CN110064673B - Guide and guard device for compositely rolling multi-layer metal - Google Patents
Guide and guard device for compositely rolling multi-layer metal Download PDFInfo
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- CN110064673B CN110064673B CN201910317155.0A CN201910317155A CN110064673B CN 110064673 B CN110064673 B CN 110064673B CN 201910317155 A CN201910317155 A CN 201910317155A CN 110064673 B CN110064673 B CN 110064673B
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- 239000002905 metal composite material Substances 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
- B21B39/16—Guiding, positioning or aligning work immediately before entering or after leaving the pass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical field
本发明属于一种导卫装置技术领域。尤其涉及一种复合轧制多层金属的导卫装置。The invention belongs to the technical field of guide devices. In particular, it relates to a composite rolled multi-layer metal guide device.
背景技术Background technique
随着科技的快速发展,新型复合材料逐步开始取代传统材料在各行各业的应用,通过轧制复合成型技术得到的复合材料可以缓解市场需求不断增大的困境。多层板带金属通过复合轧制可获得兼具各层金属材料所有的优异综合性能,使得复合轧制工艺成为当前研究的重点。在多金属的复合轧制成型过程中,轧件容易出现开叉、难粘合等缺陷,影响复合材料的性能和降低生产效率。因此,通过在轧机的入口安装合适的复合轧制多层金属的导卫装置,以减少上述缺陷、节约原材料的损耗和提高复合材料成材率。With the rapid development of science and technology, new composite materials have gradually begun to replace traditional materials in various industries. Composite materials obtained through rolling composite forming technology can alleviate the dilemma of increasing market demand. Multi-layer plate and strip metal can obtain excellent comprehensive properties of each layer of metal materials through composite rolling, making the composite rolling process the focus of current research. During the multi-metal composite rolling forming process, rolled parts are prone to defects such as splitting and difficulty in bonding, which affect the performance of composite materials and reduce production efficiency. Therefore, by installing a suitable guide device for composite rolling multi-layer metal at the entrance of the rolling mill, the above defects can be reduced, the loss of raw materials can be saved, and the yield of composite materials can be improved.
现有金属轧制复合装置为整体式,如“一种多层金属轧制复合装置”(201710466239.1)专利技术,在复合轧制时针对复合轧制入口的定位装置作用单一,而控制多层金属复合的板宽大小固定,一个多层金属轧制复合装置只适用一个特定的宽度规格,没有通用性,增加了生产成本。并且一旦入口处多层金属定位部分损坏,整个装置就无法使用,面临整体更换的浪费。The existing metal rolling composite device is an integral type, such as the patented technology of "A Multi-layer Metal Rolling Composite Device" (201710466239.1). During composite rolling, the positioning device for the composite rolling entrance has a single function, while the multi-layer metal rolling composite device controls the multi-layer metal rolling composite device. The width of the composite plate is fixed. A multi-layer metal rolling composite device is only suitable for a specific width specification, has no versatility, and increases production costs. And once the multi-layer metal positioning part at the entrance is damaged, the entire device cannot be used, facing the waste of overall replacement.
发明内容Contents of the invention
本发明旨在克服现有技术缺陷,目的在于提供一种结构简单、成本低廉、维修方便、稳定性好和通用性强的复合轧制多层金属的导卫装置。The present invention aims to overcome the shortcomings of the prior art, and aims to provide a composite rolled multi-layer metal guide device with simple structure, low cost, convenient maintenance, good stability and strong versatility.
为实现上述目的,本发明采用的技术方案是:所述导卫装置由底座、连接支架、入口导向轮、导卫架、宽厚调节辊、预夹持辊和顶板组成。底座通过连接支架与导卫架活动连接,导卫架的左侧装有入口导向轮,导卫架内部从左向右依次装有2个宽厚调节辊和2个预夹持辊,顶板沿前后方向固定在导卫架两侧侧板的顶部。In order to achieve the above object, the technical solution adopted by the present invention is: the guide device is composed of a base, a connecting bracket, an entrance guide wheel, a guide frame, a width and thickness adjustment roller, a pre-clamping roller and a top plate. The base is movably connected to the guide frame through the connecting bracket. The left side of the guide frame is equipped with an entrance guide wheel. The inside of the guide frame is equipped with 2 width and thickness adjustment rollers and 2 pre-clamping rollers from left to right. The top plate is installed along the front and rear edges. The direction is fixed on the top of the side panels on both sides of the guide frame.
所述底座由座板、4个立柱和4个下连杆支座组成。座板为长方体,4个立柱中心对称地固定在座板的靠近四角处;4个下连杆支座中心对称地固定在座板的上平面,左边2个下连杆支座和右边2个下连杆支座分别位于各自对应的2个立柱的内侧。The base consists of a seat plate, 4 upright columns and 4 lower link supports. The seat plate is a rectangular parallelepiped, with four columns symmetrically fixed in the center near the four corners of the seat plate; four lower link supports symmetrically fixed in the center on the upper plane of the seat plate, 2 lower link supports on the left and 2 lower links on the right. The rod supports are located inside the two corresponding columns.
所述连接支架由4个下连杆、4个上连杆、第一连杆轴、第二连杆轴和丝杆组成。The connecting bracket is composed of 4 lower connecting rods, 4 upper connecting rods, a first connecting rod shaft, a second connecting rod shaft and a screw rod.
