CN110055172A - A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method - Google Patents

A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method Download PDF

Info

Publication number
CN110055172A
CN110055172A CN201910323737.XA CN201910323737A CN110055172A CN 110055172 A CN110055172 A CN 110055172A CN 201910323737 A CN201910323737 A CN 201910323737A CN 110055172 A CN110055172 A CN 110055172A
Authority
CN
China
Prior art keywords
control system
fermentor
plc control
fermentation
feed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910323737.XA
Other languages
Chinese (zh)
Inventor
王振旗
沈根祥
张心良
钱晓雍
陈静
张洪昌
朱英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Academy of Environmental Sciences
Original Assignee
Shanghai Academy of Environmental Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Academy of Environmental Sciences filed Critical Shanghai Academy of Environmental Sciences
Priority to CN201910323737.XA priority Critical patent/CN110055172A/en
Publication of CN110055172A publication Critical patent/CN110055172A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/02Form or structure of the vessel
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/38Caps; Covers; Plugs; Pouring means
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/18External loop; Means for reintroduction of fermented biomass or liquid percolate
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/26Means for regulation, monitoring, measurement or control, e.g. flow regulation of pH
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/48Automatic or computerized control
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12QMEASURING OR TESTING PROCESSES INVOLVING ENZYMES, NUCLEIC ACIDS OR MICROORGANISMS; COMPOSITIONS OR TEST PAPERS THEREFOR; PROCESSES OF PREPARING SUCH COMPOSITIONS; CONDITION-RESPONSIVE CONTROL IN MICROBIOLOGICAL OR ENZYMOLOGICAL PROCESSES
    • C12Q3/00Condition responsive control processes

Abstract

The present invention provides a kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation methods.Device includes the sealed fermenting tank of a horizontal type;Top of the tank sets feed inlet, and bottom sets out material mouth;Fermentor is configured with mechanical stirring system, water-bath circular heating system, temperature online monitoring system, pH online monitoring system, gas flow monitoring system and PLC control system.Method includes that the charging of siccative wet feed, inoculum, the addition of the source N are automatically controlled by PLC control system, runs the temperature and pH for automatically controlling anaerobic fermentation in anaerobic fermentation, automatically controls biogas slurry and be back to feed end, adjusts and control reaction mass solid content 15~20%;Timing automatic stirring turning over materials.The device can monitor different material proportion and produce natural pond feature and potentiality, in particular for the totally different problem of different zones agriculture waste species and ratio, combining dry method Anaerobic Treatment efficiency how to improve various agricultural waste, providing optimal operating parameter test device.

