CN110026538B - Accurate quantitative soup taking mechanism - Google Patents
Accurate quantitative soup taking mechanism Download PDFInfo
- Publication number
- CN110026538B CN110026538B CN201910349081.9A CN201910349081A CN110026538B CN 110026538 B CN110026538 B CN 110026538B CN 201910349081 A CN201910349081 A CN 201910349081A CN 110026538 B CN110026538 B CN 110026538B
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- China
- Prior art keywords
- soup
- soup ladle
- slide block
- ladle
- guide rail
- Prior art date
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- 235000014347 soups Nutrition 0.000 title claims abstract description 82
- 230000007246 mechanism Effects 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 claims abstract description 40
- 239000002184 metal Substances 0.000 claims abstract description 40
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000000523 sample Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 25
- 238000004512 die casting Methods 0.000 abstract description 20
- 238000004321 preservation Methods 0.000 abstract description 9
- 238000002844 melting Methods 0.000 abstract description 8
- 230000008018 melting Effects 0.000 abstract description 8
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention relates to the field of melting furnaces, in particular to an accurate quantitative soup taking mechanism applied to a melting furnace. The soup taking mechanism can directly scoop the molten metal from the molten metal heat preservation furnace through the soup ladle and pour the molten metal into the feed port of the die casting machine, replaces the traditional die casting soup feeding machine and the heat preservation furnace, greatly saves the cost and reduces the energy consumption. Wherein, drive the slider through drive mechanism along guide rail downstream for the soup ladle gets into the interior metal liquid of ladling out of metal liquid heat preservation stove, then drive mechanism redriven slider upward movement, also the direction of die casting machine feed inlet or baffle box removes simultaneously, when reacing the take the altitude, the stopper of soup ladle is being pushed up to the gear piece lower extreme of falling the material, when drive mechanism continued drive slider upward movement, the soup ladle just can use the slider pivot to rotate as the center, thereby make the downward sloping of soup ladle mouth and pour the metal liquid. In addition, the quantitative material taking can be controlled by controlling the distance of the slide block moving upwards and the position of the material reversing stop block.
Description
Technical Field
The invention relates to the field of melting furnaces, in particular to an accurate quantitative soup taking mechanism applied to the metal die-casting industry.
Background
In the metallurgical field, melting metals is a very common and important process. The molten metal can be used to cast various shapes of metal parts. The melting furnace is a novel high-efficiency energy-saving aluminum melting furnace developed according to an aluminum melting process, is mainly used for melting and heat preservation of aluminum ingots, and can well meet the aluminum melting process. The furnace consists of a melting furnace, a crucible, a heating element, a furnace cover lifting mechanism, an electric appliance automatic temperature control system and the like. The furnace shell is welded into a cylinder shape by section steel and steel plates. The lower part of the front end of the furnace body is provided with a hole for the molten liquid in the crucible to flow out of the furnace body through the hole under the condition that the crucible generates cracks due to corrosion and oxidation to form leakage drops, so that the hearth of the working chamber cannot be damaged.
At present, the aluminum alloy is rapidly developed in the domestic automobile industry, the communication industry, the building industry, ornaments and the like, the usage amount of the metal alloy is increased, and the aluminum alloy product is low in density, high in strength and strong in die casting performance and is suitable for die casting of complex structures, so that the aluminum alloy is widely applied, and the requirements on equipment for smelting and storing aluminum liquid are increased. In the prior art, a holding furnace is used for storing molten metal, and then a feeding machine is used for transferring the molten metal to a feed port of a die casting machine.
In the molten metal transfer process, the molten metal needs to be poured into a corresponding die casting machine from a quantitative furnace through a heat preservation furnace by using a die-casting feeding machine under the condition that the heat preservation of the heat preservation furnace is carried out on the molten metal, so that the energy consumption is high, the cost is high, and the environmental protection is not facilitated.
Disclosure of Invention
In order to solve the problems, the invention provides an accurate quantitative soup taking mechanism, which replaces the traditional die-casting soup feeding machine and a heat preservation furnace, greatly saves the cost and reduces the energy consumption.
In order to achieve the purpose, the invention adopts the technical scheme that: an accurate quantitative soup taking mechanism comprises a soup ladle, a transmission mechanism, a material pouring gear block, a guide rail and a slide block, the sliding block can be fixed on the guide rail in a sliding way, a liquid level probe is arranged in the soup ladle, the upper end of the soup ladle is rotatably connected with the sliding block through a rotating shaft, the left side of the upper end of the soup ladle is provided with a limit block, the right side of the upper end of the soup ladle is also connected with an adjusting bracket extending upwards, a torsion spring is arranged on one side of the upper end of the sliding block, the upper end of the adjusting bracket is connected with the end part of the torsion spring, the slide block is in driving connection with a transmission mechanism, the transmission mechanism drives the slide block to move upwards or downwards along the guide rail, thereby drive the soup ladle upwards or downstream, the gear piece of falling the material is fixed in the slider top, when drive mechanism drive slider upward movement reachd the position of the gear piece of falling the material, the gear piece lower extreme of falling the material contacts with the soup ladle stopper upper end.
