CN110091465B - Automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one - Google Patents
Automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one Download PDFInfo
- Publication number
- CN110091465B CN110091465B CN201810092801.3A CN201810092801A CN110091465B CN 110091465 B CN110091465 B CN 110091465B CN 201810092801 A CN201810092801 A CN 201810092801A CN 110091465 B CN110091465 B CN 110091465B
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- CN
- China
- Prior art keywords
- metal insert
- fixedly connected
- insert waste
- top end
- ultrasonic wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002184 metal Substances 0.000 title claims abstract description 48
- 239000002699 waste material Substances 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000009191 jumping Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract description 2
- 238000010010 raising Methods 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010814 metallic waste Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses an ultrasonic vibration and falling swing disc integrated machine for automatically removing metal insert waste, which comprises a machine body, wherein a feeding mechanism is arranged on one side of the machine body, a discharging conveyer belt and a feeding conveyer belt are arranged on one side of the top end of the feeding mechanism, and a lifting mechanism is fixedly connected to the other side of the top end of the feeding mechanism. The invention has reasonable design and convenient use, the first cylinder and the second cylinder are mutually matched and linked to finish the processes of raising, bending and cutting off the metal insert waste, the working efficiency is improved, the ultrasonic die head is directly contacted with the tray, and the ultrasonic protective frame and the pressure head are arranged at the same time, so that the product can be prevented from jumping out, being bumped, cracked and the like when the ultrasonic vibration is carried out, the product yield is improved, and the turntable mechanism, the four-axis robot and the six-axis robot are arranged to automatically rotate and automatically feed and discharge, thereby realizing rapid automatic operation and improving the working efficiency.
Description
Technical Field
The invention relates to the technical field of mobile phone electronic products, in particular to an ultrasonic vibration and drop swinging plate integrated machine for automatically removing metal insert waste.
Background
In the production process of mobile phone electronic products, the injection molding piece with the metal insert is commonly used, the preparation of the injection molding piece with the metal insert generally needs to remove redundant metal waste of the metal insert, in the prior art, the metal insert waste is manually removed, the efficiency of manually removing the metal insert waste is lower, each production beat can only produce one piece, the labor is easy to fatigue, the force can not be uniformly controlled by manually removing the metal insert waste, the quality of products is greatly influenced, the injection molding piece runner is directly vibrated by utilizing ultrasonic equipment in the market at present, the processing mode of directly utilizing ultrasonic vibration is longer in vibration period, meanwhile, the efficiency is lower, and the yield can not be ensured.
Disclosure of Invention
The invention mainly aims to provide an ultrasonic vibration and drop swinging plate integrated machine for automatically removing metal insert waste, which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The utility model provides an automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one, including the fuselage, one side of fuselage is provided with feeding mechanism, feeding mechanism's top one side is provided with ejection of compact conveyer belt and feeding conveyer belt, feeding mechanism's top opposite side fixedly connected with hoisting mechanism, the top middle part of fuselage is provided with carousel mechanism, carousel mechanism's bottom passes through driving motor and fuselage rotation connection, carousel mechanism's top is provided with ejection mechanism, ejection mechanism's top is provided with the tray, the surface of tray passes through mounting hole and carousel mechanism fixed connection, the surface middle part of tray opens and has the cut-off groove, the surface both ends of tray open and has the locating hole, top surface one side of fuselage passes through screw fixed connection vertical ultrasonic wave machine, one side bottom of vertical ultrasonic wave machine is provided with ultrasonic wave die head, ultrasonic wave die head's both sides fixedly connected with ultrasonic wave product protection device, ultrasonic wave product device's bottom fixedly connected with pressure head, top surface opposite side passes through driving motor and rotates with fuselage, carousel mechanism is demolishd to metal insert waste material, top one side of demolishing metal insert waste material mechanism passes through the air cock fixed connection, the top of cut-off section has a positive air cylinder fixed connection to be connected with through the positive air cylinder fixed connection through the screw through the cut-off block, positive air cylinder fixed connection has a cut-off screw to be connected with the top through the positive air cylinder fixed connection, and the top end of the second cylinder is in transmission connection with a reverse cutting block.
Further, the turntable mechanism is of a circular structure, and lightening grooves are formed in the surface of the turntable mechanism in an annular array.
Further, the air outlet nozzles are four in number, the air outlet nozzles are of a Z-shaped structure, and the bottom ends of the air outlet nozzles are 2mm higher than the top ends of the trays.
