CN110064877B - Pile cutting reinforcement cage welding device - Google Patents

Pile cutting reinforcement cage welding device Download PDF

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Publication number
CN110064877B
CN110064877B CN201910343989.9A CN201910343989A CN110064877B CN 110064877 B CN110064877 B CN 110064877B CN 201910343989 A CN201910343989 A CN 201910343989A CN 110064877 B CN110064877 B CN 110064877B
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horizontal positioning
positioning rod
rod group
supporting plate
horizontal
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CN201910343989.9A
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CN110064877A (en
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柳建国
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MCC5 Group Shanghai Corp Ltd
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MCC5 Group Shanghai Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Piles And Underground Anchors (AREA)
  • Wire Processing (AREA)

Abstract

The invention relates to a pile cutting reinforcement cage welding device, which comprises a support, a first horizontal positioning rod group, a second horizontal positioning rod group and a supporting plate frame, wherein the first horizontal positioning rod group, the second horizontal positioning rod group and the supporting plate frame are arranged on the support, the first horizontal positioning rod group and the second horizontal positioning rod group are arranged at a preset distance and correspondingly, the first horizontal positioning rod group and the second horizontal positioning rod group are matched with each other for use and are used for arranging and supporting a plurality of vertical reinforcements during welding of a pile cutting reinforcement cage, the supporting plate frame and the second horizontal positioning rod group are respectively arranged at two opposite sides of the first horizontal positioning rod group, the supporting plate frame is arranged close to the first horizontal positioning rod group, and the supporting plate frame is used for placing and supporting the supporting plate during welding of the pile cutting reinforcement cage. This welding set can make vertical reinforcing bar arrange evenly and play fine supporting role to vertical reinforcing bar, can not take place the problem of vertical reinforcing bar slope during the welding, can show to improve and cut a reinforcing bar cage welding processingquality and welding speed, makes the welding operation of cutting a reinforcing bar cage convenient, safety.