Further, drive mechanism includes gear, motor and rack, the gear is fixed in guide rail one side, the motor is fixed in the slider upper end, the gear is connected with motor drive, gear surface and rack toothing.
Further, the guide rail is arranged obliquely, and the transmission mechanism drives the sliding block to move obliquely upwards or obliquely downwards along the guide rail.
Further, the soup ladle upper end is the soup ladle mount, soup ladle mount upper end is through pivot and slider rotatable coupling, stopper and regulation support all are connected with soup ladle mount upper end.
Furthermore, a spoon mouth convenient for the metal liquid to flow out is further arranged on the left side of the soup spoon.
Wherein the spoon mouth is in a sharp mouth shape.
The invention has the beneficial effects that: the precise quantitative soup taking mechanism can directly scoop the molten metal from the molten metal holding furnace through the soup ladle and pour the molten metal into the feed port of the die casting machine, replaces the traditional die casting soup feeding machine and holding furnace, greatly saves the cost and reduces the energy consumption. Wherein, drive the slider through drive mechanism along guide rail downstream for the soup ladle gets into the interior metal liquid of ladling out of metal liquid heat preservation stove, then drive mechanism redriven slider upward movement, also the direction of die casting machine feed inlet or baffle box removes simultaneously, when reacing the take the altitude, the stopper of soup ladle is being pushed up to the gear piece lower extreme of falling the material, when drive mechanism continued drive slider upward movement, the soup ladle just can use the slider pivot to rotate as the center, thereby make the downward sloping of soup ladle mouth and pour the metal liquid. In addition, the quantitative material taking can be controlled by controlling the distance of the slide block moving upwards and the position of the material reversing stop block.
Drawings
Fig. 1 is a schematic view of the working state of the present invention.
Fig. 2 is a schematic view of another operating state of the present invention.
Fig. 3 is a partial structural schematic diagram of the present invention.
The reference numbers illustrate: 1. a soup ladle; 11. a limiting block; 12. adjusting the bracket; 13. a torsion spring; 14. a soup ladle fixing frame; 15. a spoon mouth; 2. a transmission mechanism; 21. a gear; 22. a motor; 23. a rack; 3. a material pouring gear block; 4. a guide rail; 5. a slider; 6. a liquid level probe; 7. a rotating shaft; 8. a molten metal holding furnace; 9. a protective cover; 10. a material guide chute; 011. the die casting machine feed inlet.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings. The present application may be embodied in many different forms and is not limited to the embodiments described in the present embodiment. The following detailed description is provided to facilitate a more thorough understanding of the present disclosure, and the words used to indicate orientation, top, bottom, left, right, etc. are used solely to describe the illustrated structure in connection with the accompanying figures.
Referring to fig. 1-3, the invention relates to an accurate quantitative soup taking mechanism, which comprises a soup ladle 1, a transmission mechanism 2, a material pouring gear block 3, a guide rail 4 and a slide block 5, wherein the slide block 5 is slidably fixed on the guide rail 4, a liquid level probe 6 is arranged inside the soup ladle 1, the upper end of the soup ladle 1 is rotatably connected with the slide block 5 through a rotating shaft 7, the left side of the upper end of the soup ladle 1 is provided with a limit block 11, the right side of the upper end of the soup ladle 1 is also connected with an upward extending adjusting bracket 12, one side of the upper end of the slide block 5 is provided with a torsion spring 13, the upper end of the adjusting bracket 12 is connected with the end of the torsion spring 13, the slide block 5 is in driving connection with the transmission mechanism 2, the transmission mechanism 2 drives the slide block 5 to move upwards or downwards along the guide rail 4 so as to drive the soup ladle 1 to move upwards or downwards, the, when the transmission mechanism 2 drives the sliding block 5 to move upwards to reach the position of the material pouring gear block 3, the lower end of the material pouring gear block 3 is contacted with the upper end of the limiting block 11 of the soup ladle 1.
Compared with the prior art, the accurate quantitative soup taking mechanism can directly scoop the molten metal from the molten metal holding furnace 8 through the soup ladle 1 and pour the molten metal into the feed port 011 of the die-casting machine, replaces the traditional die-casting soup feeding machine and holding furnace, and can save the equipment investment cost by 40% and reduce the energy consumption by about 50%.
