CN113909449B

CN113909449B - Zinc-aluminum alloy soup preparing device

Info

Publication number: CN113909449B
Application number: CN202111198159.5A
Authority: CN
Inventors: 张道辉; 黄正俊
Original assignee: Dongguan Shenghui Machinery Co ltd
Current assignee: Dongguan Shenghui Machinery Co ltd
Priority date: 2021-10-14
Filing date: 2021-10-14
Publication date: 2023-06-02
Anticipated expiration: 2041-10-14
Also published as: CN113909449A

Abstract

The invention belongs to the technical field of zinc-aluminum alloy soup preparation production lines or molten metal transfer equipment, and particularly relates to a zinc-aluminum alloy soup preparation device which comprises a support frame, an I-shaped track, a travelling mechanism, a lifting control mechanism, a soup scooping execution mechanism and a soup preparation bucket; the travelling mechanism can move along the I-shaped track and transfer the soup preparing hopper and the molten metal to the upper part of the alloy soup preparing furnace, so that the molten metal can be conveniently transferred; the lifting control mechanism can control the soup preparing hopper to vertically move, and the vertical height of the soup preparing hopper is reduced, so that soup preparing is immersed into the soup preparing furnace; the soup scooping executing mechanism can control the soup dispensing bucket to rotate so as to pour or scoop up the molten metal; so that the zinc-aluminum alloy soup preparing equipment can realize automatic control.

Description

Zinc-aluminum alloy soup preparing device

Technical Field

The invention belongs to the technical field of zinc-aluminum alloy soup preparation production lines or molten metal transfer equipment, and particularly relates to a zinc-aluminum alloy soup preparation device.

Background

The aluminum alloy is one of light metal materials, and has the general characteristics of aluminum and the specific characteristics of some alloys due to the difference of added alloy elements. The aluminum alloy has the characteristics of low density, good mechanical property, good processability, no toxicity, easy recovery, excellent conductivity, heat transfer performance and corrosion resistance and the like, and is widely used in the fields of marine industry, chemical industry, aerospace, metal packaging, transportation and the like. The aluminum alloy has the excellent characteristics of good extrusion formability, corrosion resistance, high recycling rate, high specific strength, long service life and the like, so that the aluminum alloy with better comprehensive performance is a trend and must to replace steel as a loading and unloading transfer platform component. The research and development of aluminum alloys are fast, the application range is continuously expanded, and the yield of the aluminum alloys in metal materials is second after steel.

At present, three main modes of feeding soup in a die-casting workshop in the domestic traditional sense are as follows: 1. and (3) adopting an overhead travelling crane lifting mode, conveying the soup to a machine table by using an overhead travelling crane after the soup is placed in the centralized furnace to be poured into a ladle, and lifting and feeding. 2. And (3) adopting a rotary forklift mode, conveying the soup to each machine by a forklift after the soup is placed into a tilting ladle by the central furnace, and operating feeding. 3. Adopts an original feeding mode, adopts a crucible melting furnace beside a die casting machine, and performs feeding and soup taking operation or manually scoops soup. In the use process of the crane traveling crane mode, all devices (including the earliest use in Japan and China) sold and used in the market are simple rails matched with a suspension type alloy soup distribution line, and a three-phase motor is adopted to drive the rail traveling wheels through a reduction transition gear so as to drive the traveling mode in a variable frequency manner.

In the three modes, the automation degree of the zinc-aluminum alloy soup preparation production line is insufficient, and automatic loading and unloading of aluminum alloy cannot be realized.

Disclosure of Invention

In order to solve the problem that the automation control difficulty of zinc-aluminum alloy soup preparing equipment in the prior art is high, the proposal provides a zinc-aluminum alloy soup preparing device.

