CN109772639B - Rolling type driving environment-friendly resin tile production equipment - Google Patents
Rolling type driving environment-friendly resin tile production equipment Download PDFInfo
- Publication number
- CN109772639B CN109772639B CN201811526354.4A CN201811526354A CN109772639B CN 109772639 B CN109772639 B CN 109772639B CN 201811526354 A CN201811526354 A CN 201811526354A CN 109772639 B CN109772639 B CN 109772639B
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- roller
- coating
- coating roller
- supporting
- base
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- 229920005989 resin Polymers 0.000 title claims abstract description 36
- 239000011347 resin Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005096 rolling process Methods 0.000 title claims description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 113
- 238000000576 coating method Methods 0.000 claims abstract description 113
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000001179 sorption measurement Methods 0.000 claims abstract description 14
- 210000001503 joint Anatomy 0.000 claims abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims description 2
- 238000007761 roller coating Methods 0.000 claims 2
- 230000005540 biological transmission Effects 0.000 description 10
- 239000002994 raw material Substances 0.000 description 8
- 238000009413 insulation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
Abstract
The invention discloses rolling-type-transmission environment-friendly resin tile production equipment, which comprises a coating roller arranged right above a supporting roller and a material carrying roller for feeding the coating roller; the belt material roller comprises a belt material roller body, a material storage cavity and a feeding brush structure, wherein two ends of the belt material roller body are respectively connected with the rotation of a supporting plate, the material storage cavity is arranged in the belt material roller body, the feeding brush structure is arranged on the surface of the belt material roller body, the material storage cavity is communicated with a feeding system through a pipeline, the feeding brush structure comprises a base which is detachably connected with the belt material roller body, an adsorption sponge which is fixedly connected with the side, far away from the belt material roller body, of the base, channels are uniformly formed in the base, the channels are communicated with the material storage cavity, the shape of the adsorption sponge is matched with the cross-section shape of a coating roller, and the adsorption sponge is in butt joint with the coating roller. The invention can feed the curved surface coating rollers with different shapes, can uniformly coat the curved surface coating rollers, and ensures that the curved surface resin tiles can be uniformly roll coated.
Description
Technical Field
The invention belongs to the field of resin tile processing equipment, and particularly relates to rolling-type transmission environment-friendly resin tile production equipment.
Background
The synthetic resin tile has the advantages of durable color, light weight, self-waterproof, tough, heat preservation, heat insulation, sound insulation, corrosion resistance, wind resistance, vibration resistance, hail resistance, pollution resistance, environmental protection, fire resistance, insulation, convenient installation and the like, and has attractive appearance, strong stereoscopic impression and Chinese elements in color, so that the synthetic resin tile is widely applied to the decoration of various permanent building roofs.
Existing roll coating equipment is generally only aimed at plane plates, and spray coating is generally adopted for curved surfaces. The spraying can pollute the environment and the spraying is uneven. And the existing roll coating equipment cannot uniformly coat raw material liquid on the curved surface coating roller.
Disclosure of Invention
The invention aims to provide rolling-type transmission environment-friendly resin tile production equipment which can be used for feeding curved-surface coating rollers with different shapes, can be uniformly coated on the curved-surface coating rollers, and can ensure that the curved-surface resin tiles can be uniformly roll-coated.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
the rolling type transmission environment-friendly resin tile production equipment sequentially comprises a conveying mechanism and a rolling mechanism, wherein the rolling mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a material carrying roller which is used for feeding the coating roller, and a coating roller driving structure which drives the coating roller to rotate; the positioning roller and the coating roller are identical in shape, the surfaces of the positioning roller and the coating roller are wavy along the axial direction and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller and the vertexes of the supporting roller and the supporting roller are positioned on a horizontal line; the belt material roller is arranged on one side of the coating roller, the belt material roller comprises a belt material roller body, two ends of the belt material roller body are respectively connected with the supporting plate in a rotating mode, a material storage cavity in the belt material roller body is arranged, a material feeding brush structure is arranged on the surface of the belt material roller body, the material storage cavity is communicated with a feeding system through a pipeline, the material feeding brush structure comprises a base, a base and an adsorption sponge, the base is detachably connected with the belt material roller body, the base is away from the side of the belt material roller body, the side of the belt material roller body is fixedly connected with the adsorption sponge, channels are uniformly formed in the base, the channels are communicated with the material storage cavity, the shape of the adsorption sponge is matched with the cross-section shape of the coating roller, and the adsorption sponge is in butt joint with the coating roller.
