A kind of traffic guardrail production automation coating system
Technical field
The present invention relates to guardrail plastic-blasting technique fields, more particularly, to a kind of traffic guardrail production automation coating system.
Background technique
Guardrail is mainly used in the occasions such as house, highway, shopping centre, public place carrying out personal safety and installations and facilities
Protection and protection, guardrail mostly use metal wear-resisting, that intensity is high to be made.In order to improve guardrail wires in the production and processing of guardrail
Corrosion resistance, it is often necessary to guardrail carry out plastic-spraying.Plastic-spraying is with electrodusting device (static plastic spraying machine) plastic powders
The surface for spraying to workpiece, under electrostatic interaction, powder can uniformly be adsorbed in workpiece surface, form the coating of powdery;Powdery
High-temperature baking, the levelling, solidification of coating process make powder fusing be attached on workpiece surface, to beautify workpiece appearance and mention
A kind of technique of high its corrosion resistance and service life.Traditional plastic-spraying mode is all manually to carry out dusty spray, artificial mark spraying
The mode for applying powder needs to carry out guardrail one by one feeding to spray again, and labor intensity is larger, to the spray efficiency of guardrail
It is lower, and the mode of hand spray powder is not uniform enough to the spraying of guardrail, and guardrail is made to there is the case where part is not sprayed-on,
Influence the Forming Quality of guardrail.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of traffic guardrail production automation coating systems, existing to solve
There is technical problem manually lower to the efficiency of guardrail spraying and manually not uniform enough to guardrail spraying in technology.
In order to solve the above technical problems, the present invention the following technical schemes are provided:
A kind of traffic guardrail production automation coating system includes guardrail feed mechanism, plastic-spraying mechanism, guardrail fitting machine
The top of plastic-spraying mechanism is arranged in structure and baking mechanism, the guardrail feed mechanism, and the baking mechanism is arranged in plastic-spraying mechanism
Right end, the guardrail feed mechanism includes carrier and the plate chain type conveyer belt that is arranged on carrier, the guardrail peace
Mounting mechanism includes several guardrail fixation kits along the direction of transfer spaced set of plate chain type conveyer belt, the carrier
It is equipped with the through slot passed through for guardrail fixation kit, each guardrail fixation kit includes mounting rack, guardrail limiting section
The bottom of mounting rack, the rotation is arranged in part and rotary part for driving guardrail to rotate, the guardrail limiting component
Rotation member is arranged on mounting rack.
Further, the rotary part includes rotating cylinder, guardrail top fixing piece, rotating electric machine, motor cabinet and sets
The top chock on mounting rack is set, the rotating cylinder and top chock are rotatablely connected, and the rotating cylinder is in be vertically arranged, described
The bottom end of rotating cylinder is arranged in guardrail top fixing piece, and the motor cabinet is arranged on mounting rack, and the rotating electric machine setting exists
On motor cabinet, the top of the rotating cylinder is arranged with driven gear, is arranged on the output end of the rotating electric machine and driven tooth
Take turns the driving gear of engagement.
Further, guardrail top fixing piece includes driving motor, the carrying for being horizontally set on rotating cylinder bottom end
Plate and two sliding rails, two sliding rails are horizontally set on the bottom of loading plate, are equipped on each sliding rail
The shifting material strip being slidably matched with it, the driving motor are arranged in the inside of rotating cylinder, cover on the output end of the driving motor
Equipped with transmission gear, the transmission gear setting is equipped between two shifting material strips, and in two shifting material strips and transmission gear
The tooth socket of engagement.
Further, each end for moving material strip is equipped with compression bar, and the compression bar is L-type structure, the pressure
It is bolted between tight item and shifting material strip, two opposite one end of the compression bar are equipped with antislip cog.
