CN110052846B - Automatic bus assembly line of induction cooker - Google Patents
Automatic bus assembly line of induction cooker Download PDFInfo
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- CN110052846B CN110052846B CN201910357586.XA CN201910357586A CN110052846B CN 110052846 B CN110052846 B CN 110052846B CN 201910357586 A CN201910357586 A CN 201910357586A CN 110052846 B CN110052846 B CN 110052846B
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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Abstract
The invention discloses an automatic bus production line of an induction cooker, which comprises an AGV logistics distribution system for automatically conveying all special AGV material trolleys, and specifically comprises the following stations: the automatic assembly line comprises an automatic processing station for the face cover assembly, an automatic wire coil conveying station, an automatic assembly station for the induction cooker, a power line plug, an automatic detection packaging station, an aging test station and an automatic packaging and stacking operation automatic detection packaging station, wherein the automatic wire coil conveying station is connected with the automatic processing station for the face cover assembly, the automatic assembly station for the induction cooker is used for automatically assembling the bottom shell, the main board, the fan, the display panel, the power line, the face cover assembly and the wire coil, and the automatic detection packaging station is used for automatically. The automatic bus assembly line for the induction cooker improves the working efficiency, reduces the labor cost and improves the qualification rate.
Description
Technical Field
The invention relates to the technical field of processing of induction cookers, in particular to an automatic bus production line of an induction cooker.
Background
The induction cooker is also called as an induction cooker, is a product of modern kitchen revolution, and directly generates heat at the bottom of a pan without open fire or conduction heating, so that the heat efficiency is greatly improved, and the induction cooker is a high-efficiency energy-saving kitchen utensil and is completely different from all traditional kitchen utensils with or without fire conduction heating. The induction cooker mainly comprises main components such as ceramic panels, wire coils and the like, so that the components need to be processed separately during production.
But present machining efficiency is low, every link all need set up at least one workman, leads to work efficiency low, and the cost of labor is high, and manual operation reduces the qualification rate easily.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provide an automatic bus production line of an induction cooker.
In order to achieve the purpose, the automatic bus production line for the induction cooker, which is designed by the invention, comprises an AGV logistics distribution system for automatically conveying all special AGV material trolleys, and is characterized by specifically comprising the following stations:
the method comprises the following steps that a special AGV material trolley is transported to a robot designated position of an automatic line body through an AGV logistics distribution system, then two six-axis robots are used for automatically feeding material-taking ceramic plates, silk screen and angle position information is detected through a CCD, qualified products are fed on the line through a conveying line, defective products are placed back to a defective product area, then ceramic plate finished products flow into a next station to heat the ceramic plates, flow into the next station to perform plasma processing after the ceramic plate finished products are processed, then glue is coated, flow into the next station to detect the quality of the glue coated products after the glue coated products are finished, flow into the next station to assemble a face cover into the ceramic plates after the glue coated products are finished, then press bonding is performed after the glue coated products are finished, and finally the face cover assembly is stacked and discharged to an automatic processing station;
the method comprises the following steps of automatically distributing two materials, namely a wire coil support and an enameled wire, automatically feeding and detecting the wire coil support, placing a finished product electromagnetic oven coil wound with a wire at an appointed cache position through a conveying line, manually taking out the coil, sleeving a heat-shrinkable tube and a glass fiber tube, automatically arranging the coil, automatically punching a terminal, automatically performing hot pressing, automatically testing, automatically pushing the heat-shrinkable tube, automatically performing hot baking, detecting a finished product and automatically discharging the coil, and finally conveying the coil to an automatic wire coil conveying station of the next station through the conveying line;
the automatic assembly station of the induction cooker automatically assembles the bottom shell, the main board, the fan, the display board, the power line, the surface cover assembly and the wire coil;
and the automatic detection packaging station automatically packages and automatically stacks the qualified finished products conveyed by the automatic assembly station of the induction cooker after the finished products are automatically inserted into the power line plug and subjected to aging test.
Preferably, the automatic processing station of the surface cover assembly comprises more than one first special AGV material trolley, a first automatic conveying line and the following parts which are sequentially arranged on the first automatic conveying line:
the first six-axis robot is used for grabbing the ceramic plates from a first special AGV material trolley and sending the ceramic plates to a first automatic conveying line;
a second six-axis robot which picks up the ceramic plate conveyed by the first automatic conveying line,
the ceramic plate grabbed by the second six-axis robot is subjected to silk-screen printing and angle position information test to be qualified and then is conveyed to a first automatic conveying line, and unqualified products are placed in a first station CCD detector of a defective product area;
the ceramic plate hot drying device is used for hot drying the ceramic plates which are detected to be qualified and conveyed by the first automatic conveying line;
a plasma processor for performing plasma processing on the ceramic plate after the thermal baking;
a gluing processor for gluing the surface of the ceramic plate after the plasma processor;
a second station CCD detector for detecting the gluing quality of the glued ceramic plate;
the third six-axis robot is used for grabbing the surface cover from the first special AGV material trolley;
the surface cover assembly pressing mechanism is used for pressing the ceramic plate which is conveyed by the first automatic conveying line and is subjected to gluing detection with the surface cover conveyed by the third six-axis robot;
and the pressed surface cover assembly is conveyed to a buffer conveying area through a first automatic conveying line, and the pressed surface cover assembly is manually placed into a special AGV material trolley;
the first special AGV material trolley is respectively a ceramic plate material trolley for placing a ceramic plate, a surface cover material trolley for placing a surface cover, and a surface cover assembly material trolley for finally placing a surface cover assembly for machining, and is further provided with more than one first control cabinet for independently controlling the required electric control equipment on an automatic machining station of the surface cover assembly.
