CN212554775U - Automatic material conveyer of shelling of transformer skeleton - Google Patents
Automatic material conveyer of shelling of transformer skeleton Download PDFInfo
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- CN212554775U CN212554775U CN202021378175.3U CN202021378175U CN212554775U CN 212554775 U CN212554775 U CN 212554775U CN 202021378175 U CN202021378175 U CN 202021378175U CN 212554775 U CN212554775 U CN 212554775U
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- 239000000463 material Substances 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000005096 rolling process Methods 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 19
- 230000009194 climbing Effects 0.000 claims abstract description 7
- 230000007306 turnover Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000001746 injection moulding Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000004033 plastic Substances 0.000 abstract description 5
- 229920003023 plastic Polymers 0.000 abstract description 5
- 238000000926 separation method Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000011257 shell material Substances 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model relates to an automatic material conveyer of shelling of transformer skeleton, contain the frame, the band conveyer of setting at the frame top, the feed mechanism who is located band conveyer input top, the mechanism of shelling that is located band conveyer output top, product hopper and waste material hopper that are located band conveyer output below, the raw edge rolling mechanism who sets up in the frame, drive product hopper and rotate and pour the product into the material pouring cylinder in the raw edge rolling mechanism, the product export that sets up in one end of frame, the raw edge export that sets up in the frame bottom, set up and roll the separation mechanism that raw edge corresponds product export and the outflow of side outlet from product export and side outlet below the raw edge rolling mechanism, set up and export the climbing transfer chain that the product carried the pin inserting machine with the product in the product export; the utility model discloses can be used to connect current injection molding machine and pin machine, realize moulding plastics, unhairing limit, the full automatic production of contact pin, only need be equipped with unloading on one person, improved production efficiency greatly, reduced intensity of labour and manufacturing cost.
Description
Technical Field
The utility model relates to an automatic field refers in particular to an automatic material conveyer of shelling of transformer skeleton.
Background
In the production process of the existing transformer framework, injection molding, deburring and pin inserting are respectively and independently operated through special equipment, so that a special person is required to be equipped for feeding and discharging, and the special person is required to be equipped for carrying among the special equipment, so that the working efficiency is low, and the labor intensity is high; although the transformer framework stripping and edge rolling equipment is also available in the market, for example, an all-in-one machine for stripping, edge rolling and water gap breaking of a bakelite framework special for a transformer, disclosed in the prior art 201921537077.7, the following problems exist in the working process: 1. the burr rolling device is arranged at the bottom of the roller, so that the burr rolling is easy to be uneven; 2. the product directly flows into the roller from the second hopper after being stirred, so that rough edges are not uniform; 3. although the product outlet and the burr outlet are respectively arranged at the two sides of the machine, the product and burrs cannot be ensured to correspondingly flow out from the product outlet and the burr outlet; 4. the product still needs to be equipped with the special messenger and carries pin inserting machine department and carry out the pin inserting operation, can't realize moulding plastics, unhairing limit, the full automatic production of pin inserting.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art and providing a can realize moulding plastics, unhairing limit, full automatic production's of contact pin automatic material conveyer of shelling.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an automatic stripping conveyor for a transformer framework comprises a frame, a belt conveyor arranged at the top of the frame, a feeding mechanism positioned above the input end of the belt conveyor, a stripping mechanism positioned above the output end of the belt conveyor, a product hopper positioned below the output end of the belt conveyor and rotationally connected with the frame, a waste hopper arranged outside the product hopper, and a translation mechanism driving the stripping mechanism to place waste in the waste hopper, the device comprises a crushing mechanism arranged below a waste material hopper, a burr rolling mechanism arranged in a rack, a material pouring cylinder for driving the product hopper to rotate to pour products into the burr rolling mechanism, a product outlet arranged at one end of the rack, a burr outlet arranged at the bottom of the rack, a separating mechanism arranged below the burr rolling mechanism and used for enabling products and burrs to correspondingly flow out of the product outlet and the burr outlet, and a climbing conveying line arranged at the product outlet and used for conveying the products to a pin inserting machine.