The technical scheme adopted by the invention is as follows:

a zinc-aluminum alloy soup preparing device comprises a supporting frame, an I-shaped track, a traveling mechanism, a lifting control mechanism, a soup scooping executing mechanism and a soup preparing bucket;

the two I-shaped rails are arranged in a suspending manner in parallel; the I-shaped track is connected with a support frame, and the support frame is a door-shaped frame and is erected on the ground;

the travelling mechanism is arranged on the I-shaped track and can travel along the length direction of the I-shaped track;

the lifting control mechanism is connected to the travelling mechanism, the soup preparing hopper is rotatably connected below the lifting control mechanism, and the lifting control mechanism is used for controlling the soup preparing hopper to vertically lift and move;

the soup scooping executing mechanism is connected to the lifting control mechanism and can synchronously lift along with the soup dispensing bucket, and the soup scooping executing mechanism is connected with and controls the soup dispensing bucket to rotate so as to scoop up or pour molten metal; the front side of the soup preparing bucket is provided with a soup preparing opening which is inclined forward.

Optionally: the travelling mechanism comprises a travelling frame table, a travelling motor, travelling wheels and a wheel frame; the walking motor is fixed on the walking stand, and a first gear meshed with the walking rack is connected to a rotating shaft of the walking motor; the walking stand is hung below the I-shaped track; two opposite sides of the walking frame stand are respectively provided with a wheel stand; a plurality of travelling wheels are arranged on the wheel frame; the travelling wheels are distributed on two sides of the web plate of the I-shaped track and are supported by the flange plates of the I-shaped track; an intermediate bar frame is fixedly arranged between the two I-shaped rails, and the walking rack is fixedly connected below the intermediate bar frame.

Optionally: the wheel frame comprises an L-shaped seat and a wheel seat plate, wherein the L-shaped seat is connected to the edge of the walking frame, and two wheel seat plates which are parallel to each other are connected to the L-shaped seat; the inner sides of the two wheel seat plates are respectively and rotatably connected with a travelling wheel; the L-shaped seat is fixedly connected with the wheel seat plate through a plurality of rod pieces with threads.

Optionally: the lifting control mechanism comprises a lifting table, a protective pipe sleeve, a telescopic sleeve shaft and a telescopic motor, wherein the protective pipe sleeve is connected to the bottom of the walking frame table, the telescopic sleeve shaft is slidably arranged in the protective pipe sleeve and provides radial inward supporting force by the protective pipe sleeve, the upper part of the telescopic sleeve shaft is provided with internal threads, and the lower part of the telescopic sleeve shaft is connected with the lifting table; a screw rod matched with the telescopic sleeve shaft is arranged in the telescopic sleeve shaft, the telescopic motor is fixed on the walking stand, and the rotating shaft of the telescopic motor is connected with and drives the screw rod; the soup preparing bucket is rotationally connected below the lifting table.

Optionally: a rotary cross rod is arranged below the lifting platform, two ends of the rotary cross rod are respectively connected with an L-shaped arm, the upper parts of the two L-shaped arms are connected with the rotary cross rod, the lower parts of the L-shaped arms are fixedly connected with the soup preparing hopper, and an operation cross rod is further connected between the two L-shaped arms; the soup scooping executing mechanism is connected with and controls the vertical lifting of the operation cross rod so as to enable the soup dispensing bucket to rotate.

Optionally: a channel steel-shaped inner support frame is fixedly connected below the walking stand, sliding rails are vertically arranged on two opposite outer side walls of the inner support frame, and two vertical plates are fixedly connected above the lifting stand; the opposite inner sides of the two vertical plates are provided with sliding seats which are connected to corresponding sliding rails in a sliding manner; the sliding rail is used for guiding the lifting of the telescopic sleeve shaft so as to protect the telescopic sleeve shaft.

Optionally: the soup scooping executing mechanism comprises a telescopic controller, a vertical telescopic rod, a detection head, a linkage rod, an inductor and a scooping Shang Ban; the ladle Shang Ban is connected between the side edges of the two upright plates, and the telescopic controller is fixed on the ladle soup base plate; the vertical telescopic rod is connected with the telescopic controller and controls vertical lifting by the telescopic controller; the linkage rod is connected to the lower end of the vertical telescopic rod and is rotationally connected with the operation cross rod; the upper end at vertical telescopic link is connected to the detection head, is provided with two inductors about one on scooping up the hot water bedplate, and the detection head can trigger the inductor makes it produce the response signal for judge the state of joining in marriage hot water fill.

Optionally: two depth probes are arranged on the lifting table, the lower ends of the two depth probes face downwards, and when the depth probes contact molten metal, an electric path is formed between the two depth probes.