Preferably, the automatic wire coil conveying station comprises more than one AGV material trolley special for the second, a second automatic conveying line, more than one enameled wire support which is arranged on one side of the second automatic conveying line and used for fixing an enameled wire and is arranged at intervals, more than one automatic wire coil winding machine which is arranged on the other side of the second automatic conveying line and can automatically acquire a wire coil support and automatically wind the enameled wire on the wire coil support, and the following components which sequentially operate the wound wire coil: the automatic wire arranging machine, the automatic terminal crimping machine, the automatic hot press, the automatic testing machine, the automatic heat-pushing pipe-shrinking machine, the automatic drying machine and the finished product detector are arranged between the automatic wire arranging machine, the automatic terminal crimping machine, the automatic hot press, the automatic testing machine, the automatic heat-pushing pipe-shrinking machine, the automatic heat-drying machine and the finished product detector, and a third automatic conveying line is arranged between the automatic wire arranging machine, the automatic terminal crimping machine, the automatic hot press, the automatic testing; and a fourth automatic conveying line for automatically conveying qualified wire coils to an automatic assembly station of the induction cooker is arranged at the output of the finished product detector, wherein the second special AGV material trolley is a wire coil support material trolley.
Preferably, the automatic assembly station of the induction cooker comprises more than one third special AGV material trolley, a fifth automatic conveying line and the following parts which are sequentially arranged on the fifth automatic conveying line:
a fourth six-axis robot which grabs the base from the special AGV material trolley and sends the base to a fifth automatic conveying line;
a fifth six-axis robot which grabs the finished wire coil from a third special AGV material trolley and sends the finished wire coil to a fifth automatic conveying line;
an automatic soldering machine;
a fan assembling part for manually grabbing the fan from a third special AGV material trolley and manually assembling the fan;
an internal bar code chip mounter for automatically mounting chips;
the sixth six-axis robot automatically grabs the display panel from the third special AGV material trolley and sends the display panel to the fifth automatic conveying line;
the display panel assembling mechanical device is used for automatically detecting the conveyed display panel and then installing the display panel;
the display panel defective product blanking conveyer belt is arranged on the side edge of the display panel assembling mechanical device;
an automatic dispenser;
a power supply line assembling part for manually assembling the power supply line;
an internal missing detector;
a seventh six-axis robot which automatically grabs the surface cover from the third special AGV material trolley and sends the surface cover to a fifth automatic conveying line;
an automatic cover fastener for automatically fastening the cover assembly to the base;
the robot automatic bottom screw locking device is used for fixing bottom screws of products which are operated by the robot automatic face cover buckling device;
the automatic foot gluing device is used for gluing feet at the bottom of a product which is operated by the automatic bottom screw locking device of the robot;
an automatic nameplate sticking device for automatically sticking nameplates to the product which has been operated by the automatic footer;
a third station CCD detector for performing back CCD detection on the product after the automatic nameplate sticking device is operated;
the automatic turnover mechanism automatically turns over the product operated by the third station CCD detector; the output of the automatic turnover mechanism is connected with an automatic detection packaging station through a fifth automatic conveying line;
the third special AGV material trolley comprises a display panel material trolley, a base material trolley, a power line material trolley and a fan material trolley.
Preferably, the automatic detection packaging station comprises a sixth automatic conveying line and the following components arranged on the sixth automatic conveying line in sequence:
the finished product induction cooker aging operation part automatically inserts the finished induction cooker finished product into a power supply to realize unmanned butt joint with an aging line;
an aging line tester for performing an aging line test on the induction cooker finished product conveyed by the finished product induction cooker aging operation part;
conveying the qualified product tested by the aging line tester to the next station; conveying the unqualified product to an aging test off-line robot in an unqualified induction cooker area;
an automatic labeling machine capable of automatically labeling the qualified induction cooker product with an energy efficiency label;
an automatic labeling machine which can automatically label price codes on the induction cooker products which are labeled with the energy efficiency labels;
an automatic handle placing machine which can automatically place a handle on the induction cooker product which is pasted with the price code label;
an automatic instruction book placing machine capable of automatically placing an instruction book on the induction cooker product with the handle;
a color box elevator for automatically conveying color boxes for placing and packaging electromagnetic oven products;
an automatic box filler which automatically puts the induction cooker products into a color box and packages the products;
a large box automatic conveying elevator for automatically conveying a large box for placing a plurality of color boxes;
an automatic binding machine for binding the whole electromagnetic oven product packed in each color box filled with a plurality of color boxes;
an automatic stacking machine for stacking the big boxes after the automatic binding machine;
one side of big case automatic conveyor lift is equipped with big case automatic conveyor line, is equipped with the color carton automatic conveyor line that can carry the color carton on the color carton lift in one side of color carton lift, and is equipped with the color carton automatic case opener that carries out automatic case opening door to the color carton on the color carton automatic conveyor line.
The automatic bus assembly line for the induction cooker improves the working efficiency, reduces the labor cost and improves the qualification rate.
