CN110071611B - Servo control motor coil winding device - Google Patents

Servo control motor coil winding device Download PDF

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Publication number
CN110071611B
CN110071611B CN201910341888.8A CN201910341888A CN110071611B CN 110071611 B CN110071611 B CN 110071611B CN 201910341888 A CN201910341888 A CN 201910341888A CN 110071611 B CN110071611 B CN 110071611B
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winding
adjusting
frame
auxiliary
motor
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CN110071611A (en
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李焱
张海波
魏巍
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention relates to a servo control motor coil winding device which comprises a bottom plate, wherein a winding motor is arranged on the bottom plate through a motor base, an output shaft of the winding motor is provided with an adjusting device, and executing devices are symmetrically arranged on the adjusting device. The adjusting device comprises an adjusting execution frame arranged on an output shaft of the winding motor, and adjusting sliding grooves are symmetrically formed in the left side and the right side of the upper end of the adjusting execution frame. The invention can solve the following problems in the winding process of the existing motor winding coil: the length of two ends of a coil needs to be manually controlled, the distance b between winding dies needs to be manually controlled and adjusted when the motor winding coils with different specifications are manufactured, the dies need to be manually controlled and replaced when the coils with different diameters and widths are manufactured, the tightness of winding of the coil cannot be manually controlled, and the using effect of the motor winding coil is influenced; the intelligent manufacturing function of the motor winding coil can be realized.

Description

Servo control motor coil winding device
Technical Field
The invention relates to the technical field of motor production equipment, in particular to a servo control motor coil winding device.
Background
The coil winding is an important part for forming the motor, the winding is a general name of a phase or a whole electromagnetic circuit formed by a plurality of coils or coil groups, and the coils for manufacturing the winding directly influence the using effect of the winding.
However, the winding coil of the existing motor has the following problems in the manufacturing and winding process: the length at two ends of the coil needs to be manually controlled, the distance b between winding dies needs to be manually controlled and adjusted when the motor winding coils with different specifications are manufactured, the dies need to be manually controlled and replaced when the coils with different diameters and widths are manufactured, the tightness of winding of the coil cannot be manually controlled, and the using effect of the motor winding coil is influenced.
About the problem in the winding production process, research has been made to relevant trade to specific technical scheme has been proposed, for example chinese utility model patent that patent number is CN2015201282077 a transformer winding wind, through pulling down the end plate after, conveniently dismantle two liang of semicircle reels, in addition patent number is 2015201282077
CN2011201001249, chinese utility model patent, a winding device for transformer winding, can conveniently, change the child mould fast, can produce the winding of the transformer of different specifications, nevertheless still does not obtain effectual solution to above-mentioned winding in process of production.
Disclosure of Invention
In order to solve the problems, the invention provides a servo control motor coil winding device which can solve the following problems in the manufacturing and winding process of the existing motor winding coil: the length of two ends of a coil needs to be manually controlled, the distance b between winding dies needs to be manually controlled and adjusted when the motor winding coils with different specifications are manufactured, the dies need to be manually controlled and replaced when the coils with different diameters and widths are manufactured, the tightness of winding of the coil cannot be manually controlled, and the using effect of the motor winding coil is influenced; the intelligent manufacturing function of the motor winding coil can be realized.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a servo control motor coil winding device comprises a bottom plate, a winding motor is mounted on the bottom plate through a motor base, an output shaft of the winding motor is provided with an adjusting device, and executing devices are symmetrically arranged on the adjusting device.
Adjusting device is including installing the regulation execution frame on winding motor output shaft, the upper end left and right sides symmetry of regulation execution frame is provided with the regulation spout, the downside of regulation execution frame evenly is provided with the regulation locating hole, it removes the frame to be provided with the regulation through the sliding fit mode in the regulation spout, the lower extreme of adjusting the removal frame is connected with the regulation motion frame, it installs on the output shaft of two-way cylinder to adjust the motion frame, two-way cylinder is fixed on the regulation execution frame, according to the specification of required coil winding, two-way cylinder removes frame to suitable position department through adjusting the motion frame control regulation, thereby guarantee to adapt to the winding demand of different specifications, application scope pipe, need not artifical regulation, high accuracy.