By adopting the technical scheme, the coating roller is a detachable roller, and the coating roller with a corresponding curved surface shape can be selected according to the curved surface shape of the resin tile to be coated in a rolling way, so that the rolling coating of different curved surfaces is realized. In addition, the positioning roller is also a detachable roller, the shape of the positioning roller is consistent with that of the coating roller, and after the resin tile to be roll-coated is conveyed by the conveying mechanism, the position of the resin tile on the positioning roller can be well adjusted at the positioning roller due to the consistent curved surface shape of the positioning roller and the resin tile, so that the coating roller can be matched with the position of the resin tile, and the roll coating can be smoothly completed. In the invention, the deepest part of the recess of the positioning roller, the top points of the supporting roller and the carrier roller are positioned on the same horizontal line, so that the resin tile can be conveyed to the lower part of the coating roller at the same horizontal position after the positioning roller positions the resin tile, and the roll coating is convenient. According to the invention, the storage cavity is connected with the feeding system, raw materials are continuously conveyed into the storage cavity, the raw materials in the storage cavity permeate into the sponge through the channel, the sponge is abutted with the coating roller, the coating roller rotates, and the sponge uniformly brushes the feed liquid on the surface of the coating roller; and the feeding brush structure is detachable, and when the coating roller is replaced, the feeding brush structure is correspondingly replaced, so that the resin tiles with different curved surface structures can be roll coated.
As one preferable mode of the rolling transmission environment-friendly resin tile production equipment, the strip roller body is provided with a strip-shaped hole along the length direction of the strip roller body, and the base is detachably inserted into the strip-shaped hole.
As another preferable mode of the rolling transmission environment-friendly resin tile production equipment, two surfaces of the base, which are close to the end parts of the strip roll body, are respectively fixedly connected with inverted L-shaped plates, support plates are fixedly connected to the tops of the two surfaces of the base, which are close to the side surfaces of the strip roll body, sealing strips are fixedly arranged on the surfaces, which are contacted with the strip-shaped holes, of the base, and the base is inserted into the strip roll body through the inverted L-shaped plates through bolts to realize detachable connection.
The inverted L-shaped plate, the support plate and the sealing strip ensure that feed liquid cannot leak out of the storage cavity. The bolts penetrate through the inverted L-shaped plate and the strip roller body, and the connection mode is simple and firm.
As another preferable mode of the rolling-type transmission environment-friendly resin tile production equipment, the coating roller comprises a coating roller body and a connecting shaft which is rotatably arranged on the supporting plate, and the connecting shaft is detachably connected with the coating roller body.
As another preferable mode of the rolling transmission environment-friendly resin tile production equipment, the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft.
As still another preferable choice of the environment-friendly resin tile production equipment with rolling transmission, the rolling coating mechanism also comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first sliding groove respectively arranged on the supporting plate, a first sliding block arranged in the first sliding groove in a sliding way, and a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod which are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are all installed on the first supporting platform, the lifting driving motor and the lifting speed reducer are all installed on the second supporting platform, the second supporting platform is fixed on the supporting plate, and the nuts of the screw rod are fixedly connected with the first supporting platform.
Although the conveyor mechanism is capable of transporting the resin tiles forward, the height may be different due to the different curved shape of each resin tile, and if the height is too high, the height of the applicator roll needs to be adjusted to fit the resin tile, which requires an applicator roll lifting structure. According to the invention, the screw rod is driven to rotate by the lifting driving motor, the screw rod changes the rotary motion into linear motion, and then the first supporting platform is driven to lift up and down, so that the coating roller driving motor on the first supporting platform is driven to move up and down, and the connecting shaft, the first sliding block and the coating roller body slide up and down along the first sliding groove.