Drawings
FIG. 1 is a plan view showing the structure of an automatic bus line of an induction cooker in embodiment 1;
FIG. 2 is a perspective view showing the structure of an automatic processing station for a cover assembly in example 1;
FIG. 3 is a perspective view showing the structure of an automatic bobbin conveying station in embodiment 1;
FIG. 4 is a perspective view showing the structure of an automatic assembling station of the induction cooker in embodiment 1;
fig. 5 is a perspective view showing the structure of the automatic inspection packaging station in embodiment 1.
In the reference symbols: the automatic assembly line comprises a face cover assembly automatic processing station 1, a wire coil automatic conveying station 2, an induction cooker automatic assembly station 3, an automatic detection packaging station 4, an AGV logistics distribution system 5, a first special AGV material trolley 1-1, a first automatic conveying line 1-2, a first six-axis robot 1-3, a second six-axis robot 1-4, a first station CCD detector 1-5, a ceramic plate hot drying device 1-6, a plasma processor 1-7, a gluing processor 1-8, a third six-axis robot 1-9, a face cover assembly pressing mechanism 1-10, a buffer conveying area 1-11, a ceramic plate material trolley 1-12, a face cover material trolley 1-13, a face cover assembly material trolley 1-14, a first control cabinet 1-15, a second station CCD detector 1-16 and a second special AGV material trolley 2-1, A second automatic conveying line 2-2, an enameled wire support 2-3, an automatic wire coil winding machine 2-4, an automatic wire arranging machine 2-5, an automatic terminal crimping machine 2-6, an automatic hot press 2-7, an automatic testing machine 2-8, an automatic push-heat pipe shrinking machine 2-9, an automatic hot drying machine 2-10, a finished product detector 2-11, a third automatic conveying line 2-12, a fourth automatic conveying line 2-13, a wire coil support material trolley 2-14, a third special AGV material trolley 3-15, a fifth automatic conveying line 3-16, a fourth six-axis robot 3-17, a fifth six-axis robot 3-18, an automatic tin soldering machine 3-19, a fan assembling part 3-20, an internal bar code chip mounter 3-28, and a sixth six-axis robot 3-21, 3-22 parts of display panel assembling machinery, 3-23 parts of display panel defective product blanking conveyer belt, 3-24 parts of automatic glue dispenser, 3-25 parts of power line assembling part, 3-26 parts of internal neglected loading detector, 3-27 parts of seventh six-axis robot, 3-29 parts of automatic surface cover fastener, 3-30 parts of automatic bottom screw locking device of robot, 3-31 parts of automatic glue leg device, 3-32 parts of automatic nameplate sticking device, 3-33 parts of third station CCD detector, 3-34 parts of automatic turnover mechanism, 3-35 parts of display panel material trolley, 3-36 parts of base material trolley, 3-37 parts of power line material trolley, 3-38 parts of fan material trolley, 4-1 part of large box automatic conveying line, 4-3 parts of finished electromagnetic oven aging operation part, 4-4 parts of aging line tester, 4-5 parts of aging test robot, 4-6 parts of an automatic labeling machine, 4-7 parts of an automatic stacking machine, 4-8 parts of an automatic handle placing machine, 4-9 parts of an automatic specification placing machine, 4-10 parts of a color box lifter, 4-11 parts of an automatic box filling machine, 4-12 parts of a large box automatic conveying lifter, 4-13 parts of an automatic binding machine, 4-14 parts of an automatic stacking machine, 4-15 parts of a color box automatic conveying line, 4-16 parts of a color box automatic box opening machine, 4-17 parts of an unqualified induction cooker area, 6 parts of ceramic plate material preparation area, 7 parts of enameled wire and wire coil support material preparation area.
Detailed Description
The invention will be further described with reference to the following examples.
Example 1:
as shown in fig. 1 and fig. 2, the automatic bus assembly line for induction cookers provided in this embodiment includes an AGV logistics distribution system 5 for automatically conveying each dedicated AGV material trolley, and is characterized by specifically including the following stations:
placing the ceramic plates in the ceramic plate material preparation area 6 into a special AGV material trolley manually and transporting the ceramic plates to a robot designated position of a line body through an AGV logistics distribution system 5, then automatically feeding the ceramic plates by adopting two six-axis robots, detecting silk screen printing and angle position information through a CCD (charge coupled device), then carrying out on-line detection on qualified products through a conveying line, placing defective products back to a defective product area, then enabling the finished ceramic plates to flow into the next station to heat the ceramic plates, then flowing into the next station to carry out plasma treatment after the ceramic plates are finished, then carrying out gluing, flowing into the next station to detect the quality of the CCD after the finished ceramic plates are finished, flowing into the next station to glue the next station to assemble the face covers to the ceramic plates, then carrying out press bonding after the ceramic plates are finished, and finally stacking the ceramic plates to a face cover assembly automatic processing station 1 of a face;
the method comprises the following steps of manually placing an enameled wire and an enameled wire in a wire coil support material preparation area 7 into a special AGV material trolley and conveying the enameled wire and the wire coil support to a robot designated position of a wire body through an AGV logistics distribution system 5 to realize automatic distribution of two materials, namely the wire coil support and the enameled wire, then automatically feeding and detecting the wire coil support, placing a finished product electromagnetic oven coil wound with a wire to a designated cache position through a conveying line, then manually taking out the coil to sleeve a heat shrink tube and a glass fiber tube, automatically arranging the wire, automatically punching terminals, automatically performing hot pressing, automatically testing, automatically pushing the heat shrink tube, automatically performing hot drying, detecting a finished product and automatically discharging the wire coil, and finally conveying the wire coil to an automatic wire coil conveying station 2 of the next station through the conveying line;
an electromagnetic oven automatic final assembly station 3 for automatically assembling the bottom shell, the main board, the fan, the display panel, the power line, the surface cover assembly and the wire coil;
and the automatic detection and packaging station 4 is used for automatically inserting a power cord plug into a finished product conveyed by the automatic assembly station of the induction cooker, carrying out aging test, and carrying out automatic packaging and automatic stacking operation after the finished product is qualified.
