CN109513566B - Uniform curved surface roll coating device for resin tile - Google Patents

Uniform curved surface roll coating device for resin tile Download PDF

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Publication number
CN109513566B
CN109513566B CN201811548790.1A CN201811548790A CN109513566B CN 109513566 B CN109513566 B CN 109513566B CN 201811548790 A CN201811548790 A CN 201811548790A CN 109513566 B CN109513566 B CN 109513566B
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CN
China
Prior art keywords
roller
coating
supporting
coating roller
brush
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Active
Application number
CN201811548790.1A
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Chinese (zh)
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CN109513566A (en
Inventor
戴鹏辉
戴必武
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Hunan Guhong Machinery Manufacturing Co ltd
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Hunan Guhong Machinery Manufacturing Co ltd
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Priority to CN201811548790.1A priority Critical patent/CN109513566B/en
Publication of CN109513566A publication Critical patent/CN109513566A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0808Details thereof, e.g. surface characteristics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

Abstract

The invention discloses a uniform curved surface roll coating device for a resin tile, which comprises a coating roller arranged right above a supporting roller and a material carrying roller for feeding the coating roller; the belt material roller comprises a belt material roller body, a material storage channel and a feeding brush, wherein two ends of the belt material roller body are respectively connected with a supporting plate in a rotating mode, the material storage channel is arranged in the belt material roller body, the feeding brush is arranged on the surface of the belt material roller body, the material storage channel is communicated with a feeding system through a pipeline, the feeding brush unit comprises a fixed pipe fixed on the surface of the belt material roller, a sponge fixed inside the fixed pipe and a fan-shaped brush, the fixed pipe is communicated with the material storage channel, the tip end of the brush is fixed in the material storage channel, the other end of the brush penetrates through the sponge to be exposed out of the fixed pipe, the arc ends of the brushes of adjacent feeding brush units are mutually overlapped in a crossing mode, and the arc ends of the brushes are in contact with a coating roller. The invention can feed the curved surface coating rollers with different shapes, can uniformly coat the curved surface coating rollers, and ensures that the curved surface resin tiles can be uniformly roll coated.