Description

A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method
Technical field
The invention belongs to agriculture environmental protections and biomass energy source domain, and in particular to a kind of agricultural wastes dry method anaerobism Fermentation self-con-tained unit and autocontrol operation method.
Background technique
The annual agricultural wastes yield in China is the maximum country of agricultural wastes yield hundred million tons about more than 40.Wherein, agriculture Crop material year about 7.3 hundred million tons of yield, feces of livestock and poultry year yield be about 26.1 hundred million tons, small towns domestic organic garbage and human excrement Just 2.5 hundred million tons, 1.5 hundred million tons of agricultural byproducts processing waste, the four classes waste accounting 93.5%.With China's agricultural production It rapidly develops and population is continuously increased, such waste year speedup reaches 5-10%, it is contemplated that arriving the year two thousand twenty will be more than 5,000,000,000 tons, wherein Stalk is up to hundred million tons of 9.5-11.0, and feces of livestock and poultry is up to 4,100,000,000 tons.
For the processing of such agricultural wastes, dry anaerobic fermentation technology because have land occupation less, pool capacity factor of created gase height, especially It is the advantages that no biogas slurry generates, gets the attention in recent years.Dry anaerobic fermentation technology is as can mixed processing is all kinds of has The universal means of machine waste can not only generate clean energy resource biogas, can also produce high-quality organic fertilizer or matrix, for compared with For ideal processing mode.But since agricultural production has apparent seasonal characteristic, different zones agricultural wastes generate rule It is totally different, type ratio is different, different month siccatives (fiber-like stalk), wet feed (waste dish byproduct, water plant, flowers Branches and leaves, weeds etc.) proportion is different or even livestock and poultry cultivation amount is also more obvious by market fluctuation, lead to animal manure yield each month It is not quite similar.So the time fluctuation of fermentation materials composition, which becomes, influences work in specific regions such as water source reservoir, outskirts of a town combinations The key factor of journey stable operation.In addition, system is often because cannot achieve good fermentation materials because fermentation logistics solid content is high The reasons such as mass transfer, acidification be serious and collapse, it is restarting complex procedures, expensive.It can be real therefore, it is necessary to design one kind Existing good fermentation materials mass transfer, the agricultural wastes dry anaerobic fermentation self-con-tained unit that can avoid severe acidification phenomenon and automatic control Operation method.
Summary of the invention
It is an object of the invention to: overcoming the deficiencies of the prior art and provide one kind can be realized good fermentation materials biography Matter, the agricultural wastes dry anaerobic fermentation self-con-tained unit that can avoid severe acidification phenomenon, and the agriculture carried out using the device Industry waste dry anaerobic fermentation autocontrol operation method.
Design of the invention: the present invention is based on dry anaerobic fermentation technology characteristics, it is intended to be constructed by fermentation system and main Ferment working condition monitoring, control, realize different material proportion anaerobic fermentation system stable operation and early warning processing.Cause This, present invention combination dry anaerobic fermentation technique carries out fermentation tank and operating system excellent on the basis of forefathers' research Change, increase monitoring, the control of fermentation operating condition index, realizes that reply different fermentations material produces natural pond.In addition, the device can pass through simulation Influence of the different operating parameters to fermentation efficiency can be by automatic especially in the case where coping with different fermentations material proportion Control system, forced fermentation state modulator explore the optimal operating condition in the case of different material and proportion.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit of the present invention, it includes the sealed fermenting tank of a horizontal type (tank body is in " capsule " shape);Top of the tank is equipped with feed inlet, and feed inlet is equipped with the blind nut with sealing ring;Tank base is equipped with discharging Mouthful, discharge port is controlled to a vacuum pump all the way, and another way successively connect with solid-liquid separating machine, reflux pump intake, flow back pump discharge and Feed inlet connection;The fermentor configured with mechanical stirring system, water-bath circular heating system, temperature online monitoring system, PH online monitoring system, gas flow monitor system, and full-automatic PLC lower computer control system (abbreviation PLC control system);
Mechanical stirring system includes a symmetrical anchor formula agitating paddle, which is horizontally set at fermentation tank Interior, agitating shaft is penetrated from fermentor Left-side center hole, is exposed on one outside fermentor section of agitating shaft and is equipped with driving electricity Machine, the driving motor are connect with PLC control system;
Water-bath circular heating system includes heating collet, temperature control water tank;Tank outside ferment equipped with heating collet;Tank body Top is equipped with heating collet water inlet;Tank base is equipped with heating collet water outlet;Temperature control water tank is equipped with outside fermentor;Heating Collet water inlet, heating collet water outlet are connect with the water outlet of temperature control water tank, water inlet respectively;
Temperature online monitoring system includes temp probe, cold-hot water control valve;Tank side ferment equipped with temp probe Interface, the temp probe interface and temp probe (temperature sensor) are tightly connected;Temp probe (temperature sensor) and PLC are controlled The input port of system processed connects;Hot water control valve, the heat are equipped between the water outlet and heating collet water inlet of temperature control water tank Water control valve and the output port of PLC control system connect;Heating collet water inlet is additionally provided with the cold water connecting with normal temperature water pipe Control valve, the cold water control valve are also connect with the output port of PLC control system;It can control fermentor by PLC control system A certain setting value of the temperature of interior material within the scope of 20-60 DEG C, when the temperature of material in fermentor is lower than setting value, hot water Control valve is opened, and the hot water in temperature control water tank flows into heating collet, fermentor heating;It is set when the temperature of material in fermentor is higher than When definite value, hot water control valve is closed, and the hot water in temperature control water tank stops flow into heating collet, and cold water control valve is opened, fermentor Cooling.
PH online monitoring system includes pH probe, soda acid bottle;Fermentor tank base is equipped with pH probe interface, and pH probe is inserted Enter wherein;PH probe is connect with the input port of PLC control system;Soda acid access port, soda acid are equipped in fermentor top of the tank Access port passes through acid liquor delivery pipe respectively, lye delivery pipe is connect with demijohn, alkali bottle;In acid liquor delivery pipe, lye delivery pipe It is equipped with peristaltic pump and control valve, the peristaltic pump and control valve are connect with the output port of PLC control system;Pass through PLC Control system can control the pH value of material in fermentor;When PLC control system monitors the pH of material in fermentor lower than setting When value, then the peristaltic pump and control valve controlled in lye delivery pipe is opened, and fermentor is added in diluted alkaline;When PLC control system is supervised When measuring the pH of material in fermentor higher than setting value, then the peristaltic pump and control valve controlled in acid liquor delivery pipe is opened, will be dilute Fermentor is added in acid;
It includes spinner flowmeter, flow transmitter that gas flow, which monitors system,;Methane outlet, biogas are equipped at the top of fermentor Outlet is connect by collecting methane pipe with spinner flowmeter;Spinner flowmeter is connect by flow transmitter with PLC control system; Measurable by PLC control system, monitoring fermentor discharge methane quantity (can set how long measure monitor primary emission goes out Biogas flow), grasp produce gas variation tendency, and accordingly prejudge fermentation system operating status.
Further, it is respectively equipped with siccative feed bin, wet feed feed bin, the source N feed bin above the feed inlet at the top of fermentor and connects Kind material bin;Siccative feed bin, wet feed feed bin, the source N feed bin and inoculum bin bottom are equipped with weight sensor (weight sensing Device is the electronic scale with transmitter), the weight sensor is connect with the input port of PLC control system;It is siccative feed bin, wet It is equipped with the door that can open or close at the top of material feed bin, the source N feed bin and inoculation material bin, the door is and PLC control system Output port connection, door can be controlled by PLC control system and opened or closed;It is controllable by PLC control system as a result, Siccative (fiber-like stalk) processed, wet feed (waste dish byproduct, water plant, flowers branches and leaves, weeds etc.) with when respective plus Enter the additional amount of amount, the additive amount in the source N, inoculum.
Further, the fermentor is also configured with biogas slurry regurgitant volume monitoring system;Biogas slurry regurgitant volume monitoring system packet Include slurries solid content on-line detector, reflux control valve;Tank side ferment equipped with the input port with PLC control system The slurries solid content on-line detector of connection;Reflux pump discharge after solid-liquid separating machine is equipped with reflux control valve, this time Flow control valve and the output port of PLC control system connect;It can control the i.e. biogas slurry of solid-liquid separating by PLC control system Thus regurgitant volume, that is, the additional amount of inoculum control reaction mass solid content in setting value (15~20%) to adjust.
A kind of agricultural wastes dry method carried out using above-mentioned agricultural wastes dry anaerobic fermentation self-con-tained unit of the present invention Anaerobic fermentation autocontrol operation method is: siccative, wet feed send to dry-type anaerobic fermentation self-con-tained unit, pass through after broken pretreatment PLC control system automatically controls siccative, wet feed is fed by set amount, wherein wet feed presses the quality not higher than fermentation materials 40% Than charging;When starting anaerobic fermentation: automatically controlling inoculum and be added by the inoculation of 20-25% than (fresh weight ratio), and automatically control N Source according to its with siccative+wet feed dry weight than the ratio addition for 1:13-1:15, control the C/N of fermentation materials not higher than 50;Fortune In row anaerobic fermentation process: automatically controlling the temperature and pH of anaerobic fermentation, and automatically control a certain proportion of solid-liquid separating i.e. Biogas slurry is back to feed end, to adjust control reaction mass solid content 15~20%;Timing automatic stirring turning over materials;Fermentation Residence time 25-30d;Regular replenishment adds the source N.
Wherein, the inoculum is fresh cow dung or cattle farm biogas slurry;The source N be pig manure, chicken manure, organic sludge, One or more of inorganic fertilizer.It runs in anaerobic fermentation process, 1 source N is added at interval of 10-15 days supplements, according to every place Manage the 1 ton of siccative+wet feed supplement addition source 25-75kg N (dry weight).
Agricultural wastes dry anaerobic fermentation autocontrol operation method of the present invention, specifically includes:
(1) pretreated siccative, wet feed, the source N and inoculum are passed through into siccative feed bin, wet feed feed bin, the source N feed bin respectively Fermentor is added from feed inlet with inoculation material bin;Material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin Weight is transferred to PLC control system by weight sensor, and PLC control system is according to the siccative of setting, wet feed, the source N and inoculation The dosage of object, by the Weight control of material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin in setting value;When dry When expecting feed bin, wet feed feed bin, the source N feed bin and being inoculated with the weight arrival setting value of material in material bin, PLC control system control is dry Expect that the door at the top of feed bin, wet feed feed bin, the source N feed bin and inoculation material bin is closed;
(2) PLC control system passes through water-bath circular heating system and temperature online monitoring system according to the fermentation temperature of setting System control fermentation temperature is in setting value;The temperature of material in fermentor is controlled within the scope of 20-60 DEG C by PLC control system A certain setting value (temperature of material is at 35 DEG C -40 DEG C preferably in control fermentor);It is set when the temperature of material in fermentor is lower than When definite value, hot water control valve is opened, and the hot water in temperature control water tank flows into heating collet, fermentor heating;When material in fermentor Temperature when being higher than setting value, hot water control valve closes, and the hot water in temperature control water tank stops flow into heating collet, cold water control valve It opens, fermentor cooling;