Optionally: a shell cover structure is arranged outside the lifting control mechanism and the soup preparing hopper; the shell cover structure comprises an upper shell cover and a lower shell cover; the lower part of the upper shell cover is connected with a translation seat, a slidable translation frame is arranged on the translation seat, the lower shell cover is connected below the translation frame, a motor seat is fixed at one end of the translation seat, and a translation motor is fixed on the motor seat; a translation rack is arranged on the translation frame, and a second gear meshed with the translation rack is connected to a rotating shaft of the translation motor; the translation motor can control the lower housing cover to move along the horizontal direction along with the translation frame; one side of the lower shell cover is provided with a fixed side plate which is fixedly connected with the translation seat.

Optionally: a stop mechanism is arranged on the fixed side plate and the lower shell cover, and comprises a handle frame, a compression spring and a position sensor; the handle frame is rotatably connected to the fixed side plate or the lower shell cover, the compression spring is propped between the handle frame and the fixed side plate or the lower shell cover, and the position sensor is fixed on the fixed side plate or the lower shell cover and triggered by the displacement of the handle frame; when the position sensor is triggered, the walking motor stops.

The beneficial effects of the invention are as follows:

the travelling mechanism in the scheme can move along the I-shaped track and transfer the soup preparing hopper and the molten metal to the upper part of the alloy soup preparing furnace, so that the molten metal can be conveniently transferred; the lifting control mechanism can control the soup preparing hopper to vertically move, and the vertical height of the soup preparing hopper is reduced, so that soup preparing is immersed into the soup preparing furnace; the soup scooping executing mechanism can control the soup dispensing bucket to rotate so as to pour or scoop up the molten metal; the running mechanism in the scheme is matched with the double-track structure, so that the stability of the soup preparing hopper in the moving process can be improved, and the running wheels only have supporting effect and are not used for providing running power, so that the stability of the soup preparing hopper in the moving process can not be influenced even if the running wheels slip in the running process; the lifting control mechanism in the scheme adopts the screw rod to carry out transmission lifting control, so that higher lifting force is obtained, and meanwhile, the stability of the soup preparing hopper in the lifting process is improved; in addition, the stability in the lifting process can be further improved by guiding through the track, and meanwhile, the lifting seat can be prevented from rotating along with the screw rod; according to the scheme, the soup preparation bucket can be controlled to rotate through the soup scooping executing mechanism, the soup scooping executing mechanism is simple in structure, the manufacturing cost is lower, and meanwhile, the soup preparation bucket can be controlled to rotate within the range of 0-60 degrees by utilizing the soup scooping executing mechanism, so that the molten metal can be conveniently loaded and unloaded; the lower shell cover capable of horizontally moving is arranged in the scheme, so that splashing molten metal can be prevented, and in the transportation process, the lower shell cover can be always covered outside the soup preparing hopper, so that the safety of the molten metal in the transportation process is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.

FIG. 1 is a whole structure diagram of a zinc-aluminum alloy soup making device in the scheme;

FIG. 2 is a diagram of the structure of the oblique view of the walking structure;

FIG. 3 is a view of the structure of the walk-in structure from a oblique view;

FIG. 4 is a front side view of the lift control mechanism;

FIG. 5 is a detailed construction diagram of the elevation control mechanism;

FIG. 6 is a diagram showing the structure of the connection between the soup scooping implement and the elevation control mechanism;

FIG. 7 is a schematic structural view of the enclosure cover structure;

fig. 8 is a structural view showing the connection of the stop mechanism and the housing cover structure.

In the figure: 1-a supporting frame; 2-I-shaped tracks; 201-an intermediate pole frame; 202-connecting a rod frame; 3-a travelling mechanism; 301-a walking stand; 302, a walking motor; 303-a wheel base plate; 304-travelling wheels; 305-walking racks; 306-L-shaped seat; 4, soup preparing bucket; 5-alloy soup preparing furnace; 6-a lifting control mechanism; 601-lifting platform; 602-telescoping sleeve shaft; 603-L-shaped arms; 604-turning the cross bar; 605-a telescopic motor; 606-erecting a plate; 607-a slide; 608-slide rail; 609-a protective sleeve; 610-inner support frame; 611-operating a cross bar; 7-depth probe; 8-soup scooping executing mechanism; 801-telescoping controller; 802-vertical telescopic rod; 803-a detection head; 804-a linkage rod; 805-an inductor; 806-scoop Shang Ban; 9-a housing cover structure; 901-upper shell cover; 902-lower housing; 903—a translation mount; 904-a translation motor; 905-a translation stage; 906-motor mount; 907-translating the rack; 908-fixing the side plates; 10-stopping mechanism; 1001-a handle rack; 1002-compressing a spring; 1003-position sensor.