Description

Pile cutting reinforcement cage welding device
Technical Field
The invention relates to the technical field of building construction parts, in particular to a welding device for a pile cutting reinforcement cage.
Background
With the rapid development of the domestic infrastructure, the application of the reinforcement cage in the pile foundation construction is more and more common. The pile cutting is to open a hole on the designed pile position, the cross section is circular, and a reinforcement cage is added in the hole after the hole is formed, and concrete is poured to form the pile. Cut a steel reinforcement cage and include a layer board and many vertical reinforcing bars, many even circumference distribution of vertical reinforcing bar and one end welding on the layer board, cut a steel reinforcement cage's vertical reinforcing bar diameter great, length is longer, in welding process, because of weight is great, the slope takes place very easily to vertical reinforcing bar during the welding, and the operation is very inconvenient during the welding. Therefore, the waiting to design can conveniently cut a pile reinforcement cage welded frock to guarantee that the welded vertical reinforcing bar that cuts a pile reinforcement cage arranges evenly on the layer board, and can guarantee welding quality and welding speed.
Disclosure of Invention
In view of this, the invention aims to provide a welding device for a cut pile reinforcement cage, so as to solve the technical problem that vertical reinforcements are easy to incline during welding due to heavy weight of the vertical reinforcements during welding of the cut pile reinforcement cage in the prior art.
According to the invention, a pile-cutting reinforcement cage welding device is provided, the pile-cutting reinforcement cage comprises a plurality of vertical reinforcements, a supporting plate, a support, a first horizontal positioning rod group, a second horizontal positioning rod group and a supporting plate frame, the vertical reinforcements are vertically welded on the supporting plate, the pile-cutting reinforcement cage welding device comprises a support, and a first horizontal positioning rod group, a second horizontal positioning rod group and the supporting plate frame which are arranged on the support, the first horizontal positioning rod group and the second horizontal positioning rod group are arranged at a preset distance from each other and are correspondingly arranged, the first horizontal positioning rod group and the second horizontal positioning rod group are matched with each other for use and are used for arranging and supporting the plurality of vertical reinforcements when the pile-cutting reinforcement cage is welded, the supporting plate frame and the second horizontal positioning rod group are respectively arranged at two opposite sides of the first horizontal positioning rod group, and the supporting plate frame is arranged close to the first horizontal positioning rod group, and the supporting plate frame is used for placing and supporting the supporting plate when the pile cutting reinforcement cage is welded.
Preferably, the first horizontal positioning rod group and the second horizontal positioning rod group each include a plurality of horizontal positioning rods arranged in parallel in a vertical direction.
Preferably, each horizontal positioning rod is provided with a positioning column, and the positioning columns are used for positioning the vertical steel bars when the vertical steel bars are arranged.
Preferably, the support includes support frame and horizontal pole, the figure of support frame is two, two the support frame interval preset distance parallel arrangement, and through the horizontal pole is connected.
Preferably, each of the support frames comprises a horizontal support leg and a vertical rod, and the vertical rod is vertically connected to the horizontal support leg.
Preferably, the first horizontal positioning rod group and the second horizontal positioning rod group are respectively arranged on the corresponding vertical rods.
Preferably, the pallet frame includes dead lever and two L type poles, the one end of dead lever weld in on the support, two L type pole is the interval preset distance weld each other on the dead lever.
Preferably, the heights of a plurality of horizontal positioning rods of the first horizontal positioning rod group and the second horizontal positioning rod group are movably and adjustably arranged on the support, the positioning columns are movably and adjustably arranged on the horizontal positioning rods, and the heights of the supporting plate frames are movably and adjustably arranged on the support.
Preferably, the supporting plate frame is provided with a supporting plate positioning device, and the supporting plate positioning device is used for positioning the supporting plate when the pile cutting reinforcement cage is welded.
Preferably, layer board positioner includes two but mobile regulation ground locating piece on the layer board frame, be equipped with the centre gripping groove on the locating piece, two centre gripping groove on the locating piece sets up relatively each other, one side of centre gripping groove is equipped with locking bolt, the centre gripping groove be used for right when cutting a stake steel reinforcement cage and welding, it is right the layer board carries out the centre gripping fixedly.
The welding device for the pile cutting reinforcement cage provided by the invention has the following beneficial effects:
the invention provides a pile-cutting reinforcement cage welding device which comprises a support, a first horizontal positioning rod group, a second horizontal positioning rod group and a supporting plate frame, wherein the first horizontal positioning rod group, the second horizontal positioning rod group and the supporting plate frame are arranged on the support, and the first horizontal positioning rod group and the second horizontal positioning rod group are matched with each other for use and are used for arranging and supporting a plurality of vertical reinforcements when the pile-cutting reinforcement cage is welded; the supporting plate frame is arranged next to the first horizontal positioning rod group and used for placing and supporting the supporting plate when the pile cutting reinforcement cage is welded. This cut stake steel reinforcement cage welding set can make vertical reinforcing bar arrange evenly, because the supporting role of first horizontal positioning pole group and second horizontal positioning pole group to many vertical reinforcing bars can not take place the problem of vertical reinforcing bar slope during the welding. The welding device for the pile-cutting reinforcement cage can obviously improve the welding processing quality and the welding speed of the pile-cutting reinforcement cage, and enables the welding operation of the pile-cutting reinforcement cage to be convenient and safe. The invention has simple structure and low manufacturing cost, and is suitable for popularization and use in capital construction projects.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent from the following description of the embodiments of the present invention with reference to the accompanying drawings.