所述第一连杆轴是由中间为长方体和两端为对称轴组成的整体,第一连杆轴的两端轴对称地装有下连杆和上连杆,长方体的中间位置处装有止推轴承;所述第二连杆轴是由中间为长方体和两端为对称轴组成的整体,第二连杆轴的两端轴对称地装有下连杆和上连杆,长方体的中间位置处设有螺纹通孔。The first connecting rod shaft is a whole composed of a rectangular parallelepiped in the middle and symmetrical axes at both ends. The two ends of the first connecting rod shaft are equipped with lower connecting rods and upper connecting rods axially symmetrically. The middle position of the cuboid is equipped with Thrust bearing; the second connecting rod shaft is a whole composed of a rectangular parallelepiped in the middle and symmetrical axes at both ends. The two ends of the second connecting rod shaft are axially symmetrically equipped with lower connecting rods and upper connecting rods. The middle of the cuboid There are threaded through holes at the location.
4个下连杆与座板上平面对应的4个下连杆支座分别铰接,4个上连杆与导卫架对应的上连杆支座分别铰接。The four lower links are respectively hinged with the four lower link supports corresponding to the plane on the seat plate, and the four upper links are respectively hinged with the upper link supports corresponding to the guide frame.
所述丝杆是由中间为外螺纹的杆件和手柄组成的整体,中间为外螺纹的杆件一端穿过第二连杆轴的螺纹通孔与第一连杆轴的止推轴承活动连接。The screw rod is an integral body composed of a rod with an external thread in the middle and a handle. One end of the rod with an external thread in the middle passes through the threaded through hole of the second connecting rod shaft and is movably connected to the thrust bearing of the first connecting rod shaft. .
所述入口导向轮包括滑轮、滑轮固定架和2个轴套固定块组成。滑轮固定架是由直角梯形块和滑轮座组成的整体,滑轮座位于直角梯形块的短边处;滑轮固定在滑轮座上,梯形块的长边处固定有2个轴套固定块,2个轴套固定块对称地设有轴孔。The entrance guide wheel includes a pulley, a pulley fixing frame and two bushing fixing blocks. The pulley fixed frame is a whole composed of a right-angled trapezoidal block and a pulley seat. The pulley seat is located on the short side of the right-angled trapezoidal block; the pulley is fixed on the pulley seat. There are 2 bushing fixed blocks fixed on the long side of the trapezoidal block. The shaft sleeve fixed block is symmetrically provided with shaft holes.
所述导卫架由底板、2个侧板、2个轴套和4个上连杆支座组成。底板的两边对称地固定有侧板,2个侧板的左侧对称地设有轴套,2个轴套与2个入口导向轮的各自2个轴套固定块的轴孔通过螺栓对应连接。底板下平面靠近四角处中心对称地设有上连杆支座,上连杆支座位于各自对应的上连杆的正上方。The guide frame is composed of a base plate, 2 side plates, 2 bushings and 4 upper link supports. Side plates are fixed symmetrically on both sides of the base plate, and axle sleeves are symmetrically provided on the left sides of the two side plates. The two axle sleeves are connected to the shaft holes of the two axle sleeve fixing blocks of the two inlet guide wheels through bolts. The lower plane of the base plate is centrally symmetrically provided with upper link supports near the four corners, and the upper link supports are located directly above the corresponding upper links.
靠近底板的四角处中心对称地设有立柱孔,4个立柱活动地装入底板对应的4个立柱孔中。底板对称地设有下夹持辊安装孔,下夹持辊安装孔的中心线与侧板右侧的水平距离为侧板长度的0.3~0.4倍。Column holes are provided symmetrically in the center near the four corners of the base plate, and the four columns are movably installed into the corresponding four column holes of the base plate. The bottom plate is symmetrically provided with lower clamping roller mounting holes, and the horizontal distance between the center line of the lower clamping roller mounting hole and the right side of the side plate is 0.3 to 0.4 times the length of the side plate.
所述两侧板对称地设有调节辊安装孔,调节辊安装孔的中心线与侧板左侧的水平距离为侧板长度的0.3~0.4倍,调节辊安装孔的中心线与侧板上边缘的垂直距离为侧板高度的0.1~0.15倍。两侧侧板顶部固定的顶板为条形板,顶板的中心线与下夹持辊安装孔中心线位于同一铅垂面,靠近条形板的两端处开有上夹持辊安装孔。上夹持辊安装孔与下夹持辊安装孔对称设置。The two side panels are symmetrically provided with adjusting roller mounting holes. The horizontal distance between the center line of the adjusting roller mounting hole and the left side of the side panel is 0.3 to 0.4 times the length of the side panel. The vertical distance between the edges is 0.1 to 0.15 times the height of the side panels. The top plate fixed on the top of the side plates on both sides is a strip plate. The center line of the top plate and the center line of the lower clamping roller mounting hole are located on the same vertical plane. There are upper clamping roller mounting holes near both ends of the strip plate. The mounting holes of the upper clamping roller and the mounting holes of the lower clamping roller are arranged symmetrically.
2个宽厚调节辊通过各自的调节辊安装孔与侧板活动连接,顶板的上夹持辊安装孔和导卫架的底板的下夹持辊安装孔对称地装有预夹持辊。The two width and thickness adjustment rollers are movably connected to the side plate through their respective adjustment roller mounting holes. The upper clamping roller mounting holes of the top plate and the lower clamping roller mounting holes of the bottom plate of the guide frame are symmetrically equipped with pre-clamping rollers.