Preferably, the automatic processing station 1 for the surface cover assembly comprises more than one first special AGV material trolley 1-1, a first automatic conveying line 1-2 and the following components arranged on the first automatic conveying line 1-2 in sequence:
a first six-axis robot 1-3 which grabs the ceramic plate from a first special AGV material trolley 1-1 and sends the ceramic plate to a first automatic conveying line 1-2;
a second six-axis robot 1-4 which picks up the ceramic plate conveyed by the first automatic conveying line 1-2,
the ceramic plate grabbed by the second six-axis robot 1-4 is subjected to silk-screen printing and angle position information test to be qualified and then is conveyed to the first automatic conveying line 1-2, and unqualified products are placed in a first station CCD detector 1-5 of a defective product area;
the ceramic plate hot drying device 1-6 is used for hot drying the ceramic plates which are detected to be qualified and are conveyed by the first automatic conveying line 1-2;
a plasma processor 1-7 for performing plasma processing on the ceramic plate after the thermal baking;
a gluing processor 1-8 for gluing the surface of the ceramic plate after the plasma processor 1-7;
a second station CCD detector 1-16 for detecting the gluing quality of the glued ceramic plate;
a third six-axis robot 1-9 used for grabbing the surface cover from the first special AGV material trolley 1-1;
the face cover component pressing mechanism 1-10 is used for pressing the ceramic plate which is conveyed by the first automatic conveying line 1-2 and is subjected to gluing detection and the face cover conveyed by the third six-axis robot 1-9;
and the pressed surface cover assembly is conveyed to a buffer conveying area 1-11 through a first automatic conveying line 1-2, and the pressed surface cover assembly is manually placed into a special AGV material trolley;
the AGV comprises a first special AGV material trolley 1-1, a second special AGV material trolley 1-1, a first control cabinet 1-15 and a second control cabinet, wherein the first special AGV material trolley 1-1 is respectively a ceramic plate material trolley 1-12 used for placing a ceramic plate, a surface cover material trolley 1-13 used for placing a surface cover, and a surface cover component material trolley 1-14 used for finally placing a processed surface cover component, and the automatic processing station 1 of the surface cover component is also provided with more than one first control cabinet 1-15 which is used for independently controlling electric control equipment.
Preferably, the automatic wire coil conveying station 2 comprises more than one second special AGV material trolley 2-1, a second automatic conveying line 2-2, more than one enameled wire support seat 2-3 which is arranged on one side of the second automatic conveying line 2-2 and used for fixing an enameled wire and arranged at intervals, more than one automatic wire coil winding machine 2-4 which is arranged on the other side of the second automatic conveying line 2-2 and can automatically obtain a wire coil support and automatically wind the enameled wire on the wire coil support, and the following components for sequentially operating the wound wire coil: 2-5 parts of an automatic wire arranging machine, 2-6 parts of an automatic terminal crimping machine, 2-7 parts of an automatic hot press, 2-8 parts of an automatic testing machine, 2-9 parts of an automatic heat-pushing pipe shrinking machine, 2-10 parts of an automatic hot drying machine and 2-11 parts of a finished product detector, wherein a third automatic conveying line 2-12 is arranged among the 2-5 parts of the automatic wire arranging machine, 2-6 parts of the automatic terminal crimping machine, 2-7 parts of the automatic hot press, 2-8 parts of the automatic testing machine, 2-9 parts of the automatic heat-pushing pipe shrinking machine, 2-10 parts of the automatic hot drying machine and 2-11 parts of the finished product detector; and a fourth automatic conveying line 2-13 for automatically conveying qualified wire coils to an automatic assembly station 3 of the induction cooker is arranged at the output of the finished product detector 2-11, wherein the second special AGV material trolley 2-1 is a wire coil bracket material trolley 2-14.
