CN110027863B - Self-discharging bucket type aerial material conveying device - Google Patents
Self-discharging bucket type aerial material conveying device Download PDFInfo
- Publication number
- CN110027863B CN110027863B CN201910418650.0A CN201910418650A CN110027863B CN 110027863 B CN110027863 B CN 110027863B CN 201910418650 A CN201910418650 A CN 201910418650A CN 110027863 B CN110027863 B CN 110027863B
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- hopper
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- 239000000463 material Substances 0.000 title claims abstract description 25
- 238000007599 discharging Methods 0.000 title claims description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000000725 suspension Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 5
- 230000011218 segmentation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/38—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers
- B65G47/40—Devices for discharging articles or materials from conveyor by dumping, tripping, or releasing load carriers by tilting conveyor buckets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The invention relates to a self-unloading bucket type air material conveying device, which comprises a hopper, a hopper hanging frame and a hopper overturning mechanism; the hopper hanging frame comprises a first L-shaped rod, a second L-shaped rod, a vertical rod and a cross rod, the hopper is arranged on the hopper hanging frame, the left end of the first L-shaped rod is hinged to the left lower corner of the front side of the hopper, the left end of the second L-shaped rod is hinged to the left lower corner of the rear side of the hopper, and limiting blocks are symmetrically arranged on the front side surface and the upper part of the rear side surface of the hopper; hopper tilting mechanism includes motor, arc rack, V type connecting rod, motor support frame, motor output shaft direction is forward, be provided with cylindrical gear on the motor output shaft, cylindrical gear with arc rack meshing, this device has used the motor upset hopper, can the automatic unloading material, can realize the material transport of point to multiple spot, has avoided traditional conveyer to need multistage segmentation to transport the drawback.
Description
Technical Field
The invention relates to the field of mechanical mechanisms and automatic control, in particular to a self-unloading bucket type air material conveying device.
Technical Field
At present, factories are rapidly propelled for production in a production line, most of factory materials are transported by adopting a conveyor belt, the conveyor belt is often only capable of transporting some small and miniature materials, some large or liquid materials cannot be transported, and the transportation mode is only capable of realizing point-to-point transportation and cannot realize point-to-multipoint transportation, while the traditional bucket type transportation device still needs manual operation of workers when discharging materials, and various electric devices of the factories are connected by adopting wires, so that the ground or overhead winding displacement of the factories is messy.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a self-unloading bucket type air material conveying device, workers load materials into the device, the device conveys the materials to a target position, automatically overturns a hopper to pour the materials out, then returns to a starting position, and a storage battery is used for supplying power.
The embodiment of the invention is realized by adopting the following scheme: the self-discharging bucket type air material conveying device comprises an air track, a traction suspension mechanism, a self-discharging hopper, a self-discharging type lifting mechanism and a self-discharging type lifting mechanism, wherein the traction suspension mechanism is installed in the air track, and the self-discharging type lifting mechanism comprises a hopper, a hopper hanging frame, a hopper overturning mechanism and a wireless charging pile; the hopper hanging frame comprises a first L-shaped rod, a second L-shaped rod, a vertical rod and a cross rod, wherein the first L-shaped rod and the second L-shaped rod are opened leftwards, the top end of the first L-shaped rod is fixed at the front end of the cross rod, the top end of the second L-shaped rod is fixed at the rear end of the cross rod, the middle part of the upper surface of the cross rod is welded at the bottom end of the vertical rod, and the top end of the vertical rod is connected to the traction hanging mechanism; the hopper is in an inverted trapezoid table shape, the hopper is mounted