Full-automatic building iron braider
Technical field
The present invention relates to tie up reinforcing bar technical field, more particularly to full-automatic building iron braider.
Background technique
In current building or bridge construction, base and metope can be laid with reinforcing bar, be generally hung to reinforcing bar using tower crane specified
Position, then reinforcing bar is laid on corresponding position by worker at equal intervals one by one, is during walking on reinforcing bar or cementing
The reinforcing bar being laid with displacement is prevented, needs to be tightened reinforcing bar in reinforcing bar infall with tying up silk, summer worker is couchant to tie up reinforcing bar, not only
Tired and expenses of labour is high;It walks on reinforcing bar work, risk is high.
Summary of the invention
The technical problems to be solved by the invention are to provide full-automatic building iron for above-mentioned technical deficiency
Muscle braider, using conveyer conveying steel, reinforcing bar single interval feeding automatically is may be implemented in the setting of feeding device;It is horizontal defeated
It send the design of device that the movement of reinforcing bar horizontal feed may be implemented, reinforcing bar is sent to woven extent;The design of coil winding machine may be implemented
The automatic braid movement of reinforcing bar can freely adjust the laying tension of drum in the weaving process, keep line winding degree properly equal
It is even;The design of lashing wire apptss may be implemented to compress reinforcing bar before reinforcing bar weaves, and keep winding braiding even closer solid, in level
It can also play the role of reinforced bar support guiding when conveying device conveying steel;The setting of wrap-up can be by woven steel
Muscle is wound;Automatic charging, braiding and the winding of reinforcing bar may be implemented in the design of the entire production line, and laying is convenient and simple not to take
Power.
In order to solve the above technical problems, the technical scheme adopted by the invention is that: it is filled including feeding device, horizontal feed
It sets, bobbin winder device and wrap-up;Horizontal transferring device is arranged in above the right side of feeding device;Bobbin winder device is arranged in level
The right side of conveying device;The bottom of horizontal transferring device is arranged in wrap-up;Feeding device includes three conveyers and filler
Bracket;Conveying motor spindle is fixedly connected on ground;It is 45 degree that angle with horizontal plane is tilted upward on the right side of conveyer;Conveyer it is defeated
Band outer surface is sent to be evenly arranged with multiple feeding through slots;Top is arranged on the left of conveyer in filler support;Weldering above filler support
It is connected to filling container;Horizontal transferring device includes conveying, conveying upper plate and conveying lower plate;Conveying bottom screw is fixed to be connected
It is connected to air motor;Air motor shaft end shaft coupling is connected with screw rod;Screw rod both ends are connected with bearings at both ends inside conveying;
Two upper side of conveying slidably connects conveying sliding block;Conveying upper plate and conveying lower plate are horizontally fixed on conveying sliding block top respectively
Portion;Lower section is connected with screw flight in the middle part of conveying lower plate;The equal bearing in two sides is connected with guiding at the top of conveying lower plate and conveying upper plate
Wheel;Left side top is equipped with feeder motor in the middle part of conveying upper plate;Feeder motor shaft end key connection has driving pulley;It is left to convey upper plate
The directive wheel bottom at end is provided with driven pulley;Driving pulley is connected with driven pulley by belt;Bobbin winder device include column,
Coil winding machine and lashing wire apptss;Lower section is welded with I-steel at the top of column;Multiple coil winding machines in the longitudinal direction uniform welding in work
Word steel bottom;Top is provided with vertical plate in the middle part of column;Angle bar is welded at the top of vertical plate;Lashing wire apptss are fixedly connected on angle bar;
Coil winding machine includes shell and drum;Cover top portion is fixedly connected with I-steel bottom screw;Interior of shell middle position screw is solid
Surely it is connected with first band diamond-type base bearing;Outer casing bottom screw is fixedly connected with the second band diamond-type base bearing;It is passed through in the middle part of two bearings
It wears and is connected with unwrapping wire main shaft;Unwrapping wire spindle top key connection has driven wheel of differential;Connecting shaft is provided with above driven wheel of differential;Even
Spindle both ends are connected with two side bearing of shell;Side key connection has drive bevel gear in the middle part of connecting shaft;Drive bevel gear and driven
Bevel gear engaged transmission;Unwrapping wire main shaft bottom is fixedly connected with connecting box;Paying out reel is connected with through bearing in the middle part of connecting box;Line
Disk is keyed at paying out reel both ends;Lashing wire apptss include lacing wire guide rail and swaged plate;Lacing wire rail crown screw is fixedly connected with
First cylinder;Lacing wire rail crown two sides slidably connect lacing wire sliding block;At the top of the telescopic rod of first cylinder and lacing wire sliding block top
Portion is fixedly connected;Lacing wire slider top is fixedly connected with fixed plate;The second cylinder is provided in the middle part of fixed plate;Swaged plate bottom is solid
Surely it is connected at the top of the second Telescopic-cylinder bar;Wrap-up includes sliding rail and spool;Sliding rail internal slide is connected with pedestal;Pedestal
Upper side is equipped with winding motor;Winding motor side is provided with speed reducer;Spool is arranged in speed reducer side;Spool outer end
Reel is mounted on middle part;Reel periphery is evenly arranged with multiple boss;Axis hole is provided in the middle part of reel;Axis hole and spool phase
It is corresponding.