Detailed Description

The technical solutions of the present embodiment will be clearly and completely described below with reference to the accompanying drawings, and the described embodiments are only some embodiments, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any creative effort based on the embodiments of the present embodiment are all within the protection scope of the present solution.

Example 1

As shown in fig. 1 to 8, the present embodiment designs a zinc-aluminum alloy soup preparing apparatus, which includes a support frame 1, an i-shaped rail 2, a travelling mechanism 3, a lifting control mechanism 6, a soup scooping executing mechanism 8, a soup preparing bucket 4, and the like.

The I-shaped rails 2 are provided with two parallel I-shaped rails 2 which are all supported by the support frame 1, the support frame 1 is of a door-shaped frame structure, the lower end of the support frame 1 is fixedly connected to the ground, and the I-shaped rails 2 are connected above the support frame 1, so that the two I-shaped rails 2 are suspended and arranged in parallel.

Each i-shaped track 2 has an upper flange plate and a lower flange plate, which are arranged parallel to the lower side of the upper flange plate and between which a web is connected.

The travelling mechanism 3 is arranged on the I-shaped track 2 and can travel along the length direction of the I-shaped track 2, and when the travelling mechanism 3 moves, the soup preparing bucket 4 can synchronously move with the travelling mechanism 3, so that molten metal is transported to the alloy soup preparing furnace 5 for adding or taking out molten metal.

The lifting control mechanism 6 is connected to the travelling mechanism 3, the soup preparing hopper 4 is rotatably connected below the lifting control mechanism 6, and the lifting control mechanism 6 is used for controlling the soup preparing hopper 4 to vertically lift and move; when the lifting control mechanism 6 controls the soup preparing hopper 4 to descend, the soup preparing hopper 4 can be immersed into molten metal, so that the molten metal in the alloy soup preparing furnace 5 can be conveniently scooped out. Or after the soup preparing hopper 4 is lowered to the designated height, pouring the molten metal into the soup preparing hopper 4, so that the splashing of the molten metal in the pouring process is reduced.

The soup scooping executing mechanism 8 is connected to the lifting control mechanism 6 and can synchronously lift along with the soup preparing bucket 4, and the soup scooping executing mechanism 8 is connected with and controls the soup preparing bucket 4 to rotate so as to scoop up or pour molten metal. The soup scooping actuator 8 can control the rotation of the soup dispensing bucket 4.

The soup preparing bucket 4 is a container for carrying molten metal, and the upper part of the soup preparing bucket 4 is open; the front side of the soup preparing bucket 4 is provided with a soup preparing opening which inclines forwards, the height of the soup preparing opening is lower than that of the soup preparing bucket 4, and when molten metal is scooped in or poured out, the soup preparing opening is used for completing.

In the structure of this embodiment, because join in marriage action such as soup bucket 4 can transport, lift, empty, all can be accomplished by running gear 3, lift control mechanism 6, ladle soup actuating mechanism 8, these mechanisms can realize electric control to can realize the automation of zinc-aluminum alloy and join in marriage the soup in-process, then reduce staff's intensity of labour and security.

Example 2

As shown in fig. 1 to 3, this embodiment is to improve the stability and load capacity of the running mechanism 3 in embodiment 1.

In this embodiment, a walking mechanism 3 is designed to include a walking frame 301, a walking motor 302, a walking wheel 304, a wheel frame, a walking rack 305, and other components.

Wherein, the walking frame 301 is square structure, and walking frame 301 hangs in the below of I shape track 2 to be used for the soup preparation fill 4 of connection, because the balanced supporting role of I shape track 2, can improve the stability of walking frame 301 in-process of moving, and join in marriage soup preparation fill 4 and walk the in-process along with walking frame 301, avoid joining in marriage soup preparation fill 4 and take place the rotation and the influence that causes I shape track 2 in the in-process itself.