(3) PLC control system controls fermentation pH in setting value by pH online monitoring system according to the fermentation pH of setting (pH of reaction mass is within the scope of 6.5-7.5 in control fermentor);When PLC control system monitors the pH of material in fermentor When lower than setting range, then the peristaltic pump and control valve controlled in lye delivery pipe is opened, and fermentor is added in diluted alkaline;Work as PLC When control system monitors that the pH of material in fermentor is higher than setting range, then the peristaltic pump in acid liquor delivery pipe and control are controlled Valve is opened, and fermentor is added in diluted acid;
(4) PLC control system control mechanical stirring timing is opened stirring rod and is stirred;Every 12-24h opens symmetrical Anchor formula agitating paddle stirs turning over materials 30-60min, to reach the uniform purpose of mass transfer;
(5) natural pond that PLC control system is given off by spinner flowmeter, flow transmitter, on-line metering, monitoring fermentor Throughput, including daily output tolerance, cumulative gas production.
(6) PLC control system is by control solid-liquid separating, that is, biogas slurry regurgitant volume, to adjust control reaction mass containing solid Rate is in setting value 15~20%;When PLC control system detects reaction mass solid content by slurries solid content on-line detector When lower than setting value, then the flow control valve for controlling reflux pump discharge is opened, and biogas slurry flows back into benefit of the feed inlet as inoculation liquid Fill addition;When PLC control system detects that reaction mass solid content is higher than setting value by slurries solid content on-line detector, The flow control valve for then controlling reflux pump discharge is closed.
Beneficial effects of the present invention:
Agricultural wastes horizontal type dry-process anaerobic fermentation self-con-tained unit of the invention and autocontrol operation method are suitable for not of the same race Stable operation parameter under the conditions of type fermentation material proportion, different solid content, different auxiliary material addition, different temperatures etc. explore and Efficiency Comparison analysis.The present invention realizes the equal of fermentation materials by agricultural wastes dry-process anaerobic fermentation device optimization design Even mass transfer, especially effectively prevent fibre stalk class agricultural wastes because density is small generate dross the case where, and pass through water Bath circular heating system, pH and temperature online monitor and control system setting, realize reply different material stabilization, efficiently produce CH4Purpose.
The present invention can provide a kind of dry method anaerobism of good, the achievable Automatic Control of stability for China's the vast rural areas Installation for fermenting, suitable for the mixed processing of different type agricultural wastes, especially in special areas such as water conservation districts, not only It can solve agricultural wastes processing Utilizing question, moreover it is possible to local organic fertilizer shortage and biomass energy substitution problem is effectively relieved, Can expand stalk while promoting Straw Crushed for Reclaiming and handle the new way that utilizes, promote environmentally sensitive areas water, soil, The promotion of the environmental qualities such as gas.In addition, being provided a kind of suitable for agriculture wastes such as dry method, wet process, semidry methods towards scientific research colleges and universities Object anaerobic fermentation experimental rig, to explore the agricultural wastes anaerobic fermentation processing optimum condition conditional FP tree for being suitable for various combination Provide necessary hardware facility.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the full-automatic agricultural wastes dry-process anaerobic fermentation device in the present invention;
Fig. 2 is the structural schematic diagram of the fermentor in dry-process anaerobic fermentation device of the invention;
Fig. 3 is the difference source N addition processing group daily output tolerance versus time curve figure in the embodiment of the present invention 2;
Fig. 4 is that processing group cumulative gas production versus time curve figure is added in the difference source N in the embodiment of the present invention 2;
Fig. 5 is rice straw in the embodiment of the present invention 2: pig manure 15:1 (dry weight) processing group list daily gas situation and shared total yield gas Ratio chart;
Fig. 6 is that processing group CH is added in the difference source N in the embodiment of the present invention 24Content versus time curve figure;
Fig. 7 is rice straw in the embodiment of the present invention 2: the processing group odd-numbered day gas production and CH of pig manure 15:1 (dry weight)4Content with The change curve of time;
Fig. 8 is to add different vaccination object processing group daily output tolerance in the embodiment of the present invention 3 to change with time situation;
Fig. 9 is to add different vaccination object processing group gas producing efficiency in the embodiment of the present invention 3 to compare;
Figure 10 is to add different vaccination object processing group CH4 content in the embodiment of the present invention 3 to change with time situation;
Figure 11 is temperature variations in different fermentations Temperature Treatment group fermentor in the embodiment of the present invention 4;
Figure 12, which is that different fermentations Temperature Treatment group is accumulative in the embodiment of the present invention 4, produces gas situation;
Figure 13 is different fermentations Temperature Treatment group odd-numbered day gas production situation of change in the embodiment of the present invention 4;
Figure 14 is CH in different fermentations Temperature Treatment group biogas in the embodiment of the present invention 44Changes of contents situation;
Figure 15 is different solid content processing group odd-numbered day gas production in the embodiment of the present invention 5;
Figure 16 is different solid content processing group CH in the embodiment of the present invention 54Changes of contents situation;
Figure 17, which is that different solid content processing groups are accumulative in the embodiment of the present invention 5, produces gas situation;
Figure 18, which is that different solid content processing groups are accumulative in the embodiment of the present invention 5, produces gas situation of change;
Figure 19 is the situation of change of different ratios of raw materials processing group odd-numbered day gas production in the embodiment of the present invention 6;
Figure 20 is CH in different ratios of raw materials processing group biogas in the embodiment of the present invention 64The situation of change of content;
Figure 21-24, which is that different ratios of raw materials processing group is accumulative in the embodiment of the present invention 6, produces gas situation.
In Fig. 1: 1, flow back control valve;2, gas flow monitoring system (containing spinner flowmeter, flow transmitter);3, it does Expect feed bin;4, the source N feed bin;5, it is inoculated with material bin;6, wet feed feed bin;7, weight sensor;8, demijohn;9, alkali bottle;10, it controls Valve;11, peristaltic pump;12, fermentor;13, temperature control water tank;14, hot water control valve;15, cold water control valve;16, vacuum pump;17, Solid-liquid separating machine;18, slurries solid content on-line detector;19, reflux pump;
In Fig. 2: 20, methane outlet (connecing flowmeter);21, feed inlet (band sealing ring blind nut);22, soda acid access port;23, Heat collet water inlet;24, visor window;25, collet is heated;26, ferment tank wall;27, temp probe interface;28, heating folder Cover water outlet;29, discharge port;30, symmetrical anchor formula agitating paddle;31, pH probe interface;32, installation for fermenting bracket;33, driving electricity Machine.
Specific embodiment
Below in conjunction with drawings and examples, the present invention is further illustrated.
Embodiment 1
As shown in Figure 1 and Figure 2, a kind of agricultural wastes dry anaerobic fermentation self-con-tained unit (full-automatic agriculture waste of the present invention Object dry-process anaerobic fermentation device), it includes a fermentor 12;12 tank body of fermentor is stainless steel, horizontal type, is in " capsule " Shape, it is closed at both ends;Fermentor 12 is located on installation for fermenting bracket 32, and tank body is equipped with visor window 24;Top of the tank is equipped with charging Mouth 21 (feed inlet is equipped with the blind nuts with sealing ring), soda acid access port 22;Tank base is equipped with (29 1 tunnel of discharge port of discharge port 29 It is controlled to a vacuum pump, another way is successively connect with solid-liquid separating machine 17,19 entrance of reflux pump, the outlet of reflux pump 19 and feed inlet 21 Connection), pH probe interface 31;The fermentor 12 is configured with mechanical stirring system, water-bath circular heating system, pH on-line monitoring system System, temperature online monitoring system, gas flow monitor system, and full-automatic PLC lower computer control system (abbreviation PLC control system System).
Mechanical stirring system includes a symmetrical anchor formula agitating paddle 30;Symmetrical anchor formula agitating paddle 30 is horizontally set at fermentor 12 In tank body;Its agitating shaft is penetrated from fermentor Left-side center hole, is exposed on one outside fermentor section of agitating shaft and is equipped with drive Dynamic motor 33, the driving motor 33 are connect with PLC control system.
Water-bath circular heating system includes heating collet 25, temperature control water tank 13;Outside 12 tank body of fermentor (i.e. outside fermentor 26 outside of wall) it is equipped with heating collet 25;Top of the tank is equipped with heating collet water inlet 23;Tank base is equipped with heating collet water outlet Mouth 28;Temperature control water tank 13 is equipped with outside fermentor 12;Heat collet water inlet 23, heating collet water outlet 28 respectively with temperature control water The water outlet of case 13, water inlet connection.Hot water temperature in temperature control water tank 13 is 80-90 DEG C;The overflow port of temperature control water tank 13 with Normal temperature water pipe connection.
Temperature online monitoring system include temp probe, hot water control valve 14 (being connect with the water outlet of temperature control water tank 13), Cold water control valve 15 (is connect) with normal temperature water pipe;12 tank body side of fermentor is equipped with temp probe interface 27, which connects Mouth is tightly connected with temp probe (temperature sensor);The input port of temp probe (temperature sensor) and PLC control system Connection;Hot water control valve 14, the hot water control valve 14 are equipped between the water outlet and heating collet water inlet 23 of temperature control water tank 13 It is connect with the output port of PLC control system;Heating collet water inlet 23 is additionally provided with and normal temperature water pipe (logical tap water or circulation Water) connection cold water control valve 15, which also connect with the output port of PLC control system.Due to a temperature The temperature control effect for spending control valve is poor, therefore heat, cold two temperature control valves (14,15) is arranged, and a cold heat can fast implement Temperature control target.
PH online monitoring system includes pH probe, soda acid bottle;Fermentor tank base is equipped with pH probe interface 31, pH probe It is inserted;PH probe is connect with the input port of PLC control system;It is equipped with soda acid access port 22 in fermentor top of the tank, Soda acid access port 22 is connect by acid liquor delivery pipe, lye delivery pipe with demijohn 8, alkali bottle 9 respectively;In acid liquor delivery pipe, lye Be equipped with peristaltic pump 11 and control valve 10 in delivery pipe, the peristaltic pump 11 and control valve 10 with the output of PLC control system Port connection;When PLC control system monitors the pH of material in fermentor lower than setting value, then control in lye delivery pipe Peristaltic pump and control valve are opened, and fermentor is added in diluted alkaline;It is set when PLC control system monitors that the pH of material in fermentor is higher than When definite value, then the peristaltic pump and control valve controlled in acid liquor delivery pipe is opened, and fermentor is added in diluted acid.
It includes spinner flowmeter, flow transmitter that gas flow, which monitors system 2,;12 top of fermentor is equipped with methane outlet 20, methane outlet is connect by collecting methane pipe with spinner flowmeter;Spinner flowmeter passes through flow transmitter and PLC control system System connection;Can be measured by PLC control system, the biogas flow that give off of monitoring fermentor, (can set how long measure, Monitor the biogas flow that primary emission goes out) production gas variation tendency is grasped, and the operating status of fermentation system is prejudged accordingly.