on the hopper hanging frame, the left end of the first L-shaped rod is hinged to the left lower corner of the front side of the hopper, the left end of the second L-shaped rod is hinged to the left lower corner of the rear side of the hopper, the second L-shaped rod and the first L-shaped rod are arranged in a front-back symmetrical mode, limiting blocks are symmetrically arranged on the front side surface of the hopper and the upper part of the rear side surface of the hopper and are positioned on the left sides of the first L-shaped rod and the second L-shaped rod; the hopper turnover mechanism comprises a motor, an arc-shaped rack, a V-shaped connecting rod and a motor support frame, wherein the top of the arc-shaped rack is welded on the right side surface of the middle part of the cross rod, an opening of the V-shaped connecting rod is leftwards, the left end of the V-shaped connecting rod is symmetrically fixed on the bottom surface of the hopper front and back, the left end of the motor support frame is fixed on the right end of the V-shaped connecting rod, the motor support frame backwards bypasses the arc-shaped rack, the right end of the motor support frame is welded with the motor, the direction of an output shaft of the motor is forwards, a cylindrical gear is arranged on the output shaft of the motor, and the cylindrical gear is meshed with the arc-shaped rack; the right side surface of the motor is provided with a motor control unit with a wireless charging function, the wireless charging pile charges the motor control unit, the motor control unit is provided with an infrared sensing module, a storage battery and a battery capacity detection module, and an infrared generator is arranged at one position on the self-discharging hopper operation line; the material conveying device has the following working modes: the self-discharging hopper stops moving forwards when the infrared sensing module receives the infrared signal, the motor starts to operate at the same time, and when the infrared sensing module receives the infrared signal again when the motor reversely rotates to return to the bottom after operating to the top, the self-discharging hopper moves forwards again; when the battery capacity detection module detects that the storage battery capacity is low, the traction suspension mechanism traction the self-discharging hopper reaches a charging area, wireless charging piles are arranged on the ground of the charging area at equal intervals, the self-discharging hopper is arranged in one-to-one correspondence with the wireless charging piles at equal intervals when reaching the charging area, the wireless charging piles charge the motor control unit, electric energy is stored for the next transportation work, otherwise, the self-discharging hopper continues to work on a production line, and when the motor control unit is fully charged, the self-discharging hopper returns to the production line again.
In one embodiment of the invention, the top and bottom outer surfaces of the arc-shaped rack are provided with limit protrusions.
In an embodiment of the invention, the motor control unit further includes a motor driving circuit, a wireless charging module, a wireless communication circuit and an MCU.
In an embodiment of the invention, the motor support comprises a third L-shaped rod and a motor seat, wherein an opening of the third L-shaped rod is forward, the front end face of the third L-shaped rod exceeds the front end face of the arc-shaped rack, the motor seat is welded on the front end face of the L-shaped rod, the right end face of the motor seat is level with the tooth top of the rack, and the motor is fixed on the motor seat.
The invention has the beneficial effects that: the device adopts the motor overturning hopper, can automatically unload materials, saves labor, reduces the production cost of enterprises, can realize point-to-multipoint material conveying, can convey materials to a plurality of stations, avoids the defect that the traditional conveying device needs multistage sectional conveying, adopts a storage battery to supply power, adopts wireless charging, reduces the ground and overhead flat cables to enable the factory to be tidy, and is also convenient for cleaning the factory ground.
Drawings
FIG. 1 is a schematic diagram of a simulated operation of a self-dumping bucket type overhead material transport device.
Fig. 2 is a schematic diagram of an aerial track.
Fig. 3 is an aerial rail cross-sectional view.
Fig. 4 is a schematic view of a self-discharging hopper.
Fig. 5 is a schematic diagram of the structure of the motor support frame.
Fig. 6 is a schematic diagram of the motor control unit composition.