Preferably, the induction cooker automatic assembly station 3 comprises more than one third special AGV material trolleys 3-15, fifth automatic conveying lines 3-16 and the following components which are sequentially arranged on the fifth automatic conveying lines 3-16:
a fourth six-axis robot 3-17 which grabs the base from the special AGV material trolley and sends the base to a fifth automatic conveying line 3-16;
a fifth six-axis robot 3-18 which grabs the finished wire coil from a third special AGV material trolley 3-15 and sends the finished wire coil to a fifth automatic conveying line 3-16;
an automatic soldering machine 3-19;
grabbing the fan from a third special AGV material trolley 3-15 manually, and assembling a fan assembling part 3-20 of the fan manually;
3-28 internal bar code chip mounter for automatic chip mounting;
a sixth robot 3-21 for automatically grabbing the display panel from a third special AGV material trolley 3-15 and sending the display panel to a fifth automatic conveying line 3-16;
display panel assembling machines 3-22 for automatically detecting the transmitted display panel and installing the display panel after the display panel is qualified;
a display panel defective product blanking conveyor belt 3-23 arranged on the side edge of the display panel assembling mechanical device 3-22;
3-24 parts of an automatic dispenser;
a power supply line assembling portion 3-25 to be assembled from the power supply line by a worker;
internal missing detectors 3-26;
the seventh six-axis robot 3-27 automatically grabs the surface cover from the third special AGV material trolley 3-15 and sends the surface cover to the fifth automatic conveying line 3-16;
an automatic cover fastener 3-29 for automatically fastening the cover assembly to the base;
a robot automatic locking bottom screw device 3-30 for performing bottom screw fixation on a product which has been operated by the robot automatic face cover fastener 3-29;
an automatic foot-gluing device 3-31 for applying foot-gluing to the bottom of the product after the operation of the automatic bottom screw-locking device 3-30 by the robot;
an automatic nameplate sticking device 3-32 for automatically sticking nameplates to the products which have been operated by the automatic footer device 3-31;
a third station CCD detector 3-33 for back CCD detection of the product after passing through the automatic nameplate sticking device 3-32;
an automatic turnover mechanism 3-34 for automatically turning over the product operated by the third station CCD detector 3-33; the output of the automatic turnover mechanisms 3-34 is connected with an automatic detection packaging station 4 through fifth automatic conveying lines 3-16;
the third special AGV material trolley 3-15 comprises a display panel material trolley 3-35, a base material trolley 3-36, a power line material trolley 3-37 and a fan material trolley 3-38.
Preferably, the automatic detection and packaging station 4 comprises a sixth automatic conveying line 4-2 and the following components arranged on the sixth automatic conveying line 4-2 in sequence:
the finished product of the induction cooker is automatically inserted into a power supply, and an unmanned finished product induction cooker aging operation part 4-3 in butt joint with an aging line is realized;
an aging line tester 4-4 for performing an aging line test on the induction cooker finished product conveyed by the finished product induction cooker aging operation part 4-3;
conveying the qualified product tested by the aging line tester 4-4 to the next station; conveying unqualified products to an aging test offline robot 4-5 in an unqualified induction cooker area 4-17;
an automatic labeling machine 4-6 capable of automatically labeling the qualified induction cooker product with energy efficiency labels;
an automatic labeling machine 4-7 which can automatically label price codes for the induction cooker products which are labeled with the energy efficiency labels;
an automatic handle placing machine 4-8 which can automatically place a handle on the induction cooker product which is pasted with the price code label;
an automatic instruction book placing machine 4-9 capable of automatically placing an instruction book on the induction cooker product on which the handle is placed;
a color box elevator 4-10 for automatically conveying color boxes for placing and packaging electromagnetic oven products;
an automatic box filler 4-11 for automatically placing the induction cooker products into a color box and packaging the induction cooker products;
a large box automatic conveying elevator 4-12 for automatically conveying a large box for placing a plurality of color boxes;
an automatic binding machine 4-13 for binding the whole electromagnetic oven product packed in each color box filled with a plurality of color boxes;
an automatic stacking machine 4-14 for stacking the big boxes after the automatic binding machine;
one side of the large box automatic conveying lifter 4-12 is provided with a large box automatic conveying line 4-1, one side of the color box lifter 4-10 is provided with a color box automatic conveying line 4-15 which can convey color boxes to the color box lifter 4-10, and the color box automatic conveying line 4-15 is provided with a color box automatic box opening machine 4-16 which can automatically open the box doors of the color boxes.
The specific working principle is as follows:
firstly, the working principle of an automatic processing station 1 of a face cover assembly is adopted to realize the automatic distribution of finished products of a ceramic plate, a face cover and the face cover assembly, the ceramic plate is automatically taken from a ceramic plate material trolley 1-12 by a six-axis robot and is placed into a first automatic conveying line 1-2, then the other station is used for taking materials from the first automatic conveying line 1-2 and is placed into a first station CCD detector 1-5, the ceramic plate is detected and silk-screened by the first station CCD detector 1-5, the detection of angle position information is carried out, only qualified products are continuously placed onto the first automatic conveying line 1-2, defective products are placed back to a defective product area, then the qualified finished products flow into the next station through the first automatic conveying line 1-2, namely the ceramic plate is heated by a ceramic plate heating device 1-6 for heating the ceramic plate, after the completion, the mixture flows into the next station through the first automatic conveying line 1-2, namely, the plasma treatment is carried out through the plasma processor 1-7, then the coating is carried out through the coating processor 1-8 (the same station is coated, namely, silicone adhesive and hot melt adhesive are realized), after the completion, the mixture flows into the next station through the first automatic conveying line 1-2, namely, CCD detection is carried out by using the second station CCD detector 1-16 to detect the coating quality, after the coating is qualified, the mixture flows into the next station, namely, the surface cover component pressing mechanism 1-10, at the moment, a third six-axis robot 1-9 is used for grabbing the surface cover from the surface cover component material trolley 1-14 and then placing the surface cover on the surface cover component pressing mechanism 1-10, then the assembling process of the surface cover and the ceramic plate is realized, the surface cover is assembled to the ceramic plate (the surface cover is subjected to the plasma treatment in advance, the mechanical arm is used for grabbing and waiting above the material trolley), then pressing and bonding are carried out after the completion, the material trolley is finally sent into a buffer conveying area 1-11, the pressed surface cover assembly is manually placed on a surface cover assembly material trolley 1-14, and the surface cover assembly material trolley 1-14 is conveyed to a position needing to be placed in the later period through an AGV logistics distribution system 5.