Siccative feed bin 3, wet feed feed bin 6, the source N feed bin 4 and inoculation material are respectively equipped with above feed inlet at the top of fermentor Storehouse 5;Siccative feed bin 3, wet feed feed bin 6, the source N feed bin 4 and inoculation 5 bottom of material bin are equipped with weight sensor, and (weight passes Sensor is an electronic scale for having transmitter), the weight sensor is connect with the input port of PLC control system;Siccative Be equipped with the door that can open or close at the top of feed bin 3, wet feed feed bin 6, the source N feed bin 4 and inoculation material bin 5, the door with The output port of PLC control system connects, and can control opening or closing for door by PLC control system;Pass through PLC as a result, Control system can control siccative (fiber-like stalk), wet feed (waste dish byproduct, water plant, flowers branches and leaves, weeds etc.) to match When respective additional amount, the additional amount of the additive amount in the source N, inoculum.
Fermentor 12 is also configured with biogas slurry regurgitant volume monitoring system;Biogas slurry regurgitant volume monitoring system includes that slurries solid content exists Line detector 18, reflux control valve 1;12 tank body side of fermentor is equipped with the slurry connecting with the input port of PLC control system Liquid solid content on-line detector 18;The outlet of reflux pump 19 after solid-liquid separating machine 17 is equipped with reflux control valve 1, the reflux Control valve 1 is connect with the output port of PLC control system;It can control the i.e. biogas slurry of solid-liquid separating by PLC control system Thus regurgitant volume, that is, the additional amount of inoculum control reaction mass solid content in setting value (15~20%) to adjust.
In the present invention, mechanical stirring system is frequency control, and driving motor revolving speed has interval within the scope of 0-91rpm Stirring and forward and reverse agitating function, configure symmetrical anchor formula agitating paddle 30, can be realized being sufficiently mixed for fermentation materials, reach uniform The effect of mass-and heat-transfer can adapt to solid content up to 20% or more fermentation materials.Water-bath circular heating system and temperature online Monitoring system is, it can be achieved that the temperature online to fermentation material monitors, and is regulated and controled according to setting condition;Cold and hot water management can be passed through Valve (solenoid valve) cooling or heating automatically, control fermentation temperature control precision ± 0.2 DEG C at 20-60 DEG C (preferably 35-40 DEG C). PH online monitoring system can realize the pH on-line monitoring to fermentation material, and be regulated and controled according to setting condition.Control acid can be passed through Liquid delivery pipe or peristaltic pump and control valve opening in lye delivery pipe, are added acid solution or lye, control material in fermentor PH is in 6.5-7.5.Gas flow monitors system and selects glass rotameter (0-5L/min), passes through flow transmitter and PLC Control system connection, the biogas flow that measurable, monitoring fermentor gives off, can grasp and produce gas variation tendency, and prejudge accordingly The operating status of fermentation system.Full-automatic PLC lower computer control system mainly to the temperature of fermentation system, pH, material additional amount, The multi-parameters such as rotating speed of agitator, firedamp drainage amount, biogas slurry regurgitant volume are detected, are recorded, control setting etc..
A kind of agricultural wastes dry method carried out using above-mentioned agricultural wastes dry anaerobic fermentation self-con-tained unit of the present invention Anaerobic fermentation autocontrol operation method is: siccative, wet feed send to dry-type anaerobic fermentation self-con-tained unit, pass through after broken pretreatment PLC control system automatically controls siccative, wet feed is fed by set amount, wherein wet feed presses the quality not higher than fermentation materials 40% Than charging;When starting anaerobic fermentation: automatically controlling inoculum and be added by the inoculation of 20-25% than (fresh weight ratio), and automatically control N Source according to its with siccative+wet feed dry weight than the ratio addition for 1:13-1:15, control the C/N of fermentation materials not higher than 50;Fortune In row anaerobic fermentation process: automatically controlling the temperature and pH of anaerobic fermentation, and automatically control a certain proportion of solid-liquid separating i.e. Biogas slurry is back to feed end, to adjust control reaction mass solid content 15~20%;Timing automatic stirring turning over materials;Fermentation Residence time 25-30d;1 source N is added at interval of 10-15 days supplements, according to 1 ton of siccative of every processing+wet feed supplement addition 25- The source 75kg N (dry weight).
Agricultural wastes dry anaerobic fermentation autocontrol operation method of the present invention, specifically includes:
(1) pretreated siccative, wet feed, the source N and inoculum are passed through into siccative feed bin, wet feed feed bin, the source N feed bin respectively Fermentor is added from feed inlet with inoculation material bin;Material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin Weight is transferred to PLC control system by weight sensor, and PLC control system is according to the siccative of setting, wet feed, the source N and inoculation The dosage of object, by the Weight control of material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin in setting value;When dry When expecting feed bin, wet feed feed bin, the source N feed bin and being inoculated with the weight arrival setting value of material in material bin, PLC control system control is dry Expect that the door at the top of feed bin, wet feed feed bin, the source N feed bin and inoculation material bin is closed.
(2) PLC control system passes through water-bath circular heating system and temperature online monitoring system according to the fermentation temperature of setting System control fermentation temperature is at setting value (reaction mass temperature is at 35-40 DEG C in control fermentor);When the temperature of material in fermentor When degree is lower than setting value, hot water control valve is opened, and the hot water in temperature control water tank flows into heating collet, fermentor heating;Work as fermentation When the temperature of material is higher than setting value in tank, hot water control valve is closed, and the hot water in temperature control water tank stops flow into heating collet, cold Water control valve is opened, fermentor cooling.
(3) PLC control system controls fermentation materials PH by PH online monitoring system and is setting according to the fermentation PH of setting Value (pH of reaction mass is in 6.5-7.5 in control fermentor);When PLC control system monitors that the pH of material in fermentor is lower than When setting value, then the peristaltic pump and control valve controlled in lye delivery pipe is opened, and fermentor is added in diluted alkaline;It is when PLC is controlled When system monitors that the pH of material in fermentor is higher than setting value, then the peristaltic pump and control valve controlled in acid liquor delivery pipe is opened, Fermentor is added in diluted acid.
(4) PLC control system control mechanical stirring timing is opened stirring rod and is stirred;It is every to open symmetrical anchor for 24 hours Formula agitating paddle stirs turning over materials 30min, to reach the uniform purpose of mass transfer;
(5) natural pond that PLC control system is given off by spinner flowmeter, flow transmitter, on-line metering, monitoring fermentor Throughput, including daily output tolerance, cumulative gas production.
(6) PLC control system is by control solid-liquid separating, that is, biogas slurry regurgitant volume, to adjust control reaction mass containing solid Rate is in setting value 15-20%;When PLC control system detects that reaction mass solid content is low by slurries solid content on-line detector When setting value, then the flow control valve for controlling reflux pump discharge is opened, and biogas slurry flows back into supplement of the feed inlet as inoculation liquid It is added;When PLC control system detects that reaction mass solid content is higher than setting value by slurries solid content on-line detector, then The flow control valve of control reflux pump discharge is closed.
The 2 difference source N additive amount processing group of embodiment
The test of this group is that main reaction raw materials utilize 1 institute of embodiment by using the different source N additive amounts with rice straw It states agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method carries out the automatic control of agricultural wastes dry anaerobic fermentation Operation test investigates influence of the different source the N additive amounts (i.e. different C/N) to stalk production potential.
One, experimental design and condition control
Region based on Rice Production, main fermentation material are rice straw (rice straw), it is contemplated that fresh pig dung contains abundant Organic and inorganic N element and other be suitable for the nutrients such as S, P of microbial activities, and there is different types of anaerobe, It is suitable as the source N additive.The test of this group selects pig manure to add as the source N with rice straw (rice straw) for main reaction raw materials Object;Inoculum is the fresh biogas slurry in Shanghai Xi Di dairy industry Co., Ltd cattle farm, according to 5% addition of fermentation materials gross mass;The source N Additive pig manure, respectively according to stalk: pig manure dry weight for the ratio of 4:1,5:1,8:1,15:1,23:1,46:1 than disposably adding Enter.Experimental design is shown in Table 1.Test method is as follows:
(1) it pre-processes: being cut to 1-3cm after first crushing rice straw, weigh several pieces 300g, used in closed plastic bucket It pulls out to drain to nothing after tap water immersion 7d and drip, and by measurement of water-content coefficient, by each group fermentation materials TS (total solids content) It is adjusted to 20%, auxiliary material deficiency is adjusted with deionized water, and ambient temperature is adjusted to 35 DEG C, per stirring turning over materials 30min for 24 hours, with Reach the uniform purpose of mass transfer.
(2) start anaerobic fermentation: above-mentioned pretreated material is added by PLC control system from siccative feed bin automatically In the fermentor for entering agricultural wastes dry anaerobic fermentation self-con-tained unit described in embodiment 1, according to 5% inoculation than (fresh weight Than) be automatically added to inoculum cattle farm biogas slurry in fermentor from inoculation material bin by PLC control system, and respectively according to rice Stalk: the source N additive pig manure is passed through PLC control system than the ratio for 4:1,5:1,8:1,15:1,23:1,46:1 by pig manure dry weight From the source N, feed bin is disposably automatically added in fermentor.
(3) it runs anaerobic fermentation: reactant material temperature in fermentor is controlled by PLC control system and cold-hot water control valve Degree is at 35 DEG C or so;Per symmetrical anchor formula agitating paddle is automatically turned on for 24 hours, turning over materials 30min is stirred, to reach the uniform mesh of mass transfer 's;Residence time of material (i.e. anaerobic fermentation runing time) is 40 days.
In operation anaerobic fermentation, deslagging is handled through solid-liquid separating machine, is controlled by PLC control system a certain proportion of solid Liquid separating liquid (i.e. biogas slurry) is back to feed end, to adjust control reaction mass solid content in 15-20%;Regular replenishment adds N Source pig manure (supplements 1 source N at interval of 10-20d, by 1 ton of stalk supplement addition 50kg pig manure of processing);Pass through PLC control system The biogas flow that on-line metering, monitoring fermentor give off.
Add the influence experimental design to gas producing efficiency in 1 source N of table
Note: N-CK group is since no pig manure adds, according to 20% inoculative proportion (inoculation object amount/raw material total amount), addition 250ml biogas slurry inoculum, substitutes the deionized water of same volume;Deionized water total addition level includes that stalk immersion is absorbed Amount of moisture.
Two, test results and analysis
The test result that the different source N additive amount processing group gas producing efficiencies, daily output tolerance, cumulative gas production change over time is shown in Table 2, Fig. 3, Fig. 4, Fig. 5:
Influence situation of the 2 difference source the N additive amount of table to gas producing efficiency
Note: rice straw, pig manure, cow dung (dry matter in biogas slurry) it is theoretical produce gas parameter respectively according to 523.21 L/kg VS, 805.98 L/kg VS, 771.63 L/kg VS meter are that unit dry matter produces gas further according to material VS content each in table 1 conversion Amount.
It can be seen that rice straw and pig manure individually ferment (N-CK, N-C7 group data) from table 2, Fig. 3, Fig. 4, Fig. 5,40d is produced The 50% of the not up to respective theoretical production potential of gas total amount.In each group of rice straw pig manure mixed fermentation, C/N is higher than 50 processing Group fermentation efficiency, gas production is lower, gas cumulative production (total gas production) with the reduction of C/N and raised trend is obvious, work as rice Stalk: pig manure 4:1, when C/N is 30.4:1, dry matter gas production is up to 327.5 L/kg, is the 59.7% of theoretical gas production. But when C/N is higher than 50:1, influence of the additive amount of pig manure to biogas output is unobvious, and total gas production is theoretical production potential 54-56%.