Description

Uniform curved surface roll coating device for resin tile
Technical Field
The invention belongs to the field of resin tile processing equipment, and particularly relates to a uniform curved surface roll coating device for a resin tile.
Background
The synthetic resin tile has the advantages of durable color, light weight, self-waterproof, tough, heat preservation, heat insulation, sound insulation, corrosion resistance, wind resistance, vibration resistance, hail resistance, pollution resistance, environmental protection, fire resistance, insulation, convenient installation and the like, and has attractive appearance, strong stereoscopic impression and Chinese elements in color, so that the synthetic resin tile is widely applied to the decoration of various permanent building roofs.
Existing roll coating equipment is generally only aimed at plane plates, and spray coating is generally adopted for curved surfaces. The spraying can pollute the environment and the spraying is uneven. And the existing roll coating equipment cannot uniformly coat raw material liquid on the curved surface coating roller.
Disclosure of Invention
The invention aims to provide a uniform curved surface roll coating device for resin tiles, which can be used for feeding curved surface coating rollers with different shapes, can be uniformly coated on the curved surface coating rollers, and can ensure that the curved surface resin tiles can be uniformly roll coated.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
the uniform curved surface roll coating device for the resin tile sequentially comprises a conveying mechanism and a roll coating mechanism, wherein the roll coating mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a belt roller for feeding the coating roller, and a coating roller driving structure for driving the coating roller to rotate; the positioning roller and the coating roller are the same in shape, are both curved surfaces and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller is positioned on a horizontal line with the vertexes of the supporting roller and the supporting roller; the belt material roller is arranged on one side of the coating roller, the belt material roller comprises a belt material roller body, a belt material roller storage channel and a feeding brush, wherein two ends of the belt material roller body are respectively connected with the supporting plate in a rotating mode, the belt material roller body is internally provided with the belt material storage channel, the belt material roller storage channel is communicated with a feeding system through a pipeline, the feeding brush comprises a plurality of feeding brush units uniformly arranged on the surface of the belt material roller body along the length direction of the belt material roller body, each feeding brush unit comprises a fixed pipe fixed on the surface of the belt material roller, a sponge fixed in the fixed pipe and a fan-shaped brush, the fixed pipe is communicated with the belt material storage channel, the tip end of the brush is fixed in the belt material storage channel, the other end of the brush penetrates through the sponge and is exposed out of the fixed pipe, the arc ends of the brushes of adjacent feeding brush units are mutually overlapped, and the arc ends of the brushes are contacted with the coating roller.
By adopting the technical scheme, the coating roller is a detachable roller, and the coating roller with a corresponding curved surface shape can be selected according to the curved surface shape of the resin tile to be coated in a rolling way, so that the rolling coating of different curved surfaces is realized. In addition, the positioning roller is also a detachable roller, the shape of the positioning roller is consistent with that of the coating roller, and after the resin tile to be roll-coated is conveyed by the conveying mechanism, the position of the resin tile on the positioning roller can be well adjusted at the positioning roller due to the consistent curved surface shape of the positioning roller and the resin tile, so that the coating roller can be matched with the position of the resin tile, and the roll coating can be smoothly completed. In the invention, the deepest part of the recess of the positioning roller, the top points of the supporting roller and the carrier roller are positioned on the same horizontal line, so that the resin tile can be conveyed to the lower part of the coating roller at the same horizontal position after the positioning roller positions the resin tile, and the roll coating is convenient. According to the invention, the storage channel is connected with the feeding system, raw materials are continuously conveyed into the storage channel, the raw materials in the storage channel penetrate into the sponge through the fixed pipe and the brush, then the coating roller rotates, and finally the raw materials are uniformly brushed on the coating roller. Because the brush is soft, even if the coating roller is curved, the coating roller can be evenly fed. And the arc-shaped ends of the brushes of each feeding brush unit are mutually crossed and overlapped, and no gap exists, so that uniform feeding is ensured.
As one preferable mode of the uniform curved surface roll coating device for the resin tile, the tip end part of the hairbrush is fixedly connected with a fixing block, and the hairbrush is fixed by being stuck and fixed on the inner wall of the storage channel through the fixing block.
As another preferable mode of the uniform curved surface roll coating device for the resin tile, the coating roller comprises a coating roller body and a connecting shaft which is rotatably arranged on the supporting plate, and the connecting shaft is detachably connected with the coating roller body.
As another preferable mode of the uniform curved surface roll coating device for the resin tile, the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft.
As another preferable mode of the uniform curved surface roll coating device of the invention, the roll coating mechanism also comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute, a first sliding block, a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod, wherein the first chute is respectively arranged on the supporting plate, the first sliding block is arranged in the first chute in a sliding way, and the first supporting platform, the second supporting platform, the lifting driving motor, the lifting speed reducer and the screw rod are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are all installed on the first platform, the lifting driving motor and the lifting speed reducer are all installed on the second platform, the second platform is fixed on the supporting plate, and the nuts of the screw rod are fixedly connected with the first platform.
Although the conveyor mechanism is capable of transporting the resin tiles forward, the height may be different due to the different curved shape of each resin tile, and if the height is too high, the height of the applicator roll needs to be adjusted to fit the resin tile, which requires an applicator roll lifting structure. According to the invention, the screw rod is driven to rotate by the lifting driving motor, the screw rod changes the rotary motion into linear motion, and the first platform is driven to lift up and down, so that the coating roller driving motor on the first platform is driven to move up and down, and the connecting shaft, the first sliding block and the coating roller body slide up and down along the first sliding groove.
As another preferable mode of the uniform curved surface roll coating device for the resin tile, the roll coating mechanism further comprises a second sliding groove formed in the support plate on the side where the roll coating driving structure is arranged, a second sliding block is fixed on the first platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
The sliding track of the first platform is provided with the sliding groove and the sliding block, so that friction between the sliding groove and the supporting plate is reduced.