所述宽厚调节辊由调节辊、调节块和2个调节辊座组成。如图10所示,调节辊的辊身为圆柱状,辊身沿轴线方向对称地设有环形凸台,环形凸台与辊身端面的距离为辊身长度的0.2~0.25倍,环形凸台间轴线对称地设有2个调节块固定孔,2个调节块固定孔的中心连线为同一条素线,2个调节块固定孔在环形凸台间等距离分布。The width and thickness adjustment roller consists of an adjustment roller, an adjustment block and two adjustment roller seats. As shown in Figure 10, the roller body of the adjusting roller is cylindrical, and the roller body is symmetrically provided with an annular boss along the axial direction. The distance between the annular boss and the end face of the roller body is 0.2 to 0.25 times the length of the roller body. The annular boss There are two adjusting block fixing holes symmetrically arranged on the middle axis. The center line of the two adjusting block fixing holes is the same plain line. The two adjusting block fixing holes are equidistantly distributed between the annular bosses.
所述调节块为半圆环块,半圆环块内径与调节辊辊身的名义尺寸相同,半圆环块外径与环状凸台外径相同;半圆环块的中间位置处沿径向方向开有沉孔。The adjusting block is a semi-circular ring block, the inner diameter of the semi-circular ring block is the same as the nominal size of the adjusting roller body, the outer diameter of the semi-circular ring block is the same as the outer diameter of the annular boss; the middle position of the semi-circular ring block is along the diameter There are counterbore holes in the direction.
所述调节块通过沉孔与调节辊的调节块固定孔螺纹连接,调节辊两端的辊轴活动地装入调节辊座内。The adjusting block is threadedly connected to the adjusting block fixing hole of the adjusting roller through a counterbore, and the roller shafts at both ends of the adjusting roller are movably installed into the adjusting roller seat.
所述预夹持辊由2个夹持辊座和夹持辊组成,夹持辊是由中间为圆柱体和两端对称地设有辊轴组成的整体,夹持辊两端的辊轴活动地装入夹持辊座内。The pre-clamping roller is composed of two clamping roller seats and a clamping roller. The clamping roller is a whole body composed of a cylinder in the middle and roller shafts symmetrically provided at both ends. The roller shafts at both ends of the clamping roller are movable. Install into the clamping roller seat.
所述夹持辊座和调节辊座的结构相同,均由螺母、垫片、拉杆、弹簧和辊座组成。The clamping roller seat and the adjusting roller seat have the same structure, and are composed of nuts, washers, pull rods, springs and roller seats.
所述拉杆的形状呈杆状,拉杆的两端均设有外螺纹,拉杆的两端的外螺纹的方向相反。The pull rod is in the shape of a rod, and both ends of the pull rod are provided with external threads. The directions of the external threads at the two ends of the pull rod are opposite.
所述辊座为方块状,辊座沿竖直方向设有轴孔,辊座的一个侧面中心位置处沿水平方向设有拉杆螺孔,拉杆螺孔的深度H满足下述条件:The roller base is in the shape of a square. The roller base is provided with an axis hole along the vertical direction. A tie rod screw hole is provided at the center of one side of the roller base along the horizontal direction. The depth H of the tie rod screw hole satisfies the following conditions:
H<H1-R (1)H<H1-R (1)
式(1)中:H1表示拉杆螺孔孔口所在面至轴孔中心线的距离,mm;In formula (1): H1 represents the distance from the surface of the tie rod screw hole opening to the center line of the shaft hole, mm;
R表示轴孔半径,mm。R represents the radius of the shaft hole, mm.
所述拉杆的一端与辊座的拉杆螺孔螺纹连接,拉杆的另一端装有垫片和螺母,垫片和辊座间套装有弹簧。One end of the pull rod is threadedly connected to the pull rod screw hole of the roller base, the other end of the pull rod is equipped with a gasket and a nut, and a spring is installed between the gasket and the roller base.
所述调节块的厚度为调节辊的环形凸台间距离的0.1~0.4倍。The thickness of the adjustment block is 0.1 to 0.4 times the distance between the annular bosses of the adjustment roller.
由于采用上述技术方案,本发明与现有技术相比具有如下积极效果:Due to the adoption of the above technical solution, the present invention has the following positive effects compared with the prior art:
本发明的连接支架通过下连杆和上连杆与对应的底座和导卫架连接,通过转动丝杆调节第一连杆轴和第二连杆轴的距离,带动下连杆和上连杆的相对移动实现了导卫架在立柱上移动,结构简单,稳定性好。The connecting bracket of the present invention is connected to the corresponding base and guide frame through the lower connecting rod and the upper connecting rod. The distance between the first connecting rod axis and the second connecting rod axis is adjusted by rotating the screw rod to drive the lower connecting rod and the upper connecting rod. The relative movement realizes the movement of the guide frame on the column, with simple structure and good stability.
本发明的入口导向轮的滑轮固定架使多层金属能方便地进入轧辊入口而不易形成搓轧缺陷,对复合轧制的导向效果更加明显,轴套固定块通过螺栓和螺母与导卫架的轴套连接形成的夹角α=20~55°能与复合轧件的宽度相适应,保障了多层金属复合轧制的顺利进行,结构简单,适用性强。The pulley fixing frame of the entrance guide wheel of the present invention allows multi-layer metal to easily enter the roll entrance without easily forming rolling defects, and the guiding effect for composite rolling is more obvious. The shaft sleeve fixed block is connected to the guide frame through bolts and nuts. The included angle α=20~55° formed by the connection of the shaft sleeves can adapt to the width of the composite rolling piece, ensuring the smooth progress of multi-layer metal composite rolling, with simple structure and strong applicability.