Fig. 7 is a schematic diagram of a control circuit.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1 to 7, the present invention provides a self-unloading bucket air transportation device, which comprises an air track and a traction suspension mechanism, wherein the traction suspension mechanism 16 is installed in the air track, the air track and the traction suspension mechanism 16 are not technical points of the present invention, and the self-unloading bucket air transportation device further comprises a self-unloading bucket, and the self-unloading bucket comprises a bucket 1, a bucket hanger and a bucket overturning mechanism; the hopper hanging frame comprises a first L-shaped rod 11, a second L-shaped rod 3, a vertical rod 13 and a cross rod 12, wherein the openings of the first L-shaped rod 11 and the second L-shaped rod 3 face to the left, the top end of the first L-shaped rod 11 is fixed at the front end of the cross rod 12, the top end of the second L-shaped rod 3 is fixed at the rear end of the cross rod 12, and the middle part of the upper surface of the cross rod 12 is welded at the bottom end of the vertical rod 13; the hopper 1 is in an inverted trapezoid shape, the hopper 1 is mounted on the hopper hanger, the left end of the first L-shaped rod 11 is hinged to the left lower corner of the front side of the hopper 1, the left end of the second L-shaped rod 3 is hinged to the left lower corner of the rear side of the hopper 1, the second L-shaped rod 3 and the first L-shaped rod 11 are symmetrically arranged front and back, the upper parts of the front side surface and the rear side surface of the hopper 1 are symmetrically provided with limiting blocks 2, the limiting blocks 2 are positioned on the left sides of the first L-shaped rod 11 and the second L-shaped rod 3, and the hopper 1 has a tendency to topple right after materials are poured into the hopper 1 due to the gravity center, but cannot topple right due to the existence of the limiting blocks 2; the hopper turnover mechanism comprises a motor 9, an arc-shaped rack 6, a V-shaped connecting rod 4 and a motor support frame 5, wherein the top of the arc-shaped rack 6 is welded on the right side surface of the middle part of a cross rod 12, an opening of the V-shaped connecting rod 4 is leftwards, the left end of the V-shaped connecting rod 4 is symmetrically fixed on the bottom surface of the hopper 1, the left end of the motor support frame 5 is fixed on the right end of the V-shaped connecting rod 4, the motor support frame backwards bypasses the arc-shaped rack 6, the right end of the motor support frame 5 is welded with the motor 9, the output shaft of the motor 9 faces forwards, a cylindrical gear 901 is arranged on the output shaft of the motor 9, and the cylindrical gear 901 is meshed with the arc-shaped rack 6; a motor control unit 7 with a wireless charging function is arranged on the right side surface of the motor 9, the wireless charging pile 8 charges the motor control unit 7, the motor control unit 7 is provided with an infrared sensing module 702, a storage battery 701 and a battery capacity detection module 707, and an infrared generator is arranged at one position on the self-discharging hopper operation line; the self-discharging hopper has the following working modes: the self-discharging hopper stops moving forwards when the infrared sensing module 702 receives the infrared signal, meanwhile, the motor 9 starts to operate, and when the infrared sensing module 702 receives the infrared signal again after the motor 9 runs to the top and reversely rotates to return to the bottom, the self-discharging hopper runs forwards again; when the battery capacity detection module 707 detects that the capacity of the storage battery 701 is low, the traction suspension mechanism 16 pulls the self-discharging hopper to reach the charging area 15, the wireless charging piles 8 are arranged on the ground of the charging area 15 at equal intervals, the self-discharging hopper is arranged in one-to-one correspondence with the wireless charging piles 8 at equal intervals when reaching the charging area 15, the wireless charging piles 8 charge the motor control unit 7, and store electric energy for the next transportation work, otherwise, the self-discharging hopper continues to run on the production line 14, and when the motor control unit 7 is fully charged, the self-discharging hopper returns to the production line 14 again.
With continued reference to fig. 4, in an embodiment of the present invention, limiting protrusions 601 are disposed on the top and bottom outer surfaces of the curved rack 6, for limiting the movement position of the motor.