According to the invention, the positioning roller and the coating roller with the corresponding shapes can be selected according to the shapes of the resin tiles, and the position of the coating roller in the vertical direction is adjusted by utilizing the lifting structure according to the thickness and the height of the resin tiles, so that the resin tiles with different shapes are adapted; the middle material storage channel is connected with the feeding system, raw materials are continuously conveyed into the material storage channel, the raw materials in the material storage channel penetrate into the sponge through the fixed pipe and the hairbrush, then the coating roller rotates, and finally the raw materials are uniformly brushed on the coating roller. Because the brush is soft, even if the coating roller is curved, the coating roller can be evenly fed. And the arc-shaped ends of the brushes of each feeding brush unit are mutually crossed and overlapped, and no gap exists, so that uniform feeding is ensured.
Drawings
The invention can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a top view of the present invention;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 4 is an enlarged view of B in FIG. 3;
FIG. 5 is a schematic view of the internal structure of the belt roll body;
FIG. 6 is an enlarged view of C in FIG. 5;
FIG. 7 is an enlarged schematic view of the connection structure;
the main reference numerals are as follows:
the coating machine comprises a conveying mechanism 1, a roll coating mechanism 2, a supporting plate 21, a positioning roller 22, a supporting roller 23, a carrier roller 24, a coating roller body 251, a connecting shaft 252, a flange 2531, a U-shaped connecting piece 2532, a connecting bolt 2533, a mounting hole 2534, a through hole 2535, a belt roller 26, a belt roller body 261, a storage channel 262, a fixed pipe 26311, a sponge 26312, a brush 26313, a fixed block 26314, a coating roller driving motor 271, a coating roller speed reducer 272, a first sliding chute 281, a first supporting platform 282, a second supporting platform 283, a lifting driving motor 284, a lifting speed reducer 285, a screw 286 and a second sliding chute 29.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following technical scheme of the present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the color roll coating device for the resin tiles sequentially comprises a conveying mechanism 1 and a roll coating mechanism 2, wherein the roll coating mechanism 2 comprises two opposite supporting plates 21, a positioning roller 22, a supporting roller 23 and a carrier roller 24 which are sequentially arranged on the supporting plates at two ends, a coating roller arranged right above the supporting roller 23, a belt roller 26 for feeding the coating roller and a coating roller driving structure for driving the coating roller to rotate; the positioning roller 22 and the coating roller are the same in shape, are both curved surfaces and are detachably connected with the supporting plate 21, and the deepest recess of the positioning roller 22 is positioned on the same horizontal line with the vertexes of the supporting roller 23 and the supporting roller 24; the coating roller comprises a coating roller body 251, a connecting shaft 252 with two ends respectively rotatably arranged on a supporting plate 21, and a connecting structure for connecting the coating roller body and the connecting shaft, as shown in fig. 7, the connecting structure comprises a flange 2531, a U-shaped connecting piece 2532 and a connecting bolt 2533 which are respectively arranged on the connecting shaft 252 and the coating roller body 251, one end of the U-shaped connecting piece 2532 penetrates through the two flanges 2531, the other end of the U-shaped connecting piece 2532 is abutted with the edges of the two flanges 2531, mounting holes 2534 are formed in the edges of the flanges along the diameters of the flanges, through holes 2535 are formed in corresponding positions of the two ends of the U-shaped connecting piece 2532, and the connecting bolt 2533 penetrates through the two through holes 2535 and is inserted into the mounting holes 2534 to connect and fix the two flanges 2531.
Of course, the structure of the positioning roller 22 can be consistent with that of the coating roller, and the positioning roller also comprises a connecting shaft and a positioning roller body, wherein the connecting shaft is rotationally connected with the supporting plate, and the positioning roller body is detachably connected with the connecting shaft and is detachably connected through a flange, a U-shaped connecting piece and a connecting screw bolt.
As shown in fig. 1 and 2, the coating roller driving structure includes a coating roller driving motor 271 provided on one of the support plates 21, a coating roller speed reducer 272, and an output shaft of the coating roller speed reducer 272 is connected to the connection shaft 252.
The roll coating mechanism 2 further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute 281, a first sliding block, a first support platform 282, a second support platform 283, a lifting driving motor 284, a lifting speed reducer 285 and a screw 286, wherein the first chute 281 is respectively arranged on the support plate 21, the first sliding block is arranged in the first chute in a sliding manner, and the first support platform 282, the second support platform 283, the lifting driving motor 284, the lifting speed reducer 285 and the screw 286 are arranged on the support plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is rotationally connected with the first sliding block, the coating roller driving motor and the coating roller speed reducer are both installed on the first platform, the lifting driving motor and the lifting speed reducer are both installed on the second platform, the second platform is fixed on the supporting plate, and the nuts of the screw rods are fixedly connected with the first platform.
The roller coating mechanism further comprises a second sliding groove 29 formed in the support plate on the side where the roller coating driving structure is arranged, a second sliding block is fixed on the first platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
As shown in fig. 4, 5 and 6, the feed roller 26 is disposed on one side of the coating roller, and includes a feed roller body 261 with two ends respectively rotatably connected to the support plate 21, a feed channel 262 disposed in the feed roller body 261, and a feed brush disposed on the surface of the feed roller body 261, wherein the feed channel 262 is communicated with the feed system through a pipe, the feed brush includes a plurality of feed brush units uniformly disposed on the surface of the feed roller body along the length direction of the feed roller body 261, the feed brush units include a fixing pipe 26311 fixed on the surface of the feed roller, a sponge 26312 fixed inside the fixing pipe, a fan-shaped brush 26313, the fixing pipe 26311 is communicated with the feed channel 262, the tip of the brush 26313 is fixed in the feed channel 262, the other end passes through the sponge 26312 and is exposed outside the fixing pipe, the arc ends of the brushes 26313 of adjacent feed brush units are mutually overlapped, and the arc ends of the brushes 26313 are in contact with the coating roller.
The tip end of the brush 26313 is fixedly connected with a fixed block 26314, and the brush is fixed by being stuck and fixed on the inner wall of the storage channel through the fixed block.
The storage channel stores raw materials, the raw materials permeate into the sponge and on the hairbrush, the coating roller rotates, and the hairbrush uniformly plays pigment on the coating roller, so that the coating roller can uniformly color the resin tile. Since the brush is soft, it can uniformly color the applicator roll even if the applicator roll is curved.
The invention provides a uniform curved surface roll coating device for resin tiles. The description of the specific embodiments is only intended to aid in understanding the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.