本发明的宽厚调节辊的拉杆通过各自的调节辊安装孔与两侧侧板活动连接,通过调节螺母,带动调节辊座移动,实现了左右2个宽厚调节辊之间的宽度调整,适用性强。The pull rod of the width and thickness adjustment roller of the present invention is movably connected to the side plates on both sides through the respective adjustment roller mounting holes. The adjustment roller base is driven by the adjustment nut to move, thereby realizing the width adjustment between the two left and right width and thickness adjustment rollers, and has strong applicability. .
本发明的预夹持辊的拉杆通过对应的下夹持辊安装孔与顶板和导卫架的底板活动连接,通过调节螺母,带动夹持辊座(30)移动,实现了上下2个预夹持辊之间的厚度调整,适用性强。The pull rod of the pre-clamping roller of the present invention is movably connected to the top plate and the bottom plate of the guide frame through the corresponding lower clamping roller installation hole. Through the adjusting nut, the clamping roller seat (30) is driven to move, realizing two upper and lower pre-clamping Thickness adjustment between holding rollers, strong applicability.
本发明的夹持辊座和调节辊座的结构相同,成本低廉、维修方便和通用性强。夹持辊座和调节辊座的拉杆套装有弹簧,复合轧制时对多层金属形成宽度和厚度方向的夹持力,有效抑制了复合轧制所导致的轧件宽度位置交叉错位的缺陷,充分改善了轧制后复合轧件的平直度。The clamping roller seat and the adjusting roller seat of the present invention have the same structure, are low in cost, easy to maintain and have strong versatility. The tie rod sets of the clamping roller seat and the adjusting roller seat are equipped with springs, which form a clamping force in the width and thickness directions of the multi-layer metal during composite rolling, effectively suppressing the cross-dislocation defect of the width position of the rolled piece caused by composite rolling. The flatness of the composite rolled parts after rolling is fully improved.
本发明的调节辊和夹持辊分别通过平面滚针轴承与对应的调节辊座和夹持辊座连接,保证了轧件复合轧制时在宽厚调节辊和预夹持辊中的导向方式为滚动摩擦,极大地降低了复合轧制入口处的导向力。调节辊的辊面上安装有不同厚度的调节块,不同厚度的调节块与不同复合轧制厚度规格的多层金属配合,使入口导向装置的轧件入口更加贴近复合轧制的轧辊入口,在轧机入口处对多层金属轧件厚度和宽度方向进行控制,对参与复合轧制的多层轧件的整体厚度起到了调节作用,避免了复合轧制过程中产生大变形而导致的复合轧件开裂缺陷,适用于不同厚度和宽度尺寸的多层轧件的复合轧制,通用性强,降低了生产成本。The adjusting roller and the clamping roller of the present invention are respectively connected to the corresponding adjusting roller seat and the clamping roller seat through plane needle bearings, ensuring that the guide mode in the width and thickness adjusting roller and the pre-clamping roller during the composite rolling of the rolled piece is Rolling friction greatly reduces the guiding force at the entrance of composite rolling. Adjusting blocks of different thicknesses are installed on the roller surface of the adjusting roller. The adjusting blocks of different thicknesses cooperate with multi-layer metals of different composite rolling thickness specifications, so that the rolled piece entrance of the entrance guide device is closer to the roller entrance of the composite rolling. The thickness and width direction of the multi-layer metal rolling stock are controlled at the entrance of the rolling mill, which regulates the overall thickness of the multi-layer rolling stock participating in the composite rolling process and avoids the large deformation of the composite rolling stock caused by the composite rolling process. Cracking defects, suitable for composite rolling of multi-layer rolling products of different thicknesses and widths, with strong versatility and reduced production costs.
因此,本发明具有结构简单、成本低廉、维修方便、稳定性好和通用性强的特点。Therefore, the present invention has the characteristics of simple structure, low cost, convenient maintenance, good stability and strong versatility.
附图说明Description of the drawings
图1是本发明的一种结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是图1的俯视示意图;Figure 2 is a schematic top view of Figure 1;
图3是图1中底座1的一种结构示意图;Figure 3 is a structural schematic diagram of the base 1 in Figure 1;
图4是图1中连接支架2的一种结构示意图;Figure 4 is a structural schematic diagram of the connecting bracket 2 in Figure 1;
图5是图1中入口导向轮3的一种结构放大示意图;Figure 5 is an enlarged structural diagram of the inlet guide wheel 3 in Figure 1;
图6是图1中导卫架4的一种结构放大示意图;Figure 6 is an enlarged schematic structural view of the guide frame 4 in Figure 1;
图7是图6的俯视示意图;Figure 7 is a schematic top view of Figure 6;
图8是图1中顶板7的一种结构放大示意图;Figure 8 is an enlarged schematic diagram of the structure of the top plate 7 in Figure 1;
图9是图1中宽厚调节辊5的一种结构放大示意图;Figure 9 is an enlarged schematic diagram of the structure of the width and thickness adjustment roller 5 in Figure 1;
图10是图9中调节辊25的一种结构示意图;Figure 10 is a structural schematic diagram of the regulating roller 25 in Figure 9;
图11是图9中调节块26的一种结构示意图;Figure 11 is a structural schematic diagram of the adjustment block 26 in Figure 9;
图12是图1中预夹持辊6的一种结构放大示意图;Figure 12 is an enlarged schematic diagram of the structure of the pre-clamping roller 6 in Figure 1;
图13是图9中调节辊座27的一种结构放大示意图;Figure 13 is an enlarged schematic diagram of the structure of the adjusting roller seat 27 in Figure 9;
图14是图13中辊座36的一种结构示意图。FIG. 14 is a schematic structural diagram of the roller base 36 in FIG. 13 .
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步的描述,并非对其保护范围的限制。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, which does not limit the scope of protection.
