CN109499809B - Resin tile color roll coating equipment - Google Patents
Resin tile color roll coating equipment Download PDFInfo
- Publication number
- CN109499809B CN109499809B CN201811553096.9A CN201811553096A CN109499809B CN 109499809 B CN109499809 B CN 109499809B CN 201811553096 A CN201811553096 A CN 201811553096A CN 109499809 B CN109499809 B CN 109499809B
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- CN
- China
- Prior art keywords
- roller
- coating
- coating roller
- supporting
- flanges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 113
- 238000000576 coating method Methods 0.000 title claims abstract description 113
- 229920005989 resin Polymers 0.000 title claims abstract description 29
- 239000011347 resin Substances 0.000 title claims abstract description 29
- 239000003638 chemical reducing agent Substances 0.000 claims description 20
- 238000007761 roller coating Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 9
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a resin tile color roll coating device which comprises a coating roller, wherein the coating roller comprises a coating roller body, a connecting shaft, a connecting structure and a connecting structure, the two ends of the connecting shaft are respectively arranged on a supporting plate in a rotating mode, the connecting structure is used for connecting the coating roller body and the connecting shaft, the connecting structure comprises flanges, a U-shaped connecting piece and connecting bolts, the flanges are respectively arranged on the connecting shaft and the coating roller body, one end of the U-shaped connecting piece penetrates through the two flanges, the other end of the U-shaped connecting piece is abutted to the edges of the two flanges, mounting holes are formed in the edges of the flanges along the diameters of the flanges, through holes are formed in corresponding positions of the two ends of the U-shaped connecting piece, and the connecting bolts penetrate through the two through holes and are inserted into the mounting holes to connect and fix the two flanges. The invention can carry out roll coating aiming at resin tiles with different curved surfaces, and avoids the situation of environmental pollution caused by spraying.
Description
Technical Field
The invention belongs to the field of resin tile processing equipment, and particularly relates to resin tile color roll coating equipment.
Background
The synthetic resin tile has the advantages of durable color, light weight, self-waterproof, tough, heat preservation, heat insulation, sound insulation, corrosion resistance, wind resistance, vibration resistance, hail resistance, pollution resistance, environmental protection, fire resistance, insulation, convenient installation and the like, and has attractive appearance, strong stereoscopic impression and Chinese elements in color, so that the synthetic resin tile is widely applied to the decoration of various permanent building roofs.
Existing roll coating equipment is generally only aimed at plane plates, and spray coating is generally adopted for curved surfaces. The spraying can pollute the environment and the spraying is uneven.
Disclosure of Invention
The invention aims to provide a resin tile color roll coating device which can roll coat resin tiles with different curved surfaces, so that environmental pollution caused by spraying is avoided.
In order to achieve the technical purpose, the invention adopts the following technical scheme: the color roll coating equipment for the resin tiles sequentially comprises a conveying mechanism and a roll coating mechanism, wherein the roll coating mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a belt roller for feeding the coating roller, and a coating roller driving structure for driving the coating roller to rotate; the positioning roller and the coating roller are the same in shape, are both curved surfaces and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller is positioned on a horizontal line with the vertexes of the supporting roller and the supporting roller; the coating roller comprises a coating roller body, connecting shafts, connecting structures and connecting bolts, wherein the connecting shafts are arranged on the supporting plates in a rotating mode, the connecting shafts are used for connecting the coating roller body with the connecting shafts, the connecting structures comprise flanges, U-shaped connecting pieces and the connecting bolts, the flanges are arranged on the connecting shafts and the coating roller body respectively, one ends of the U-shaped connecting pieces penetrate through the two flanges, the other ends of the U-shaped connecting pieces are in butt joint with the edges of the two flanges, mounting holes are formed in the edges of the flanges along the diameters of the flanges, through holes are formed in corresponding positions of the two ends of the U-shaped connecting pieces, and the connecting bolts penetrate through the two through holes and are inserted into the mounting holes to fix the two flanges in a connecting mode.