Preferably, the burr rolling mechanism comprises a roller, a burr rolling motor, a material port, a turning cover and a burr rolling cylinder, wherein two ends of the roller are respectively rotatably arranged on the rack; the surface of the roller is also provided with a plurality of through holes which are convenient for burrs to pass through.
Preferably, the separation mechanism comprises a guide plate rotatably arranged at the intersection of the product outlet and the burr outlet, and a rotary cylinder arranged on the frame and used for driving the guide plate to rotate to shield any one of the product outlet or the burr outlet.
Preferably, the translation mechanism comprises guide rails which are respectively arranged on two sides of the top of the frame and are positioned at the output end of the belt conveyor, a support frame which is arranged on the top of the frame and is positioned above the belt conveyor, and a translation cylinder which is arranged on the support frame; the material stripping mechanism is arranged on the two guide rails and is connected with the output end of the translation cylinder.
Preferably, the support frame is further provided with a radiator.
Preferably, the product hopper is dustpan shaped.
Preferably, the burr outlet is provided with a burr collection box.
Preferably, the belt conveyor is placed at an inclination of 5-15 degrees, with its input end high and its output end low.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model discloses can be used to connect current injection molding machine and pin machine, realize moulding plastics, unhairing limit, the full automatic production of contact pin, only need be equipped with unloading on one person, improved production efficiency greatly, reduced intensity of labour and manufacturing cost.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
fig. 1 is a front view of the automatic stripping conveyor for the transformer framework of the present invention;
fig. 2 is a schematic view of a part of the structure of the automatic stripping conveyor for the transformer framework of the present invention;
FIG. 3 is a cross-sectional view of FIG. 2;
fig. 4 is a schematic structural diagram of the middle roller of the present invention.
Wherein: 1. a frame; 2. a feeding mechanism; 3. a belt conveyor; 4. a translation mechanism; 41. a support frame; 42. a translation cylinder; 43. a guide rail; 5. a material stripping mechanism; 6. a product hopper; 7. a waste hopper; 8. a crushing mechanism; 9. a product outlet; 10. a burr outlet; 11. a burr collection box; 12. climbing conveying lines; 13. a heat sink; 14. a material pouring cylinder; 15. a burr rolling mechanism; 151. a burr rolling motor; 152. a drum; 153. a cover is turned; 154. a material port; 155. a through hole; 16. a guide plate.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIGS. 1-4 show that automatic material conveyer of shelling of transformer skeleton, contain frame 1, band conveyer 3 of setting at frame 1 top, feed mechanism 2 that is located band conveyer 3 input top, shell material mechanism 5 that is located band conveyer 3 output top, be located band conveyer 3 output below and rotate the product hopper 6 of being connected with frame 1, set up waste material hopper 7 in the product hopper 6 outside, the translation mechanism 4 in waste material hopper 7 is arranged waste material in to drive shell material mechanism 5, the breaker 8 of setting in waste material hopper 7 below, the burr mechanism 15 that rolls that sets up in frame 1, drive product hopper 6 rotates and pours the product into the fall material cylinder 14 in the burr mechanism 15 that rolls, set up the product export 9 in frame 1 one end, the burr export 10 of setting in frame 1 bottom, the setting is rolling the separator that product and burr pair should flow out from product export 9 and burr export 10 below mechanism 15 The climbing conveying line 12 is arranged at the product outlet 9 and conveys the product to the pin inserting machine; when in work: a manipulator on the existing injection molding machine places the injection molded product in the feeding mechanism 2; then the products are placed on a belt conveyor 3 in order through a feeding mechanism 2; then conveying the product to a stripping mechanism 5 through a belt conveyor 3 to strip the injection molding waste; at the moment, the product falls into the product hopper 6 under the conveying of the belt conveyor 3 to wait for burr rolling, and the translation mechanism 4 drives the stripping mechanism 5 to place the waste material into the waste material hopper 7 and carry out crushing treatment through the crushing mechanism 8; when the burr rolling mechanism 15 is performing burr rolling, burrs can flow out from the burr outlet 10 under the action of the separating mechanism; when the edge rolling mechanism 15 finishes edge rolling, the product flows out from the product outlet 9 under the action of the separating mechanism; then the material pouring cylinder 14 drives the product hopper 6 to rotate to pour the product into the rough edge rolling mechanism 15, and the rough edge rolling operation of the next round is continued; the product that flows out from product outlet 9 at last can fall on climbing transfer chain 12, in the vibration dish of pin inserting machine is carried by climbing transfer chain 12, realizes moulding plastics, unhairing limit, the full automatic production of contact pin, only needs to be equipped with alone and goes up unloading, has improved production efficiency greatly, has reduced intensity of labour and manufacturing cost.
