CN110026538A - A kind of accurate quantitative soup mechanism - Google Patents
A kind of accurate quantitative soup mechanism Download PDFInfo
- Publication number
- CN110026538A CN110026538A CN201910349081.9A CN201910349081A CN110026538A CN 110026538 A CN110026538 A CN 110026538A CN 201910349081 A CN201910349081 A CN 201910349081A CN 110026538 A CN110026538 A CN 110026538A
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- China
- Prior art keywords
- soup
- sliding block
- soup ladle
- block
- transmission mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention relates to melting furnace field, espespecially a kind of accurate quantitative soup mechanism applied to melting furnace.Qu Tang mechanism of the invention, instead of traditional pressure-cast soup feeding machine and holding furnace, can be greatly saved cost and reduce energy consumption by soup ladle directly from dipping molten metal in molten metal thermal insulation furnace and pouring into die casting machine inlet.Wherein, sliding block is driven to move downward along guide rail by transmission mechanism, so that soup ladle, which enters in molten metal thermal insulation furnace, dips molten metal, then transmission mechanism drives sliding block to move upwards again, while being also the direction movement of die casting machine inlet or deflector chute, when reaching certain altitude, batch turning gear block lower end heads on the limited block of soup ladle, when transmission mechanism continues that sliding block is driven to move upwards, soup ladle will be rotated centered on sliding block shaft, so that soup ladle spoon mouth tilts down and pours out molten metal.Moreover it is possible to realize control quantitative taking by the position for controlling distance and batch turning link stopper that sliding block continues to move up.
Description
Technical field
The present invention relates to melting furnace field, the accurate quantitative soup mechanism of espespecially a kind of applied metal Die Casting Industry.
Background technique
In field of metallurgy, fusing metal is very universal and important technique.Metal after fusing can be used in casting
The metal parts of various moulding.Melting furnace is a kind of novel high-efficiency and energy-saving aluminium melting furnace developed according to aluminium smelting technology, mainly
For the fusing and heat preservation of aluminium ingot, the technique that it can meet well aluminium melting.The furnace be by melting furnace, crucible, heating element,
The composition such as furnace cover lifting mechanism, electric appliance automatic temperature control system.Furnace shell is welded into cylindrical shape by fashioned iron and steel plate.Under furnace body front end
There is a hole in portion, for crucible because corrosion, oxidation generate crack and formed in the case of drip, the melt in crucible can be made to flow by this hole
It comes out of the stove external, so that operating room's burner hearth will not be damaged.
The current fast developments such as automobile industry, communications industry, building trade, ornament at home, make metal alloy
Dosage is also increasing, in conjunction with alloy product density it is low, intensity is high, die casting is strong, be suitble to die casting complexity structure, institute
With very widely used, thus it is also higher and higher to the equipment requirement of melting molten aluminum and storage molten aluminum.It is all logical in the prior art
Holding furnace storage molten metal is crossed, then molten metal is transferred to die casting machine inlet with soup feeding machine.
In molten metal transfer process, needs the molten metal after fusing in the case where holding furnace heat preservation, use die casting
Soup feeding machine pours into molten metal in corresponding die casting machine by holding furnace from quantitative furnace, and energy consumption is high, at high cost, is unfavorable for ring
It protects.
Summary of the invention
To solve the above problems, the present invention provides a kind of accurate quantitative soup mechanism, instead of traditional pressure-cast soup feeding machine
And holding furnace, cost is greatly saved and reduces energy consumption.
To achieve the above object, the technical solution adopted by the present invention is that: a kind of accurate quantitative soup mechanism, including soup ladle,
Transmission mechanism, batch turning gear block, guide rail and sliding block, the sliding block are slidably fixed on guide rail, and liquid is equipped with inside the soup ladle
Position probe, the soup ladle upper end are rotatably connected by shaft and sliding block, and limited block, the soup are equipped on the left of the soup ladle upper end
The adjusting bracket upwardly extended is also connected on the right side of spoon upper end, the upper end of slide block side is equipped with torsionspring, the adjusting branch
Frame upper end is connect with torsion spring end, and the sliding block and transmission mechanism are drivingly connected, the transmission mechanism driving sliding block along
Guide rail is moved upwardly or downwardly, so that soup ladle be driven to be moved upwardly or downwardly, the batch turning gear block is fixed on above sliding block, institute
When stating transmission mechanism driving sliding block and moving upwards the position for reaching batch turning gear block, on batch turning gear block lower end and soup ladle limited block
End in contact.
Further, the transmission mechanism includes gear, motor and rack gear, and the gear is fixed on guide rail side, described
Motor is fixed on upper end of slide block, and the gear is connect with motor driven, and the gear surface is engaged with rack.