The actuating device comprises an actuating slide bar which is uniformly installed on the adjusting and moving frame, an actuating slide frame is arranged on the actuating slide bar in a sliding fit mode, a lifting hole is formed in the middle of the actuating slide frame, an auxiliary mechanism is arranged on the adjusting and moving frame and located in the lifting hole, an actuating slide hole is uniformly formed in the actuating slide frame along the circumferential direction of the actuating slide frame, a winding member is arranged in the actuating slide hole, an actuating lug is installed on the outer side of the adjusting and moving frame, the actuating lug and the winding member are matched with each other to move, the moving frame is adjusted and moved by automatic control to rotate, so that a proper winding member is selected to move to a proper working position, a mold for winding a coil is not required to be manually replaced, and the.
The winding component comprises a winding spring rod arranged in the execution sliding hole in a sliding fit mode, the lower end of the winding spring rod is provided with a ball through a bearing, and the upper end of the winding spring rod is provided with a winding die.
Preferably, the auxiliary mechanism includes a lifting cylinder installed on the adjusting moving frame, a telescopic cylinder is installed at the top end of the lifting cylinder, an auxiliary working frame is installed on the telescopic cylinder, and the front end of the auxiliary working frame is of a triangular structure.
Preferably, the middle part of the adjusting motion frame is provided with an adjusting fixing hole, the adjusting motion frame is provided with an adjusting fixing cylinder, the top end of the adjusting fixing cylinder is mounted on the adjusting fixing column through a flange, and the adjusting fixing column is located in the adjusting fixing hole.
Preferably, the outer wall of the executing sliding frame is sleeved with a driven gear, the driven gear is meshed with a driving gear, the driving gear is installed on an output shaft of a conversion motor, and the conversion motor is installed on the adjusting moving frame through a motor base.
Preferably, the execution lug is of an arc-shaped structure, and the execution lug is of a structure inclined from top to bottom from the middle to two sides.
Preferably, the upper side and the lower side of the auxiliary working frame are symmetrically provided with auxiliary working grooves, auxiliary opening and closing frames are arranged in the auxiliary working grooves through pin shafts, auxiliary springs are arranged between the auxiliary opening and closing frames and the inner walls of the auxiliary working frames, auxiliary cylinders are installed on the inner walls of the auxiliary working frames, auxiliary blocks are installed on the auxiliary cylinders, and the auxiliary blocks abut against the auxiliary opening and closing frames.
Preferably, the winding mould is of a double-layer structure, clamping grooves are symmetrically formed in the winding mould, a clamping frame is arranged in each clamping groove through a pin shaft, a clamping spring is arranged between each clamping frame and the winding mould, and the inner side of each clamping frame is of an arc-shaped complete structure.
Preferably, the winding die radius decreases sequentially in a clockwise direction of the actuating carriage.
Preferably, evenly be provided with the location operation hole along its circumference direction on the execution balladeur train, the right-hand member of adjusting the removal frame is provided with the location operation board, is provided with the location spliced eye on the location operation board, is provided with the grafting spring beam through sliding fit mode in the location spliced eye, and the right-hand member of grafting spring beam is the triangle structure, installs location operation cylinder on the location operation board, installs the location operation piece on the location operation cylinder.
The invention has the beneficial effects that:
the invention can solve the following problems in the winding process of the existing motor winding coil: the length of two ends of a coil needs to be manually controlled, the distance b between winding dies needs to be manually controlled and adjusted when the motor winding coils with different specifications are manufactured, the dies need to be manually controlled and replaced when the coils with different diameters and widths are manufactured, the tightness of winding of the coil cannot be manually controlled, and the using effect of the motor winding coil is influenced; the intelligent manufacturing function of the motor winding coil can be realized.
The adjusting device is designed, and the bidirectional cylinder controls the adjusting moving frame to be at a proper position through the adjusting moving frame according to the specification of a required coil winding, so that the requirements of windings with different specifications can be met, the adjusting device is suitable for a range of tubes, manual adjustment is not needed, and the accuracy is high.