Further, the burr rolling mechanism 15 includes a roller 152 with two ends respectively rotatably disposed on the frame 1, a burr rolling motor 151 disposed on the frame 1 for driving the roller 152 to rotate, a material port 154 disposed on the surface of the roller 152, a flip 153 with two ends respectively rotatably disposed on the roller 152, and a burr rolling cylinder disposed on one side of the roller 152 for driving the flip 153 to open and close the material port 154; the surface of the roller 152 is also provided with a plurality of through holes 155 for allowing burrs to pass through; wherein the roller 152 is prismatic, and the roller has the best effect of rolling the burr edge, but may also be cylindrical; when in work: the burr-rolling motor 151 drives the roller 152 to rotate, burrs falling off from the product can pass through the through hole 155, and finally flow out from the burr outlet 10; after the burr edge is rolled, the burr edge motor 151 drives the material opening 154 on the roller 152 to face downwards, then the burr edge cylinder drives the turnover cover 153 to open and pour out the product, and the product flows out from the product outlet 9; then, the burr rolling motor 151 drives the material port 154 on the roller 152 to face upwards, the material pouring cylinder 14 drives the product hopper 6 to rotate to pour the product into the burr rolling mechanism 15 through the material port 154, and then the turnover cover 153 is driven to close through the burr rolling cylinder to perform the next burr rolling operation.
Further, the separating mechanism comprises a guide plate 16 rotatably arranged at the intersection of the product outlet 9 and the burr outlet 10, and a rotary cylinder arranged on the frame 1 and used for driving the guide plate 16 to rotate to shield any one of the product outlet 9 or the burr outlet 10; when the burr rolling mechanism 15 rolls burrs, the rotary cylinder drives the guide plate 16 to rotate to shield the product outlet 9, and burrs can flow out from the burr outlet 10 under the action of the guide plate 16; after 15 round hair limit of round hair limit mechanism, revolving cylinder drive deflector 16 rotates and shelters from deckle edge export 10, and the product can flow out from product export 9 under the effect of deflector 16, can effectively guarantee can not mix deckle edge in the product.
Further, the translation mechanism 4 comprises guide rails 43 respectively arranged on two sides of the top of the rack 1 and located at the output end of the belt conveyor 3, a support frame 41 arranged on the top of the rack 1 and located above the belt conveyor 3, and a translation cylinder 42 arranged on the support frame 41; the stripping mechanism 5 is arranged on the two guide rails 43 and is connected with the output end of the translation cylinder 42; in operation, the material stripping mechanism 5 is driven by the translation cylinder 42 to slide along the guide rail 43, and waste materials are placed in the waste material hopper 7.
Further, a radiator 13 is further arranged on the support frame 41, so that the cooling is accelerated.
Further, the product hopper 6 is shaped like a dustpan, so that not only can the product be temporarily stored, but also the product can be poured into the burr rolling mechanism 15 conveniently.
Further, 10 departments of deckle edge export are provided with deckle edge and collect box 11, can not only resource reutilization, and can avoid polluting the factory building environment.