The upper surface of the walking frame 301 is flat, the front side and the rear side of the walking frame 301 are respectively connected with a wheel frame, each wheel frame is connected with a plurality of walking wheels 304, and the walking wheels 304 are distributed on two sides of a web plate of the I-shaped track 2 and are supported by a lower flange plate of the I-shaped track 2. So that the traveling gantry 301 is suspended below the i-shaped rail 2. Since the traveling wheels 304 have only a supporting function and are not used for providing traveling power, the stability of the soup ladle 4 during the moving process is not affected even if the traveling wheels 304 slip during the traveling process.

An L-shaped motor connecting seat is arranged above the walking stand 301; the walking motor 302 is horizontally arranged above the walking stand 301 and is fixedly connected with the motor connecting seat. A gear is connected to the rotation shaft of the travel motor 302, and the gear is engaged with a rack 305 fixed to the intermediate lever frame 201. In the embodiment, a servo motor is used as a walking motor 302 to control positioning and walking, and the accuracy of the walking distance and the stability of the walking speed can be ensured by mutually matching a gear and a rack 305; acceleration change caused by skidding in the walking process and subsequent potential safety hazards are avoided.

The wheel carrier comprises an L-shaped seat 306 and a wheel seat plate 303, the L-shaped seat 306 is connected with the edge of the travelling frame 301, and the L-shaped seat 306 is connected with two mutually parallel wheel seat plates 303; the traveling wheels 304 are rotatably connected to the opposite inner sides of the two wheel base plates. The L-shaped seat 306 is fixedly connected to the wheel seat plate 303 by a plurality of threaded rods.

When the soup preparing hopper 4 is used, when the soup preparing hopper 4 moves above the alloy soup preparing furnace 5 along with the walking frame 301, the soup preparing hopper 4 can be manually controlled to be overturned, so that molten metal in the soup preparing hopper 4 is poured into the soup preparing furnace, and when the soup preparing hopper 4 needs to be removed, the walking frame 301 can be controlled to move left and right along the I-shaped track 2 only by controlling the walking motor 302 to rotate, so that soup preparing displacement of alloy raw materials is realized.

Example 3

As shown in fig. 2 to 7, in this embodiment, a lifting control mechanism 6 and a soup scooping actuator 8, which are applied to embodiment 1, are designed.

The lifting control mechanism 6 comprises a lifting platform 601, a protective sleeve 609, a telescopic sleeve shaft 602, a telescopic motor 605 and the like.

The protection sleeve 609 is connected to the bottom of the walking stand 301, the telescopic sleeve shaft 602 is slidably arranged in the protection sleeve 609, the protection sleeve 609 provides a radially inward supporting force, the upper part of the telescopic sleeve shaft 602 is provided with internal threads, and the lower part of the telescopic sleeve shaft 602 is connected with the lifting stand 601; a screw rod matched with the telescopic sleeve shaft 602 is arranged in the telescopic sleeve shaft 602, a telescopic motor 605 is fixed on the travelling stand 301, and a rotating shaft of the telescopic motor is connected with and drives the screw rod. When the screw rod rotates, the lifting platform 601 can be driven to vertically lift, and the soup preparing bucket 4 is rotationally connected below the lifting platform 601. When the lifting platform 601 vertically lifts, the soup preparing hopper 4 is matched to synchronously lift or descend, so that the height of the soup preparing hopper 4 is convenient to control. In addition, the lifting platform 601 is plate-shaped, and can isolate the hot air rising at the soup preparing hopper 4 to a certain extent, so that a series of problems caused by the thermal deformation of the parts such as the protection sleeve 609, the telescopic sleeve shaft 602 and the telescopic motor 605 are reduced.

A rotating cross bar 604 is arranged below the lifting platform 601, two ends of the rotating cross bar 604 are respectively connected with an L-shaped arm 603, one end of each L-shaped arm 603 is connected with the rotating cross bar 604, the corner of each L-shaped arm 603 is fixedly connected with the soup preparing bucket 4, the other end of each L-shaped arm 603 is also fixedly connected with the soup preparing bucket 4, and meanwhile, the other end of each L-shaped arm 603 is also connected with an operation cross bar 611; the soup scooping actuator 8 can be connected to and control the operation cross bar 611 to vertically lift so as to rotate the soup dispensing bucket 4. When the soup scooping actuator 8 pulls the operation cross bar 611 upward, the soup dispensing bucket 4 can be turned forward so that molten metal can be poured or scooped.