And the automatic processing station 1 of the surface cover component is characterized in that:
1. and the production data and quality points of all stations of the surface cover assembly production line are monitored in real time and fed back to the MES system.
2. The CCD vision system and the AGV logistics system are integrated, so that the operation efficiency is higher.
3. Only one operator is required for this section of the production line.
4. The rapid one-key type changing can be realized, and all clamps compatible with stations can be rapidly switched for 10 minutes;
5. and by adding plasma and a heating process, the rapid on-line can be realized, waiting is avoided, and the working efficiency is finally improved.
The working principle of the wire coil automatic conveying station 2 is as follows: two kinds of material delivery of drum support, enameled wire adopt the special AGV skip that passes through to through the automatic delivery of AGV commodity circulation, the drum support adopts two six robot automatic feeding, and the line demand customization development is produced according to the automation to the coiling machine, and combine CCD visual system to carry out quality detection and position judgement, whole unmanned, the finished product electromagnetism stove coil of winding good line passes through transfer chain cooperation manipulator, and appointed buffer memory position is put to the dress coil. The coil is manually taken out, the heat shrinkable tube and the glass fiber tube are sleeved well, the coil is placed on a carrier of an automatic wire body, all follow-up work is automatically completed by automatic equipment, and the operations of automatic wire arrangement, automatic terminal punching, automatic hot pressing, automatic testing, automatic heat shrinkable tube pushing (including CCD visual detection), automatic hot drying, finished product detection and automatic wire discharging are sequentially completed, and the coil is automatically butted with a general assembly line through a conveying line.
1. the automatic wire coil winding machines 2-4 with a plurality of wire coils are arranged to realize the winding treatment of different specifications;
2. monitoring production data and quality points of all stations of the automatic wire coil production line in real time; .
2. The CCD vision system and the AGV logistics system are integrated.
3. Except that the heat-shrinkable tube is penetrated and the glass fiber tube is finished by one operator, the production line realizes automation, a large number of operators are reduced, only one operator is needed, and the work efficiency is improved.
The working principle of the automatic final assembly station 3 of the induction cooker is as follows: drain pan, mainboard, fan, display panel, power cord, face cover the subassembly, adopt special material car, through 5 automatic deliveries of AGV logistics distribution system, the ageing line is gone into to drain pan, display panel, face cover subassembly, electromagnetism stove finished product, the flow is as follows: automatic drain pan of going up of manipulator, the drum passes through transfer chain and drum production line connection, realize automatic feeding, pass through soldering tin machine automatic weld machine with drum and mainboard card together by the manual work after accomplishing, next station is got the air-out machine by the manual work from special material car and is adorned inside the electromagnetism stove and adorned the winding displacement and insert, follow-up automatic inside bar code that pastes, automatic equipment display panel, automatic rubber coating (heat conduction silicone grease, shellac), lock inside screw, manual equipment assembly power cord, inside CCD neglected loading detects (the certified products flows into next station, the defective products manipulator is automatic to be taken out), the buckle face lid subassembly, the upset, automatic lock bottom screw, automatic pressure glues the foot, paste the data plate automatically, back CCD visual inspection, the secondary upset, the finished product goes into ageing line.
The automatic final assembly station 3 of the induction cooker has the characteristics that:
1. is compatible with various electromagnetic oven models.
2. The CCD vision system and the AGV logistics system are integrated.
3. This production line requires only 3 operators.
4. The quick one-key type changing can be realized, and all clamps compatible with stations can realize quick switching within 10 minutes.
5. The induction cooker can be automatically inserted into a power supply by entering the aging line, and the induction cooker is unmanned and butted with the aging line, so that the working efficiency is improved.
The working principle of the automatic detection packaging station 4 is as follows: the automatic assembly station 3 of the induction cooker is automatically butted, the induction cooker automatically enters a production line and automatically inserts a power line plug, an aging test qualified product enters a subsequent final inspection station, a defective product is taken out and conveyed to a repair area, and the subsequent process of energy efficiency label pasting, appearance inspection (including rubber bag sleeving), manual induction cooker loading into a color box (including power line arranging), automatic color box opening, manual soup pot and wok placing, automatic foam placing, automatic box opening, automatic box sealing, automatic code spraying, automatic boxing, automatic bar pasting (binding with a unique bar code inside the induction cooker), CCD visual detection code spraying and automatic stacking are carried out.