By 6 difference C/N of analysis chart with the dry anaerobic fermentation test result that rice straw is main fermentation raw material on being influenced: It is the N-C7 group of fermentation materials by the N-CK group of fermentation materials and pure pig manure of pure rice straw, contains in material when due to test starting There are a certain number of methanogens, methane content changes over time raising fast speed, reaches respectively at the 10th day and the 5th day 50% or more.Remaining processing group, due to fermentation initial stage be mainly acetogen in action, methanogen growth and breeding is slow Slowly, in the case where high C/N, biogas quality and yield is not high, i.e., the methane content in initial stage biogas is generally relatively low, promotes speed Degree is not quite similar, but to promote speed higher significantly lower than pig manure adding proportion for the low processing group methane content of pig manure adding proportion The fermentation period of the higher N-C1 group of processing group, especially C/N and N-C2 group methane content up to 50% or more last respectively 21d and 17d, and N-C3, N-C4, N-C5 and N-C6 group methane content up to 50% or more time be respectively the 12nd day, the 12nd day, the 12nd The not stopping pregnancy of the substances such as acetic acid and carbon dioxide that it and the 9th day and each low C/N processing group then are easy to utilize with methanogen It is raw, CH in biogas4Content is in rapid increase trend, and more than 50% after 12d, is stablized after 21d or so in 62-69%.
Pass through rice straw in analysis chart 7: by pig manure is that the N-C3 group (C/N 50:1) of 15:1 (dry weight ratio) produces gas situation: It is 81.5L that this group of 40d, which averagely produces tolerance daily, and 40d total gas production is 294 L/kg TS, reaches respective theoretical production potential 56.4%, per dry matter averagely produces tolerance daily up to 7.35 L/dkg TS, and the accumulative time for producing gas up to 80% total gas production is At the 28th day (being shown in Table 2), time of the methane content up to 50% or more at the 12nd day, with C/N close to the processing group base of optimized scope This indifference can satisfy demonstration project and produce 2500m daily3The design scale of biogas, and hair can be shortened to a certain extent The ferment period improves fermentation efficiency.
Three, conclusion (of pressure testing)
In with straw-stalk type cultural waste dry method fermentation process, the adding proportion of the source N pig manure controls pig manure: rice straw dry weight Than between 1:13-1:15 (C/N 50) be advisable.Fermentation material C/N is unable to satisfy in optimized scope being limited by sources of nitrogen In the case of, comprehensively consider biogas output and quality, the highest C/N controlling value during can running C/N=50 as demonstration project, When fermentation materials C/N is higher than 50, the source N supplement appropriate should be given.
3 different vaccination amount processing group of embodiment
The test of this group, for main reaction raw materials, by adding the inoculating microbes object of different proportion, utilizes 1 institute of embodiment with rice straw It states agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method carries out the automatic control of agricultural wastes dry anaerobic fermentation Operation test investigates influence of the different inoculums to stalk production potential, fermentation efficiency (gas producing efficiency).
One, experimental design and condition control
It produces in the engineering operation of natural pond, is generally required through measures such as biogas slurry reflux in anaerobic fermentation, it is certain in feed end addition Amount is rich in the inoculum of different type anaerobe, to improve gas producing efficiency, increase methane content of bilogas, is especially fermenting Startup stage needs to add certain proportion inoculating microbes object.For built scale livestock and poultry farm dry anaerobic fermentation engineering, Fermentation material solid content is generally 11.5%-18.5%, solid content about 22.8%-26.4% after discharging biogas residue is separated by solid-liquid separation, according to Nutrient transformation efficiency (TBP50-70%) under normal condition, biogas slurry yield account for about the 20-40% of fermentation raw material.For fiber Matter straw-stalk type cultural waste, according to dry anaerobic fermentation principle, the degree that consideration rice straw hydrolysis acidification, biogas convert is not Together, biogas slurry yield, i.e., maximum reflowable amount (all reflux) are about the 15-25% of fermentation raw material.For this purpose, this test group, right N-C1 and N-C3 processing group is added according to maximum biogas slurry amount (being enlarged to 20%) in table 2, investigates different vaccination amount to gas producing efficiency Influence, experimental design is shown in Table 3.Test method and the method in embodiment 2 are essentially identical, and only the inoculative proportion of inoculum is not With (other conditions are certain).
Proportion is tested in influence of 3 inoculum of table to gas producing efficiency
Note: additive amount includes that stalk impregnates absorbed amount of moisture in each group deionized water.
Two, test results and analysis
1 daily gas quantitative change law
Different vaccination amount finds out the influence result for producing gas situation from Fig. 8: the processing group of 20% inoculum of addition produces gas Peak value obviously shifts to an earlier date, and B-C1 ' and B-C3 ' processing group the 1st production gas peak occurred with the 3rd day on day 2 respectively, substantially not It observes lag phase, is advanced by 2-3 days compared with B-CK ' processing group;B-C1 ' and B-C3 ' processing group daily output tolerance up to 710mL/d and 750mL/d is higher by 34.0-41.5% compared with B-CK ' processing group, and occurs again the 10th day, the 15th day and the 27th day later Produce gas peak value.And N-C1 ' and N-C3 ' the processing group of 5% inoculum are added, first production gas peak then appears in the 14th day and the 15 days, it is later than processing group 10 days or more for relatively adding inoculum.
2 cumulative gas situations
Influence result of the different vaccination amount to gas producing efficiency is found out from Fig. 9: B-CK ', B-C1 ', N-C1 ', B-C3 ' and N- The accumulative gas total amount that produces of C3 ' processing group 40d is respectively 9955mL, 11430mL, 11218mL, 12565mL and 12087mL.Addition B-C3 ', B-C1 ' the processing group dry matter gas production of 20% inoculum are 226.5 L/kg, 214.8 L/kg, produce gas total amount and list Position dry matter gas production is above the processing group 1.89%, 3.95% of 5% inoculum of addition, illustrates that the addition of inoculum can be one Determine to improve practical biogas Production capacity in degree, but also reflects fermentation materials C/N controlling value simultaneously in 50:1 or more, it is practical Producing methane quantity can reduce with the raising of C/N.But from cumulative gas production, the place B-C1 ' and B-C3 ' of 20% inoculum is added Reason group reaches the 50% of total gas production on the 15th day in fermentation, and the processing group for relatively adding 5% inoculum is advanced by 2-3d, and adds up The then basic indifference of fermentation time required for total gas production of the gas up to 80% is produced, illustrate through measures such as biogas slurry reflux, it can be It keeps on the basis of stablizing gas production, shortens residence time of material 2-3d.
3 methane content of bilogas situations
The different vaccination amount processing group CH from Figure 104The content situation that changes with time is found out: 20% inoculum of addition Methane content in B-C3 ' and B-C1 ' processing group initial stage biogas improves speed and dramatically speeds up, and reaches respectively at the 5th day and the 6th day 50% or more, 8 days and 15 days are advanced by respectively compared with N-C3 ' and N-C1 ';The B- for being added to 20% inoculum, being not added with pig manure Methane content in CK ' fermentation initial stage biogas is also apparently higher than N-C3 ' and N-C1 ' processing group, illustrates identical in fermentation substrate Under the conditions of, inoculum not only contributes to quickly improve methanogen floras density, can also play and adjust BOD5: the effect of N:P, in turn Influence the methane content that fermentation process is especially fermented in initial stage biogas.As it can be seen that inoculum is to fermentation process especially rank in the early stage It is more significant that section methane content of bilogas promotes speed influence.
4 material liquid pHs and organic component degradation situation
In the test of this group, the trend and preceding batch experiment result class of each group material liquid pH value " fall before, after gradually go up " Seemingly, in fermentation reaction up to after 40d, each group material liquid pH is gradually stable between 6.5-6.9, shows faintly acid, may with rice straw It is not exclusively related for main fermentation raw material anaerobic reaction.And each group cellulose degradation rate is 2.81-9.40%, hemicellulose degradation rate For 1.37-6.92%, the test result generally lower than obtained using stainless steel fermentation tank, this is reduced with each group dry matter gas production The case where it is consistent, illustrate material liquid pH, fermentation materials organic component degradation can directly affect rice straw dry anaerobic fermentation gas production.
Three, conclusion (of pressure testing):
Inoculum addition can improve fermentation just by influencing the promotion speed of fermentation initial stage methane content of bilogas The gas producing efficiency of phase, and the biogas Production capacity of fermentation materials can be influenced to a certain extent.According to connecing for 20% (fresh weight ratio) Kind ratio adds inoculum, and C/N is down to 40.9:1 from 50.0:1, and appearance in 10 days or so can be shifted to an earlier date by producing gas peak value, can be by CH4 content Fermentation time up to 50% shifts to an earlier date 5 days, and the fermentation time up to 60% was advanced to the 9th day by original the 21st day, and can make to reach Fermentation time reduction 2-3 days used in 50% total gas production, to promote fermentation efficiency in terms of raw material conversion rate.Practical work In Cheng Yunhang, it can shorten fermentation material while ensuring the supply of corresponding biogas output by controlling the reflux ratio of biogas slurry and stop The time is stayed, agricultural wastes processing speed is accelerated.
4 different fermentations humid test group of embodiment
The test of this group is that main reaction raw materials utilize agricultural described in embodiment 1 by using different fermentation temperatures with rice straw Waste dry anaerobic fermentation self-con-tained unit and autocontrol operation method carry out the examination of agricultural wastes dry anaerobic fermentation autocontrol operation It tests, investigates influence test of the different ambient temperatures to gas producing efficiency.
One, experimental design and condition control
Ambient temperature is one of the major influence factors for influencing anaerobic fermentation and producing natural pond efficiency, and winter ambient temperature is lower than fermentation The normal temperature (20-60 DEG C) for producing natural pond causes many biogas projects that can not reach in winter since constant-temperature temperature-control situation is irregular To normal operating condition.To understand different ambient temperature variations to fibre stalk class agricultural wastes dry anaerobic fermentation system The influence of gas producing efficiency, this group of controlling test collet water temperature are respectively 25 DEG C, 30 DEG C, 35 DEG C and 40 DEG C, are investigated under different temperatures The production gas situation of fermentor, experimental design are shown in Table 4.Test method and the method in embodiment 2 are essentially identical, only fermentation temperature Different (other conditions are certain);The test of this group, the adding proportion C/N of the source N pig manure are 50:1, are still using low ratio inoculum concentration 5% inoculative proportion, the biogas slurry for inoculation use the processing group biogas slurry that ferment effect is good in former batch experiments;When pretreatment Each group fermentation materials TS is adjusted to 20%, every 12h stirs turning over materials 30min, revolving speed 20r/min.
Influence experimental design of the different ambient temperatures of table 4 to gas producing efficiency
Two, test results and analysis
1 total gas production situation analysis
It was found from online record temperature change in fermentation tank of getting a haircut everywhere in Figure 11, Figure 12: except individual number of days are because of control system Situation occurs outside exceptional value, and fermentation materials temperature is substantially consistent with collet control temperature.Compare each processing group cumulative gas It is found that production gas total amount is increased regular obvious with the raising of control temperature, especially CT3 and CT4 processing group 40d total gas production divides Do not reach 87.1L and 91.8L, dry matter gas production has been more than 300 L/kg TS.And controlling collet water temperature is 25 DEG C and 30 DEG C Processing group total yield gas situation it is undesirable, especially CT1 processing group 40d total gas production is only 35.9L, far below other processing Group is the 41.2% of 35 DEG C of fermentation groups of medium temperature, has only reached the 24.9% of theoretical gas production, expected gas producing efficiency is far not achieved. Since the total gas production difference of CT3 group and CT4 group is far below CT3 group and CT2 group, the difference of CT2 group and CT1 group, Practical Project , can be according to heat preservation actual consumption in operation, preferably insulating layer temperature is 35-40 DEG C.
2 single daily gas and methane content situation of change