By adopting the technical scheme, the coating roller is a detachable roller, and the coating roller with a corresponding curved surface shape can be selected according to the curved surface shape of the resin tile to be coated in a rolling way, so that the rolling coating of different curved surfaces is realized. In addition, the positioning roller is also a detachable roller, the shape of the positioning roller is consistent with that of the coating roller, and after the resin tile to be roll-coated is conveyed by the conveying mechanism, the position of the resin tile on the positioning roller can be well adjusted at the positioning roller due to the consistent curved surface shape of the positioning roller and the resin tile, so that the coating roller can be matched with the position of the resin tile, and the roll coating can be smoothly completed. In the invention, the deepest part of the recess of the positioning roller, the top points of the supporting roller and the carrier roller are positioned on the same horizontal line, so that the resin tile can be conveyed to the lower part of the coating roller at the same horizontal position after the positioning roller positions the resin tile, and the roll coating is convenient. In the invention, the coating roller body is detachably connected with the connecting shaft, and only the coating roller body needs to be replaced. In addition, the coating roller body and the connecting shaft are fixedly connected through the flange, the U-shaped connecting piece and the connecting bolt, and when the connecting shaft and the coating roller body rotate, only centrifugal force is applied, one torsion force cannot be applied (if the two flanges are directly fixed through holes of the flange by using the bolts, the bolts are subjected to larger torsion force, and the bolts are easy to withdraw from the flanges in the use process), so that the connecting shaft and the coating roller body are connected more firmly in the rotation process of the coating roller.
As one preferable mode of the resin tile color roll coating equipment, the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft.
As another preferable mode of the resin tile color roll coating equipment, the roll coating mechanism further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute, a first sliding block, a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod, wherein the first chute is respectively arranged on the supporting plate, the first sliding block is arranged in the first chute in a sliding manner, and the first supporting platform, the second supporting platform, the lifting driving motor, the lifting speed reducer and the screw rod are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are all installed on the first supporting platform, the lifting driving motor and the lifting speed reducer are all installed on the second supporting platform, the second supporting platform is fixed on the supporting plate, and the nuts of the screw rod are fixedly connected with the first supporting platform.
Although the conveyor mechanism is capable of transporting the resin tiles forward, the height may be different due to the different curved shape of each resin tile, and if the height is too high, the height of the applicator roll needs to be adjusted to fit the resin tile, which requires an applicator roll lifting structure. According to the invention, the screw rod is driven to rotate by the lifting driving motor, the screw rod changes the rotary motion into linear motion, and then the first supporting platform is driven to lift up and down, so that the coating roller driving motor on the first supporting platform is driven to move up and down, and the connecting shaft, the first sliding block and the coating roller body slide up and down along the first sliding groove.
As another preferable mode of the resin tile color roll coating equipment, the roll coating mechanism further comprises a second sliding groove formed in the support plate on the side where the coating roller driving structure is arranged, a second sliding block is fixed on the first support platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
The sliding track of the first supporting platform is provided with the sliding groove and the sliding block, so that friction between the sliding groove and the supporting plate is reduced.
According to the invention, the positioning roller and the coating roller with the corresponding shapes can be selected according to the shapes of the resin tiles, and the position of the coating roller in the vertical direction is adjusted by utilizing the lifting structure according to the thickness and the height of the resin tiles, so that the resin tiles with different shapes are adapted; the connecting shaft and the coating roller body are fixedly connected by arranging the mounting holes towards the center of the flange by using the U-shaped connecting piece to penetrate through the holes of the flange and then penetrating through the U-shaped connecting piece and the mounting holes by the connecting bolts, so that the connecting bolts cannot be loosened by torsion generated in the rotating process when the connecting shaft and the coating roller body rotate, and the fixing is firmer.