In the embodiment, the transmission mechanism 2 drives the slide block 5 to move downwards along the guide rail 4, so that the soup ladle 1 enters the molten metal holding furnace 8 to scoop molten metal, then the transmission mechanism 2 drives the slide block 5 to move upwards, and simultaneously the slide block moves in the direction of the feed inlet 011 or the guide chute 10 of the die casting machine, when the soup ladle reaches a certain height, the lower end of the material pouring shift block 3 props against the limit block 11 of the soup ladle 1, and when the transmission mechanism 2 continues to drive the slide block 58 to move upwards, the soup ladle 1 rotates around the rotating shaft 7 of the slide block 5, so that the ladle mouth 15 of the soup ladle 1 inclines downwards and pours the molten metal; after the metal liquid is poured, the sliding block continues to move downwards to scoop the metal liquid. In addition, the quantitative material taking can be controlled by controlling the distance of the slide block 5 moving upwards and the position of the material reversing stopper, namely, the soup amount corresponding to the preset soup amount everywhere is realized through the rotation angle of the soup ladle 1.
Further, the transmission mechanism 2 comprises a gear 21, a motor 22 and a rack 23, the gear 21 is fixed on one side of the guide rail 4, the motor 22 is fixed on the upper end of the sliding block 5, the gear 21 is in driving connection with the motor 22, and the surface of the gear 21 is meshed with the rack 23. With the above scheme, the gear 21 is driven to rotate by the motor 22, so that the gear 21 rotates along the rack 23, and the slider 5 is driven to move along the guide rail 4.
It should be further noted that the transmission mechanism 2 may also be a conventional linear transmission device formed by a screw rod or a worm, as long as the function of driving the slider 5 to move upwards or downwards can be achieved, and the invention is not limited herein.
In a preferred embodiment, the guide rail 4 is arranged obliquely, and the transmission mechanism 2 drives the sliding block 5 to move obliquely upwards or obliquely downwards along the guide rail 4.
In this embodiment, 1 upper end of soup ladle is soup ladle mount 14, 14 upper ends of soup ladle mount are through pivot 7 and slider 5 rotatable coupling, stopper 11 and regulation support 12 all are connected with 14 upper ends of soup ladle mount.
Wherein, torsion spring 13's effect can restrict the gesture of soup ladle 1, guarantees that soup ladle 1 comes the motion and steadily falls the material according to guide rail 4 track, avoids rocking of soup ladle 1. And the liquid level probe 6 is used for detecting and feeding back the height and the position of the metal liquid in the soup ladle 1.
The left side of the soup ladle 1 is further provided with a ladle nozzle 15 convenient for molten metal to flow out, and the ladle nozzle 15 is in a sharp-mouth shape. Through above-mentioned structure, the metal liquid of being convenient for expect with stop the action of falling the material, make the metal liquid get the material more accurate simultaneously.
In this embodiment, a protective cover 9 covers the upper part of the molten metal holding furnace 8, the quantitative soup taking mechanism is set in the protective cover 9, a material guide groove communicated with a feed port of a die casting machine is further arranged in the protective cover 9, the length of the material guide groove is short, the material guide groove is used for communicating the adjacent molten metal holding furnace 8 with the feed port 011 of the die casting machine, and the soup ladle 1 pours molten metal into the material guide groove 10, so that the molten metal directly enters the feed port 011 of the die casting machine; and the upper end of the quantitative soup taking mechanism of the invention is also provided with a corresponding PCB, the motor 22 and the liquid level probe 6 are respectively and electrically connected with the PCB through a high temperature resistant lead, a user can control the opening and closing of the motor 22 through an external remote controller and can set rotation parameters, thereby controlling the movement distance of the sliding block 5.
It should be further noted that the fixing mentioned in the present embodiment may be realized by screw fixing or snap-fitting, and unless otherwise specifically stated or limited, the terms "connect" and "fix" should be understood in a broad sense, and those skilled in the art can understand the specific meaning of the above terms in the present invention according to specific situations.
The above embodiments are merely illustrative of the preferred embodiments of the present invention, and not restrictive, and various changes and modifications to the technical solutions of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are intended to fall within the scope of the present invention defined by the appended claims.
Claims (5)
1. The utility model provides a hot water mechanism is got to accurate ration which characterized in that: the soup ladle pouring device comprises a soup ladle, a transmission mechanism, a pouring gear block, a guide rail and a slide block, wherein the slide block is fixed on the guide rail in a sliding manner, a liquid level probe is arranged in the soup ladle, the upper end of the soup ladle is rotatably connected with the slide block through a rotating shaft, the left side of the upper end of the soup ladle is provided with a limit block, the right side of the upper end of the soup ladle is also connected with an adjusting support extending upwards, one side of the upper end of the slide block is provided with a torsion spring, the upper end of the adjusting support is connected with the end part of the torsion spring, the slide block is in driving connection with the transmission mechanism, the transmission mechanism drives the slide block to move upwards or downwards along the guide rail so as to drive the soup ladle to move upwards or downwards, the pouring gear block is fixed above the slide block, and when the transmission; the transmission mechanism comprises a gear, a motor and a rack, the gear is fixed on one side of the guide rail, the motor is fixed at the upper end of the sliding block, the gear is in driving connection with the motor, and the surface of the gear is meshed with the rack.