Further, the first cylinder and the second cylinder are arranged oppositely, and the first cylinder and the second cylinder are positioned on the same vertical line.
Further, one side of the top surface of the machine body, which is close to the feeding mechanism, is fixedly connected with a four-axis robot through a screw, and one end of the four-axis robot is provided with a four-axis blanking palm.
Further, one side of the machine body is provided with a six-axis robot, and the top end of the six-axis robot is provided with a material taking palm.
Further, a hopper is arranged in the middle of the metal insert scrap removing mechanism, and receiving trays are arranged on two sides of the hopper.
Compared with the prior art, the invention has the following beneficial effects: the invention has reasonable design and convenient use, the first cylinder and the second cylinder are mutually matched and linked to complete the processes of raising, bending and cutting off the metal insert waste, the working efficiency is improved, the ultrasonic die head is directly contacted with the tray, and the ultrasonic protective frame and the pressure head are arranged at the same time, so that the ultrasonic vibration can be carried out while the product is prevented from jumping out, being bumped, cracked and the like, the product yield is improved, and the turntable mechanism, the four-axis robot and the six-axis robot are arranged to automatically rotate and automatically feed, thereby realizing rapid automatic operation, improving the working efficiency.
Drawings
Fig. 1 is a schematic overall structure of the present invention.
Fig. 2 is a schematic top view of the whole structure of the present invention.
Fig. 3 is a schematic structural view of the fuselage of the present invention.
Fig. 4 is a schematic structural view of the vertical ultrasonic machine of the present invention.
Fig. 5 is a schematic elevational view of a partial structure of the present invention.
Fig. 6 is a schematic side view of a partial structure of the present invention.
In the figure: 1. a vertical ultrasonic machine; 101. an ultrasonic product protection device; 102. an ultrasonic die head; 103. a pressure head; 2. a turntable mechanism; 201. a driving motor; 202. an ejection mechanism; 203. a lightening groove; 3. a four-axis robot; 301. discharging the palm on the four axes; 4. a body; 401. a material receiving disc; 402. a hopper; 5. a feeding mechanism; 501. a discharge conveyor belt; 502. a feeding conveyor belt; 503. a lifting mechanism; 6. a six-axis robot; 7. taking a palm; 8. a tray; 801. a mounting hole; 802. cutting off the groove; 803. positioning holes; 9. removing the metal insert scrap mechanism; 901. an air blowing part; 902. a first cylinder; 903. a guide post; 904. a second cylinder; 905. reversely cutting off the block; 906. forward cutting off the block; 907. a guide post; 908. and (5) an air outlet nozzle.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in figures 1-6, an automatic metal insert waste ultrasonic vibration and drop swinging disc removing integrated machine comprises a machine body 4, one side of the machine body 4 is provided with a feeding mechanism 5, one side of the top end of the feeding mechanism 5 is provided with a discharging conveying belt 501 and a feeding conveying belt 502, the other side of the top end of the feeding mechanism 5 is fixedly connected with a lifting mechanism 503, the middle part of the top end of the machine body 4 is provided with a turntable mechanism 2, the bottom end of the turntable mechanism 2 is rotationally connected with the machine body 4 through a driving motor 201, the top end of the turntable mechanism 2 is provided with an ejection mechanism 202, the top end of the ejection mechanism 202 is provided with a tray 8, the surface of the tray 8 is fixedly connected with the turntable mechanism 2 through a mounting hole 801, the middle part of the surface of the tray 8 is provided with a cutting groove 802, two ends of the surface of the tray 8 are provided with positioning holes 803, one side of the top end of the machine body 4 is fixedly connected with a vertical ultrasonic machine 1 through a screw, one side bottom end of the vertical ultrasonic machine 1 is provided with an ultrasonic die head 102, two sides of the ultrasonic die head 102 are fixedly connected with a product protection device 101, the bottom end of the product protection device 103 is fixedly connected with a first air cap 101 through a cutting screw attachment hole 901, the top end of the metal insert is fixedly connected with a metal insert is connected with a first air cylinder block 906 through a screw attachment 906, the top end of the first side of the metal insert is fixedly connected with a metal insert is connected with a first air cylinder attachment 906 through a cutting screw attachment 906, the top end 906 is fixedly connected with a first end 906 through a cutting screw attachment 906, the top end attachment 906 is connected with a first end of a cutting screw attachment 906 through a cutting screw attachment hole 906, and the top end of a top end attachment is connected with a top end of a metal insert attachment is connected with a metal insert attachment is connected through a metal insert attachment is attached through a metal attachment is attached directly attached, and has, guide posts 903 are arranged at four corners of the top end of the forward cutting block 906, a second air cylinder 904 is fixedly connected to the middle of the bottom end of the metal insert scrap removing mechanism 9 through screws, and a reverse cutting block 905 is connected to the top end of the second air cylinder 904 in a transmission manner.