实施例1Example 1
一种复合轧制多层金属的导卫装置。如图1和图2所示,所述导卫装置由底座1、连接支架2、入口导向轮3、导卫架4、宽厚调节辊5、预夹持辊6和顶板7组成。底座1通过连接支架2与导卫架4活动连接,导卫架4的左侧装有入口导向轮3,导卫架4内部从左向右依次装有2个宽厚调节辊5和2个预夹持辊6,顶板7沿前后方向固定在导卫架4两侧侧板的顶部。A composite rolled multi-layer metal guide device. As shown in Figures 1 and 2, the guide device consists of a base 1, a connecting bracket 2, an entrance guide wheel 3, a guide frame 4, a thickness adjustment roller 5, a pre-clamping roller 6 and a top plate 7. The base 1 is movably connected to the guide frame 4 through the connecting bracket 2. The left side of the guide frame 4 is equipped with an entrance guide wheel 3. The inside of the guide frame 4 is equipped with 2 width and thickness adjustment rollers 5 and 2 preset rollers from left to right. The clamping roller 6 and the top plate 7 are fixed on the tops of the side plates on both sides of the guide frame 4 along the front and rear directions.
如图3所示,所述底座1由座板8、4个立柱9和4个下连杆支座10组成。座板8为长方体,4个立柱9中心对称地固定在座板8的靠近四角处;4个下连杆支座10中心对称地固定在座板8的上平面,左边2个下连杆支座10和右边2个下连杆支座10分别位于各自对应的2个立柱9的内侧。As shown in Figure 3, the base 1 is composed of a seat plate 8, four columns 9 and four lower link supports 10. The seat plate 8 is a rectangular parallelepiped, with four upright columns 9 centrally symmetrically fixed at the four corners of the seat plate 8; four lower link supports 10 centrally symmetrically fixed on the upper plane of the seat plate 8, and two lower link supports 10 on the left The two lower link supports 10 on the right side are respectively located inside the two corresponding columns 9.
如图4所示,所述连接支架2由4个下连杆11、4个上连杆12、第一连杆轴13、第二连杆轴14和丝杆15组成。As shown in FIG. 4 , the connecting bracket 2 is composed of four lower connecting rods 11 , four upper connecting rods 12 , a first connecting rod shaft 13 , a second connecting rod shaft 14 and a screw rod 15 .
如图4所示,所述第一连杆轴13是由中间为长方体和两端为对称轴组成的整体,第一连杆轴13的两端轴对称地装有下连杆11和上连杆12,长方体的中间位置处装有止推轴承;所述第二连杆轴14是由中间为长方体和两端为对称轴组成的整体,第二连杆轴14的两端轴对称地装有下连杆11和上连杆12,长方体的中间位置处设有螺纹通孔。As shown in Figure 4, the first connecting rod shaft 13 is a whole body composed of a rectangular parallelepiped in the middle and symmetrical axes at both ends. The two ends of the first connecting rod shaft 13 are axially symmetrically equipped with a lower connecting rod 11 and an upper connecting rod. The rod 12 is equipped with a thrust bearing at the middle position of the rectangular parallelepiped; the second connecting rod shaft 14 is a whole composed of a rectangular parallelepiped in the middle and symmetrical axes at both ends. The two ends of the second connecting rod shaft 14 are installed axially symmetrically. There is a lower connecting rod 11 and an upper connecting rod 12, and a threaded through hole is provided at the middle position of the cuboid.
如图1所示,4个下连杆11与座板8上平面对应的4个下连杆支座10分别铰接,4个上连杆12与导卫架4对应的上连杆支座23分别铰接。As shown in Figure 1, the four lower links 11 are respectively hinged with the four lower link supports 10 corresponding to the upper plane of the seat plate 8, and the four upper links 12 are respectively hinged with the upper link supports 23 corresponding to the guide frame 4. Hinged separately.
如图4所示,所述丝杆15是由中间为外螺纹的杆件和手柄组成的整体,中间为外螺纹的杆件一端穿过第二连杆轴14的螺纹通孔与第一连杆轴13的止推轴承活动连接。As shown in Figure 4, the screw rod 15 is a whole body composed of a rod with an external thread in the middle and a handle. One end of the rod with an external thread in the middle passes through the threaded through hole of the second connecting rod shaft 14 and is connected to the first connecting rod. The thrust bearing of the rod shaft 13 is movably connected.
如图5所示,所述入口导向轮3包括滑轮16、滑轮固定架17和2个轴套固定块18组成。滑轮固定架17是由直角梯形块和滑轮座组成的整体,滑轮座位于直角梯形块的短边处;滑轮16固定在滑轮座上,梯形块的长边处固定有2个轴套固定块18,2个轴套固定块18对称地设有轴孔。As shown in FIG. 5 , the inlet guide wheel 3 includes a pulley 16 , a pulley fixing frame 17 and two sleeve fixing blocks 18 . The pulley fixing frame 17 is a whole composed of a right-angled trapezoidal block and a pulley seat. The pulley seat is located at the short side of the right-angled trapezoidal block; the pulley 16 is fixed on the pulley seat, and 2 bushing fixing blocks 18 are fixed at the long side of the trapezoidal block. , the two sleeve fixed blocks 18 are symmetrically provided with shaft holes.