2. The precise and quantitative soup taking mechanism as claimed in claim 1, wherein: the guide rail is obliquely arranged, and the transmission mechanism drives the sliding block to move obliquely upwards or obliquely downwards along the guide rail.
3. The precise and quantitative soup taking mechanism as claimed in claim 1, wherein: the soup ladle upper end is the soup ladle mount, soup ladle mount upper end is through pivot and slider rotatable coupling, the stopper all is connected with soup ladle mount upper end with adjusting the support.
4. The precise and quantitative soup taking mechanism as claimed in claim 1, wherein: the left side of the soup ladle is also provided with a ladle nozzle which is convenient for the metal liquid to flow out.
5. The precise and quantitative soup taking mechanism as claimed in claim 4, wherein: the spoon mouth is in a sharp mouth shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910349081.9A CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910349081.9A CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110026538A CN110026538A (en) | 2019-07-19 |
| CN110026538B true CN110026538B (en) | 2021-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910349081.9A Active CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
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| Country | Link |
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| CN (1) | CN110026538B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113909449B (en) * | 2021-10-14 | 2023-06-02 | 东莞胜辉机械有限公司 | Zinc-aluminum alloy soup preparing device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04228250A (en) * | 1990-12-27 | 1992-08-18 | Suzuki Motor Corp | Automatic molten metal pouring apparatus |
| CN101073828A (en) * | 2007-06-22 | 2007-11-21 | 石家庄镁淇科技发展有限公司 | Apparatus for pouring magnesium-alloy quantitatively |
| CN203076569U (en) * | 2012-12-14 | 2013-07-24 | 杭州富生电器股份有限公司 | Liquid feeding machine used for motor rotor casting |
| CN206392832U (en) * | 2016-12-31 | 2017-08-11 | 潍坊盛瑞动力机械科技有限公司 | A kind of improved liquid metal of structure gives soup device |
| JP2017159306A (en) * | 2016-03-08 | 2017-09-14 | 東芝機械株式会社 | Metal feeder for making machine and making machine |
| CN207343757U (en) * | 2017-10-26 | 2018-05-11 | 安吉德卡办公系统有限公司 | A kind of automatic soup feeding machine |
| CN108840082A (en) * | 2018-07-23 | 2018-11-20 | 易平 | A kind of quantitative molten metal material fetching mechanism |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1317349B1 (en) * | 2000-06-20 | 2003-06-16 | Idra Presse S P A | PERFECTED PROCESS OF VACUUM DIE CASTING FOR THE PRODUCTION OF CASTINGS IN NON-FERROUS ALLOYS. |
-
2019
- 2019-04-28 CN CN201910349081.9A patent/CN110026538B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04228250A (en) * | 1990-12-27 | 1992-08-18 | Suzuki Motor Corp | Automatic molten metal pouring apparatus |
| CN101073828A (en) * | 2007-06-22 | 2007-11-21 | 石家庄镁淇科技发展有限公司 | Apparatus for pouring magnesium-alloy quantitatively |
| CN203076569U (en) * | 2012-12-14 | 2013-07-24 | 杭州富生电器股份有限公司 | Liquid feeding machine used for motor rotor casting |
| JP2017159306A (en) * | 2016-03-08 | 2017-09-14 | 東芝機械株式会社 | Metal feeder for making machine and making machine |
| CN206392832U (en) * | 2016-12-31 | 2017-08-11 | 潍坊盛瑞动力机械科技有限公司 | A kind of improved liquid metal of structure gives soup device |
| CN207343757U (en) * | 2017-10-26 | 2018-05-11 | 安吉德卡办公系统有限公司 | A kind of automatic soup feeding machine |
| CN108840082A (en) * | 2018-07-23 | 2018-11-20 | 易平 | A kind of quantitative molten metal material fetching mechanism |
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| Publication number | Publication date |
|---|---|
| CN110026538A (en) | 2019-07-19 |
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Effective date of registration: 20240708 Address after: No. 101, Liuchong Group, Panchun Village, Longfu Town, Liuyang City, Changsha City, Hunan Province 410300 Patentee after: Hunan Guozhu Energy Technology Co.,Ltd. Country or region after: China Address before: 516000 room 509, building B2, lingcuige, Yongyi garden, No. 33, Maidi South Road, Huicheng District, Huizhou City, Guangdong Province Patentee before: Yi Ping Country or region before: China |
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