As another preferable mode of the rolling-type transmission environment-friendly resin tile production equipment, the rolling-coating mechanism further comprises a second sliding groove formed in the support plate on the side where the coating roller driving structure is arranged, a second sliding block is fixed on the first support platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
The sliding track of the first supporting platform is provided with the sliding groove and the sliding block, so that friction between the sliding groove and the supporting plate is reduced.
According to the invention, the positioning roller and the coating roller with the corresponding shapes can be selected according to the shapes of the resin tiles, and the position of the coating roller in the vertical direction is adjusted by utilizing the lifting structure according to the thickness and the height of the resin tiles, so that the resin tiles with different shapes are adapted; the middle storage cavity is connected with the feeding system, raw materials are continuously conveyed into the storage cavity, the raw materials in the storage cavity penetrate into the sponge through the fixed pipe and the hairbrush, then the coating roller rotates, and finally the raw materials are uniformly brushed on the coating roller. Because the brush is soft, even if the coating roller is curved, the coating roller can be evenly fed. And the arc-shaped ends of the brushes of each feeding brush unit are mutually crossed and overlapped, and no gap exists, so that uniform feeding is ensured.
Drawings
The invention can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a top view of the present invention;
FIG. 2 is a rear view of FIG. 1;
FIG. 3 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 4 is an enlarged view of B in FIG. 3;
FIG. 5 is a schematic view of the internal structure of the belt roll body;
FIG. 6 is an enlarged view of C in FIG. 5;
FIG. 7 is a top view of FIG. 5;
FIG. 8 is an enlarged schematic view of the connection structure;
the main reference numerals are as follows:
the coating machine comprises a conveying mechanism 1, a roll coating mechanism 2, a supporting plate 21, a positioning roller 22, a supporting roller 23, a carrier roller 24, a coating roller body 251, a connecting shaft 252, a flange 2531, a U-shaped connecting piece 2532, a connecting bolt 2533, a mounting hole 2534, a through hole 2535, a belt roller 26, a belt roller body 261, a strip-shaped hole 2611, a storage cavity 262, a base 263, a channel 2631, an inverted L-shaped plate 2632, a supporting plate 2633, a sealing strip 2634, a bolt 2635, an adsorption sponge 264, a coating roller driving motor 271, a coating roller speed reducer 272, a first chute 281, a first supporting platform 282, a second supporting platform 283, a lifting driving motor 284, a lifting speed reducer 285 and a second chute 29.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following technical scheme of the present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the color roll coating device for the resin tiles sequentially comprises a conveying mechanism 1 and a roll coating mechanism 2, wherein the roll coating mechanism 2 comprises two opposite supporting plates 21, a positioning roller 22, a supporting roller 23 and a carrier roller 24 which are sequentially arranged on the supporting plates at two ends, a coating roller arranged right above the supporting roller 23, a belt roller 26 for feeding the coating roller and a coating roller driving structure for driving the coating roller to rotate; the positioning roller 22 and the coating roller have the same shape, the surfaces of the positioning roller 22 and the coating roller are wavy along the axial direction and are detachably connected with the supporting plate 21, and the deepest part of the recess of the positioning roller 22 and the vertexes of the supporting roller 23 and the supporting roller 24 are positioned on the same horizontal line; the coating roller comprises a coating roller body 251, a connecting shaft 252 with two ends respectively rotatably arranged on a supporting plate 21, and a connecting structure for connecting the coating roller body 251 and the connecting shaft 252, as shown in fig. 8, the connecting structure comprises a flange 2531, a U-shaped connecting piece 2532 and a connecting bolt 2533 which are respectively arranged on the connecting shaft 252 and the coating roller body 251, one end of the U-shaped connecting piece 2532 penetrates through the two flanges 2531, the other end of the U-shaped connecting piece 2532 is abutted with the edges of the two flanges 2531, mounting holes 2534 are formed along the diameters of the flanges at the edges of the flanges, through holes 2535 are formed at corresponding positions of the two ends of the U-shaped connecting piece 2532, and the connecting bolt 2533 penetrates through the two through holes 2535 and is inserted into the mounting holes 2534 to connect and fix the two flanges 2531.
Of course, the structure of the positioning roller 22 may be identical to that of the coating roller, and the coating roller also comprises a connecting shaft 252 and the positioning roller 22, wherein the connecting shaft 252 is rotatably connected with the supporting plate 21, and the positioning roller 22 is detachably connected with the connecting shaft 252 and is detachably connected through a flange, a U-shaped connecting piece 2532 and a connecting screw bolt.