From the point of view of each processing group odd-numbered day gas production of Figure 13, Figure 14 and methane content situation of change, 35 DEG C of temperature of control and 40 DEG C processing group odd-numbered day gas production and CH4Content rule and preceding batch experiment conclusion are almost the same, occur at the 10th day or so Multiple peak values, odd-numbered day gas production are up to 6.3L/d, CH4Content be more than 50% time at the 10-12 days;And control collet The vaporous condition of processing group production that water temperature is 25 DEG C and 30 DEG C is totally poor, and the CT1 processing group that especially temperature control is 25 DEG C is entirely fermented Gas peak value, CH are produced without obvious in period4Content rises slowly, in the 31st talent up to 50% or more, according to the quadravalence of anaerobic fermentation Section is theoretical apparently, and most of material is still in the hydrolysis acidification stage.
Three, conclusion (of pressure testing):
This group experiments have shown that, normal temperature fermentation of the high solid content agricultural wastes at 10-30 DEG C based on fibre stalk class At a temperature of, gas producing efficiency is significantly lower than 30-35 DEG C of mesophilic digestion.And hot fermentation of the temperature within the scope of 50-55 DEG C although Fermentation efficiency height can be improved to a certain extent, but required energy consumption is also big, in Practical Project operation, controllable fermentation temperature exists In the range of 35-40 DEG C.
The different solid content test groups of embodiment 5
The test of this group, for main reaction raw materials, by using different solid contents, is given up with rice straw using agricultural described in embodiment 1 Gurry dry anaerobic fermentation self-con-tained unit and autocontrol operation method carry out the test of agricultural wastes dry anaerobic fermentation autocontrol operation, Investigate influence of the different solid contents to gas producing efficiency.
One, experimental design and condition control
The test of this group investigates emphatically different solid content situations for fibre stalk class agricultural wastes dry anaerobic fermentation Under fermentation system produce vaporous condition, experimental design is shown in Table 5.Test method and the method in embodiment 2 are essentially identical, only containing solid Rate difference (other conditions are certain);This group test C/N is set as 50:1, still uses the inoculative proportion of low ratio inoculum concentration i.e. 5%, uses In the biogas slurry of the inoculation processing group biogas slurry good using ferment effect in former batch experiments;Each group fermentation materials are contained when pretreatment Gu rate TS is adjusted to 5%, 10%, 15%, 20% respectively, turning over materials 30min, revolving speed 20r/min are stirred at interval of 30min, To reach the uniform purpose of mass transfer.
Influence experimental design of the different ambient temperatures of table 5 to gas producing efficiency
Two, test results and analysis
Influence test result of the different solid contents to gas producing efficiency is found out from Figure 15-Figure 18: odd-numbered day gas production and biogas Middle CH4Changes of contents rule and the result that former batches of test observations arrive are almost the same.But from the point of view of each group cumulative gas, containing solid The high processing group of rate is apparently higher than the low fermentation group of solid content, rather than because the identical practical gas production of rice straw amount is not much different, verifying Heat more conclusions needed for wet processing.In addition, the TS3 processing group gas total amount that solid content is 15% reaches 107.3L, it is high The processing group 22.3% for being 20% in solid content, side reflect under 35 DEG C of temperature-controlled conditions, material mass transfer and temperature conduction Reached relative equilibrium, i.e., can meet under ensuring the uniform situation of material mass transfer maintain anaerobic reaction needed for heat, and set Determining fermentation materials is 20% solid content and non-optimal.
Three, conclusion (of pressure testing):
The solid content entirety fermentation efficiency of fermentation materials 15% is preferable, and 20% solid content entirety fermentation efficiency is not good enough.But In actual engineering design, although 15% solid content is more advantageous to mass-and heat-transfer, and then gas producing efficiency can be improved, it is useless in agricultural In the case that gurry day output is fixed, the solid content of fermentation system 15% is set, then pool capacity need to increase by 5%, therefore anaerobic fermentation The construction of engineering need to comprehensively consider actually available project occupation of land situation and biogas output demand.
6 different fermentations raw material proportioning test group of embodiment
The test of this group, for main fermentation raw material, is done with siccative and wet feed mixed material using agricultural wastes described in embodiment 1 Method anaerobic fermentation self-con-tained unit and autocontrol operation method carry out the test of agricultural wastes dry anaerobic fermentation autocontrol operation, by adopting The fermentation raw material matched with different siccative wet feeds investigates different fermentation raw materials with the influence for comparing gas producing efficiency.
One, experimental design and condition control
In region of the Water Source of Upper Huangpu River based on rice and vegetables production, do, wet agricultural wastes generate Month is uneven, especially in summer and autumn, occupies specific gravity with the wet agricultural wastes that the moisture content such as asparagus, dish skin, water hyacinth are high It is higher (to account for 70% or more, reach as high as 72.8%).For this purpose, this group of experiment investigation summer and autumn periods, because different fermentations raw material is matched Than and its caused by solid content change influence to Fermentation Engineering operational efficiency (gas producing efficiency).Experimental design is shown in Table 6.Test side Method and the method in embodiment 2 are essentially identical, and only fermentation raw material is different (other conditions are certain);Main fermentation material: siccative is Rice straw, wet feed are the waste dish such as fruit vegetable skin;According to waste dish/rice straw quality proportioning be 0.00:1,0.50:1,0.75:1, Five kinds of ratios of 1.00:1 and 1.50:1 are control with the pure rice straw fermentation under 2 same test conditions of embodiment, compare fermentation effect Fruit.That is: this group is tested, and the adding proportion C/N of the source N pig manure is 50:1, and 5% biogas slurry inoculative proportion, jacket water (J.W.) temperature control system is 35 ± 1 DEG C, rice straw is same as Example 2 into tank pretreatment mode;Keep mass transfer uniform per stirring turning over materials 30min for 24 hours;At interval of Supplement adds 1 source N within 10-15 days, according to 1 ton of siccative of the every processing+wet feed supplement addition source 25-75kg N (dry weight).
Influence experimental design of the 6 different fermentations raw material of table to gas producing efficiency
Two, test results and analysis
1 single daily gas and methane content situation of change
From the point of view of the odd-numbered day gas production changing rule of different material proportion processing group 40d in Figure 19, there is the place of waste dish addition Reason group fermentation starting fast speed, and produce gas and be concentrated mainly on first 25 days, subsequent odd-numbered day gas production gradually drops, especially tail Dish/rice straw is that the M1 processing group fermentation starting of 0.5:1 is very fast, occurs multiple production gas peak values in first 20 days, up to 4.93L/d.And then there are multiple production gas peak values at the 25th day or so in the MK processing group for adding pure rice straw, this is discarded with waste dish Object is easy to acidification hydrolization, and then can quickly participate in that anaerobic reaction is related, but with the raising of waste dish waste accounting, system dry Quality gradually reduces, and corresponding production potential also decreases.
Different material matches the production gas situation of processing group 40d, CH in each group biogas from Figure 204The variation tendency of content can Know, M1 and M2 processing group CH4It promotes speed and is substantially better than M3 and M4, and the MK processing group for adding pure rice straw falls between, Illustrate that the wet feed waste accounting in terms of biogas quality, based on waste dish is more than that 40% meeting generates system totality gas producing efficiency It influences, in practical projects, to be kept for normal daily output tolerance, palpus suitable control wet feed waste adding proportion, summer and autumn Engineering operation can be adjusted by way of suitably shortening reaction time, batch feed.
2 cumulative gas situations
Figure 21-24, which is that different material proportion processing group each group is accumulative, produces gas situation, from the point of view of each group cumulative gas situation, MK, M1, M2, M3 and M4 processing group 40d total gas production are respectively 81.5L, 72.1L, 63.8L, 56.2L and 52.2 L, with each group Amount of dry matter correlation, although 20 days gas production are good before M1 processing group, odd-numbered day gas production is suddenly after 20 days Reduce, the rule presented with other processing groups for having waste dish to add is consistent, illustrate to determine this quality factor for producing gas total amount is still can The total amount of organic utilized by microbial digestion.From the point of view of the accumulative production gas ratio of each group, M1, M2 and M3 processing group are practical up to 80% The time of gas production is respectively 20d, 25d and 24d, compared with MK processing group morning 8d, 3d and 4d, it is seen that is coping with different agricultural wastes When processing, 20 days gas production have waste dish addition group up to 80% practical gas production totally with each group dry matter correlation Time is 20-24d, purer rice straw processing group morning 4-8d, illustrates that solid content is reduced certain caused by wet feed waste increases Be conducive to the acceleration of anaerobic fermentation in range.
Although wet feed waste increase can lead to the decline of total gas production, produced from the dry matter production of each group and up to theoretical Apparently, produce the minimum M4 processing group dry matter production of gas total amount is 371 L/kg TS to gas ratio, is up to theoretical gas production ratio 69.6%, it is each group highest, and pure rice straw processing group dry matter production is lower than other processing groups, illustrates that wet feed waste proportion increases Add and caused by solid content reduce, be more advantageous to the progress of anaerobic reaction, production potential can be improved.
Three, conclusion (of pressure testing):
The directive significance that the test of this group runs Practical Project is: high with moisture content such as asparagus, dish skin, water hyacinths It the summer and autumn that wet feed waste production is concentrated, can be by the optimal setting of storing and transporting system, by wet feed waste according to being not higher than The mode of fermentation materials 40% (fresh weight ratio) is fed, and due to the reduction of solid content, anaerobic fermentation can be accelerated to carry out, therefore, can fitted As reduction fermentation residence time 10d or so, and then realize the timely processing to agricultural wastes.
To sum up, the present invention, which passes through, carries out such as above-described embodiment using above-mentioned agricultural wastes dry anaerobic fermentation self-con-tained unit Similar series of agricultural waste dry anaerobic fermentation autocontrol operation test described in 2-6, exploration obtain based on fibre stalk Agricultural wastes dry anaerobic fermentation reaction condition and operating condition index optimal parameter and combination it is as follows:
1, using rice straw as in the fermentation system of main material, the adding proportion of the source N pig manure is by pig manure: rice straw dry weight ratio 1:13- 1:15, control C/N are no more than 50;When fermentation materials C/N is higher than 50, the source N supplement appropriate is given.
2, by the inoculation of 20-25% than addition inoculum (backflow biogas slurry), the fermentation materials residence time is set as 35-40d.
3, it is most suitable that anaerobic fermentation is carried out under 35-40 DEG C of fermentation temperature.
4, the solid content of fermentation materials is adjusted to 15%-20% when pretreatment and is relatively closed by the anaerobic fermentation based on rice straw It is suitable.
5, in handling with the dry anaerobic fermentation that rice straw is main fermentation material, inhibit the phenomenon that produce natural pond because pH declines initiation ammonia It is not serious;When the pH of material in fermentor is changed greatly, by addition diluted acid or diluted alkaline, reaction mass in fermentor is controlled PH is within the scope of 6.5-7.5.
6, when summer and autumn wet feed waste is suddenly more, by wet feed waste according to not higher than fermentation materials 40% (mass ratio) Ratio charging, due to the anaerobic fermentation process that can accelerate of turning down of solid content, the residence time of fermenting can suitably reduce 10d or so (i.e. fermentation materials residence time 25-30d), and then realize the timely processing to agricultural wastes.
Dry anaerobic fermentation self-con-tained unit of the invention can monitor different material proportion and produce natural pond feature and potentiality, especially needle The problem totally different to different zones agriculture waste species and ratio combines dry method anaerobism how to improve various agricultural waste Treatment effeciency provides optimal operating parameter test device.