The technical program is advanced optimized, the filling container top right side is provided with circular arc;Filling container bottom is provided with
Discharge port;The height of discharge port is 3 millimeters 2 times smaller than bar diameter;The height and width of feeding through slot are equal and compare reinforcing bar
2 meters of the big milli of diameter.
The technical program is advanced optimized, left side is welded with backgauge pipe in the middle part of the filler support;Backgauge pipe is located at
On the right side of material mouth;Backgauge bottom of the tube is 5 millimeters higher than at the top of the conveyer belt of conveyer.
Advanced optimize the technical program, the conveying and conveyer Right vertical;Be provided in the middle part of screw rod every
Platform;Every platform top screw thread be left hand thread;Every platform lower thread be right-handed thread.
The technical program is advanced optimized, the coil winding machine and lashing wire apptss are spaced apart from each other setting in the longitudinal direction.
The technical program is advanced optimized, multiple connecting shaft shaft ends shaft coupling is connected with coiling main shaft;Coiling master
Key connection has driven sprocket in the middle part of axis;Coiling electric motor is installed at the top of the column of middle part;Coiling electric motor shaft end key connection has actively
Sprocket wheel;Drive sprocket is connected with driven sprocket by chain.
The technical program is advanced optimized, bearing connects compression bar above two side bottom of shell;There are shell two sides
Key connection has braked wheel on paying out reel;Braked wheel periphery is provided with brake ribbon;Brake ribbon one end is fixedly connected with shell, separately
One end is fixedly connected with compression bar one end;It is welded with nut on the shell above the compression bar other end;Nut inner thread is connected with adjusting
Bolt;It adjusts stud base and compression bar is in contact.
Compared with prior art, the invention has the following advantages that reinforcing bar list automatically may be implemented in the setting of 1, feeding device
Root interval feeding;2, the movement of reinforcing bar horizontal feed may be implemented in the design of horizontal transferring device, and reinforcing bar is sent to woven extent;3,
The automatic braid movement of reinforcing bar may be implemented in the design of coil winding machine, can freely adjust the unwrapping wire of drum in the weaving process
Power keeps line winding degree properly uniform;4, the design of lashing wire apptss may be implemented to compress reinforcing bar before reinforcing bar weaves, and make to wind
Weave it is even closer solid, can also play the role of in horizontal transferring device conveying steel reinforced bar support guiding;5, it winds
The setting of device can wind woven reinforcing bar;5, the design of the entire production line may be implemented reinforcing bar it is automatic on
Material, braiding and winding are laid with convenient and simple effortless.
Detailed description of the invention
Fig. 1 is the production line installation site figure of full-automatic building iron braider.
Fig. 2 is the feeding device outside drawing of full-automatic building iron braider.
Fig. 3 is the feeding device local structural graph of full-automatic building iron braider.
Fig. 4 is the horizontal transferring device structure chart of full-automatic building iron braider.