如图6和图7所示,所述导卫架4由底板、2个侧板、2个轴套19和4个上连杆支座23组成。底板的两边对称地固定有侧板,2个侧板的左侧对称地设有轴套19,2个轴套19与2个入口导向轮3的各自2个轴套固定块18的轴孔通过螺栓对应连接。如图6所示,底板下平面靠近四角处中心对称地设有上连杆支座23,上连杆支座23位于各自对应的上连杆12的正上方。As shown in Figures 6 and 7, the guide frame 4 is composed of a bottom plate, two side plates, two bushings 19 and four upper link supports 23. Side plates are fixed symmetrically on both sides of the bottom plate, and axle sleeves 19 are symmetrically provided on the left sides of the two side plates. The two axle sleeves 19 pass through the axle holes of the two axle sleeve fixing blocks 18 of the two inlet guide wheels 3. Corresponding bolt connections. As shown in FIG. 6 , upper link supports 23 are provided centrally symmetrically near the four corners on the lower plane of the base plate. The upper link supports 23 are located directly above the corresponding upper links 12 .
如图1、图2和7所示,靠近底板的四角处中心对称地设有立柱孔22,4个立柱9活动地装入底板对应的4个立柱孔22中。如图7所示,底板对称地设有下夹持辊安装孔21,下夹持辊安装孔21的中心线与侧板右侧的水平距离为侧板长度的0.3~0.35倍。As shown in Figures 1, 2 and 7, column holes 22 are centrally symmetrically provided near the four corners of the base plate, and four columns 9 are movably installed into the corresponding four column holes 22 of the base plate. As shown in Figure 7, the bottom plate is symmetrically provided with a lower clamping roller mounting hole 21. The horizontal distance between the center line of the lower clamping roller mounting hole 21 and the right side of the side plate is 0.3 to 0.35 times the length of the side plate.
如图6和图7所示,所述两侧板对称地设有调节辊安装孔20,调节辊安装孔20的中心线与侧板左侧的水平距离为侧板长度的0.3~0.35倍,调节辊安装孔20的中心线与侧板上边缘的垂直距离为侧板高度的0.1~0.15倍。如图8所示,两侧侧板顶部固定的顶板7为条形板,如图1、图2和图8所示,顶板7的中心线与夹持辊安装孔21中心线位于同一铅垂面,靠近条形板的两端处开有上夹持辊安装孔24;上夹持辊安装孔24与下夹持辊安装孔21对称设置。As shown in Figures 6 and 7, the two side panels are symmetrically provided with adjusting roller mounting holes 20. The horizontal distance between the center line of the adjusting roller mounting hole 20 and the left side of the side panel is 0.3 to 0.35 times the length of the side panel. The vertical distance between the center line of the adjusting roller mounting hole 20 and the edge of the side plate is 0.1 to 0.15 times the height of the side plate. As shown in Figure 8, the top plate 7 fixed on the top of the side plates on both sides is a strip plate. As shown in Figures 1, 2 and 8, the center line of the top plate 7 and the center line of the clamping roller mounting hole 21 are located at the same vertical position. Surface, there are upper clamping roller mounting holes 24 near both ends of the strip plate; the upper clamping roller mounting holes 24 and the lower clamping roller mounting holes 21 are arranged symmetrically.
如图1、图2、图6、图7和图8所示,2个宽厚调节辊5通过各自的调节辊安装孔20与侧板活动连接,顶板7的上夹持辊安装孔24和导卫架4的底板的下夹持辊安装孔21对称地装有预夹持辊6。As shown in Figures 1, 2, 6, 7 and 8, the two width and thickness adjustment rollers 5 are movably connected to the side plates through their respective adjustment roller mounting holes 20, and the upper clamping roller mounting holes 24 and guides of the top plate 7 The lower clamping roller mounting hole 21 of the bottom plate of the guard frame 4 is symmetrically equipped with the pre-clamping roller 6.
如图9所示,所述宽厚调节辊5由调节辊25、调节块26和2个调节辊座27组成。如图10所示,调节辊25的辊身为圆柱状,辊身沿轴线方向对称地设有环形凸台,环形凸台与辊身端面的距离为辊身长度的0.2~0.25倍,环形凸台间轴线对称地设有2个调节块固定孔28,2个调节块固定孔28的中心连线为同一条素线,2个调节块固定孔28在环形凸台间等距离分布。As shown in FIG. 9 , the width and thickness adjustment roller 5 is composed of an adjustment roller 25 , an adjustment block 26 and two adjustment roller seats 27 . As shown in Figure 10, the roller body of the adjusting roller 25 is cylindrical, and the roller body is symmetrically provided with an annular boss along the axial direction. The distance between the annular boss and the end face of the roller body is 0.2 to 0.25 times the length of the roller body. Two adjusting block fixing holes 28 are symmetrically provided on the inter-table axis. The center line of the two adjusting block fixing holes 28 is the same plain line. The two adjusting block fixing holes 28 are equidistantly distributed between the annular bosses.
如图11所示,所述调节块26为半圆环块,半圆环块内径与调节辊25辊身的名义尺寸相同,半圆环块外径与环状凸台外径相同;半圆环块的中间位置处沿径向方向开有沉孔29。As shown in Figure 11, the adjusting block 26 is a semicircular ring block, the inner diameter of the semicircular ring block is the same as the nominal size of the roller body of the adjusting roller 25, and the outer diameter of the semicircular ring block is the same as the outer diameter of the annular boss; A counterbore 29 is provided in the middle of the ring block along the radial direction.
如图9、图10和图11所示,所述调节块26通过沉孔29与调节辊25的调节块固定孔28螺纹连接,调节辊25两端的辊轴活动地装入调节辊座27内。As shown in Figures 9, 10 and 11, the adjustment block 26 is threadedly connected to the adjustment block fixing hole 28 of the adjustment roller 25 through the counterbore 29, and the roller shafts at both ends of the adjustment roller 25 are movably installed in the adjustment roller seat 27. .