Further, the belt conveyor 3 is inclined by 10 degrees, and has a high input end and a low output end.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (8)
1. Automatic material conveyer of shelling of transformer skeleton, its characterized in that: comprises a frame, a belt conveyor arranged at the top of the frame, a feeding mechanism positioned above the input end of the belt conveyor, a stripping mechanism positioned above the output end of the belt conveyor, a product hopper positioned below the output end of the belt conveyor and rotationally connected with the frame, a waste hopper arranged outside the product hopper, and a translation mechanism driving the stripping mechanism to place waste in the waste hopper, the device comprises a crushing mechanism arranged below a waste material hopper, a burr rolling mechanism arranged in a rack, a material pouring cylinder for driving the product hopper to rotate to pour products into the burr rolling mechanism, a product outlet arranged at one end of the rack, a burr outlet arranged at the bottom of the rack, a separating mechanism arranged below the burr rolling mechanism and used for enabling products and burrs to correspondingly flow out of the product outlet and the burr outlet, and a climbing conveying line arranged at the product outlet and used for conveying the products to a pin inserting machine.
2. The automatic stripping conveyor for the transformer framework according to claim 1, wherein: the burr rolling mechanism comprises a roller, a burr rolling motor, a material port, a turnover cover and a burr rolling cylinder, wherein two ends of the roller are respectively rotatably arranged on the rack; the surface of the roller is also provided with a plurality of through holes which are convenient for burrs to pass through.
3. The automatic stripping conveyor for transformer bobbins according to claim 1 or 2, characterized in that: the separating mechanism comprises a guide plate and a rotary cylinder, wherein the guide plate is rotatably arranged at the intersection of the product outlet and the burr outlet, and the rotary cylinder is arranged on the rack and is used for driving the guide plate to rotate to shield any one of the product outlet or the burr outlet.
4. The automatic stripping conveyor for the transformer bobbin as claimed in claim 3, wherein: the translation mechanism comprises guide rails which are respectively arranged on two sides of the top of the frame and are positioned at the output end of the belt conveyor, a support frame which is arranged on the top of the frame and is positioned above the belt conveyor, and a translation cylinder which is arranged on the support frame; the material stripping mechanism is arranged on the two guide rails and is connected with the output end of the translation cylinder.
5. The automatic stripping conveyor for transformer bobbins according to claim 4, characterized in that: the support frame is also provided with a radiator.
6. The automatic stripping conveyor for the transformer bobbin as claimed in claim 5, wherein: the product hopper is dustpan-shaped.
7. The automatic stripping conveyor for the transformer bobbin as claimed in claim 6, wherein: and a burr collecting box is arranged at the burr outlet.
8. The automatic stripping conveyor for transformer bobbins according to claim 7, characterized in that: the belt conveyor is placed at an inclination angle of 5-15 degrees, and the input end of the belt conveyor is high and the output end of the belt conveyor is low.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021378175.3U CN212554775U (en) | 2020-07-14 | 2020-07-14 | Automatic material conveyer of shelling of transformer skeleton |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021378175.3U CN212554775U (en) | 2020-07-14 | 2020-07-14 | Automatic material conveyer of shelling of transformer skeleton |
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| Publication Number | Publication Date |
|---|---|
| CN212554775U true CN212554775U (en) | 2021-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021378175.3U Active CN212554775U (en) | 2020-07-14 | 2020-07-14 | Automatic material conveyer of shelling of transformer skeleton |
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| Country | Link |
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| CN (1) | CN212554775U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823495A (en) * | 2020-07-14 | 2020-10-27 | 苏州市嘉瑞塑胶电子有限公司 | Automatic material conveyer of shelling of transformer skeleton |
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2020
- 2020-07-14 CN CN202021378175.3U patent/CN212554775U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823495A (en) * | 2020-07-14 | 2020-10-27 | 苏州市嘉瑞塑胶电子有限公司 | Automatic material conveyer of shelling of transformer skeleton |
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