With continued reference to fig. 1,2, 4,6, and 7, in an embodiment of the present invention, the motor control unit 7 further includes a motor driving circuit 705, a wireless charging module 704, and an MCU 703, and the infrared sensing module 702 is configured to control the hopper 1 to turn over; the wireless charging module 704 is configured to charge the storage battery 701, where the storage battery 701 supplies power to the motor driving circuit 705, the battery capacity detecting module 707, the infrared sensing module 702, and the MCU 703, respectively; the MCU 703 receives the signal sent by the infrared sensing module 702, the MCU 703 sends an instruction to the motor driving circuit 705, the motor driving circuit 705 controls the motor 9 to move, the motor 9 stops 10s when the motor 9 rotates to the top and can not be rotated reversely, the motor driving circuit 705 controls the motor 9 to rotate reversely, the hopper 1 is restored, the infrared sensing module 702 receives an infrared signal again and sends a signal to the MCU 703, the MCU 703 sends an instruction to the motor driving circuit 705 to control the motor 9 to stop rotating, the self-discharging hopper continues to carry out the next material transportation forward, when the battery capacity detecting module 707 detects that the battery 701 capacity is lower than 10%, the battery capacity detecting module 707 sends a signal to the MCU 703, the MCU 703 receives the signal and then sends an instruction to the traction hanging mechanism 16 through the wireless communication circuit 706, and the traction hanging mechanism 16 pulls the self-discharging hopper to the charging area 15.
With continued reference to fig. 4 and 5, in an embodiment of the present invention, the motor support 5 includes a third L-shaped rod 501 and a motor base 502, the opening of the third L-shaped rod 503 is forward, the front end surface of the third L-shaped rod 501 exceeds the front end surface of the arc-shaped rack 6, the motor base 502 is welded on the front end surface of the L-shaped rod 501, the right end surface 502 of the motor base is flush with the tooth top of the arc-shaped rack 6, the motor 9 is fixed on the motor base 502, and the motor support 5 functions to connect the motor 9 and the hopper 1 so that the motor 1 can reciprocate on the arc-shaped rack 6 and can drive the hopper 1 to turn over.
The above description is only of the preferred embodiments of the present application, and should not be construed as limiting the application, but rather as covering all equivalent variations and modifications according to the appended claims.
Claims (4)
1. The utility model provides a self-discharging bucket type aerial material conveyer, includes aerial track, pulls suspension mechanism, it installs to pull suspension mechanism in the aerial track, its characterized in that: the self-discharging type charging pile comprises a hopper, a hopper hanging frame, a hopper overturning mechanism and a wireless charging pile; the hopper hanging frame comprises a first L-shaped rod, a second L-shaped rod, a vertical rod and a cross rod, wherein the first L-shaped rod and the second L-shaped rod are opened leftwards, the top end of the first L-shaped rod is fixed at the front end of the cross rod, the top end of the second L-shaped rod is fixed at the rear end of the cross rod, the middle part of the upper surface of the cross rod is welded at the bottom end of the vertical rod, and the top end of the vertical rod is connected to the traction hanging mechanism;
The hopper is in an inverted trapezoid table shape, the hopper is mounted on the hopper hanging frame, the left end of the first L-shaped rod is hinged to the left lower corner of the front side of the hopper, the left end of the second L-shaped rod is hinged to the left lower corner of the rear side of the hopper, the second L-shaped rod and the first L-shaped rod are arranged in a front-back symmetrical mode, limiting blocks are symmetrically arranged on the front side surface of the hopper and the upper part of the rear side surface of the hopper and are positioned on the left sides of the first L-shaped rod and the second L-shaped rod;
The hopper turnover mechanism comprises a motor, an arc-shaped rack, a V-shaped connecting rod and a motor support frame, wherein the top of the arc-shaped rack is welded on the right side surface of the middle part of the cross rod, an opening of the V-shaped connecting rod is leftwards, the left end of the V-shaped connecting rod is symmetrically fixed on the bottom surface of the hopper front and back, the left end of the motor support frame is fixed on the right end of the V-shaped connecting rod, the motor support frame backwards bypasses the arc-shaped rack, the right end of the motor support frame is welded with the motor, the direction of an output shaft of the motor is forwards, a cylindrical gear is arranged on the output shaft of the motor, and the cylindrical gear is meshed with the arc-shaped rack;