Drawings
The invention can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a top view of the present invention;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 4 is an enlarged view of B in FIG. 3;
FIG. 5 is a schematic view of the internal structure of the belt roll body;
FIG. 6 is an enlarged view of C in FIG. 5;
FIG. 7 is an enlarged schematic view of the connection structure;
the main reference numerals are as follows:
the coating machine comprises a conveying mechanism 1, a roll coating mechanism 2, a supporting plate 21, a positioning roller 22, a supporting roller 23, a carrier roller 24, a coating roller body 251, a connecting shaft 252, a flange 2531, a U-shaped connecting piece 2532, a connecting bolt 2533, a mounting hole 2534, a through hole 2535, a belt roller 26, a belt roller body 261, a storage channel 262, a fixed pipe 26311, a sponge 26312, a brush 26313, a fixed block 26314, a coating roller driving motor 271, a coating roller speed reducer 272, a first sliding chute 281, a first supporting platform 282, a second supporting platform 283, a lifting driving motor 284, a lifting speed reducer 285 and a second sliding chute 29.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following technical scheme of the present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the color roll coating device for the resin tiles sequentially comprises a conveying mechanism 1 and a roll coating mechanism 2, wherein the roll coating mechanism 2 comprises two opposite supporting plates 21, a positioning roller 22, a supporting roller 23 and a carrier roller 24 which are sequentially arranged on the supporting plates at two ends, a coating roller arranged right above the supporting roller 23, a belt roller 26 for feeding the coating roller and a coating roller driving structure for driving the coating roller to rotate; the positioning roller 22 and the coating roller are the same in shape, are both curved surfaces and are detachably connected with the supporting plate 21, and the deepest recess of the positioning roller 22 is positioned on the same horizontal line with the vertexes of the supporting roller 23 and the supporting roller 24; the coating roller comprises a coating roller body 251, a connecting shaft 252 with two ends respectively rotatably arranged on a supporting plate 21, and a connecting structure for connecting the coating roller body 251 and the connecting shaft 252, as shown in fig. 7, the connecting structure comprises a flange 2531, a U-shaped connecting piece 2532 and a connecting bolt 2533 which are respectively arranged on the connecting shaft 252 and the coating roller body 251, one end of the U-shaped connecting piece 2532 penetrates through the two flanges 2531, the other end of the U-shaped connecting piece 2532 is abutted with the edges of the two flanges 2531, mounting holes 2534 are formed along the diameters of the flanges at the edges of the flanges, through holes 2535 are formed at corresponding positions of the two ends of the U-shaped connecting piece 2532, and the connecting bolt 2533 penetrates through the two through holes 2535 and is inserted into the mounting holes 2534 to connect and fix the two flanges 2531.
Of course, the structure of the positioning roller 22 can be identical to that of the coating roller, and the positioning roller comprises a connecting shaft 252 and a positioning roller body, wherein the connecting shaft 252 is rotationally connected with the supporting plate, and the positioning roller body is detachably connected with the connecting shaft 252 and is detachably connected through a flange, a U-shaped connecting piece 2532 and a connecting screw bolt.
As shown in fig. 1 and 2, the coating roller driving structure includes a coating roller driving motor 271 provided on one of the support plates 21, a coating roller speed reducer 272, and an output shaft of the coating roller speed reducer 272 is connected to the connection shaft 252.
The roll coating mechanism 2 further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first sliding groove 281, a first sliding block, a first supporting platform 282, a second supporting platform 283, a lifting driving motor 284, a lifting speed reducer 285 and a screw rod, wherein the first sliding groove 281 is respectively arranged on the supporting plate 21, the first sliding block is arranged in the first sliding groove 281 in a sliding manner, and the first supporting platform 282, the second supporting platform 283, the lifting driving motor 284, the lifting speed reducer 285 and the screw rod are arranged on the supporting plate on one side of the coating roller driving structure; the connecting shaft 252 penetrates through the first sliding block and is rotationally connected with the first sliding block, the coating roller driving motor and the coating roller speed reducer are both installed on the first supporting platform 282, the lifting driving motor and the lifting speed reducer are both installed on the second supporting platform 283, the second supporting platform 283 is fixed on the supporting plate, and the nuts of the screw rods are fixedly connected with the first supporting platform 282.
The roller coating mechanism further comprises a second sliding groove 29 formed in the support plate on the side where the roller coating driving structure is arranged, a second sliding block is fixed on the first supporting platform 282, and the second sliding block is arranged in the second sliding groove in a sliding mode.