Fig. 1 shows a schematic perspective view of a welding device for a cut pile reinforcement cage according to a first embodiment of the present invention.
Fig. 2 shows a schematic perspective view of a welding device for a cut pile reinforcement cage according to a second embodiment of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a partially enlarged view of fig. 2 at B.
Figure 5 shows a use state diagram of a welding device for a truncated reinforcement cage according to a second embodiment of the invention.
In the figure: the device comprises a support 1, an upright rod 11, a horizontal supporting leg 12, a cross rod 13, a horizontal positioning rod 2, a first sleeve 21, a first butterfly screw 22, a positioning column 3, a second sleeve 31, a second butterfly screw 32, a fixing rod 41, a first straight rod 411, a second straight rod 412, an L-shaped rod 42, a positioning block 5, a clamping groove 51, a locking bolt 52, a scale 6, a vertical steel bar 71 and a supporting plate 72.
Detailed Description
Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Like elements in the various figures are denoted by the same or similar reference numerals. For purposes of clarity, the various features in the drawings are not necessarily drawn to scale.
The first embodiment is as follows:
referring to fig. 1, a cut a pile steel reinforcement cage welding set for to cutting a pile steel reinforcement cage and welding, cut a pile steel reinforcement cage and include many vertical reinforcing bars to and the layer board, many vertical reinforcing bars weld perpendicularly on the layer board. In this embodiment, a cut pile reinforcement cage having 6 vertical reinforcements is taken as an example, and a welding device suitable for the cut pile reinforcement cage is described. The pile cutting reinforcement cage welding device of the embodiment comprises a support 1, and a first horizontal positioning rod group, a second horizontal positioning rod group and a supporting plate frame which are arranged on the support 1. Support 1 includes support frame and horizontal pole 13, and the figure of support frame is two, and two support frames interval preset distance parallel arrangement to connect through horizontal pole 13, each support frame includes horizontal stabilizer blade 12 and pole setting 11 respectively, and pole setting 11 is connected on horizontal stabilizer blade 12 perpendicularly. In this embodiment, two cross rods 13 are provided and are respectively connected to the upper and lower ends of the two vertical rods 11. Horizontal pole 13, pole setting 11 and horizontal stabilizer blade 12 all adopt the reinforcing bar of suitable diameter and length to make, and horizontal stabilizer blade 12 adopts welding mode fixed connection with pole setting 11, and pole setting 11 and horizontal pole 13 adopt welding mode fixed connection.
First horizontal location pole group and second horizontal location pole group locate respectively on corresponding pole setting 11, first horizontal location pole group and second horizontal location pole group correspond the setting, and first horizontal location pole group and second horizontal location pole group cooperate each other to use for arrange and support many vertical reinforcing bars when welding the cut pile steel reinforcement cage. The first horizontal positioning rod group and the second horizontal positioning rod group are arranged at the same height on the vertical rod 11. The first horizontal positioning bar group and the second horizontal positioning bar group each include three horizontal positioning bars 2 arranged in parallel along the vertical direction. Three horizontal position poles 2 of first horizontal position pole group and three horizontal position poles 2 of second horizontal position pole group correspond the setting, the horizontal position pole 2 of the top position of first horizontal position pole group is equal with the horizontal position pole 2 height of the top position of second horizontal position pole group, the horizontal position pole 2 of the intermediate position of first horizontal position pole group is equal with the horizontal position pole 2 height of the intermediate position of second horizontal position pole group, the horizontal position pole 2 of the bottom position of first horizontal position pole group is equal with the horizontal position pole 2 height of the bottom position of second horizontal position pole group, with many vertical reinforcing bars of guaranteeing to arrange and support parallel to each other, and guarantee that vertical reinforcing bar keeps the level in order to prevent the gliding when arranging. Each horizontal positioning rod 2 is provided with a positioning column 3, the positioning column 3 is arranged at one end, close to the vertical rod 11, of the horizontal positioning rod 2, and the positioning column 3 is used for positioning vertical steel bars when the vertical steel bars are arranged. In the embodiment, three horizontal positioning rods 2 on the same vertical rod 11 are welded on the vertical rod 11 in parallel along the vertical direction, and the distance between two adjacent horizontal positioning rods 2 is determined according to the arrangement condition of vertical steel bars of the pile cutting steel bar cage to be welded; similarly, the positioning columns 3 on the horizontal positioning rods 2 are also determined according to the arrangement condition of the vertical steel bars of the pile cutting steel bar cage to be welded.
The splint frame is located the relative both sides of first horizontal location pole group respectively with second horizontal location pole group to the splint frame is close to first horizontal location pole group and is set up, and the splint frame includes dead lever 41 and two L type poles 42, and the one end of dead lever 41 welds on support 1, and two L type poles 42 are the interval preset distance each other and are welded on dead lever 41. The pallet frame is used to place and support the pallet 72 when welding the cut pile reinforcement cage.