Further, the guardrail limiting component includes support plate, step, the slider bar being vertically arranged and setting
Fixed board in mounting rack bottom, the support plate are horizontally set on the bottom end of slider bar, on the side wall of the fixed board
Equipped with the sliding slot being slidably matched with slider bar, the top of support plate is arranged in the step, and the step is equipped with
The top of the mounting cylinder being rotatablely connected with it, the mounting cylinder is equipped with limited block, and the two sides of the fixed board are equipped with fixation
, it is equipped with the positive stop strip hinged with it in each fixing seat, is equipped with if corresponding to each positive stop strip on the slider bar
The dry limiting slot along the setting of slider bar equal spacing in length direction, the limiting slot and positive stop strip are mating.
Further, the plastic-spraying mechanism includes plastic-spraying case, the reciprocal recycling for moving material component, being connected to plastic-spraying case inside
Funnel and three spaced plastic spraying gums, the bottom of the recycling funnel be equipped with its internal recovery channel being connected to, three
The plastic spraying gum be in it is horizontally disposed, the side wall of the plastic-spraying case is equipped with radiating motor and mounting cup, sets in the mounting cup
There is radiator shutter, the output end of the radiating motor is fixedly connected with the end of radiator shutter.
Further, the reciprocal shifting material component includes portal frame and horizontally disposed elevation bar, the portal frame
It is set on side wall there are two the sliding rail being vertically arranged, each sliding rail is equipped with the elevator being slidably matched with it, the lifting
Item is fixedly connected with two elevators, and the top of the elevation bar is equipped with the bearing seat for the storage of each plastic spraying gum.
Further, the reciprocal shifting material component further includes having rotating disk, first bearing seat and setting at the top of portal frame
Rotary electric machine, the first bearing seat is arranged in the top of portal frame, and the first bearing seat is equipped with and is rotatablely connected with it
Rotary shaft, the rotating disk is arranged on the rotary shaft, and the transmission hinged with the two is equipped between the rotating disk and elevation bar
Bar is connected between the output end and rotary shaft of the rotary electric machine by shaft coupling.
Further, the baking mechanism includes the drying line that drying tunnel and two are separately positioned on two sides inside drying tunnel
Circle, the drying tunnel are equipped with the shifting hopper passed through for guardrail.
Compared with the prior art, the invention has the beneficial effects that: first, the present invention is equipped with guardrail feed mechanism, plastic-spraying
Mechanism, guardrail installing mechanism and baking mechanism, automatic charging of the guardrail feed mechanism for realizing guardrail, guardrail installing mechanism use
It is installed in guardrail, while guardrail can be made to rotate, plastic-spraying mechanism is used for uniform to the guardrail entered in plastic-spraying case
Plastic-spraying operation is carried out, toasts mechanism for realizing the baking operation to guardrail, to solve in the prior art manually to spray guardrail
Efficiency it is lower and not uniform enough technical problem manually is sprayed to guardrail.
Second, the present invention is equipped with guardrail installing mechanism, guardrail installing mechanism includes several guardrail fixation kits, described
Guardrail fixation kit includes mounting rack, guardrail limiting component and the rotary part for driving guardrail to rotate, and is passed through
Guardrail fixation kit can be realized the fixed operation to guardrail top, avoid guardrail from generating shaking in the process of moving, simultaneously
Guardrail can be made to rotate under the action of rotary part, carry out plastic-spraying work convenient for four side walls of the plastic-spraying mechanism to guardrail
Industry avoids guardrail and the case where part does not spray occurs.
Third, the present invention is equipped with plastic-spraying mechanism, plastic-spraying mechanism include plastic-spraying case, it is reciprocal move material component, recycling funnel and
Plastic spraying gum can be such that three plastic spraying gums are back and forth moved in the vertical direction by plastic-spraying mechanism, enable plastic spraying gum into
The guardrail entered in plastic-spraying case uniformly carries out plastic-spraying operation, cover guardrail can by plastic spraying gum in all directions, avoids guardrail part not
By plastic-spraying, recycles funnel and recovery channel can be realized the recycling to powder.