Fig. 5 is the bobbin winder device structure chart of full-automatic building iron braider.
Fig. 6 is the coil winding machine structural blast view of full-automatic building iron braider.
Fig. 7 is the lashing wire apptss structure chart of full-automatic building iron braider.
Fig. 8 is the wrap-up structure chart of full-automatic building iron braider.
Fig. 9 is the reinforcing bar knitting mechanism outside drawing of full-automatic building iron braider.
In figure: 1, feeding device;2, horizontal transferring device;3, bobbin winder device;4, wrap-up;5, conveyer;6, filler
Bracket;7, feeding through slot;8, filling container;9, conveying;10, upper plate is conveyed;11, lower plate is conveyed;12, air motor;13, spiral shell
Bar;14, sliding block is conveyed;15, directive wheel;16, feeder motor;17, driving pulley;18, driven pulley;19, column;20, coiling
Machine;21, lashing wire apptss;22, I-steel;23, vertical plate;24, angle bar;25, shell;26, drum;27, first band diamond-type base bearing;
28, the second band diamond-type base bearing;29, unwrapping wire main shaft;30, driven wheel of differential;31, connecting shaft;32, drive bevel gear;33, it connects
Case;34, paying out reel;35, lacing wire guide rail;36, swaged plate;37, the first cylinder;38, lacing wire sliding block;39, fixed plate;40, second
Cylinder;41, sliding rail;42, spool;43, pedestal;44, winding motor;45, speed reducer;46, reel;47, boss;48, axis hole;·
49, circular arc;50, discharge port;51, backgauge pipe;52, every platform;53, coiling main shaft;54, driven sprocket;55, coiling electric motor;56, main
Movable sprocket;57, compression bar;58, braked wheel;59, brake ribbon;60, nut;61, bolt is adjusted;62, reinforcing bar.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, With reference to embodiment and join
According to attached drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair
Bright range.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to avoid this is unnecessarily obscured
The concept of invention.
Specific embodiment 1: in conjunction with shown in Fig. 1-9, including feeding device 1, horizontal transferring device 2,3 and of bobbin winder device
Wrap-up 4;Horizontal transferring device 2 is arranged in above the right side of feeding device 1;Bobbin winder device 3 is arranged in horizontal transferring device 2
Right side;The bottom of horizontal transferring device 2 is arranged in wrap-up 4;Feeding device 1 includes three conveyers 5 and filler support
6;5 bottom of conveyer is fixedly connected on ground;It is 45 degree that angle with horizontal plane is tilted upward on the right side of conveyer 5;Conveyer 5 it is defeated
Band outer surface is sent to be evenly arranged with multiple feeding through slots 7;The setting of filler support 6 is above 5 left side of conveyer;On filler support 6
Side is welded with filling container 8;Horizontal transferring device 2 includes conveying 9, conveying upper plate 10 and conveying lower plate 11;9 bottom of conveying
Portion's screw is fixedly connected with air motor 12;12 shaft end shaft coupling of air motor is connected with screw rod 13;13 both ends of screw rod and conveying
The connection of 9 inside bearings at both ends of guide rail;9 liang of upper sides of conveying slidably connect conveying sliding block 14;Convey upper plate 10 and conveying
Lower plate 11 is horizontally fixed on 14 top of conveying sliding block respectively;It conveys 11 middle part lower section of lower plate and screw rod 13 is threadedly coupled;Under conveying
Plate 11 and the conveying 10 equal bearing in top two sides of upper plate are connected with directive wheel 15;10 middle part left side top of conveying upper plate is equipped with conveying
Motor 16;16 shaft end of feeder motor key connection has driving pulley 17;Conveying 10 left end of upper plate 15 bottom of directive wheel be provided with from
Movable belt pulley 18;Driving pulley 17 is connected with driven pulley 18 by belt;Bobbin winder device 3 includes column 19, coil winding machine 20 and draws
Muscle device 21;19 top lower section of column is welded with I-steel 22;Multiple coil winding machines 20 in the longitudinal direction uniform welding in I-shaped