如图12所示,所述预夹持辊6由2个夹持辊座30和夹持辊31组成;夹持辊31是由中间为圆柱体和两端对称地设有辊轴组成的整体,夹持辊31两端的辊轴活动地装入夹持辊座30内。As shown in Figure 12, the pre-clamping roller 6 is composed of two clamping roller seats 30 and a clamping roller 31; the clamping roller 31 is a whole composed of a cylinder in the middle and roller shafts symmetrically provided at both ends. , the roller shafts at both ends of the clamping roller 31 are movably installed into the clamping roller seat 30 .
所述夹持辊座30和调节辊座27的结构相同,如图13所示,均由螺母32、垫片33、拉杆34、弹簧35和辊座36组成。The clamping roller seat 30 and the adjusting roller seat 27 have the same structure, as shown in FIG. 13 , and are composed of a nut 32 , a gasket 33 , a pull rod 34 , a spring 35 and a roller seat 36 .
如图13所示,所述拉杆34的形状呈杆状,拉杆34的两端均设有外螺纹,拉杆34的两端的外螺纹的方向相反。As shown in FIG. 13 , the pull rod 34 is in the shape of a rod. Both ends of the pull rod 34 are provided with external threads. The directions of the external threads at the two ends of the pull rod 34 are opposite.
如图14所示,所述辊座36为方块状,辊座36沿竖直方向设有轴孔,辊座36的一个侧面中心位置处沿水平方向设有拉杆螺孔37,拉杆螺孔37的深度H满足下述条件:As shown in Figure 14, the roller base 36 is in the shape of a square. The roller base 36 is provided with an axis hole in the vertical direction. A tie rod screw hole 37 is provided in the horizontal direction at the center of one side of the roller base 36. The tie rod screw hole is The depth H of 37 satisfies the following conditions:
H<H1-R (1)H<H1-R (1)
式(1)中:H1表示拉杆螺孔37孔口所在面至轴孔中心线的距离,mm;In formula (1): H1 represents the distance from the surface of the tie rod screw hole 37 opening to the center line of the shaft hole, mm;
R表示轴孔半径,mm。R represents the radius of the shaft hole, mm.
如图13和图14所示,所述拉杆34的一端与辊座36的拉杆螺孔37螺纹连接,拉杆34的另一端装有垫片33和螺母32,垫片33和辊座36间套装有弹簧35。As shown in Figures 13 and 14, one end of the pull rod 34 is threadedly connected to the pull rod screw hole 37 of the roller base 36. The other end of the pull rod 34 is equipped with a gasket 33 and a nut 32. The gasket 33 and the roller base 36 are fitted together. There are 35 springs.
如图9和图13所示,所述调节块26的厚度为调节辊25的环形凸台间距离的0.1~0.25倍。As shown in FIGS. 9 and 13 , the thickness of the adjustment block 26 is 0.1 to 0.25 times the distance between the annular bosses of the adjustment roller 25 .
实施例2Example 2
一种复合轧制多层金属的导卫装置。除下列技术参数外,其余同实施例1:A composite rolled multi-layer metal guide device. Except for the following technical parameters, the rest are the same as Example 1:
所述下夹持辊安装孔21的中心线与侧板右侧的水平距离为侧板长度的0.35~0.4倍;The horizontal distance between the center line of the lower clamping roller mounting hole 21 and the right side of the side plate is 0.35 to 0.4 times the length of the side plate;
调节辊安装孔20的中心线与侧板左侧的水平距离为侧板长度的0.35~0.4倍;The horizontal distance between the center line of the adjustment roller mounting hole 20 and the left side of the side plate is 0.35 to 0.4 times the length of the side plate;
所述调节块26的厚度为调节辊25的环形凸台间距离的0.25~0.4倍。The thickness of the adjustment block 26 is 0.25 to 0.4 times the distance between the annular bosses of the adjustment roller 25 .
本具体实施方式与现有技术相比具有如下积极效果:Compared with the existing technology, this specific implementation has the following positive effects:
本具体实施方式的连接支架2通过下连杆11和上连杆12与对应的底座1和导卫架4连接,通过转动丝杆15调节第一连杆轴13和第二连杆轴14的距离,带动下连杆11和上连杆12的相对移动实现了导卫架4在立柱9上移动,结构简单,稳定性好。The connecting bracket 2 of this specific embodiment is connected to the corresponding base 1 and guide frame 4 through the lower link 11 and the upper link 12, and the rotation of the first link shaft 13 and the second link shaft 14 is adjusted by rotating the screw rod 15. distance, driving the relative movement of the lower link 11 and the upper link 12 to realize the movement of the guide frame 4 on the column 9, with a simple structure and good stability.
本具体实施方式的入口导向轮3的滑轮固定架17使多层金属能方便地进入轧辊入口而不易形成搓轧缺陷,对复合轧制的导向效果更加明显,轴套固定块18通过螺栓和螺母与导卫架4的轴套19连接形成的夹角α=20~55°能与复合轧件的宽度相适应,保障了多层金属复合轧制的顺利进行,结构简单,适用性强。The pulley fixing frame 17 of the entrance guide wheel 3 of this specific embodiment allows multi-layer metal to easily enter the roll entrance without easily forming rolling defects, and the guiding effect for composite rolling is more obvious. The sleeve fixed block 18 is fixed by bolts and nuts. The included angle α=20-55° formed by the connection with the bushing 19 of the guide frame 4 can be adapted to the width of the composite rolled piece, ensuring the smooth progress of multi-layer metal composite rolling, with simple structure and strong applicability.