As shown in fig. 1 and 2, the coating roller driving structure includes a coating roller driving motor 271 provided on one of the support plates 21, a coating roller speed reducer 272, and an output shaft of the coating roller speed reducer 272 is connected to the connection shaft 251.
The roll coating mechanism 2 further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute 281, a first sliding block, a first support platform 282, a second support platform 283, a lifting driving motor 284, a lifting speed reducer 285 and a screw 286, wherein the first chute 281 is respectively arranged on the support plate 21, the first sliding block is arranged in the first chute in a sliding manner, and the first support platform 282, the second support platform 283, the lifting driving motor 284, the lifting speed reducer 285 and the screw 286 are arranged on the support plate at one side of the coating roller driving structure; the connecting axle passes first slider to rotate with first slider and be connected, scribble roller driving motor, scribble roller speed reducer and all install on first supporting platform 282, lift driving motor, lift speed reducer all install on second supporting platform 283, and second supporting platform 283 is fixed on backup pad 21, and the nut and the first supporting platform 282 fixed connection of lead screw.
The roll coating mechanism further comprises a second sliding groove 29 formed in the support plate on the side where the coating roller driving structure is arranged, a second sliding block is fixed on the first support platform 282, and the second sliding block is arranged in the second sliding groove 29 in a sliding mode.
As shown in fig. 4, 5, 6 and 7, the belt roller 26 is arranged on one side of the coating roller, and comprises a belt roller body 261, a storage cavity 262 and a feeding brush structure, wherein two ends of the belt roller body 261 are respectively connected with the support plate 21 in a rotating mode, the feeding brush structure is arranged on the surface of the belt roller body 261, the storage cavity 262 is communicated with a feeding system through a pipeline, the feeding brush structure comprises a base 263 detachably connected with the belt roller body, an adsorption sponge 264 fixedly connected with the side, far away from the belt roller body, of the base, channels 2631 are uniformly formed in the base, the channels 2631 are communicated with the storage cavity, the shape of the adsorption sponge is matched with the section shape of the coating roller, and the adsorption sponge is in butt joint with the coating roller.
Strip-shaped holes 2611 are formed in the strip-shaped roller body along the length direction of the strip-shaped roller body, and the strip-shaped roller body is detachably inserted into the strip-shaped holes.
Two faces of the base, which are close to the end part of the strip roll body, are respectively fixedly connected with an inverted L-shaped plate 2632, two faces of the base, which are close to the side face of the strip roll body, are fixedly connected with a support plate 2633, sealing strips 2634 are fixedly arranged on the faces of the base, which are in contact with the strip holes, and the base is inserted into the strip roll body through bolts 2635 passing through the L-shaped plate to realize detachable connection.
Preferably, the support plate is arc-shaped matched with the belt material roller body.
The storage cavity stores raw materials, the raw materials permeate into the sponge through the channel, the coating roller rotates, and the sponge uniformly plays pigment on the coating roller, so that the coating roller can uniformly color the resin tile.
When the curved surface shape of the resin tile is changed, the matched positioning roller, the coating roller and the feeding brush structure are replaced.
The invention provides the rolling-type transmission environment-friendly resin tile production equipment. The description of the specific embodiments is only intended to aid in understanding the method of the present invention and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the invention can be made without departing from the principles of the invention and these modifications and adaptations are intended to be within the scope of the invention as defined in the following claims.