The invention designs the executing device, automatically controls and adjusts the movable frame to rotate, thereby selecting a proper winding member to move to a proper working position, needing no manual replacement of a coil winding die and simultaneously ensuring the tightness of coil winding.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the adjusting movable stand and the actuating device of the present invention;
FIG. 3 is a schematic structural view of the winding die of the present invention;
fig. 4 is a schematic structural view of the assist mechanism of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 4, a servo control motor coil winding device comprises a base plate 1, a winding motor 2 is mounted on the base plate 1 through a motor base, an output shaft of the winding motor 2 is provided with an adjusting device 3, and the adjusting device 3 is symmetrically provided with executing devices 4;
adjusting device 3 is including installing regulation execution frame 31 on winding motor 2 output shaft, the upper end left and right sides symmetry of regulation execution frame 31 is provided with the regulation spout, the downside of regulation execution frame 31 evenly is provided with the regulation locating hole, be provided with regulation removal frame 32 through sliding fit mode in the regulation spout, the lower extreme of regulation removal frame 32 is connected with regulation motion frame 33, regulation motion frame 33 is installed on the output shaft of two-way cylinder 34, two-way cylinder 34 is fixed on regulation execution frame 31, according to the specification of required coil winding, two-way cylinder 34 is through adjusting motion frame 33 control regulation removal frame 32 to suitable position department, thereby guarantee to adapt to the winding demand of different specifications, application scope pipe, need not manual regulation, the accuracy is high.
The middle part of adjusting motion frame 33 is provided with the regulation fixed orifices, installs on adjusting motion frame 33 and adjusts fixed cylinder 35, and the top of adjusting fixed cylinder 35 is passed through the flange mounting and is adjusted on fixed column 36, adjusts fixed column 36 and is located and adjusts the fixed orifices, adjusts fixed cylinder 35 control and adjusts fixed column 36 and pass and adjust the fixed orifices and insert in adjusting the locating hole to the operating position of adjusting motion frame 32 is fixed, ensures coil winding stability.
The executing device 4 comprises an executing slide rod 41 uniformly installed on the adjusting and moving frame 32, an executing slide frame 42 is arranged on the executing slide rod 41 in a sliding fit mode, a lifting hole is formed in the middle of the executing slide frame 42, an auxiliary mechanism 43 is arranged on the adjusting and moving frame 32, the auxiliary mechanism 43 is located in the lifting hole, an executing slide hole is uniformly formed in the executing slide frame 42 along the circumferential direction of the executing slide frame, a winding member 44 is arranged in the executing slide hole, an executing lug 45 is installed on the outer side of the adjusting and moving frame 32, the executing lug 45 and the winding member 44 are matched with each other to move, the executing lug 45 is of an arc-shaped structure, and the executing lug 45 is of a structure which inclines downwards from. The moving frame 32 is adjusted to rotate through automatic control, so that a proper winding member 44 is selected to move to a proper working position, a coil winding die does not need to be replaced manually, and the tightness of coil winding can be ensured.
The outer wall of the executing sliding frame 42 is sleeved with a driven gear 421, the driven gear 421 is engaged with a driving gear 422, the driving gear 422 is installed on an output shaft of a conversion motor 423, and the conversion motor 423 is installed on the adjusting moving frame 32 through a motor base. The execution sliding frame 42 is uniformly provided with positioning operation holes along the circumferential direction, the right end of the adjusting moving frame 32 is provided with a positioning operation plate 424, the positioning operation plate 424 is provided with positioning insertion holes, insertion spring rods 425 are arranged in the positioning insertion holes in a sliding fit mode, the right end of each insertion spring rod 425 is of a triangular structure, a positioning operation cylinder 426 is installed on the positioning operation plate 424, and a positioning operation block 427 is installed on the positioning operation cylinder 426.
The switching motor 423 controls the execution carriage 42 to rotate on the execution slide rod 41 through the cooperation between the driving gear 422 and the driven gear 421, so as to control the winding member 44 to synchronously rotate, the proper winding member 44 is selected to move to the position of the lowest end of the execution lug 45, the positioning operation cylinder 426 controls the plugging spring rod 425 to pass through the positioning plugging hole to be plugged into the positioning operation hole through the positioning operation block 427, and thus the working position of the winding member 44 is fixed.
The winding member 44 includes a winding spring rod 441 slidably disposed in the actuating slide hole, a ball is disposed at a lower end of the winding spring rod 441 via a bearing, and a winding mold 442 is disposed at an upper end of the winding spring rod 441; the winding mold 442 is of a double-layer structure, clamping grooves are symmetrically formed in the winding mold 442, a clamping frame 4421 is arranged in each clamping groove through a pin shaft, a clamping spring 4422 is arranged between each clamping frame 4421 and the winding mold 442, and the inner side of each clamping frame 4421 is of an arc-shaped complete structure. The winding dies 442 in the clockwise direction along the carriage 42 are sequentially reduced in radius.
The wrap spring rod 441 rotates following the actuator carriage 42, and the balls reduce friction generated by the movement of the wrap spring rod 441.