A channel steel-shaped inner support frame 610 is fixedly connected below the walking stand 301, slide rails 608 are vertically arranged on two opposite outer side walls of the inner support frame 610, and two vertical plates 606 are fixedly connected above the lifting stand 601; the opposite inner sides of the two vertical plates 606 are provided with sliding seats 607, and the sliding seats 607 are connected to corresponding sliding rails 608 in a sliding manner; the slide rail 608 is used for guiding the lifting of the telescopic sleeve shaft 602 so as to protect the telescopic sleeve shaft 602. Meanwhile, the matching structure of the sliding seat 607 and the sliding rail 608 can avoid the torsion of the lifting platform 601 in the lifting process, thereby affecting the usability and the structural stability.

The soup scooping actuator 8 includes a telescopic controller 801, a vertical telescopic rod 802, a detecting head 803, a link 804, an inductor 805, a scoop Shang Ban 806, and the like.

The scoop Shang Ban 806 is connected between the side edges of the two upstanding plates 606, the telescoping control 801 being secured to the scoop Shang Ban 806; the vertical telescopic rod 802 is connected with the telescopic controller 801 and controls vertical lifting by the telescopic controller; the linkage rod 804 is connected to the lower end of the vertical telescopic rod 802 and is rotatably connected with the operation cross rod 611; the detecting head 803 is connected to the upper end of the vertical telescopic rod 802, and an upper sensor 805 and a lower sensor 805 are arranged on the ladle Shang Ban, and the detecting head 803 can trigger the sensors 805 to generate a sensing signal for judging the state of the soup preparing hopper 4. The installation position of the sensor 805 determines the range of vertical movement of the vertical telescopic rod 802, so that the rotation angle of the soup scooping actuator 8 can meet the actual production requirement when the soup dispensing bucket 4 is operated to rotate.

Two depth probes 7 are provided on the elevating table 601, the lower ends of the two depth probes 7 face downward, and an electrical path is formed between the two depth probes 7 when the depth probes 7 contact the molten metal. The depth probes 7 are made of high temperature resistant metal, and after the two depth probes 7 are electrically conducted, the two depth probes can be fed back to a controller electrically connected with the depth probes 7, and the controller controls the telescopic motor 605 to stop.

Example 4

As shown in fig. 7 to 8, a housing cover structure 9 suitable for embodiment 1 is designed in this embodiment. The shell cover structure 9 is coated outside the lifting control mechanism 6, the soup scooping executing mechanism 8 and the soup dispensing bucket 4, so that the safety of the soup dispensing bucket 4 in the transferring process is ensured, and the splashing molten metal can be prevented from scalding workers.

The housing cover structure 9 includes an upper housing cover 901 and a lower housing cover 902. The lower housing 902 is horizontally slidable with respect to the upper housing 901.

A translation seat 903 is connected to the lower part of the upper casing 901, a slidable translation frame 905 is arranged on the translation seat 903, the lower casing 902 is connected to the lower part of the translation frame 905, a motor seat 906 is fixed at one end of the translation seat 903, and a translation motor 904 is fixed on the motor seat 906; a translation rack 907 is arranged on the translation frame 905, and a second gear meshed with the translation rack 907 is connected to the rotating shaft of the translation motor 904; the translation motor 904 can control the lower housing 902 to move along with the translation frame 905 in the horizontal direction; a fixed side plate 908 is provided on one side of the lower housing 902, and the fixed side plate 908 is fixedly connected to the translation seat 903.

After the lower shell cover 902 slides out laterally, the soup preparing bucket 4 can be leaked out, so that the soup preparing bucket 4 can be lifted and rotated conveniently, and the molten metal can be scooped in and poured out conveniently. When the lower shell 902 is smooth, at this time, the lower shell 902 is covered outside the soup preparing hopper 4, so that splashing molten metal can be prevented, and in the transportation process, the lower shell 902 can be always covered outside the soup preparing hopper 4, so that the safety of the molten metal in the transportation process is improved.