22 bottom of steel;19 middle part top of column is provided with vertical plate 23;Angle bar 24 is welded at the top of vertical plate 23;Lashing wire apptss 21 are fixedly connected
On angle bar 24;Coil winding machine 20 includes shell 25 and drum 26;25 top of shell is fixedly connected with 22 bottom screw of I-steel;Outside
25 bosom position screw of shell is fixedly connected with first band diamond-type base bearing 27;25 bottom screw of shell is fixedly connected with second
Band diamond-type base bearing 28;Run through in the middle part of two bearings and is connected with unwrapping wire main shaft 29;29 top key of unwrapping wire main shaft is connected with from mantle tooth
Wheel 30;Connecting shaft 31 is provided with above driven wheel of differential 30;31 both ends of connecting shaft are connected with 25 liang of side bearings of shell;Connecting shaft 31
Middle part side key connection has drive bevel gear 32;30 engaged transmission of drive bevel gear 32 and driven wheel of differential;29 bottom of unwrapping wire main shaft
Portion is fixedly connected with connecting box 33;Paying out reel 34 is connected with through bearing in the middle part of connecting box 33;Drum 26 is keyed in paying out reel
34 both ends;Lashing wire apptss 21 include lacing wire guide rail 35 and swaged plate 36;35 top screw of lacing wire guide rail is fixedly connected with the first gas
Cylinder 37;35 top two sides of lacing wire guide rail slidably connect lacing wire sliding block 38;The telescopic rod top of first cylinder 37 and lacing wire sliding block
38 tops are fixedly connected;Fixed plate 39 is fixedly connected at the top of lacing wire sliding block 38;The second cylinder 40 is provided in the middle part of fixed plate 39;
36 bottom of swaged plate is fixedly connected at the top of 40 telescopic rod of the second cylinder;Wrap-up 4 includes sliding rail 41 and spool 42;Sliding rail 41
Internal slide is connected with pedestal 43;Winding motor 44 is installed at the upper side of pedestal 43;44 side of winding motor is provided with deceleration
Machine 45;Spool 42 is arranged in 45 side of speed reducer;42 outer end of spool and middle part are mounted on reel 46;46 periphery of reel is uniformly set
It is equipped with multiple boss 47;Axis hole 48 is provided in the middle part of reel 46;Axis hole 48 and spool 42 are corresponding;8 top right side of filling container is set
It is equipped with circular arc 49;8 bottom of filling container is provided with discharge port 50;The height of discharge port 50 is 3 millimeters 2 times smaller than bar diameter;On
Expect that height and the width of through slot 7 are equal and 2 millimeters bigger than the diameter of reinforcing bar;6 middle part left side of filler support is welded with backgauge pipe
51;Backgauge pipe 51 is located at 50 right side of discharge port;51 bottom of backgauge pipe is 5 millimeters higher than at the top of the conveyer belt of conveyer 5;Conveying
9 and 5 Right vertical of conveyer;It is provided in the middle part of screw rod 13 every platform 52;Every 52 top screw thread of platform be left hand thread;Every 52 lower part of platform
Screw thread is right-handed thread;Coil winding machine 20 and lashing wire apptss 21 are spaced apart from each other setting in the longitudinal direction;Multiple 31 shaft ends of connecting shaft
Shaft coupling is connected with coiling main shaft 53;Key connection has driven sprocket 54 in the middle part of coiling main shaft 53;It installs at the top of middle part column 19
There is coiling electric motor 55;55 shaft end of coiling electric motor key connection has drive sprocket 56;Drive sprocket 56 and driven sprocket 54 pass through chain
Connection;Bearing connects compression bar 57 above 25 liang of side bottoms of shell;Having 25 two sides of shell, key connection has system on paying out reel 34
Driving wheel 58;58 periphery of braked wheel is provided with brake ribbon 59;59 one end of brake ribbon is fixedly connected with shell 25, the other end and compression bar 57
One end is fixedly connected;Nut 60 is welded on shell 25 above 57 other end of compression bar;60 internal screw thread of nut is connected with adjusting spiral shell
Bolt 61;It adjusts 61 bottom of bolt and compression bar 57 is in contact.