The right side surface of the motor is provided with a motor control unit with a wireless charging function, the wireless charging pile charges the motor control unit, the motor control unit is provided with an infrared sensing module, a storage battery and a battery capacity detection module, and an infrared generator is arranged at one position on the self-discharging hopper operation line;
The self-discharging hopper has the following working modes: the self-discharging hopper stops moving forwards when the infrared sensing module receives the infrared signal, the motor starts to operate at the same time, and when the infrared sensing module receives the infrared signal again when the motor reversely rotates to return to the bottom after operating to the top, the self-discharging hopper moves forwards again; when the battery capacity detection module detects that the storage battery capacity is low, the traction suspension mechanism traction the self-discharging hopper reaches a charging area, wireless charging piles are arranged on the ground of the charging area at equal intervals, the self-discharging hopper is arranged in one-to-one correspondence with the wireless charging piles at equal intervals when reaching the charging area, the wireless charging piles charge the motor control unit, electric energy is stored for the next transportation work, otherwise, the self-discharging hopper continues to run on a production line, and when the motor control unit is fully charged, the self-discharging hopper returns to the production line again.
2. The self-dumping air material transport device as in claim 1, wherein: limiting convex parts are arranged on the outer surfaces of the top and the bottom of the arc-shaped rack.
3. The self-dumping air material transport device as in claim 1, wherein: the motor control unit also comprises a motor driving circuit, a wireless charging module, a wireless communication circuit and an MCU.
4. The self-dumping air material transport device as in claim 1, wherein: the motor support frame comprises a third L-shaped rod and a motor seat, an opening of the third L-shaped rod is forward, the front end face of the third L-shaped rod exceeds the front end face of the arc-shaped rack, the motor seat is welded on the front end face of the L-shaped rod, the right end face of the motor seat is flush with the tooth top of the rack, and the motor is fixed on the motor seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910418650.0A CN110027863B (en) | 2019-05-20 | 2019-05-20 | Self-discharging bucket type aerial material conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910418650.0A CN110027863B (en) | 2019-05-20 | 2019-05-20 | Self-discharging bucket type aerial material conveying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110027863A CN110027863A (en) | 2019-07-19 |
| CN110027863B true CN110027863B (en) | 2024-05-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910418650.0A Active CN110027863B (en) | 2019-05-20 | 2019-05-20 | Self-discharging bucket type aerial material conveying device |
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| CN (1) | CN110027863B (en) |
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| CN2244539Y (en) * | 1995-06-06 | 1997-01-08 | 杨志平 | Locating supporter for lift van |
| JPH115612A (en) * | 1997-06-12 | 1999-01-12 | Daido Steel Co Ltd | Suspension type conveyor |
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| CN207792127U (en) * | 2018-01-18 | 2018-08-31 | 吕力 | Bucket type automatic discharging conveyer |
| CN211365978U (en) * | 2019-05-20 | 2020-08-28 | 谢兰英 | Self-discharging bucket type air material transportation device |
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| CN2244539Y (en) * | 1995-06-06 | 1997-01-08 | 杨志平 | Locating supporter for lift van |
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| Publication number | Publication date |
|---|---|
| CN110027863A (en) | 2019-07-19 |
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Effective date of registration: 20240429 Address after: Room 303, No. 170-9, West Section of Ouhuazhou Street, Xingqiao Street, Linping District, Hangzhou City, Zhejiang Province, 310000 Applicant after: Zhejiang Guqiang New Material Co.,Ltd. Country or region after: China Address before: 157 Jianxin Road, Dongdu Village, Changle City, Fuzhou City, Fujian Province, 350200 Applicant before: Xie Lanying Country or region before: China |
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