated with rare earth materials.
CN201811563071.7A 2018-12-20 2018-12-20 Automatic winding machine for rare earth wire roller for round wire Active CN109650161B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811563071.7A CN109650161B (en) 2018-12-20 2018-12-20 Automatic winding machine for rare earth wire roller for round wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811563071.7A CN109650161B (en) 2018-12-20 2018-12-20 Automatic winding machine for rare earth wire roller for round wire

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CN109650161A CN109650161A (en) 2019-04-19
CN109650161B true CN109650161B (en) 2021-02-12

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110112873B (en) * 2019-06-06 2021-01-26 安徽捷泰智能科技有限公司 Special coil winding device

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JP2005205456A (en) * 2004-01-22 2005-08-04 Furukawa Sky Kk Method and device for aligning and coiling perforated flat tube
KR20150012523A (en) * 2013-07-25 2015-02-04 이동구 Device for controling tension and string winding machine using the device

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CN205346476U (en) * 2015-12-03 2016-06-29 国家电网公司 Foldable set of line pay -off
CN206156466U (en) * 2016-09-01 2017-05-10 宁波旭鹰塑料机械有限公司 Plastic corrugated pipe rolling machine
CN207108100U (en) * 2017-08-09 2018-03-16 昆山森华通线缆科技有限公司 A kind of fully automatic wire winding machine of modified form
CN207209583U (en) * 2017-08-23 2018-04-10 安庆天立电线电缆有限责任公司 A kind of electric wire take-up
CN208120430U (en) * 2017-12-12 2018-11-20 新昌县城关升华机械厂 A kind of novel Package band recoiler

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Publication number Priority date Publication date Assignee Title
JP2005205456A (en) * 2004-01-22 2005-08-04 Furukawa Sky Kk Method and device for aligning and coiling perforated flat tube
KR20150012523A (en) * 2013-07-25 2015-02-04 이동구 Device for controling tension and string winding machine using the device

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