Claims (10)

1. a kind of agricultural wastes dry anaerobic fermentation self-con-tained unit, which is characterized in that it includes the sealed fermenting of a horizontal type Tank;Top of the tank is equipped with feed inlet, and feed inlet is equipped with the blind nut with sealing ring;Tank base is equipped with discharge port, and discharge port is all the way It is controlled to a vacuum pump, another way is successively connect with solid-liquid separating machine, reflux pump intake, and reflux pump discharge is connect with feed inlet;Institute The fermentor stated is configured with mechanical stirring system, water-bath circular heating system, temperature online monitoring system, pH on-line monitoring system System, gas flow monitor system, and full-automatic PLC lower computer control system, that is, PLC control system;
Mechanical stirring system includes a symmetrical anchor formula agitating paddle, which is horizontally set in fermentation tank, Its agitating shaft is penetrated from fermentor Left-side center hole, is exposed on one outside fermentor section of agitating shaft and is equipped with driving motor, The driving motor is connect with PLC control system;
Water-bath circular heating system includes heating collet, temperature control water tank;Tank outside ferment equipped with heating collet;Top of the tank Equipped with heating collet water inlet;Tank base is equipped with heating collet water outlet;Temperature control water tank is equipped with outside fermentor;Heat collet Water inlet, heating collet water outlet are connect with the water outlet of temperature control water tank, water inlet respectively;
Temperature online monitoring system includes temp probe, cold-hot water control valve;Fermentation tank side is equipped with temp probe interface, The temp probe interface and temp probe are tightly connected;Temp probe and the input port of PLC control system connect;Temperature control water tank Water outlet and heating collet water inlet between be equipped with hot water control valve, the output end of the hot water control valve and PLC control system Mouth connection;Heating collet water inlet is additionally provided with the cold water control valve connecting with normal temperature water pipe, which also controls with PLC The output port of system connects;It can control the temperature of material in fermentor by PLC control system;
PH online monitoring system includes pH probe, demijohn, alkali bottle;Fermentor tank base is equipped with pH probe interface, and pH probe is inserted Enter wherein;PH probe is connect with the input port of PLC control system;Soda acid access port, soda acid are equipped in fermentor top of the tank Access port passes through acid liquor delivery pipe respectively, lye delivery pipe is connect with demijohn, alkali bottle;In acid liquor delivery pipe, lye delivery pipe It is equipped with peristaltic pump and control valve, the peristaltic pump and control valve are connect with the output port of PLC control system;Pass through PLC Control system can control the pH value of material in fermentor;
It includes spinner flowmeter, flow transmitter that gas flow, which monitors system,;Methane outlet, methane outlet are equipped at the top of fermentor It is connect by collecting methane pipe with spinner flowmeter;Spinner flowmeter is connect by flow transmitter with PLC control system;Pass through The biogas flow that PLC control system is measurable, monitoring fermentor gives off.
2. agricultural wastes dry anaerobic fermentation self-con-tained unit as described in claim 1, which is characterized in that at the top of fermentor Siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin are respectively equipped with above feed inlet;Siccative feed bin, wet feed feed bin, the source N Feed bin and inoculum bin bottom are equipped with weight sensor, the weight sensor with the input port of PLC control system Connection;The door that can be opened or closed, the door are equipped at the top of siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin It is connect with the output port of PLC control system, opening or closing for door can be controlled by PLC control system;Pass through as a result, PLC control system can control siccative and wet feed with when respective additional amount, the additional amount of the additive amount in the source N, inoculum.
3. agricultural wastes dry anaerobic fermentation self-con-tained unit as claimed in claim 2, which is characterized in that the siccative is fibre Tie up class stalk;The wet feed includes waste dish byproduct, water plant, flowers branches and leaves, weeds.
4. agricultural wastes dry anaerobic fermentation self-con-tained unit as claimed in claim 2, which is characterized in that the weight sensing Device is an electronic scale for having transmitter;The fermentation tank is in " capsule " shape.
5. the agricultural wastes dry anaerobic fermentation self-con-tained unit as described in claim 2,3 or 4, which is characterized in that described Fermentor is also configured with biogas slurry regurgitant volume monitoring system;Biogas slurry regurgitant volume monitoring system include slurries solid content on-line detector, Flow back control valve;Fermentation tank side is equipped with the slurries solid content connecting with the input port of PLC control system and examines online Survey instrument;Reflux pump discharge after solid-liquid separating machine is equipped with reflux control valve, the reflux control valve and PLC control system Output port connection;It can control the solid-liquid separating i.e. regurgitant volume of biogas slurry, that is, the addition of inoculum by PLC control system Thus amount controls reaction mass solid content in setting value to adjust.
6. a kind of agricultural wastes carried out using agricultural wastes dry anaerobic fermentation self-con-tained unit as claimed in claim 5 Dry anaerobic fermentation autocontrol operation method, which is characterized in that siccative, wet feed are sent after broken pretreatment to dry-type anaerobic fermentation Self-con-tained unit automatically controls siccative, wet feed is fed by set amount, wherein wet feed is pressed not higher than fermentation by PLC control system The mass ratio of material 40% is fed;When starting anaerobic fermentation: inoculation of the inoculum by 20-25% is automatically controlled than being added, and from The dynamic control source N according to its with siccative+wet feed dry weight than being added for the ratio of 1:13-1:15, the C/N for controlling fermentation materials is not high In 50;In operation anaerobic fermentation process: automatically controlling the temperature and pH of anaerobic fermentation, and automatically control a certain proportion of solid-liquid point Chaotropic, that is, biogas slurry is back to feed end, to adjust control reaction mass solid content 15~20%;Timing automatic stirring stirs object Material;Ferment residence time 25-30d;Regular replenishment adds the source N.
7. agricultural wastes dry anaerobic fermentation autocontrol operation method as claimed in claim 6, which is characterized in that described connects Kind object is fresh cow dung or cattle farm biogas slurry;The source N is one or more of pig manure, chicken manure, organic sludge, inorganic fertilizer; It runs in anaerobic fermentation process, adds 1 source N at interval of 10-15 days supplements, supplemented according to 1 ton of siccative of the every processing of dry weight+wet feed Add the source 25-75kg N.
8. agricultural wastes dry anaerobic fermentation autocontrol operation method as claimed in claims 6 or 7, which is characterized in that specific Include:
(1) pretreated siccative, wet feed, the source N and inoculum are passed through into siccative feed bin, wet feed feed bin, the source N feed bin respectively and connect Fermentor is added from feed inlet in kind material bin;The weight of material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin It is transferred to PLC control system by weight sensor, PLC control system is according to the siccative of setting, wet feed, the source N and inoculum Dosage, by the Weight control of material in siccative feed bin, wet feed feed bin, the source N feed bin and inoculation material bin in setting value;When siccative material When the weight of material reaches setting value in storehouse, wet feed feed bin, the source N feed bin and inoculation material bin, PLC control system controls siccative material Door at the top of storehouse, wet feed feed bin, the source N feed bin and inoculation material bin is closed;
(2) PLC control system passes through water-bath circular heating system and temperature online monitoring system control according to the fermentation temperature of setting Fermentation temperature processed is in setting value;The temperature for controlling material in fermentor by PLC control system is a certain within the scope of 20-60 DEG C Setting value;When the temperature of material in fermentor is lower than setting value, hot water control valve is opened, and the hot water in temperature control water tank, which flows into, to be added Warm collet, fermentor heating;When the temperature of material in fermentor is higher than setting value, hot water control valve is closed, in temperature control water tank Hot water stop flow into heating collet, cold water control valve is opened, fermentor cooling;
(3) PLC control system controls the pH of reaction mass in fermentor by pH online monitoring system according to the fermentation pH of setting In the setting range of 6.5-7.5;When PLC control system monitors the pH of material in fermentor lower than setting range, then control Peristaltic pump and control valve in alkaline liquid delivery pipe are opened, and fermentor is added in diluted alkaline;When PLC control system monitors fermentor When the pH of interior material is higher than setting range, then the peristaltic pump and control valve controlled in acid liquor delivery pipe is opened, and diluted acid is added and is sent out Fermentation tank;
(4) PLC control system control mechanical stirring timing automatically turns on stirring rod and is stirred;Every 12-24h is automatically turned on Symmetrical anchor formula agitating paddle, stirs turning over materials 30-60min, to reach the uniform purpose of mass transfer;
(5) the biogas stream that PLC control system is given off by spinner flowmeter, flow transmitter, on-line metering, monitoring fermentor Amount, including daily output tolerance, cumulative gas production.
9. agricultural wastes dry anaerobic fermentation autocontrol operation method as claimed in claim 8, which is characterized in that further include: PLC control system is by control solid-liquid separating, that is, biogas slurry regurgitant volume, to adjust control reaction mass solid content in setting value 10-20%;When PLC control system detects reaction mass solid content lower than setting value by slurries solid content on-line detector When, then the flow control valve for controlling reflux pump discharge is opened, and biogas slurry flows back into feed inlet and is added as the supplement of inoculation liquid;When When PLC control system detects that reaction mass solid content is higher than setting value by slurries solid content on-line detector, then control back The flow control valve for flowing pump discharge is closed.
10. agricultural wastes dry anaerobic fermentation autocontrol operation method as claimed in claim 8, which is characterized in that pass through PLC Control system controls the temperature of material in fermentor within the scope of 35 DEG C -40 DEG C.
CN201910323737.XA 2019-04-22 2019-04-22 A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method Pending CN110055172A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910323737.XA CN110055172A (en) 2019-04-22 2019-04-22 A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910323737.XA CN110055172A (en) 2019-04-22 2019-04-22 A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method