Wherein, the turntable mechanism 2 is of a circular structure, and the surface of the turntable mechanism 2 is provided with lightening grooves 203 in an annular array.
The number of the air outlet nozzles 908 is four, the air outlet nozzles 908 have a Z-shaped structure, and the bottom ends of the air outlet nozzles 908 are 2mm higher than the top ends of the trays 8.
Wherein, the positions of the first cylinder 902 and the second cylinder 904 are opposite, and the first cylinder 902 and the second cylinder 904 are on the same vertical line.
One side of the top surface of the machine body 4, which is close to the feeding mechanism 5, is fixedly connected with a four-axis robot 3 through screws, and one end of the four-axis robot 3 is provided with a four-axis blanking palm 301.
One side of the machine body 4 is provided with a six-axis robot 6, and the top end of the six-axis robot 6 is provided with a material taking palm 7.
Wherein, the middle part of demolishing metal insert waste mechanism 9 is provided with hopper 402, the both sides of hopper 402 are provided with receiving tray 401, are convenient for the collection to metal insert waste.
In the use process, firstly, the tray 8 is placed on the feeding mechanism 5, is sent to the lifting mechanism 503 through the feeding conveying belt 502, then is lifted to the surface of the machine body 4 by the lifting mechanism 503, is grabbed by the four-axis blanking palm 301 of the four-axis robot 3, is placed on the tray 8 arranged on the surface of the turntable mechanism 2, and drives the turntable mechanism 2 to rotate at the top end of the machine body 4 through the driving motor 201, so that the tray 8 is rotated to be right below the mechanism 9 for removing the metal insert waste, at the moment, the first cylinder 902 drives the forward cutting block 906 to act, the guide post 907 presses the ejection mechanism 202, so that the metal insert waste in the tray 8 is tilted, at this time, the forward cutting block 906 presses the bending position of the metal insert scrap, so that the metal insert scrap is bent, the second air cylinder 904 drives the reverse cutting block 905 to cut off the back surface of the tilted metal insert scrap in the tray 8, the cutting operation is completed in a total action of two times, at this time, the metal insert is broken off, the metal insert scrap is broken off, the turntable mechanism 2 rotates under the driving of the driving motor 201, the tray 8 is rotated to the position right below the vertical ultrasonic machine 1, the vertical ultrasonic machine 1 presses the ultrasonic die head 102, the ultrasonic die head 102 presses the tray 8, the ultrasonic die head 102 vibrates, the ultrasonic product protection device 101 and the pressure head 103 prevent products from jumping out, crashing, cracking and the like, and the operation of removing the metal insert scrap is completed.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides an automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one, includes fuselage (4), its characterized in that: one side of fuselage (4) is provided with feeding mechanism (5), top one side of feeding mechanism (5) is provided with ejection of compact conveyer belt (501) and feeding conveyer belt (502), the top opposite side fixedly connected with hoisting mechanism (503) of feeding mechanism (5), the top middle part of fuselage (4) is provided with carousel mechanism (2), the bottom of carousel mechanism (2) is through driving motor (201) and fuselage (4) rotation connection, the top of carousel mechanism (2) is provided with ejection mechanism (202), the top of ejection mechanism (202) is provided with tray (8), the surface of tray (8) is through mounting hole (801) and carousel mechanism (2) fixed connection, cut-off groove (802) are opened at the surface middle part of tray (8), the surface both ends of tray (8) are opened there is locating hole (503), the top surface one side of fuselage (4) is through screw fixedly connected with ultrasonic wave machine (1), one side bottom of vertical ultrasonic wave machine (1) is provided with ultrasonic wave die head (102), the bottom of product (101) are protected in ultrasonic wave pressure head (101) of vertical ultrasonic wave machine (102), the novel plastic cutting machine is characterized in that a metal insert waste removing mechanism (9) is fixedly connected to the other side of the top end surface of the machine body (4) through a screw, an air blowing component (901) is fixedly connected to one side of the top end of the metal insert waste removing mechanism (9) through a screw, an air outlet nozzle (908) is fixedly connected to one side of the air blowing component (901), a first air cylinder (902) is fixedly connected to the middle part of the top end of the metal insert waste removing mechanism (9) through a screw, a forward cutting block (906) is fixedly connected to the bottom end of the first air cylinder (902), guide posts (907) are fixedly connected to two sides of the forward cutting block (906) through screws, guide posts (903) are arranged at four corners of the top end of the forward cutting block (906), a second air cylinder (904) is fixedly connected to the middle part of the bottom end of the metal insert waste removing mechanism (9) through a screw, and a reverse cutting block (905) is connected to the top end of the second air cylinder (904);
The rotary table mechanism (2) is of a circular structure, and weight reducing grooves (203) are formed in the surface of the rotary table mechanism (2) in an annular array;
The four air outlet nozzles (908) are arranged in total, the air outlet nozzles (908) are of Z-shaped structures, and the bottom ends of the air outlet nozzles (908) are 2mm higher than the top ends of the trays (8).