Fourth, the present invention is equipped with guardrail limiting component and plate chain type conveyer belt, passed by guardrail limiting component and plate chain type
It send band to can be realized the installation exercise to guardrail, guardrail is enable to be transmitted under the action of plate chain type conveyer belt, be not necessarily to people
Work carries out feeding manually, reduces the amount of labour of worker.
Fifth, the present invention is equipped with baking mechanism, baking mechanism includes that drying tunnel and two are separately positioned on two inside drying tunnel
The drying coil of side can be realized the baking operation to guardrail by toasting mechanism, powder fusing made to be attached on workpiece surface.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is positive structure diagram of the invention;
Fig. 3 is side structure schematic view of the invention;
Fig. 4 is the structural schematic diagram of guardrail fixation kit;
Fig. 5 is the schematic cross-sectional view of guardrail fixation kit;
Fig. 6 is enlarged drawing at A in Fig. 5;
Fig. 7 is plastic-spraying mechanism and the structural schematic diagram for toasting mechanism;
Fig. 8 is the structural schematic diagram of plastic-spraying mechanism.
Figure label are as follows:
Guardrail feed mechanism 10, mounting rack 11, through slot 12, plate chain type conveyer belt 13, plastic-spraying mechanism 20, plastic-spraying case 21 return
Receive funnel 211, recovery channel 212, radiating motor 213, mounting cup 214, radiator shutter 215, plastic spraying gum 216, reciprocal shifting material group
Part 22, portal frame 221, elevation bar 222, sliding rail 223, elevator 224, bearing seat 225, rotating disk 226, bearing block 227, rotation
Motor 230, rotary shaft 231, drive rod 232, guardrail installing mechanism 30, guardrail fixation kit 31, mounting rack 32, guardrail limiting section
Part 33, support plate 331, step 332, slider bar 333, fixed board 334, sliding slot 335, mounting cylinder 336, limited block 337,
Fixing seat 338, positive stop strip 34, limiting slot 35, baking mechanism 40, drying tunnel 41, drying coil 42, shifting hopper 43, rotary part 50,
Rotating cylinder 51, rotating electric machine 511, motor cabinet 512, top chock 513, driven gear 514, driving gear 515, guardrail top are solid
Determine part 52, driving motor 521, loading plate 522, sliding rail 523, shifting material strip 524, transmission gear 525, tooth socket 526, compression bar
527, antislip cog 528.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
In the description of the present invention, it is to be understood that, term " longitudinal direction ", " transverse direction ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown is merely for convenience of the description present invention, rather than the device or element of indication or suggestion meaning must
There must be specific orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention.
Referring to figs. 1 to Fig. 8 it is found that the embodiment of the invention provides a kind of traffic guardrail production automation coating system, packet
Guardrail feed mechanism 10, plastic-spraying mechanism 20, guardrail installing mechanism 30 and baking mechanism 40, the guardrail feed mechanism 10 has been included to set
It sets in the top of plastic-spraying mechanism 20, the right end of plastic-spraying mechanism 20, the guardrail feed mechanism 10 is arranged in the baking mechanism 40
The plate chain type conveyer belt 13 for including carrier 11 and being arranged on carrier 11, the guardrail installing mechanism 30 includes several
The guardrail fixation kit 31 of a direction of transfer spaced set along plate chain type conveyer belt 13, the carrier 11 are equipped with for shield
The through slot 12 that column fixation kit 31 passes through, each guardrail fixation kit 31 include mounting rack 32, guardrail limiting component
33 and the rotary part 50 for driving guardrail to rotate, the guardrail limiting component 33 bottom of mounting rack 32 is set,
The rotary part 50 is arranged on mounting rack 32;It can be realized by guardrail fixation kit 31 and the fixed of guardrail top made
Industry avoids guardrail from generating shaking in the process of moving, while guardrail can be made to rotate under the action of rotary part 50,
Plastic-spraying operation is carried out convenient for four side walls of the plastic-spraying mechanism 20 to guardrail, guardrail is avoided and the case where part does not spray occurs, lead to
Crossing plastic-spraying mechanism 20 can be such that three plastic spraying gums 216 are back and forth moved in the vertical direction, keep plastic spraying gum 216 uniformly right
Plastic-spraying operation is carried out into the guardrail in plastic-spraying case 21, cover guardrail can by plastic spraying gum 216 in all directions, avoids guardrail local
Not by plastic-spraying, worker can be realized the installation exercise to guardrail by guardrail limiting component 33 and plate chain type conveyer belt 13, make
Guardrail can be transmitted under the action of plate chain type conveyer belt 13, without manually carrying out feeding, reduce worker's
The amount of labour can be realized the baking operation to guardrail by toasting mechanism 40, so that powder fusing is attached on workpiece surface, guardrail is solid
Determining component 31 can be mounted on plate chain type conveyer belt 13 by mounting rack 32, and through slot 12 is used for logical for guardrail fixation kit 31
It crosses, guardrail fixation kit 31 is enable to be moved under the drive of plate chain type conveyer belt 13.