Further, the guide rail is obliquely installed, and transmission mechanism driving sliding block moves or tiltedly obliquely along guide rail
It moves downward.
Further, the soup ladle upper end is soup ladle fixed frame, and soup ladle fixed frame upper end can by shaft and sliding block
Rotation connection, the limited block and adjusting bracket are connect with soup ladle fixed frame upper end.
Further, the spoon mouth convenient for molten metal outflow is additionally provided on the left of the soup ladle.
Wherein, the spoon mouth is in sharp mouth shape.
The beneficial effects of the present invention are: accurate quantitative soup mechanism of the invention can be by soup ladle directly from molten metal
Molten metal is dipped in holding furnace and is poured into die casting machine inlet, instead of traditional pressure-cast soup feeding machine and holding furnace, is saved significantly
About cost and reduce energy consumption.Wherein, sliding block is driven to move downward along guide rail by transmission mechanism, so that soup ladle enters gold
Belong to liquid holding furnace in dip molten metal, then transmission mechanism drives sliding block to move upwards again, at the same be also die casting machine inlet or
The direction of deflector chute is mobile, and when reaching certain altitude, batch turning gear block lower end heads on the limited block of soup ladle, and transmission mechanism continues
When moving upwards, soup ladle will be rotated driving sliding block centered on sliding block shaft so that soup ladle spoon mouth tilt down and
Pour out molten metal.Moreover it is possible to realize control by the position for controlling distance and batch turning link stopper that sliding block continues to move up
Quantitative taking.
Detailed description of the invention
Fig. 1 is working state schematic representation of the invention.
Fig. 2 is another working state schematic representation of the invention.
Fig. 3 is partial structural diagram of the invention.
Drawing reference numeral explanation: 1. soup ladles；11. limited block；12. adjusting bracket；13. torsionspring；14. soup ladle fixed frame；
15. spoon mouth；2. transmission mechanism；21. gear；22. motor；23. rack gear；3. batch turning gear block；4. guide rail；5. sliding block；6. liquid
Position probe；7. shaft；8. molten metal thermal insulation furnace；9. protective cover；10. deflector chute；011. die casting machine inlet.
Specific embodiment
Below by specific embodiment combination attached drawing, invention is further described in detail.The application can be with a variety of
Different forms is realized, however it is not limited to embodiment described in the present embodiment.The purpose of following specific embodiments is provided
It is easy for becoming apparent from present disclosure thorough explanation, wherein the words of the indicating positions such as upper and lower, left and right is only needle
To shown structure in respective figure for position.
It please refers to shown in Fig. 1-3, the present invention is about a kind of accurate quantitative soup mechanism, including soup ladle 1, transmission mechanism 2, falls
Material gear block 3, guide rail 4 and sliding block 5, the sliding block 5 are slidably fixed on guide rail 4, and level probe is equipped with inside the soup ladle 1
6,1 upper end of soup ladle is rotatably connected by shaft 7 with sliding block 5, and limited block 11 is equipped on the left of 1 upper end of soup ladle, described
The adjusting bracket 12 upwardly extended is also connected on the right side of 1 upper end of soup ladle, the 5 upper end side of sliding block is equipped with torsionspring 13, institute
It states 12 upper end of adjusting bracket to connect with 13 end of torsionspring, the sliding block 5 is drivingly connected with transmission mechanism 2, the driver
Structure 2 drives sliding block 5 to be moved upwardly or downwardly along guide rail 4, so that soup ladle 1 is driven to be moved upwardly or downwardly, the batch turning gear
Block 3 is fixed on 5 top of sliding block, when the transmission mechanism 2 drives sliding block 5 to move upwards the position for reaching batch turning gear block 3, batch turning
3 lower end of gear block and 1 limited block of soup ladle, 11 upper-end contact.
Compared with prior art, accurate quantitative soup mechanism of the invention can be by soup ladle 1 directly from molten metal thermal insulation
Molten metal is dipped in furnace 8 and is poured into die casting machine inlet 011, instead of traditional pressure-cast soup feeding machine and holding furnace, Neng Goujie
About 40% equipment investment cost and the energy consumption of reduction by 50% or so.
In the present embodiment, sliding block 5 is driven to move downward along guide rail 4 by transmission mechanism 2, so that soup ladle 1 enters gold
Belong in liquid holding furnace 8 and dip molten metal, then transmission mechanism 2 drives sliding block 5 to move upwards again, while being also die casting machine inlet
011 or deflector chute 10 direction it is mobile, when reaching certain altitude, 3 lower end of batch turning gear block heads on 11 pieces of limit of soup ladle 1,
When transmission mechanism 2 continues that sliding block 58 is driven to move upwards, soup ladle 1 will be rotated centered on 5 shaft 7 of sliding block, so that soup
1 spoon of mouth 15 of spoon tilts down and pours out molten metal；After being finished down molten metal, sliding block, which continues to move downward, dips molten metal.In addition,
Control quantitative taking can also be realized by controlling the position of distance and batch turning link stopper that sliding block 5 continues to move up, that is, pass through
The rotation angle of soup ladle 1 corresponds to scheduled soup amount to realize everywhere.