2. The ultrasonic vibration and swing disc integrated machine for automatically removing metal insert waste according to claim 1, wherein the integrated machine comprises: the first air cylinder (902) and the second air cylinder (904) are arranged oppositely, and the first air cylinder (902) and the second air cylinder (904) are positioned on the same vertical line.
3. The ultrasonic vibration and swing disc integrated machine for automatically removing metal insert waste according to claim 1, wherein the integrated machine comprises: one side of the top surface of the machine body (4) close to the feeding mechanism (5) is fixedly connected with a four-axis robot (3) through a screw, and one end of the four-axis robot (3) is provided with a four-axis blanking palm (301).
4. The ultrasonic vibration and swing disc integrated machine for automatically removing metal insert waste according to claim 1, wherein the integrated machine comprises: one side of the machine body (4) is provided with a six-axis robot (6), and the top end of the six-axis robot (6) is provided with a material taking palm (7).
5. The ultrasonic vibration and swing disc integrated machine for automatically removing metal insert waste according to claim 1, wherein the integrated machine comprises: the middle part of demolishing metal insert waste material mechanism (9) is provided with hopper (402), the both sides of hopper (402) are provided with receiving tray (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810092801.3A CN110091465B (en) | 2018-01-31 | 2018-01-31 | Automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810092801.3A CN110091465B (en) | 2018-01-31 | 2018-01-31 | Automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110091465A CN110091465A (en) | 2019-08-06 |
| CN110091465B true CN110091465B (en) | 2024-06-11 |
Family
ID=67442815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810092801.3A Active CN110091465B (en) | 2018-01-31 | 2018-01-31 | Automatic demolish metal insert waste material ultrasonic wave and shake and fall balance all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110091465B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040099239A (en) * | 2004-11-05 | 2004-11-26 | 김태철 | Auto-insertion apparatus of insert |
| WO2014157189A1 (en) * | 2013-03-26 | 2014-10-02 | 株式会社ニコン | Automatic processing device, automatic processing method, and pallet |
| CN106945228A (en) * | 2017-03-27 | 2017-07-14 | 上海托展机电设备有限公司 | Injection machine automatic integrated system |
| CN107470891A (en) * | 2017-08-29 | 2017-12-15 | 浙江思玛特机器人科技有限公司 | Automatic assembly line of dismantling of brake block |
| CN207859341U (en) * | 2018-01-31 | 2018-09-14 | 厦门科利捷自动化科技有限公司 | A kind of automatic disassembling metal insert waste material ultrasonic wave, which shakes, falls balance all-in-one machine |
-
2018
- 2018-01-31 CN CN201810092801.3A patent/CN110091465B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040099239A (en) * | 2004-11-05 | 2004-11-26 | 김태철 | Auto-insertion apparatus of insert |
| WO2014157189A1 (en) * | 2013-03-26 | 2014-10-02 | 株式会社ニコン | Automatic processing device, automatic processing method, and pallet |
| CN106945228A (en) * | 2017-03-27 | 2017-07-14 | 上海托展机电设备有限公司 | Injection machine automatic integrated system |
| CN107470891A (en) * | 2017-08-29 | 2017-12-15 | 浙江思玛特机器人科技有限公司 | Automatic assembly line of dismantling of brake block |
| CN207859341U (en) * | 2018-01-31 | 2018-09-14 | 厦门科利捷自动化科技有限公司 | A kind of automatic disassembling metal insert waste material ultrasonic wave, which shakes, falls balance all-in-one machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110091465A (en) | 2019-08-06 |
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