The auxiliary mechanism 43 comprises a lifting cylinder 431 mounted on the adjusting moving frame 32, a telescopic cylinder 432 is mounted at the top end of the lifting cylinder 431, an auxiliary working frame 433 is mounted on the telescopic cylinder 432, and the front end of the auxiliary working frame 433 is of a triangular structure.
The upper side and the lower side of the auxiliary working frame 433 are symmetrically provided with auxiliary working grooves, auxiliary opening and closing frames 434 are arranged in the auxiliary working grooves through pin shafts, auxiliary springs 435 are arranged between the auxiliary opening and closing frames 434 and the inner walls of the auxiliary working frame 433, auxiliary cylinders 436 are installed on the inner walls of the auxiliary working frame 433, auxiliary blocks 437 are installed on the auxiliary cylinders 436, and the auxiliary blocks 437 abut against the auxiliary opening and closing frames 434.
The lifting cylinder 431 and the telescopic cylinder 432 are matched with each other to control the auxiliary working frame 433 to move up and down and to stretch, the auxiliary working frame 433 is controlled to be inserted into a position between the clamping frames 4421, the auxiliary cylinder 436 and the auxiliary spring 435 are matched with each other to control the auxiliary opening and closing frame 434 to perform adjustment operation, and the auxiliary opening and closing frame 434 and the clamping spring 4422 are matched with each other to control the clamping frames 4421 to abut against each other, so that wound coils can be intensively wound on the winding die 442, and the winding tightness of the coils is ensured.
When in work:
winding preparation: according to the specification of a required coil winding, the bidirectional air cylinder 34 controls the adjusting moving frame 32 to a proper position through the adjusting moving frame 33, the section fixing air cylinder 35 controls the adjusting fixing column 36 to penetrate through the adjusting fixing hole to be inserted into the adjusting positioning hole, and therefore the working position of the adjusting moving frame 32 is fixed;
the switching motor 423 controls the execution carriage 42 to rotate on the execution slide rod 41 through the cooperation between the driving gear 422 and the driven gear 421, so as to control the winding member 44 to synchronously rotate, the proper winding member 44 is selected to move to the position of the lowest end of the execution lug 45, the positioning operation cylinder 426 controls the plugging spring rod 425 to pass through the positioning plugging hole to be plugged into the positioning operation hole through the positioning operation block 427, and thus the working position of the winding member 44 is fixed.
And (3) performing winding operation: the copper wire to be wound is connected to the winding machine, the lifting cylinder 431 and the telescopic cylinder 432 are matched with each other to control the auxiliary working frame 433 to move up and down and to stretch out and draw back two degrees of freedom, the auxiliary working frame 433 is controlled to be inserted into the position between the clamping frames 4421, the auxiliary cylinder 436 and the auxiliary spring 435 are matched with each other to control the auxiliary opening and closing frame 434 to perform adjustment operation, the auxiliary opening and closing frame 434 and the clamping spring 4422 are matched with each other to control the clamping frame 4421 to abut against each other, so that the wound coil can be wound on the winding die 442 in a concentrated mode, the winding tightness of the coil is ensured, and the winding motor 2 controls the winding machine to perform winding rotation.
Taking coils: the lifting cylinder 431 and the telescopic cylinder 432 are matched with each other to control the auxiliary working frame 433 to reset so that the clamping frame 4421 is opened, and the wound coil is manually taken.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. A servo control motor coil winding device comprises a base plate (1), and is characterized in that: a winding motor (2) is arranged on the bottom plate (1) through a motor base, an output shaft of the winding motor (2) is provided with an adjusting device (3), and the adjusting device (3) is symmetrically provided with an executing device (4);
the adjusting device (3) comprises an adjusting execution frame (31) arranged on an output shaft of the winding motor (2), adjusting sliding grooves are symmetrically formed in the left side and the right side of the upper end of the adjusting execution frame (31), adjusting positioning holes are uniformly formed in the lower side of the adjusting execution frame (31), an adjusting moving frame (32) is arranged in each adjusting sliding groove in a sliding fit mode, the lower end of the adjusting moving frame (32) is connected with an adjusting moving frame (33), the adjusting moving frame (33) is arranged on the output shaft of a bidirectional cylinder (34), and the bidirectional cylinder (34) is fixed on the adjusting execution frame (31);
the executing device (4) comprises executing sliding rods (41) which are uniformly arranged on the adjusting and moving frame (32), wherein the executing sliding rods (41) are provided with executing sliding frames (42) in a sliding fit mode, the middle parts of the executing sliding frames (42) are provided with lifting holes, the adjusting and moving frame (32) is provided with auxiliary mechanisms (43), the auxiliary mechanisms (43) are positioned in the lifting holes, the executing sliding frames (42) are uniformly provided with executing sliding holes along the circumferential direction of the executing sliding frames, winding members (44) are arranged in the executing sliding holes, executing lugs (45) are arranged on the outer sides of the adjusting and moving frame (32), and the executing lugs (45) and the winding members (44) are matched with each other for movement; selecting a proper winding member 44 to move to the position of the lowest end of the execution lug 45, and controlling the inserting spring rod 425 to penetrate through the positioning inserting hole to be inserted into the positioning operation hole by the positioning operation cylinder 426 through the positioning operation block 427 so as to fix the working position of the winding member 44;
the winding member (44) comprises a winding spring rod (441) arranged in the execution sliding hole in a sliding fit mode, the lower end of the winding spring rod (441) is provided with a ball through a bearing, and the upper end of the winding spring rod (441) is provided with a winding die (442);
the auxiliary mechanism (43) comprises a lifting cylinder (431) arranged on the adjusting moving frame (32), a telescopic cylinder (432) is arranged at the top end of the lifting cylinder (431), an auxiliary working frame (433) is arranged on the telescopic cylinder (432), and the front end of the auxiliary working frame (433) is of a triangular structure.
2. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the middle part of adjusting motion frame (33) is provided with the regulation fixed orifices, installs on adjusting motion frame (33) and adjusts fixed cylinder (35), and the top of adjusting fixed cylinder (35) is passed through the flange and is installed on adjusting fixed column (36), adjusts fixed column (36) and is located the regulation fixed orifices.
3. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the outer wall of the execution sliding frame (42) is sleeved with a driven gear (421), the driven gear (421) is meshed with a driving gear (422), the driving gear (422) is installed on an output shaft of a conversion motor (423), and the conversion motor (423) is installed on the adjusting moving frame (32) through a motor base.
4. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the execution lug (45) is of an arc-shaped structure, and the execution lug (45) is of a structure which inclines from top to bottom from the middle part to two sides.
5. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the auxiliary working groove is symmetrically formed in the upper side and the lower side of the auxiliary working frame (433), an auxiliary opening and closing frame (434) is arranged in the auxiliary working groove through a pin shaft, an auxiliary spring (435) is arranged between the auxiliary opening and closing frame (434) and the inner wall of the auxiliary working frame (433), an auxiliary cylinder (436) is installed on the inner wall of the auxiliary working frame (433), an auxiliary block (437) is installed on the auxiliary cylinder (436), and the auxiliary block (437) is abutted against the auxiliary opening and closing frame (434).
6. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the winding mold (442) is of a double-layer structure, clamping grooves are symmetrically formed in the winding mold (442), clamping frames (4421) are arranged in the clamping grooves through pin shafts, clamping springs (4422) are arranged between the clamping frames (4421) and the winding mold (442), and the inner sides of the clamping frames (4421) are of arc-shaped complete structures.
7. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: the winding dies (442) are sequentially reduced in radius in a clockwise direction along the actuation carriage (42).
8. A servo controlled motor coil winding arrangement as recited in claim 1, wherein: carry out on balladeur train (42) and evenly be provided with the location operation hole along its circumferential direction, the right-hand member of adjusting movable rack (32) is provided with location operation board (424), be provided with the location spliced eye on location operation board (424), be provided with grafting spring lever (425) through sliding fit mode in the location spliced eye, the right-hand member of grafting spring lever (425) is the triangle-shaped structure, install location operation cylinder (426) on location operation board (424), install location operation piece (427) on location operation cylinder (426).
CN201910341888.8A 2019-04-26 2019-04-26 Servo control motor coil winding device Active CN110071611B (en)

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Publication number Priority date Publication date Assignee Title
CN111555570B (en) * 2020-05-12 2021-03-30 浙江沪龙科技股份有限公司 Machine tool winding device for winding magnetic pole coil and working method

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US3423615A (en) * 1964-09-01 1969-01-21 Sangamo Electric Co Eddy current coupling device
CN2149715Y (en) * 1992-12-28 1993-12-15 周智元 Vernier type winding die
CN205566036U (en) * 2015-12-04 2016-09-07 中国航空工业第六一八研究所 Motor winding former structure with adjustable
CN206023521U (en) * 2016-09-23 2017-03-15 佛山市顺德区纵奇自动化设备有限公司 Automatic vertical coil winding machine
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