To sum up above-mentioned structure improves work efficiency, reduces the cost of labor, retrencies the manpower: the production line can be completed by 22 people and can be upgraded to 8 people. The production efficiency of enterprises is improved, and the competitiveness is improved. Capacity: 300 pieces/hour. The output beat is less than or equal to 12 seconds per machine, and the production efficiency is improved by more than 50 percent compared with the production efficiency of the traditional production line. Equipment automation rate: 85.2 percent. The production qualification rate is more than or equal to 99.5 percent.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an automatic bus assembly line of electromagnetism stove, includes AGV logistics distribution system (5) that carry out automatic transport to each special AGV material dolly, its characterized in that specifically includes following several stations:
the method comprises the following steps that a special AGV material trolley is transported to a robot designated position of an automatic line body through an AGV logistics distribution system (5), then two six-axis robots are used for automatically feeding material-taking ceramic plates, silk screen printing and angle position information are detected through a CCD (charge coupled device), qualified products are fed on the line through a conveying line, defective products are placed back to a defective product area, then ceramic plate finished products flow into a next station to heat the ceramic plates, flow into the next station to perform plasma treatment after the ceramic plate finished products are processed, then glue is coated, flow into the next station to detect the quality of the coated glue after the finished products are processed, flow into the next station to assemble a face cover to the ceramic plates after the finished products are processed, then press bonding is performed, and finally stacking and unloading are performed to an automatic face cover assembly processing station (1) of a face cover assembly;
the method comprises the following steps of automatically distributing two materials, namely a wire coil support and an enameled wire, automatically feeding and detecting the wire coil support, placing a finished product electromagnetic oven coil wound with a wire at a specified cache position through a conveying line, manually taking out the coil, sleeving a heat-shrinkable tube and a glass fiber tube, automatically arranging the coil, automatically punching a terminal, automatically hot-pressing, automatically testing, automatically pushing the heat-shrinkable tube, automatically baking, detecting a finished product and automatically discharging the coil, and finally conveying the coil to an automatic wire coil conveying station (2) of the next station through the conveying line;
an electromagnetic oven automatic final assembly station (3) for automatically assembling the bottom shell, the main board, the fan, the display panel, the power line, the surface cover assembly and the wire coil;
and the automatic detection packaging station (4) is used for automatically inserting the power line plug into the finished product conveyed from the automatic assembly station of the induction cooker, carrying out aging test, and carrying out automatic packaging and automatic stacking operation after the finished product is qualified.
2. The automatic bus production line of induction cooker according to claim 1, characterized in that said automatic processing station (1) of cover assembly comprises more than one first special AGV material trolleys (1-1), first automatic conveying lines (1-2) and the following components arranged on the first automatic conveying lines (1-2) in sequence:
a first six-axis robot (1-3) which grabs the ceramic plate from a first special AGV material trolley (1-1) and sends the ceramic plate to a first automatic conveying line (1-2);
a second six-axis robot (1-4) which picks up the ceramic plates conveyed by the first automatic conveying line (1-2),
the ceramic plate grabbed by the second six-axis robot (1-4) is subjected to silk-screen printing and angle position information test to be qualified, and then is conveyed to the first automatic conveying line (1-2), and unqualified products are placed in a first station CCD detector (1-5) of a defective product area;
the ceramic plate hot drying device (1-6) is used for hot drying the ceramic plate which is detected to be qualified and conveyed by the first automatic conveying line (1-2);
a plasma processor (1-7) for performing plasma processing on the ceramic plate after the thermal baking;
a gluing processor (1-8) for gluing the surface of the ceramic plate after the plasma processor (1-7);
a second station CCD detector (1-16) for detecting the gluing quality of the glued ceramic plate;
a third six-axis robot (1-9) used for grabbing the surface cover from the first special AGV material trolley (1-1);
the face cover component pressing mechanism (1-10) is used for pressing the ceramic plate which is conveyed by the first automatic conveying line (1-2) and is subjected to gluing detection with the face cover conveyed by the third six-axis robot (1-9);
and the pressed surface cover assembly is conveyed to a buffer conveying area (1-11) through a first automatic conveying line (1-2), and the pressed surface cover assembly is manually placed into a special AGV material trolley;
the AGV comprises a first special AGV material trolley (1-1), a ceramic plate material trolley (1-12) for placing a ceramic plate, a surface cover material trolley (1-13) for placing a surface cover, and a surface cover assembly material trolley (1-14) for finally placing a surface cover assembly which is processed completely, wherein more than one first control cabinet (1-15) for independently controlling required electric control equipment is further arranged on an automatic surface cover assembly processing station (1).
3. The automatic bus assembly line of induction cooker according to claim 1, characterized in that the automatic wire coil conveying station (2) comprises more than one second special AGV material trolley (2-1), a second automatic conveying line (2-2), more than one enameled wire support (2-3) arranged at one side of the second automatic conveying line (2-2) and used for fixing the enameled wires and arranged at intervals, more than one automatic wire coil winding machine (2-4) arranged at the other side of the second automatic conveying line (2-2) and capable of automatically acquiring a wire coil support and automatically winding the enameled wires on the wire coil support, and the following components for sequentially operating the wound wire coil: the automatic wire arranging machine comprises an automatic wire arranging machine (2-5), an automatic terminal crimping machine (2-6), an automatic hot press (2-7), an automatic testing machine (2-8), an automatic heat shrink tube pushing machine (2-9), an automatic heat drying machine (2-10) and a finished product detector (2-11), wherein a third automatic conveying line (2-12) is arranged among the automatic wire arranging machine (2-5), the automatic terminal crimping machine (2-6), the automatic hot press (2-7), the automatic testing machine (2-8), the automatic heat shrink tube pushing machine (2-9), the automatic heat drying machine (2-10) and the finished product detector (2-11); and a fourth automatic conveying line (2-13) for automatically conveying qualified wire coils to an automatic assembly station (3) of the induction cooker is arranged at the output of the finished product detector (2-11), wherein the second special AGV material trolley (2-1) is a wire coil support material trolley (2-14).