In use, step 1, feeding process;In conjunction with shown in Fig. 1-3, entire bundle reinforcing bar is opened, is poured into reinforcing bar with fork truck
In filling container 8;8 side of filling container is provided with multilayer circular arc 49 in the height direction, along circular arc 49 under the action of reinforcing bar gravity
Into 8 bottom of filling container, the setting of circular arc 49 can prevent ' card slot ' phenomenon;When discharge port 50 is equal to bar diameter, steel
Muscle is probably stuck in discharge port 50, when discharge port 50 is greater than 2 times of bar diameters, discharge port 50 may once go out two it is even more
With reinforcing bar;50 design height of discharge port and width are 3 millimeters 2 times smaller than bar diameter, and single steel bar discharging may be implemented, will not
There are get stuck phenomenon and more phenomenons that discharge;When conveyer 5 works, conveyer belt is rotated clockwise;When the feeding through slot 7 on conveyer belt
When moving to 50 lower section of discharge port, reinforcing bar is fallen into feeding through slot 7 because of self weight;Conveyer 5 works on, and reinforcing bar, which is arranged successively, to be set
It sets on a moving belt and is moved with conveyer belt;When steel bar motion is to backgauge 51 front of pipe, reinforcing bar can be blocked, at this time because of resistance
Gear acts on the reinforcing bar in filling container 8 and stops discharging, when feeding through slot 7 moves to 50 lower end haul again of discharge port, top
Reinforcing bar automatic blanking, it is final to realize the transport of one reinforcing bar of a slot.
Step 2, reinforcing bar horizontal feed process;In conjunction with shown in Fig. 1 and Fig. 4, when steel bar motion to horizontal transferring device 2
When between two directive wheels 15, conveyer 5 stops working, and the work of air motor 12 at this time drives screw rod 13 to rotate, every on platform 52
Portion's screw thread is left hand thread;It is right-handed thread every 52 lower thread of platform, conveys sliding block 14 along conveying so conveying upper plate 10 and passing through
9 slide downward of guide rail, conveys 10 upward sliding of upper plate, and two plates move toward one another to realize directive wheel 15 by steel bar clamping, using gas
Dynamic motor 12, which provides power, can prevent from motor power clamping from motor occur burning the phenomenon that cannot clamping with reinforcing bar;Then it conveys
Motor 16, which rotates counterclockwise, drives driving pulley 17, drives driven pulley 18 to rotate counterclockwise by belt, to drive left end
The directive wheel 15 of top rotates counterclockwise;Reinforcing bar provides the guiding of power rear directive wheel 15 by this directive wheel 15 and realizes that level is defeated
It send;When reinforcing bar left end and right hand guide wheels 15 are detached from, feeder motor 16 stops working.
Step 3, lacing wire process;In conjunction with shown in Fig. 5 and Fig. 7, when horizontal transferring device 2 works, the second cylinder 40 is stretched
Contracting bar is in elongation state;First cylinder 37 is in retracted position, and reinforcing bar is located inside swaged plate 36 at this time, so reinforcing bar is defeated
It can be moved horizontally to the right along 36 inner bottom of swaged plate during sending, swaged plate 36 plays the role of support guide;Conveying
The first cylinder 37 works after motor 16 stops working, and telescopic rod is pushed to move downward;To drive lacing wire sliding block 38 to lead along lacing wire
35 slide downward of rail drives fixed plate 39 and the second cylinder 40 to move down, and swaged plate 36 is downward during moving downward
Reinforcing bar is compressed, then coil winding machine 20 is started to work;The first cylinder 37 is withdrawn coil winding machine 20 after hours, while the second cylinder 40
It withdraws, swaged plate 36 and reinforcing bar completely disengage, because the self gravity reinforcing bar woven with winding pulling force effect enters winding work
Region;When horizontal transferring device 2 works again, the telescopic rod of the first cylinder 37 and the second cylinder 40 stretches out, lashing wire apptss 21
One working cycles finishes;Coil winding machine 20 and lashing wire apptss 21 are spaced apart from each other setting in the longitudinal direction may be implemented reinforcing bar in length
The pressing force spent on direction is more uniform.