Specifically, the rotary part 50 includes rotating cylinder 51, guardrail top fixing piece 52, rotating electric machine 511, motor
Seat 512 and the top chock 513 being arranged on mounting rack 32, the rotating cylinder 51 are rotatablely connected with top chock 513, the rotation
For rotating cylinder 51 in being vertically arranged, the bottom end of rotating cylinder 51 is arranged in guardrail top fixing piece 52, and the setting of motor cabinet 512 exists
On mounting rack 32, the rotating electric machine 511 is arranged on motor cabinet 512, and the top of the rotating cylinder 51 is arranged with driven gear
514, the driving gear 515 engaged with driven gear 514 is arranged on the output end of the rotating electric machine 511;Rotating electric machine 511
Work can drive driving gear 515 to rotate, and enable driving gear 515 that the driven gear 514 engaged to be driven to occur
Rotation, makes driven gear 514 be able to drive rotating cylinder 51 and rotates, rotating cylinder 51 is made to be able to drive guardrail top fixing piece 52
It rotates, to make entire guardrail rotate, carries out plastic-spraying operation convenient for four sides to guardrail.
Specifically, guardrail top fixing piece 52 includes driving motor 521, is horizontally set on 51 bottom end of rotating cylinder
Loading plate 522 and two sliding rails 523, two sliding rails 523 are horizontally set on the bottom of loading plate 522, each described
The shifting material strip 524 being slidably matched with it is equipped on sliding rail 523, the driving motor 521 is arranged in rotating cylinder 51
Portion, transmission gear 525 is arranged on the output end of the driving motor 521, and the transmission gear 525 is arranged in two shifting material strips
Between 524, and the tooth socket 526 engaged with transmission gear 525 is equipped in two shifting material strips 524;Pass through guardrail top fixing piece
52 can be realized the fixed operation to guardrail top, avoid guardrail from generating shaking in the process of moving, while can make guardrail
It rotates under the action of rotary part 50, the work of driving motor 521 can make transmission gear 525 rotate, and make to be driven
Gear 525 is able to drive the two shifting material strips 524 engaged and is moved, and two shifting material strips 524 is enable to relatively move, and two
A shifting material strip 524 can drive two compression bars 527 mobile respectively, and two compression bars 527 is enable to relatively move guardrail
Top clamps.
Specifically, each end for moving material strip 524 is equipped with compression bar 527, the compression bar 527 is L-type structure,
It is bolted between the compression bar 527 and shifting material strip 524, two opposite one end of the compression bar 527 are equipped with anti-
Sliding fin 528;Compression bar 527 can clamp the top of guardrail, and antislip cog 528 can compress guardrail.