As shown in fig. 4, 5 and 6, the feed roller 26 is disposed on one side of the coating roller, and includes a feed roller body 261 with two ends respectively rotatably connected to the support plate 21, a feed channel 262 disposed in the feed roller body 261, and a feed brush disposed on the surface of the feed roller body 261, wherein the feed channel 262 is communicated with the feed system through a pipe, the feed brush includes a plurality of feed brush units uniformly disposed on the surface of the feed roller body along the length direction of the feed roller body 261, the feed brush units include a fixing pipe 26311 fixed on the surface of the feed roller, a sponge 26312 fixed inside the fixing pipe, a fan-shaped brush 26313, the fixing pipe 26311 is communicated with the feed channel 262, the tip of the brush 26313 is fixed in the feed channel 262, the other end passes through the sponge 26312 and is exposed outside the fixing pipe, the arc ends of the brushes 26313 of adjacent feed brush units are mutually overlapped, and the arc ends of the brushes 26313 are in contact with the coating roller.
The tip end of the brush 26313 is fixedly connected with a fixed block 26314, and the brush is fixed by being stuck and fixed on the inner wall of the storage channel through the fixed block.
The storage channel stores raw materials, the raw materials permeate into the sponge and on the hairbrush, the coating roller rotates, and the hairbrush uniformly sprays pigment on the coating roller, so that the coating roller can uniformly color the resin tile. Since the brush is soft, it can uniformly color the applicator roll even if the applicator roll is curved.
The invention provides a resin tile color roll coating device. The description of the specific embodiments is only intended to aid in understanding the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.
Claims (1)
1. A resin tile color roll coating device is characterized in that: the device comprises a conveying mechanism and a roll coating mechanism in sequence, wherein the roll coating mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a belt roller which is used for feeding the coating roller, and a coating roller driving structure which is used for driving the coating roller to rotate; the positioning roller and the coating roller are the same in shape, are both wavy curved surfaces along the axial direction and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller and the vertexes of the supporting roller and the supporting roller are positioned on the same horizontal line; the coating roller comprises a coating roller body, connecting shafts with two ends respectively rotatably arranged on the supporting plate, and connecting structures for connecting the coating roller body and the connecting shafts, wherein each connecting structure comprises a flange, a U-shaped connecting piece and connecting bolts, the flanges are respectively arranged on the connecting shafts and the coating roller body, one end of each U-shaped connecting piece penetrates through the two flanges, the other end of each U-shaped connecting piece is abutted to the edges of the two flanges, mounting holes are formed in the edges of the flanges along the diameters of the flanges, through holes are formed in the corresponding positions of the two ends of each U-shaped connecting piece, and the connecting bolts penetrate through the two through holes and are inserted into the mounting holes to connect and fix the two flanges; the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft; the roll coating mechanism further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute, a first sliding block, a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod, wherein the first chute is respectively arranged on the supporting plate, the first sliding block is arranged in the first chute in a sliding manner, and the first supporting platform, the second supporting platform, the lifting driving motor, the lifting speed reducer and the screw rod are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are both installed on the first supporting platform, the lifting driving motor and the lifting speed reducer are both installed on the second supporting platform, the second supporting platform is fixed on the supporting plate, and the nuts of the screw rods are fixedly connected with the first supporting platform; the roller coating mechanism further comprises a second sliding groove formed in the support plate on the side where the roller coating driving structure is arranged, a second sliding block is fixed on the first support platform, and the second sliding block is arranged in the second sliding groove in a sliding mode; the strip material roller is arranged on one side of the coating roller and comprises a strip material roller body, a material storage channel and a material feeding brush, wherein two ends of the material storage channel are respectively connected with the supporting plate in a rotating mode, the material storage channel is arranged in the strip material roller body, and the material feeding brush is arranged on the surface of the strip material roller body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553096.9A CN109499809B (en) | 2018-12-18 | 2018-12-18 | Resin tile color roll coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811553096.9A CN109499809B (en) | 2018-12-18 | 2018-12-18 | Resin tile color roll coating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109499809A CN109499809A (en) | 2019-03-22 |
| CN109499809B true CN109499809B (en) | 2023-12-08 |
Family
ID=65753594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811553096.9A Active CN109499809B (en) | 2018-12-18 | 2018-12-18 | Resin tile color roll coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109499809B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109513566B (en) * | 2018-12-18 | 2024-04-02 | 湖南固虹机械制造有限公司 | Uniform curved surface roll coating device for resin tile |
| CN109772639B (en) * | 2019-02-14 | 2023-12-08 | 湖南固虹机械制造有限公司 | Rolling type driving environment-friendly resin tile production equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109499809A (en) | 2019-03-22 |
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