Publications (1)

Publication Number Publication Date
CN110055172A true CN110055172A (en) 2019-07-26

Family

ID=67320040

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910323737.XA Pending CN110055172A (en) 2019-04-22 2019-04-22 A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method

Country Status (1)

Country Link
CN (1) CN110055172A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111675464A (en) * 2020-05-25 2020-09-18 中国热带农业科学院农业机械研究所 System and method for controlling biologically-active heavy metals in passivated organisms by anaerobic fermentation process
CN112028677A (en) * 2020-08-31 2020-12-04 四川中农润泽生物科技有限公司 Auxiliary material adding device and auxiliary material adding method
CN112029911A (en) * 2020-09-14 2020-12-04 中国华电科工集团有限公司 Anaerobic fermentation control method and system
CN112481117A (en) * 2020-12-28 2021-03-12 中国农业科学院农业环境与可持续发展研究所 Self-propelled anaerobic dry fermentation device for treating planting waste and operation method

Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101225003A (en) * 2008-01-16 2008-07-23 宝林 Farm crop straw anaerobic fermentation treatment method
CN201553731U (en) * 2009-09-11 2010-08-18 云南昆船设计研究院 Organic waste dry-type anaerobic fermentation device
CN201634672U (en) * 2010-03-09 2010-11-17 张赛仕 Waste straw marsh-gas centralized gas-supplying system
CN101921049A (en) * 2010-09-21 2010-12-22 同济大学 Method and device for producing methane by using dry anaerobic digestion for urban sludge and organic matter
CN202157072U (en) * 2011-08-15 2012-03-07 黑龙江省农业科学院农村能源研究所 Device for producing methane by fermentation
CN104355518A (en) * 2014-11-19 2015-02-18 黑龙江省科学院科技孵化中心 Livestock and poultry manure anaerobic fermentation device with biogas slurry reflux pipeline
CN104649728A (en) * 2015-03-03 2015-05-27 徐州工程学院 Anaerobic reaction tank for processing intensive cattle farm excreta
CN204569918U (en) * 2015-04-15 2015-08-19 江西省农业科学院农业应用微生物研究所 A kind of high density anaerobic fermentation system
US20150299632A1 (en) * 2014-04-21 2015-10-22 Hong Lim CHOI Dry anaerobic composting facility
CN105861306A (en) * 2016-05-12 2016-08-17 农业部环境保护科研监测所 Solid-liquid two-phase anaerobic fermentation apparatus and method
CN106399079A (en) * 2016-08-29 2017-02-15 宁波开诚生态技术有限公司 Dry type anaerobic system
CN106497984A (en) * 2016-10-14 2017-03-15 上海市政工程设计研究总院(集团)有限公司 A kind of integral type dry and wet anaerobic digestion process
CN107142198A (en) * 2017-04-26 2017-09-08 东阿县绿地生物能源科技有限公司 A kind of production technology of stalk anaerobic fermentation Biogas
CN206502825U (en) * 2017-01-12 2017-09-19 广东省工程技术研究所 Combine the device of excess sludge common fermentation production acid applied to stalk
CN206666519U (en) * 2017-03-02 2017-11-24 徐州市环能生态技术有限公司 Half dry type stalk excrement solar biogas and waste residue utilization device
CN206986171U (en) * 2017-06-28 2018-02-09 伊犁师范学院 A kind of agricultural wastes processing unit
CN108018199A (en) * 2017-12-27 2018-05-11 山东明硕新能源科技有限公司 A kind of stalk prepares the device of biogas
CN208292832U (en) * 2018-03-30 2018-12-28 南京万物新能源科技有限公司 Fermentation methane biogas slurry utilization system
CN109401955A (en) * 2018-12-12 2019-03-01 桂林电子科技大学 A kind of vertical multi-stage anaerobic reactor

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101225003A (en) * 2008-01-16 2008-07-23 宝林 Farm crop straw anaerobic fermentation treatment method
CN201553731U (en) * 2009-09-11 2010-08-18 云南昆船设计研究院 Organic waste dry-type anaerobic fermentation device
CN201634672U (en) * 2010-03-09 2010-11-17 张赛仕 Waste straw marsh-gas centralized gas-supplying system
CN101921049A (en) * 2010-09-21 2010-12-22 同济大学 Method and device for producing methane by using dry anaerobic digestion for urban sludge and organic matter
CN202157072U (en) * 2011-08-15 2012-03-07 黑龙江省农业科学院农村能源研究所 Device for producing methane by fermentation
US20150299632A1 (en) * 2014-04-21 2015-10-22 Hong Lim CHOI Dry anaerobic composting facility
CN104355518A (en) * 2014-11-19 2015-02-18 黑龙江省科学院科技孵化中心 Livestock and poultry manure anaerobic fermentation device with biogas slurry reflux pipeline
CN104649728A (en) * 2015-03-03 2015-05-27 徐州工程学院 Anaerobic reaction tank for processing intensive cattle farm excreta
CN204569918U (en) * 2015-04-15 2015-08-19 江西省农业科学院农业应用微生物研究所 A kind of high density anaerobic fermentation system
CN105861306A (en) * 2016-05-12 2016-08-17 农业部环境保护科研监测所 Solid-liquid two-phase anaerobic fermentation apparatus and method
CN106399079A (en) * 2016-08-29 2017-02-15 宁波开诚生态技术有限公司 Dry type anaerobic system
CN106497984A (en) * 2016-10-14 2017-03-15 上海市政工程设计研究总院(集团)有限公司 A kind of integral type dry and wet anaerobic digestion process
CN206502825U (en) * 2017-01-12 2017-09-19 广东省工程技术研究所 Combine the device of excess sludge common fermentation production acid applied to stalk
CN206666519U (en) * 2017-03-02 2017-11-24 徐州市环能生态技术有限公司 Half dry type stalk excrement solar biogas and waste residue utilization device
CN107142198A (en) * 2017-04-26 2017-09-08 东阿县绿地生物能源科技有限公司 A kind of production technology of stalk anaerobic fermentation Biogas
CN206986171U (en) * 2017-06-28 2018-02-09 伊犁师范学院 A kind of agricultural wastes processing unit
CN108018199A (en) * 2017-12-27 2018-05-11 山东明硕新能源科技有限公司 A kind of stalk prepares the device of biogas
CN208292832U (en) * 2018-03-30 2018-12-28 南京万物新能源科技有限公司 Fermentation methane biogas slurry utilization system
CN109401955A (en) * 2018-12-12 2019-03-01 桂林电子科技大学 A kind of vertical multi-stage anaerobic reactor

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
廖常初编著: "《可编程序控制器应用技术(第三版)》", 重庆大学出版社 *
柳杨青等: "接种量对猪粪与稻秸混合厌氧发酵的影响", 《环境科学与技术》 *
王振旗等: "不同黄贮预处理对水稻秸秆干法厌氧发酵特性的影响", 《农业环境科学学报》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111675464A (en) * 2020-05-25 2020-09-18 中国热带农业科学院农业机械研究所 System and method for controlling biologically-active heavy metals in passivated organisms by anaerobic fermentation process
CN111675464B (en) * 2020-05-25 2022-02-11 中国热带农业科学院农业机械研究所 System and method for controlling biologically-active heavy metals in passivated organisms by anaerobic fermentation process
CN112028677A (en) * 2020-08-31 2020-12-04 四川中农润泽生物科技有限公司 Auxiliary material adding device and auxiliary material adding method
CN112029911A (en) * 2020-09-14 2020-12-04 中国华电科工集团有限公司 Anaerobic fermentation control method and system
CN112481117A (en) * 2020-12-28 2021-03-12 中国农业科学院农业环境与可持续发展研究所 Self-propelled anaerobic dry fermentation device for treating planting waste and operation method

Similar Documents

Publication Publication Date Title
CN110055172A (en) A kind of agricultural wastes dry anaerobic fermentation self-con-tained unit and autocontrol operation method
CN101225003B (en) Farm crop straw anaerobic fermentation treatment method
CN105861306B (en) Solid-liquid two benches anaerobic ferment devices and method
Mazur et al. Agroecological prospects of using corn hybrids for biogas production
CN103088070B (en) Method for producing biogas by combined solid state fermentation of crop straws and excrements of livestocks
CN105755052A (en) Town multi-element organic waste for preparing biogas and method for preparing biogas from same
Oparaku et al. Biodigestion of cassava peels blended with pig dung for methane generation
CN107841457B (en) Device for preparing biogas by continuously treating straw and livestock manure and method for preparing biogas
CN101649331A (en) Comprehensive treatment method of vinegar residues
CN105132469A (en) Method for using lignocellulose to produce biogas
CN101864363B (en) Complex bacterial preparation and application thereof
Radwan et al. Dry anaerobic fermentation of agricultural residues
CN106480101B (en) N, P, K method for improving anaerobic digestion gas production performance of corn straw by composite nutrition type pretreatment
CN205576160U (en) Preliminary treatment reactor and marsh gas production facility suitable for lignocellulose and oxygen fermentation
CN101717792A (en) Method for preparing biomass energy with water hyacinth and water lettuce
Ranjbar et al. Bioconversion of wheat straw to energy via anaerobic co-digestion with cattle manure in batch-mode bioreactors (Experimental investigation and kinetic modeling)
CN206887102U (en) A kind of efficient methane phase device of lignocellulosic material
CN100480392C (en) Time-controllable greenhouse marsh gas fermentation process and system
CN104593431B (en) The method that water at low temperature freezing pretreatment maize straw improves anaerobic digestion gas production performance
CN101899474A (en) Pretreatment method for biogas utilization of straw
CN110129409B (en) Method for judging whether anaerobic digestion process enters stable stage
CN205088239U (en) Quick starting drive of marsh gas is produced to kitchen garbage anaerobic fermentation
CN106939294A (en) A kind of method of the orientation domestication inoculum in suitable straw anaerobic digestion production natural pond
Ghatak et al. Effect of temperature on anaerobic co-digestion of cattle dung with lignocellulosic biomass
Ghatak et al. Effect of temperature on biogas production from lignocellulosic biomasses

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20190726