Further, the transmission mechanism 2 includes gear 21, motor 22 and rack gear 23, and the gear 21 is fixed on guide rail 4
Side, the motor 22 are fixed on 5 upper end of sliding block, and the gear 21 is drivingly connected with motor 22,21 surface of gear and tooth
Item 23 engages.Using the above scheme, gear 21 is driven to rotate by motor 22, so that gear 21 is rotated along rack gear 23,
And then it is moved with movable slider 5 along guide rail 4.
It should be further noted that transmission mechanism 2 can also be the conventional straight-line transmitting being made of screw rod or worm screw
Dynamic device, as long as can be realized the effect that driving sliding block 5 is moved upwardly or downwardly, this is not restricted.
As preferred embodiment, the guide rail 4 is obliquely installed, and the transmission mechanism 2 drives sliding block 5 oblique along guide rail 4
It moves upwards or moves obliquely.
In the present embodiment, 1 upper end of soup ladle is soup ladle fixed frame 14, and 14 upper end of soup ladle fixed frame passes through shaft
7 are rotatably connected with sliding block 5, and the limited block 11 and adjusting bracket 12 are connect with 14 upper end of soup ladle fixed frame.
Wherein, the effect of torsionspring 13 is can to limit the posture of soup ladle 1, guarantees that soup ladle 1 is transported according to 4 track of guide rail
Dynamic and stable batch turning, avoids rocking for soup ladle 1.And the effect of level probe 6 is to detect and feed back the height of 1 inner metal liquid of soup ladle
The position and.
Wherein, the spoon mouth 15 convenient for molten metal outflow is additionally provided on the left of the soup ladle 1, the spoon mouth 15 is in sharp mouth shape.
By above structure, convenient for the batch turning and stopping batch turning movement of molten metal, while making molten metal feeding more accurate.
In the present embodiment, it is covered with protective cover 9 above molten metal thermal insulation furnace 8, and quantitative soup mechanism sets are in protective cover 9
It is interior, and the deflector chute being connected to die casting machine inlet is additionally provided in protective cover 9, and guide slot length is very short, for being connected to
Adjacent molten metal thermal insulation furnace 8 and die casting machine inlet 011, molten metal is poured into deflector chute 10 by soup ladle 1, so that molten metal is direct
Into in die casting machine inlet 011；And the upper end of quantitative soup mechanism of the invention is additionally provided with corresponding pcb board, motor 22
It is electrically connected respectively by high temperature resistant wire and pcb board with level probe 6, user can control motor 22 by external remote
Opening and closing, and rotational parameters can be set, to control the distance of the movement of sliding block 5.
It should be further noted that the fixation mentioned in the present embodiment, which can be, the side such as is screwed or is clamped
Formula is fixed unless specifically defined or limited otherwise, the terms such as term " connection " and " fixation " shall be understood in a broad sense, for ability
For the those of ordinary skill in domain, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
Embodiment of above be only preferred embodiments of the present invention will be described, not to the scope of the present invention into
Row limits, and without departing from the spirit of the design of the present invention, this field ordinary engineering and technical personnel is to technical side of the invention
The various changes and improvements that case is made, should fall within the scope of protection determined by the claims of the present invention.
Claims (6)
1. a kind of accurate quantitative soup mechanism, it is characterised in that: including soup ladle, transmission mechanism, batch turning gear block, guide rail and cunning
Block, the sliding block are slidably fixed on guide rail, are equipped with level probe inside the soup ladle, the soup ladle upper end by shaft with
Sliding block is rotatably connected, limited block is equipped on the left of the soup ladle upper end, is also connected with and upwardly extends on the right side of the soup ladle upper end
Adjusting bracket, the upper end of slide block side are equipped with torsionspring, and the adjusting bracket upper end is connect with torsion spring end, described
Sliding block and transmission mechanism are drivingly connected, and the transmission mechanism driving sliding block is moved upwardly or downwardly along guide rail, to drive soup
Spoon is moved upwardly or downwardly, and the batch turning gear block is fixed on above sliding block, and the transmission mechanism driving sliding block moves upward to
When up to the position of batch turning gear block, batch turning gear block lower end and soup ladle limited block upper-end contact.