Specifically, the guardrail limiting component 33 includes support plate 331, step 332, the slider bar being vertically arranged
333 and the fixed board 334 of 32 bottom of mounting rack is set, the support plate 331 is horizontally set on the bottom end of slider bar 333,
The side wall of the fixed board 334 is equipped with the sliding slot 335 being slidably matched with slider bar 333, and the setting of step 332 exists
The top of support plate 331, the step 332 are equipped with the mounting cylinder 336 being rotatablely connected with it, the mounting cylinder 336
Top is equipped with limited block 337, and the two sides of the fixed board 334 are equipped with fixing seat 338, in each fixing seat 338
Equipped with the positive stop strip 34 hinged with it, each positive stop strip 34 is corresponded on the slider bar 333 and is equipped with several along slider bar 333
The limiting slot 35 of equal spacing in length direction setting, the limiting slot 35 and positive stop strip 34 are mating;Worker is limited by guardrail
Position component 33 and plate chain type conveyer belt 13 can be realized the installation exercise to guardrail, enable guardrail in plate chain type conveyer belt 13
It is transmitted under effect, without manually carrying out feeding, reduces the amount of labour of worker, worker opens positive stop strip manually
34 can be such that slider bar 333 is slided on fixed board 334, so that slider bar 333 is slid into lower position, are convenient for
Be placed on worker the bottom end of guardrail on limited block 337, so that limited block 337 is limited the bottom end of guardrail, work
Slider bar 333 is promoted to suitable height again by author, and worker's rotary spacing item 34 can make positive stop strip 34 be inserted into conjunction
In suitable limiting slot 35.
Specifically, the plastic-spraying mechanism 20 include plastic-spraying case 21, it is reciprocal move material component 22, be connected to inside plastic-spraying case 21
Recycling funnel 211 and three spaced plastic spraying gums 216, the bottom of the recycling funnel 211 is equipped with and it internal is connected to
Recovery channel 212, for three plastic spraying gums 216 in horizontally disposed, the side wall of the plastic-spraying case 21 is equipped with radiating motor
213 and mounting cup 214, radiator shutter 215, the output end and heat dissipation leaf of the radiating motor 213 are equipped in the mounting cup 214
The end of piece 215 is fixedly connected;Three plastic spraying gums 216 can be made back and forth to be moved in the vertical direction by plastic-spraying mechanism 20
It is dynamic, so that plastic spraying gum 216 is uniformly carried out plastic-spraying operation to the guardrail entered in plastic-spraying case 21, spray guardrail can in all directions
It moulds rifle 216 to cover, avoids guardrail part not by plastic-spraying, the powder fallen can be recycled by recycling funnel 211, make worker
It can utilize again, avoid the powder fallen there is a phenomenon where wasting, the work of radiating motor 213 can be such that radiator shutter 215 sends out
Raw rotation, enables radiator shutter 215 to radiate the inside of plastic-spraying case 21.
Specifically, the reciprocal shifting material component 22 includes portal frame 221 and horizontally disposed elevation bar 222, the dragon
It sets on the side wall of door frame 221 there are two the sliding rail 223 that is vertically arranged, each sliding rail 223 is equipped with to be slidably matched with it
Elevator 224, the elevation bar 222 are fixedly connected with two elevators 224, and the top of the elevation bar 222 is equipped with for each
The bearing seat 225 that plastic spraying gum 216 is stored;Elevation bar 222 is used to carry out bearing seat 225 support, and bearing seat 225 is used for plastic-spraying
Rifle 216 is supported and limits, and sliding rail 223 is for being supported and being oriented to elevator 224.
Specifically, the reciprocal shifting material component 22 further includes having rotating disk 226, first bearing seat 227 and being arranged at gantry
The top of portal frame 221, the first bearing seat is arranged in the rotary electric machine 230 at 221 top of frame, the first bearing seat 227
227 are equipped with the rotary shaft 231 being rotatablely connected with it, and the rotating disk 226 is set in rotary shaft 231, the rotating disk 226
Be equipped with the drive rod 232 hinged with the two between elevation bar 222, the output end of the rotary electric machine 230 and rotary shaft 231 it
Between pass through shaft coupling connect;The work of rotary electric machine 230 can drive rotary shaft 231 to rotate, and be able to drive rotary shaft 231
Rotating disk 226 rotates, and so that rotating disk 226 is able to drive the drive rod 232 hinged with it and moves, makes drive rod 232
Elevation bar 222 is able to drive to be moved, make elevation bar 222 be able to drive three plastic spraying gums 216 in the vertical direction back and forth into
Row movement, enables plastic spraying gum 216 uniformly to carry out plastic-spraying operation to the guardrail entered in plastic-spraying case 21.