Step 4, reinforcing bar weave winding process;In conjunction with shown in Fig. 6 and Fig. 9, after swaged plate 36 compresses reinforcing bar, coiling electric motor
55 work drive drive sprocket 56 to rotate, and are rotated by chain-driving driven sprocket 54, so that coiling main shaft 53 be driven to rotate band
Dynamic connecting shaft 31 rotates;Drive bevel gear 32 is driven to rotate when connecting shaft 31 rotates, to drive driven wheel of differential 30 to rotate, most
Unwrapping wire main shaft 29 and connecting box 33 is driven to rotate eventually, the silk of tying up in rotary course on two drums 26 is mutually wound, and realizes reinforcing bar
Braiding;Because drum 26 and paying out reel 34 are keyed, so drum 26 drives paying out reel 34 to rotate during unwrapping wire;If winding
Tie up silk tensile it is smaller when, rotate clockwise adjust bolt 61, pass through nut 60 adjust 61 bottom end of bolt push compression bar 57
Left end moves upwards, so that 57 right end of compression bar, which moves downward, tenses brake ribbon 59, the friction between brake ribbon 59 and braked wheel 58
Increase, so that the resistance of paying out reel 34 increases, the resistance of turntable increases laying tension and increases;Similarly the tensile of silk is tied up in winding
When larger, rotation adjusts bolt 61 counterclockwise, and the frictional force between brake ribbon 59 and braked wheel 58 becomes smaller, and drum tension becomes smaller.
Step 5, reinforcing bar wrapup procedure;As shown in connection with fig. 8, the rotation of winding motor 44 drives the rotation of speed reducer 45 to band
Dynamic spool 42 rotates, and axis hole 48 and spool 42 are set as polygon to transmit power, and reel 46 in the course of rotation will braiding
Good reinforcing bar winding;The setting of boss 47 can prevent from occurring ' to beat between reinforcing bar and turntable woven during winding
It is sliding ' phenomenon;Wrap-up 4 is prevented when winding using the automatic tension control system of common winder because reinforcing bar winds linear velocity
Difference causes overtension or too small influence to produce;After winding, lifted by the reinforcing bar that fork truck spools knitting disc, to
Outside pushes pedestal 43, and pedestal 43 slides in and out along sliding rail 41, behind the outer end of both ends spool 42 and reinforcing bar disengaging, 46 He of reel
Reinforcing bar is detached from, and last fork truck drags the reinforcing bar processed away, production line one cycle completion of processing.
Step 6, in conjunction with shown in Fig. 1-9, when being finished replacement using winding machining or drum 26 for the first time;In the first gas
Under 37 retracted state of cylinder, two wirings on two drums 26 are pulled out, two wirings are located at reinforcing bar bottom and mutually winding is tied up
Tightly;After every bundle steel bar meter, staff is cut off in the middle part of silk with scissors in corresponding tie up;It is placed and is referred to tower crane when laying
Positioning is set, and the silk of tying up of reinforcing bar one end is fixed, reinforcing bar is pushed out;In the engineering pushed forward, woven reinforcing bar paving is quick
Corresponding region fixation ends are located at, transverse steel is similarly then re-layed;It is last whole will only to be fixed going out region less,
Reel 46 can also be recycled after laying;Entire production process spacing of reinforcement is equidistant, and solves artificial laying
Bar spacing difference causes load different problems and worker that reinforcing bar is laid on corresponding position at equal intervals one by one,
The reinforcing bar displacement being laid in order to prevent during walking or cementing on reinforcing bar, needs to be tied up reinforcing bar in reinforcing bar infall with tying up silk
Tightly, summer worker is couchant ties up reinforcing bar, not only tires out but also expenses of labour is high;It walks on reinforcing bar work, the high problem of risk.
It should be understood that above-mentioned specific embodiment of the invention is used only for exemplary illustration or explains of the invention
Principle, but not to limit the present invention.Therefore, that is done without departing from the spirit and scope of the present invention is any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.In addition, appended claims purport of the present invention
Covering the whole variations fallen into attached claim scope and boundary or this range and the equivalent form on boundary and is repairing
Change example.