本具体实施方式的宽厚调节辊5的拉杆34通过各自的调节辊安装孔20与两侧侧板活动连接,通过调节螺母,带动调节辊座27移动,实现了左右2个宽厚调节辊5之间的宽度调整,适用性强。The tie rods 34 of the width and thickness adjustment roller 5 in this specific embodiment are movably connected to the side plates on both sides through the respective adjustment roller mounting holes 20, and the adjustment roller seat 27 is driven by the adjustment nut to move, thereby realizing the gap between the two width and thickness adjustment rollers 5 on the left and right. Width adjustment, strong applicability.
本具体实施方式的预夹持辊6的拉杆34通过对应的下夹持辊安装孔21与顶板7和导卫架4的底板活动连接,通过调节螺母,带动夹持辊座30移动,实现了上下2个预夹持辊6之间的厚度调整,适用性强。The tie rod 34 of the pre-clamping roller 6 in this specific embodiment is movably connected to the top plate 7 and the bottom plate of the guide frame 4 through the corresponding lower clamping roller mounting hole 21. The adjusting nut drives the clamping roller seat 30 to move, thus realizing The thickness adjustment between the upper and lower pre-clamping rollers 6 has strong applicability.
本具体实施方式的夹持辊座30和调节辊座27的结构相同,成本低廉、维修方便和通用性强。夹持辊座30和调节辊座27的拉杆34套装有弹簧35,复合轧制时对多层金属形成宽度和厚度方向的夹持力,有效抑制了复合轧制所导致的轧件宽度位置交叉错位的缺陷,充分改善了轧制后复合轧件的平直度。The clamping roller seat 30 and the adjusting roller seat 27 of this specific embodiment have the same structure, and are low in cost, easy to maintain and highly versatile. The tie rods 34 of the clamping roller seat 30 and the adjusting roller seat 27 are equipped with springs 35, which form a clamping force in the width and thickness directions of the multi-layer metal during composite rolling, effectively suppressing the intersection of the width positions of the rolled pieces caused by composite rolling. The misalignment defects fully improve the flatness of the composite rolled parts after rolling.
本具体实施方式的调节辊25和夹持辊31分别通过平面滚针轴承与对应的调节辊座27和夹持辊座30连接,保证了轧件复合轧制时在宽厚调节辊5和预夹持辊6中的导向方式为滚动摩擦,极大地降低了复合轧制入口处的导向力。调节辊25的辊面上安装有不同厚度的调节块26,不同厚度的调节块26与不同复合轧制厚度规格的多层金属配合,使入口导向装置的轧件入口更加贴近复合轧制的轧辊入口,在轧机入口处对多层金属轧件厚度和宽度方向进行控制,对参与复合轧制的多层轧件的整体厚度起到了调节作用,避免了复合轧制过程中产生大变形而导致的复合轧件开裂缺陷,适用于不同厚度和宽度尺寸的多层轧件的复合轧制,通用性强,降低了生产成本。The adjusting roller 25 and the clamping roller 31 of this specific embodiment are respectively connected to the corresponding adjusting roller seat 27 and the clamping roller seat 30 through plane needle bearings, which ensures that the width and thickness adjusting roller 5 and the pre-clamping roller 5 are connected when the rolling stock is compound rolled. The guiding method in the holding roller 6 is rolling friction, which greatly reduces the guiding force at the entrance of the composite rolling process. Adjustment blocks 26 of different thicknesses are installed on the roller surface of the adjustment roller 25. The adjustment blocks 26 of different thicknesses cooperate with multi-layer metals of different composite rolling thickness specifications to make the entrance of the rolled piece of the entrance guide device closer to the composite rolling roller. At the entrance of the rolling mill, the thickness and width direction of the multi-layer metal rolling stock are controlled, which regulates the overall thickness of the multi-layer rolling stock participating in the composite rolling process and avoids large deformation caused by the composite rolling process. Cracking defects in composite rolling stock. It is suitable for composite rolling of multi-layer rolling stock with different thicknesses and widths. It has strong versatility and reduces production costs.
因此,本具体实施方式具有结构简单、成本低廉、维修方便、稳定性好和通用性强的特点。Therefore, this specific embodiment has the characteristics of simple structure, low cost, convenient maintenance, good stability and strong versatility.
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CN201910317155.0A CN110064673B (en) | 2019-04-19 | 2019-04-19 | Guide and guard device for compositely rolling multi-layer metal |
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CN201910317155.0A CN110064673B (en) | 2019-04-19 | 2019-04-19 | Guide and guard device for compositely rolling multi-layer metal |
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GB1364156A (en) * | 1971-11-18 | 1974-08-21 | Copper Refineries Pty Ltd | Method of and entry-guide for feeding stock to a rod rolling re duction mill |
JP2007054852A (en) * | 2005-08-23 | 2007-03-08 | Sanyo Special Steel Co Ltd | Induction device for steel bar |
CN201168722Y (en) * | 2008-04-09 | 2008-12-24 | 河北理工大学 | Assembled two-roll mill |
JP2011161467A (en) * | 2010-02-08 | 2011-08-25 | Kotobuki Sangyo Kk | Leading guide for rolled stock |
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CN104368608A (en) * | 2014-11-13 | 2015-02-25 | 武汉科技大学 | Guide and guard device for rolling of profile steel with special-shaped section |
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CN209829885U (en) * | 2019-04-19 | 2019-12-24 | 武汉科技大学 | A guiding and positioning device for compound rolling |
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