Specifically, the baking mechanism 40 includes the drying that drying tunnel 41 and two are separately positioned on 41 inside two sides of drying tunnel
Coil 42, the drying tunnel 41 are equipped with the shifting hopper 43 passed through for guardrail, can make to protect under the action of plate chain type conveyer belt 13
Column is moved in drying tunnel 41, and drying coil 42 can carry out drying operation to guardrail.
The working principle of the invention: guardrail is mounted on guardrail fixation kit 31 by worker manually, is fixed by guardrail
Component 31 can be realized the installation to guardrail and guardrail can be driven to rotate, convenient for plastic-spraying mechanism 20 to four of guardrail
Side wall carries out plastic-spraying operation, and guardrail is avoided the case where part does not spray occur, and worker passes through guardrail limiting component 33 and plate chain
Formula conveyer belt 13 can be realized the installation exercise to guardrail, and guardrail is enable to be passed under the action of plate chain type conveyer belt 13
It send, without manually carrying out feeding, reduces the amount of labour of worker, worker opens positive stop strip 34 manually can make to slide
Item 333 is slided on fixed board 334, and slider bar 333 is enable to slide into lower position, convenient for protect worker will
The bottom end on column is placed on limited block 337, and limited block 337 is enable to limit the bottom end of guardrail, and worker will be slided again
Dynamic item 333 is promoted to suitable height, and worker's rotary spacing item 34 can make positive stop strip 34 be inserted into suitable limiting slot 35
It is interior, the fixed operation to guardrail top can be realized by guardrail top fixing piece 52, guardrail is avoided to produce in the process of moving
It is raw to shake, while guardrail can be made to rotate under the action of rotary part 50, the work of driving motor 521 can make driving cog
Wheel 525 rotates, and so that transmission gear 525 is able to drive the two shifting material strips 524 engaged and is moved, and makes two shifting material
Item 524 can relatively move, and two shifting material strips 524 can drive two compression bars 527 mobile respectively, make two compression bars 527
It can relatively move and clamp the top of guardrail, the work of rotating electric machine 511 can drive driving gear 515 to rotate, and make to lead
Moving gear 515 can drive the driven gear engaged 514 to rotate, and driven gear 514 is made to be able to drive the hair of rotating cylinder 51
Raw rotation, makes rotating cylinder 51 be able to drive guardrail top fixing piece 52 and rotates, to make entire guardrail rotate, convenient for pair
Four sides of guardrail carry out plastic-spraying operation, guardrail can be made to be moved in plastic-spraying case 21 under the action of plate chain type conveyer belt 13, lead to
Crossing plastic-spraying mechanism 20 can be such that three plastic spraying gums 216 are back and forth moved in the vertical direction, keep plastic spraying gum 216 uniformly right
Plastic-spraying operation is carried out into the guardrail in plastic-spraying case 21, cover guardrail can by plastic spraying gum 216 in all directions, avoids guardrail local
Not by plastic-spraying, the work of rotary electric machine 230 can drive rotary shaft 231 to rotate, rotary shaft 231 is made to be able to drive rotating disk
226 rotate, and so that rotating disk 226 is able to drive the drive rod 232 hinged with it and move, enable 232 band of drive rod
Dynamic elevation bar 222 is moved, and so that elevation bar 222 is able to drive three plastic spraying gums 216 and is back and forth moved in the vertical direction,
Plastic spraying gum 216 is set uniformly to carry out plastic-spraying operation to the guardrail entered in plastic-spraying case 21, in the effect of plate chain type conveyer belt 13
Under guardrail can be made to be moved in drying tunnel 41, drying coil 42 can carry out drying operation to guardrail.