A stop mechanism 10 is provided on the fixed side plate 908 and the lower case 902, the stop mechanism 10 including a handle frame 1001, a compression spring 1002, and a position sensor 1003; the handle frame 1001 is rotatably connected to the fixed side plate 908 or the lower housing 902, the compression spring 1002 is abutted between the handle frame 1001 and the fixed side plate 908 or the lower housing 902, and the position sensor 1003 is fixed on the fixed side plate 908 or the lower housing 902 and triggered by the displacement of the handle frame 1001; when the position sensor 1003 is triggered, the travel motor 302 is stopped. The handle 1001 is used for holding, and when the handle 1001 is pressed down toward the housing 902, the position sensor 1003 can be triggered, so that the controller can control the travel motor 302 to stop. Thereby facilitating the alignment of the soup preparing hopper 4 and the alloy soup preparing furnace 5.

The above examples are presented for the purpose of illustration only and are not intended to be limiting of the embodiments; it is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present technology.

Claims

1. A zinc-aluminum alloy soup preparing device, which is characterized in that: comprises a supporting frame (1), an I-shaped track (2), a travelling mechanism (3), a lifting control mechanism (6), a soup scooping executing mechanism (8) and a soup preparing bucket (4);

the I-shaped rails (2) are arranged in a suspending manner, and the two I-shaped rails (2) are parallel to each other; the I-shaped track (2) is connected with a support frame (1), and the support frame (1) is a door-shaped frame and is erected on the ground;

the travelling mechanism (3) is arranged on the I-shaped track (2) and can travel along the length direction of the I-shaped track (2); the travelling mechanism (3) comprises a travelling stand (301), and the travelling stand (301) is suspended below the I-shaped track (2);

a channel steel-shaped inner support frame (610) is fixedly connected below the walking stand (301), slide rails (608) are vertically arranged on two opposite outer side walls of the inner support frame (610), and two vertical plates (606) are fixedly connected above the lifting stand (601); the opposite inner sides of the two vertical plates (606) are provided with sliding seats (607), and the sliding seats (607) are connected to corresponding sliding rails (608) in a sliding manner;

the lifting control mechanism (6) is connected to the travelling mechanism (3), the soup preparing hopper (4) is rotatably connected below the lifting control mechanism (6), and the lifting control mechanism (6) is used for controlling the soup preparing hopper (4) to vertically lift and move; the lifting control mechanism (6) comprises a lifting platform (601), a protection pipe sleeve (609), a telescopic sleeve shaft (602) and a telescopic motor (605), wherein the protection pipe sleeve (609) is connected to the bottom of the walking frame (301), the telescopic sleeve shaft (602) is slidably arranged in the protection pipe sleeve (609) and provides radial inward supporting force by the protection pipe sleeve (609), the upper part of the telescopic sleeve shaft (602) is provided with internal threads, and the lower part of the telescopic sleeve shaft (602) is connected with the lifting platform (601); a screw rod matched with the telescopic sleeve shaft (602) is arranged in the telescopic sleeve shaft, a telescopic motor (605) is fixed on a travelling stand (301), and a rotating shaft of the telescopic motor is connected with and drives the screw rod; the soup preparing hopper (4) is rotationally connected below the lifting platform (601); the slide rail (608) guides the lifting of the telescopic sleeve shaft (602) to protect the telescopic sleeve shaft (602);

the soup scooping executing mechanism (8) is connected to the lifting control mechanism (6) and can synchronously lift along with the soup dispensing bucket (4), and the soup scooping executing mechanism (8) is connected with and controls the soup dispensing bucket (4) to rotate so as to scoop or pour molten metal; the front side of the soup preparing hopper (4) is provided with a soup preparing opening which is inclined forwards;

the outer shell cover structure (9) is arranged outside the lifting control mechanism (6) and the soup preparing hopper (4); the shell cover structure (9) comprises an upper shell cover (901) and a lower shell cover (902); a translation seat (903) is connected to the lower part of the upper housing shell (901), a slidable translation frame (905) is arranged on the translation seat (903), the lower housing shell (902) is connected to the lower part of the translation frame (905), a motor seat (906) is fixed at one end of the translation seat (903), and a translation motor (904) is fixed on the motor seat (906); a translation rack (907) is arranged on the translation frame (905), and a second gear meshed with the translation rack (907) is connected to a rotating shaft of the translation motor (904); the translation motor (904) can control the lower housing cover (902) to move along the horizontal direction along with the translation frame (905); a fixed side plate (908) is arranged on one side of the lower shell cover (902), and the fixed side plate (908) is fixedly connected with the translation seat (903);