When the welding device is used, the circular supporting plate is perpendicularly placed on the supporting plate frame, six vertical steel bars are placed on the horizontal positioning rod 2, two vertical steel bars are placed on each horizontal positioning rod 2, the three vertical steel bars close to one side of the vertical rod 11 are positioned through the positioning columns 3 on the horizontal positioning rods 2, and the other three vertical steel bars are positioned through measuring with a ruler or sleeving hooping bars. The six vertical steel bars are positioned at one end of the pallet frame, are kept flush and abut against the pallet 72. During welding, the whole welding operation of the pile cutting reinforcement cage is completed in sequence from bottom to top.
Example two:
the present embodiment has the same structure as the bracket 1 of the first embodiment, and the differences from the first embodiment are as follows: a plurality of horizontal positioning rods 2 of the first horizontal positioning rod group and the second horizontal positioning rod group are movably arranged on the support 1 in height adjusting mode, positioning columns 3 are movably arranged on the horizontal positioning rods 2 in height adjusting mode, and the support plate frame is movably arranged on the support 1 in height adjusting mode.
Referring to fig. 2 to 5, the present embodiment also illustrates a welding device suitable for the cut-pile reinforcement cage, taking a cut-pile reinforcement cage with 6 vertical reinforcements 71 as an example. The upper end of each vertical rod 11 is respectively provided with three horizontal positioning rods 2, and the heights of the three horizontal positioning rods 2 on the vertical rods 11 can be adjusted. Specifically, one end of the horizontal positioning rod 2 is provided with a first sleeve 21 matched with the cross section size of the vertical rod 11, a first threaded hole is formed in the pipe wall of the first sleeve 21, a first butterfly screw 22 is arranged on the first threaded hole, the horizontal positioning rod 2 is vertically and fixedly connected with the vertical rod 11 through screwing the first butterfly screw 22, and after the first butterfly screw 22 is unscrewed, the horizontal positioning rod 2 can slide up and down along the vertical rod 11 so as to conveniently adjust the distance between the horizontal positioning rods 2. In order to facilitate the measurement of the distance between the horizontal positioning rods 2, the upper end part of the upright rod 11 is provided with a scale 6, the upper end part of the upright rod 11 is provided with a groove which is opened in the vertical direction, and the scale 6 is arranged in the groove in a bonding or riveting mode.
Each horizontal positioning rod 2 is provided with a movably adjustable positioning column 3, specifically, one end of the positioning column 3 is provided with a second sleeve 31 matched with the cross section of the horizontal positioning rod 2 in size, the pipe wall of the second sleeve 31 is provided with a second threaded hole, the second threaded hole is provided with a second butterfly screw 32, and the positioning column 3 can horizontally slide along the horizontal positioning rod 2 so as to conveniently adjust the position of the positioning column 3 on the horizontal positioning rod 2.
The supporting plate frame comprises a fixing rod 41 and two L-shaped rods 42, the fixing rod 41 is composed of a first straight rod 411 and a second straight rod 412 which are perpendicular to each other, the first straight rod 411 is used for being welded with the support 1, and the second straight rod 412 is arranged in parallel with the horizontal positioning rod 2; the second straight rod 412 is provided with two through holes which are formed in the vertical direction, the size of each through hole is matched with the diameter of each L-shaped rod 42, the upper portions of the two L-shaped rods 42 are respectively inserted into the two through holes, each L-shaped rod 42 is used for placing the supporting plate 72, an external thread is arranged at the connecting portion of the upper portion of each L-shaped rod 42 and the fixed rod 41, two nuts are arranged on the external thread of each L-shaped rod 42, after the L-shaped rods 42 are inserted into the through holes, the two nuts are respectively located on the upper side and the lower side of the fixed rod 41 and used for locking and fixing the L-shaped rods 42 and the fixed rod 41, and the height of each L-shaped rod 42 is adjusted by adjusting the position of each L-shaped rod 42 relative to the fixed rod 41.
And a supporting plate positioning device is further arranged on the supporting plate frame and used for positioning the supporting plate 72 when the pile cutting reinforcement cage is welded. The supporting plate positioning device is two positioning blocks 5 slidably connected to the second straight rod 412 of the fixing rod 41, and the supporting plate 72 can be positioned by adjusting the positions of the two positioning blocks 5 on the second straight rod 412 of the fixing rod 41. Be equipped with centre gripping groove 51 on the locating piece 5, the centre gripping groove 51 on two locating pieces 5 sets up relatively each other, and one side of centre gripping groove 51 is equipped with locking bolt 52, and centre gripping groove 51 is used for cutting when piling bar cage welds, carries out the centre gripping to layer board 72 fixedly.
In addition, in other embodiments, the number of the horizontal positioning rods 2 can be set to be more than three, so as to adapt to the pile-cutting reinforcement cage with the number of the vertical reinforcements 71 larger than six.
The pile cutting reinforcement cage welding device provided by the embodiment can enable vertical reinforcements to be uniformly distributed, and the problem of inclination of the vertical reinforcements cannot occur during welding due to the supporting effect of the first horizontal positioning rod group and the second horizontal positioning rod group on the plurality of vertical reinforcements. The welding device for the pile-cutting reinforcement cage can obviously improve the welding processing quality and the welding speed of the pile-cutting reinforcement cage, and the welding operation of the pile-cutting reinforcement cage is convenient and safe. The invention has simple structure and low manufacturing cost, and is suitable for popularization and use in capital construction projects.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications of the invention may be made without departing from the scope of the invention.