Claims (2)

1. A resin tile uniform curved surface roll coating device is characterized in that: the device comprises a conveying mechanism and a roll coating mechanism in sequence, wherein the roll coating mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a belt roller which is used for feeding the coating roller, and a coating roller driving structure which is used for driving the coating roller to rotate; the positioning roller and the coating roller are the same in shape, are both curved surfaces and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller is positioned on a horizontal line with the vertexes of the supporting roller and the supporting roller; the strip material roller is arranged on one side of the coating roller and comprises a strip material roller body, a material storage channel and a material feeding brush, wherein two ends of the strip material roller body are respectively connected with the supporting plate in a rotating mode, the material storage channel is arranged in the strip material roller body, the material storage channel is communicated with a feeding system through a pipeline, the material feeding brush comprises a plurality of material feeding brush units uniformly arranged on the surface of the strip material roller body along the length direction of the strip material roller body, each material feeding brush unit comprises a fixed pipe fixed on the surface of the strip material roller, a sponge fixed in the fixed pipe and a fan-shaped brush, the fixed pipe is communicated with the material storage channel, the tip end of the brush is fixed in the material storage channel, the other end of the brush passes through the sponge and is exposed out of the fixed pipe, the arc ends of the brushes of adjacent material feeding brush units are mutually overlapped in a crossing mode, and the arc ends of the brushes are in contact with the coating roller;
the tip end part of the hairbrush is fixedly connected with a fixing block, and the hairbrush is fixed on the inner wall of the storage channel through the fixing block;
the coating roller comprises a coating roller body and a connecting shaft which is rotationally arranged on the supporting plate, and the connecting shaft is detachably connected with the coating roller body;
the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft;
the roll coating mechanism further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute, a first sliding block, a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod, wherein the first chute is respectively arranged on the supporting plate, the first sliding block is arranged in the first chute in a sliding manner, and the first supporting platform, the second supporting platform, the lifting driving motor, the lifting speed reducer and the screw rod are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are all installed on the first supporting platform, the lifting driving motor and the lifting speed reducer are all installed on the second supporting platform, the second supporting platform is fixed on the supporting plate, and the nuts of the screw rod are fixedly connected with the first supporting platform.
2. The resin tile uniform curved surface roll coating device according to claim 1, wherein: the roller coating mechanism further comprises a second sliding groove formed in the support plate on the side where the roller coating driving structure is arranged, a second sliding block is fixed on the first supporting platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
CN201811548790.1A 2018-12-18 2018-12-18 Uniform curved surface roll coating device for resin tile Active CN109513566B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811548790.1A CN109513566B (en) 2018-12-18 2018-12-18 Uniform curved surface roll coating device for resin tile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811548790.1A CN109513566B (en) 2018-12-18 2018-12-18 Uniform curved surface roll coating device for resin tile

Publications (2)

Publication Number Publication Date
CN109513566A CN109513566A (en) 2019-03-26
CN109513566B true CN109513566B (en) 2024-04-02

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109499809B (en) * 2018-12-18 2023-12-08 湖南固虹机械制造有限公司 Resin tile color roll coating equipment
CN109772639B (en) * 2019-02-14 2023-12-08 湖南固虹机械制造有限公司 Rolling type driving environment-friendly resin tile production equipment

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