the soup scooping executing mechanism (8) comprises a telescopic controller (801), a vertical telescopic rod (802), a linkage rod (804) and a scooping Shang Ban (806); the scoop Shang Ban (806) is connected between the side edges of the two upright plates (606), the telescopic controller (801) is fixed on the scoop Shang Ban (806); the vertical telescopic rod (802) is connected with the telescopic controller (801) and controls the vertical lifting; the linkage rod (804) is connected to the lower end of the vertical telescopic rod (802) and is rotationally connected with the operation cross rod (611) at the soup preparing bucket (4), and the soup scooping executing mechanism (8) can control the operation cross rod (611) to vertically lift so as to enable the soup preparing bucket (4) to rotate;

a rotary cross rod (604) is arranged below the lifting platform (601), two ends of the rotary cross rod (604) are respectively connected with an L-shaped arm (603), the upper parts of the two L-shaped arms (603) are connected with the rotary cross rod (604), the lower parts of the L-shaped arms (603) are fixedly connected with the soup preparing hopper (4), and an operation cross rod (611) is connected between the two L-shaped arms (603); the soup scooping executing mechanism (8) comprises an inductor (805) and a detecting head (803), wherein the detecting head (803) is connected to the upper end of the vertical telescopic rod (802), the upper inductor (805) and the lower inductor (805) are arranged on the scooping Shang Ban (806), and the detecting head (803) can trigger the inductor (805) to enable the inductor to generate an induction signal so as to judge the state of the soup dispensing bucket (4).

2. The zinc-aluminum alloy soup making device according to claim 1, wherein: the travelling mechanism (3) further comprises a travelling motor (302), travelling wheels (304), a travelling rack (305) and a wheel frame; the walking rack (305) is arranged between the two I-shaped rails (2); the walking motor (302) is fixed on the walking stand (301), and a first gear meshed with the walking rack (305) is connected to a rotating shaft of the walking motor (302); two opposite sides of the walking frame (301) are respectively provided with a wheel frame; a plurality of travelling wheels (304) are arranged on the wheel frame; the travelling wheels (304) are distributed on two sides of the web plate of the I-shaped track (2) and are supported by the flange plates of the I-shaped track (2); an intermediate bar frame (201) is fixedly arranged between the two I-shaped rails (2), and the walking rack (305) is fixedly connected below the intermediate bar frame (201).

3. The zinc-aluminum alloy soup making device according to claim 2, characterized in that: the wheel carrier comprises an L-shaped seat (306) and a wheel seat plate (303), the L-shaped seat (306) is connected to the edge of the walking frame (301), and two mutually parallel wheel seat plates (303) are connected to the L-shaped seat (306); the opposite inner sides of the two wheel seat plates (303) are respectively connected with a travelling wheel (304) in a rotary way; the L-shaped seat (306) is fixedly connected with the wheel seat plate (303) through a plurality of rod pieces with threads.

4. The zinc-aluminum alloy soup making device according to claim 2, characterized in that: two depth probes (7) are arranged on the lifting platform (601), the lower ends of the two depth probes (7) face downwards, and when the depth probes (7) contact molten metal, an electric path is formed between the two depth probes (7).

5. The zinc-aluminum alloy soup making device according to claim 1, wherein: a stopping mechanism (10) is arranged on the fixed side plate (908) and the lower shell cover (902), and the stopping mechanism (10) comprises a handle frame (1001), a compression spring (1002) and a position sensor (1003); the handle frame (1001) is rotatably connected to the fixed side plate (908) or the lower shell (902), the compression spring (1002) is propped between the handle frame (1001) and the fixed side plate (908) or the lower shell (902), and the position sensor (1003) is fixed on the fixed side plate (908) or the lower shell (902) and triggered by the displacement of the handle frame (1001); when the position sensor (1003) is triggered, the travel motor (302) is stopped.