4. The automatic bus production line of the induction cooker according to claim 1, characterized in that the automatic assembly station (3) of the induction cooker comprises more than one third special AGV material trolleys (3-15), a fifth automatic conveying line (3-16) and the following components arranged on the fifth automatic conveying line (3-16) in sequence:
a fourth six-axis robot (3-17) which grabs the base from the special AGV material trolley and sends the base to a fifth automatic conveying line (3-16);
a fifth six-axis robot (3-18) which grabs the finished wire coil from a third special AGV material trolley (3-15) and sends the finished wire coil to a fifth automatic conveying line (3-16);
an automatic soldering machine (3-19);
grabbing the fan from a third special AGV material trolley (3-15) by manpower and assembling a fan assembling part (3-20) of the fan by manpower;
an internal bar code placement machine (3-28) for automatically placing a piece;
a sixth robot (3-21) which automatically grabs the display panel from a third special AGV material trolley (3-15) and sends the display panel into a fifth automatic conveying line (3-16);
a display panel assembling mechanical device (3-22) for automatically detecting the conveyed display panel and then installing the display panel;
a display panel defective product blanking conveyor belt (3-23) arranged at the side edge of the display panel assembling mechanical device (3-22);
an automatic dispenser (3-24);
a power supply line assembling portion (3-25) to be assembled by a person from the power supply line;
internal missing detectors (3-26);
a seventh six-axis robot (3-27) which automatically grabs the surface cover from a third special AGV material trolley (3-15) and sends the surface cover into a fifth automatic conveying line (3-16);
an automatic cover fastener (3-29) for automatically fastening the cover assembly to the base;
a robot automatic bottom screw locking device (3-30) for performing bottom screw fixing on the product which has been operated by the robot automatic face cover fastening device (3-29);
an automatic foot-gluing device (3-31) for applying foot-gluing to the bottom of the product after the operation of the automatic bottom screw-locking device (3-30) by the robot;
an automatic nameplate sticking device (3-32) for automatically sticking a nameplate to a product which has been operated by the automatic footer device (3-31);
a third station CCD detector (3-33) for performing back CCD detection on the product after passing through the automatic nameplate sticking device (3-32);
an automatic turnover mechanism (3-34) for automatically turning over the product operated by the third station CCD detector (3-33); the output of the automatic turnover mechanism (3-34) is connected with an automatic detection packaging station (4) through a fifth automatic conveying line (3-16);
the third special AGV material trolley (3-15) comprises a display panel material trolley (3-35), a base material trolley (3-36), a power line material trolley (3-37) and a fan material trolley (3-38).
5. The induction cooker automation bus line of claim 1, characterized in that the automatic detection packaging station (4) comprises a sixth automatic conveying line (4-2) and the following components arranged on the sixth automatic conveying line (4-2) in sequence:
a finished product electromagnetic oven aging operation part (4-3) which automatically inserts the finished electromagnetic oven finished product into a power supply and realizes unmanned butt joint with an aging line;
an aging line tester (4-4) for performing an aging line test on the induction cooker finished product conveyed by the finished product induction cooker aging operation part (4-3);
conveying qualified products tested by the aging line tester (4-4) to the next station; the unqualified products are conveyed to an aging test offline robot (4-5) of an unqualified induction cooker area (4-17);
an automatic labeling machine (4-6) capable of automatically labeling qualified induction cooker products with energy efficiency labels;
an automatic labeling machine (4-7) capable of automatically labeling price codes on the induction cooker products after the energy efficiency labels are labeled;
an automatic handle placing machine (4-8) capable of automatically placing a handle on the induction cooker product to which the price code label is attached;
an automatic instruction book placing machine (4-9) capable of automatically placing an instruction book on the induction cooker product after the handle is placed;
a color box elevator (4-10) for automatically conveying color boxes for placing and packaging electromagnetic oven products;
an automatic box filler (4-11) for automatically placing and packaging the induction cooker products in a color box;
a large box automatic conveying elevator (4-12) for automatically conveying a large box for placing a plurality of color boxes;
an automatic binding machine (4-13) for binding the whole electromagnetic oven product packed in each color box filled with a plurality of color boxes;
the automatic stacking machine (4-14) is used for stacking large boxes behind the automatic bundling machine, a large box automatic conveying line (4-1) is arranged on one side of the large box automatic conveying lifter (4-12), a color box automatic conveying line (4-15) capable of conveying color boxes to the color box lifter (4-10) is arranged on one side of the color box lifter (4-10), and a color box automatic unpacking machine (4-16) capable of automatically unpacking the color boxes is arranged on the color box automatic conveying line (4-15).
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| CN114447389B (en) * | 2022-01-28 | 2024-04-09 | 北京和瑞储能科技有限公司 | Automatic stacking production line for series cell stacks and process method thereof |
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| CN103822924B (en) * | 2014-03-04 | 2016-04-06 | 周俊雄 | Electromagnetic oven panel component detecting equipment |
| CN109392208B (en) * | 2017-08-11 | 2020-12-15 | 苏州乾程自动化科技有限公司 | Automatic installation method of induction cooker coil |
| CN108247342A (en) * | 2018-01-19 | 2018-07-06 | 佛山市彗恩智能科技有限公司 | A kind of electrician trade robot detection assembling packaging system and method |
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Denomination of invention: An automatic bus pipeline for induction cooker Effective date of registration: 20211027 Granted publication date: 20200519 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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Granted publication date: 20200519 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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