Claims (3)
1. The utility model provides a rolling type driven environmental protection resin tile production facility which characterized in that: the device comprises a conveying mechanism and a roll coating mechanism in sequence, wherein the roll coating mechanism comprises two supporting plates which are oppositely arranged, a positioning roller, a supporting roller and a carrier roller which are sequentially arranged on the supporting plates at two ends, a coating roller which is arranged right above the supporting roller, a belt roller which is used for feeding the coating roller, and a coating roller driving structure which is used for driving the coating roller to rotate; the positioning roller and the coating roller are identical in shape, the surfaces of the positioning roller and the coating roller are wavy along the axial direction and are detachably connected with the supporting plate, and the deepest part of the recess of the positioning roller and the vertexes of the supporting roller and the supporting roller are positioned on a horizontal line; the belt material roller is arranged on one side of the coating roller and comprises a belt material roller body, a material storage cavity and a feeding brush structure, wherein two ends of the belt material roller body are respectively connected with the supporting plate in a rotating mode, the material storage cavity is arranged in the belt material roller body, the feeding brush structure is arranged on the surface of the belt material roller body, the material storage cavity is communicated with a feeding system through a pipeline, the feeding brush structure comprises a base detachably connected with the belt material roller body, and an adsorption sponge fixedly connected with the side, away from the belt material roller body, of the base, channels are uniformly formed in the base, the channels are communicated with the material storage cavity, the shape of the adsorption sponge is matched with the section shape of the coating roller, and the adsorption sponge is in butt joint with the coating roller;
the strip roller body is provided with a strip-shaped hole along the length direction of the strip roller body, and the base is detachably inserted into the strip-shaped hole;
the two surfaces of the base, which are close to the end parts of the strip roll body, are respectively fixedly connected with inverted L-shaped plates, the tops of the two surfaces of the base, which are close to the side surfaces of the strip roll body, are fixedly connected with support plates, sealing strips are fixedly arranged on the surfaces of the base, which are contacted with the strip holes, and the base is inserted into the strip roll body through bolts passing through the L-shaped plates to realize detachable connection;
the coating roller comprises a coating roller body and a connecting shaft which is rotationally arranged on the supporting plate, and the connecting shaft is detachably connected with the coating roller body;
the coating roller driving structure comprises a coating roller driving motor and a coating roller speed reducer which are arranged on one supporting plate, and an output shaft of the coating roller speed reducer is connected with the connecting shaft.
2. The rolling-driven environment-friendly resin tile production equipment as claimed in claim 1, wherein: the roll coating mechanism further comprises a lifting structure for driving the coating roller to lift, wherein the lifting structure comprises a first chute, a first sliding block, a first supporting platform, a second supporting platform, a lifting driving motor, a lifting speed reducer and a screw rod, wherein the first chute is respectively arranged on the supporting plate, the first sliding block is arranged in the first chute in a sliding manner, and the first supporting platform, the second supporting platform, the lifting driving motor, the lifting speed reducer and the screw rod are arranged on the supporting plate at one side of the coating roller driving structure; the connecting shaft penetrates through the first sliding block and is in rotary connection with the first sliding block, the coating roller driving motor and the coating roller speed reducer are all installed on the first supporting platform, the lifting driving motor and the lifting speed reducer are all installed on the second supporting platform, the second supporting platform is fixed on the supporting plate, and the nuts of the screw rod are fixedly connected with the first supporting platform.
3. The rolling-driven environment-friendly resin tile production equipment as claimed in claim 2, wherein: the roller coating mechanism further comprises a second sliding groove formed in the support plate on the side where the roller coating driving structure is arranged, a second sliding block is fixed on the first supporting platform, and the second sliding block is arranged in the second sliding groove in a sliding mode.
Priority Applications (1)
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CN201811526354.4A CN109772639B (en) | 2019-02-14 | 2019-02-14 | Rolling type driving environment-friendly resin tile production equipment |
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CN201811526354.4A CN109772639B (en) | 2019-02-14 | 2019-02-14 | Rolling type driving environment-friendly resin tile production equipment |
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CN109772639A CN109772639A (en) | 2019-05-21 |
CN109772639B true CN109772639B (en) | 2023-12-08 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109499809B (en) * | 2018-12-18 | 2023-12-08 | 湖南固虹机械制造有限公司 | Resin tile color roll coating equipment |
CN109513566B (en) * | 2018-12-18 | 2024-04-02 | 湖南固虹机械制造有限公司 | Uniform curved surface roll coating device for resin tile |
CN110918370B (en) * | 2019-12-05 | 2023-12-22 | 东莞云展智能装备有限公司 | Automatic wipe treatment agent equipment |
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JPS5750571A (en) * | 1980-09-09 | 1982-03-25 | Shin Nippon Pipe Kk | Method and apparatus for automatic coating |
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