2. a kind of accurate quantitative soup mechanism according to claim 1, it is characterised in that: the transmission mechanism includes tooth
Wheel, motor and rack gear, the gear are fixed on guide rail side, and the motor is fixed on upper end of slide block, and the gear and motor drive
Dynamic connection, the gear surface are engaged with rack.
3. a kind of accurate quantitative soup mechanism according to claim 1, it is characterised in that: the guide rail is obliquely installed, institute
Transmission mechanism driving sliding block is stated to move along guide rail or move obliquely obliquely.
4. a kind of accurate quantitative soup mechanism according to claim 1, it is characterised in that: the soup ladle upper end is solid for soup ladle
Determine frame, soup ladle fixed frame upper end is rotatably connected by shaft and sliding block, and the limited block and adjusting bracket are and soup ladle
The connection of fixed frame upper end.
5. a kind of accurate quantitative soup mechanism according to claim 1, it is characterised in that: be additionally provided with just on the left of the soup ladle
In the spoon mouth of molten metal outflow.
6. a kind of accurate quantitative soup mechanism according to claim 5, it is characterised in that: the spoon mouth is in sharp mouth shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910349081.9A CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910349081.9A CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110026538A true CN110026538A (en) | 2019-07-19 |
| CN110026538B CN110026538B (en) | 2021-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910349081.9A Active CN110026538B (en) | 2019-04-28 | 2019-04-28 | Accurate quantitative soup taking mechanism |
Country Status (1)
| Country | Link |
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| CN (1) | CN110026538B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909449A (en) * | 2021-10-14 | 2022-01-11 | 东莞胜辉机械有限公司 | Zinc-aluminum alloy soup preparing device |
Citations (8)
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|---|---|---|---|---|
| JPH04228250A (en) * | 1990-12-27 | 1992-08-18 | Suzuki Motor Corp | Automatic molten metal pouring apparatus |
| US20010052402A1 (en) * | 2000-06-20 | 2001-12-20 | Idra Presse S.P.A. | Vacuum die-casting method for producing castings of nonferrous alloys |
| CN101073828A (en) * | 2007-06-22 | 2007-11-21 | 石家庄镁淇科技发展有限公司 | Apparatus for pouring magnesium-alloy quantitatively |
| CN203076569U (en) * | 2012-12-14 | 2013-07-24 | 杭州富生电器股份有限公司 | Liquid feeding machine used for motor rotor casting |
| CN206392832U (en) * | 2016-12-31 | 2017-08-11 | 潍坊盛瑞动力机械科技有限公司 | A kind of improved liquid metal of structure gives soup device |
| JP2017159306A (en) * | 2016-03-08 | 2017-09-14 | 東芝機械株式会社 | Metal feeder for making machine and making machine |
| CN207343757U (en) * | 2017-10-26 | 2018-05-11 | 安吉德卡办公系统有限公司 | A kind of automatic soup feeding machine |
| CN108840082A (en) * | 2018-07-23 | 2018-11-20 | 易平 | A kind of quantitative molten metal material fetching mechanism |
-
2019
- 2019-04-28 CN CN201910349081.9A patent/CN110026538B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04228250A (en) * | 1990-12-27 | 1992-08-18 | Suzuki Motor Corp | Automatic molten metal pouring apparatus |
| US20010052402A1 (en) * | 2000-06-20 | 2001-12-20 | Idra Presse S.P.A. | Vacuum die-casting method for producing castings of nonferrous alloys |
| CN101073828A (en) * | 2007-06-22 | 2007-11-21 | 石家庄镁淇科技发展有限公司 | Apparatus for pouring magnesium-alloy quantitatively |
| CN203076569U (en) * | 2012-12-14 | 2013-07-24 | 杭州富生电器股份有限公司 | Liquid feeding machine used for motor rotor casting |
| JP2017159306A (en) * | 2016-03-08 | 2017-09-14 | 東芝機械株式会社 | Metal feeder for making machine and making machine |
| CN206392832U (en) * | 2016-12-31 | 2017-08-11 | 潍坊盛瑞动力机械科技有限公司 | A kind of improved liquid metal of structure gives soup device |
| CN207343757U (en) * | 2017-10-26 | 2018-05-11 | 安吉德卡办公系统有限公司 | A kind of automatic soup feeding machine |
| CN108840082A (en) * | 2018-07-23 | 2018-11-20 | 易平 | A kind of quantitative molten metal material fetching mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113909449A (en) * | 2021-10-14 | 2022-01-11 | 东莞胜辉机械有限公司 | Zinc-aluminum alloy soup preparing device |
| CN113909449B (en) * | 2021-10-14 | 2023-06-02 | 东莞胜辉机械有限公司 | Zinc-aluminum alloy soup preparing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110026538B (en) | 2021-04-23 |
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