Claims (5)

1. A welding device for a pile-cutting reinforcement cage comprises a plurality of vertical reinforcements and a supporting plate, wherein the vertical reinforcements are vertically welded on the supporting plate,
the pile cutting reinforcement cage welding device comprises a support, and a first horizontal positioning rod group, a second horizontal positioning rod group and a supporting plate frame which are arranged on the support, wherein the first horizontal positioning rod group and the second horizontal positioning rod group are arranged at a preset distance and correspondingly at intervals, the first horizontal positioning rod group and the second horizontal positioning rod group are matched with each other for use and are used for arranging and supporting a plurality of vertical reinforcements when the pile cutting reinforcement cage is welded, the supporting plate frame and the second horizontal positioning rod group are respectively positioned at two opposite sides of the first horizontal positioning rod group, the supporting plate frame is arranged close to the first horizontal positioning rod group, and the supporting plate frame is used for placing and supporting the supporting plate when the pile cutting reinforcement cage is welded;
the first horizontal positioning rod group and the second horizontal positioning rod group respectively comprise a plurality of horizontal positioning rods which are arranged in parallel along the vertical direction;
each horizontal positioning rod is provided with a positioning column respectively, and the positioning columns are used for positioning the vertical steel bars when the vertical steel bars are arranged;
a plurality of horizontal positioning rods of the first horizontal positioning rod group and the second horizontal positioning rod group are movably arranged on the bracket in a height-adjustable manner, the positioning columns are movably arranged on the horizontal positioning rods in a height-adjustable manner, and the support plate frame is movably arranged on the bracket in a height-adjustable manner;
the supporting plate frame is provided with a supporting plate positioning device, and the supporting plate positioning device is used for positioning the supporting plate when the pile cutting reinforcement cage is welded;
the supporting plate positioning device comprises two movably-adjustable positioning blocks arranged on the supporting plate frame, clamping grooves are formed in the positioning blocks and are arranged opposite to each other, locking bolts are arranged on one sides of the clamping grooves, and the clamping grooves are used for clamping and fixing the supporting plate when the pile cutting reinforcement cage is welded.
2. The pile cutting reinforcement cage welding device according to claim 1, wherein the support comprises two support frames and a cross bar, the two support frames are arranged in parallel at a preset distance and are connected through the cross bar.
3. The apparatus for welding cut-pile reinforcement cages according to claim 2, wherein each of said supports comprises a horizontal leg and a vertical rod, respectively, said vertical rod being vertically connected to said horizontal leg.
4. The apparatus for welding a cut-pile reinforcement cage according to claim 3, wherein said first and second horizontal positioning bar sets are respectively disposed on said corresponding vertical bars.
5. The welding apparatus for a secant bar cage according to claim 1, wherein said bracket comprises a fixing bar and two L-shaped bars, one end of said fixing bar is welded to said bracket, and said two L-shaped bars are welded to said fixing bar at a predetermined distance from each other.
CN201910343989.9A 2019-04-26 2019-04-26 Pile cutting reinforcement cage welding device Active CN110064877B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910343989.9A CN110064877B (en) 2019-04-26 2019-04-26 Pile cutting reinforcement cage welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910343989.9A CN110064877B (en) 2019-04-26 2019-04-26 Pile cutting reinforcement cage welding device

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Publication Number Publication Date
CN110064877A CN110064877A (en) 2019-07-30
CN110064877B true CN110064877B (en) 2021-07-27

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Application Number Title Priority Date Filing Date
CN201910343989.9A Active CN110064877B (en) 2019-04-26 2019-04-26 Pile cutting reinforcement cage welding device

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Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU705217B2 (en) * 1994-06-24 1999-05-20 Eduard Eugen Lapienis Method and apparatus for forming cages
CN201785753U (en) * 2010-08-24 2011-04-06 中国一冶集团有限公司 Reinforced concrete bracket for prestressed pipe pile
CN102127913B (en) * 2011-05-04 2012-01-25 江苏建华管桩有限公司 Method for connecting concrete pile and bearing platform
CN203526850U (en) * 2013-10-10 2014-04-09 中铁十九局集团有限公司 Processing tool for welding reinforcement cage
CN203994215U (en) * 2014-07-29 2014-12-10 安徽乾元管业有限公司 Pier nose is fixed in pipe of concrete pile cages end
CN206747869U (en) * 2017-05-24 2017-12-15 中隧隧盾国际建设工程有限公司 Reinforced mesh weld mold
CN208555814U (en) * 2018-07-06 2019-03-01 北京城乡隧盾国际建设工程有限公司 A kind of reinforced mesh weld mold
CN109201971B (en) * 2018-07-26 2020-03-20 中国建筑第八工程局有限公司 Positioning device for manufacturing pile foundation reinforcement cage and construction method thereof

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