CN110016744A - A kind of production method of thermal fabric yarn - Google Patents

A kind of production method of thermal fabric yarn Download PDF

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Publication number
CN110016744A
CN110016744A CN201910313096.XA CN201910313096A CN110016744A CN 110016744 A CN110016744 A CN 110016744A CN 201910313096 A CN201910313096 A CN 201910313096A CN 110016744 A CN110016744 A CN 110016744A
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China
Prior art keywords
yarn
outlet
staple
bulk
dimensional case
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Application number
CN201910313096.XA
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Chinese (zh)
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华巧波
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Individual
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Individual
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Priority to CN201910313096.XA priority Critical patent/CN110016744A/en
Publication of CN110016744A publication Critical patent/CN110016744A/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The present invention relates to thermal fabric technical fields, more particularly to a kind of production method of thermal fabric yarn, it mainly uses three one threads to clamp staple in bulk in plying and is formed, and the yarn process units that keeps warm used in clamping process includes Yarn feed device, staple in bulk feeding unit, yarn output device, twister, floating fiber remove device, winding device.Finished product produced by the invention keeps warm, and yarn bulkiness is good, and warmth retention property is good, at low cost, high production efficiency.Thermal fabric quality using the warming yarn production of the finished product is slim and graceful, quality-high and inexpensive, and can store more still air, and warmth retention property is good.

Description

A kind of production method of thermal fabric yarn
Technical field
The present invention relates to thermal fabric technical fields, and in particular to a kind of production method of thermal fabric yarn.
Background technique
Natural feather is a kind of natural material that thermal property is splendid, is mainly determined by the peculiar property of natural feather.Natural feather tool There is unique shape structure, radially grow the tiny staple of many hollow structures from a suede core, on every staple Many small pinnules and scale are divided out again, thus builds the solid space of multidimensional, convenient for storage still air.The suede of natural feather Silk paper part an is mutually exclusive, this is because natural feather has charge, and static capacity is very small, as long as minimal amount of charge, villus Between generation repulsive interaction, this makes natural feather not to be easy agglomerating felt knot as other fiber.These performances have natural feather There are more air storage spaces.In brief, these characteristics allow for natural feather with good bulkiness, thus bring with Many different thermal properties.
However, natural feather also has the shortcomings that many, such as spinning property is bad, and cohesive force is poor, and staple is shorter etc., so plumage Suede is used usually as filler material.But the natural feather product of filled type usually all seems too fat to move, the style that can be designed is not yet It is more.Such as the down jackets in our common winters, usually surface packing or rib-like natural feather is filled.This makes two There is the weak area that keeps warm between a fill part, so that the thermal property of down jackets declines.In addition, the price of natural feather is also higher, this So that final products is expensive.
It is hair class fabric there are also a kind of product, these products can stop cold air to pass through, in turn in thermal fabric Achieve the effect that warming.However, this kind of fabric is usually more thick and heavy, and the storage of still air is considerably less.This makes people exist When winter, hair overcoat is worn, feels more thick and heavy, and thermal property is limited.
In recent years, people have been devoted to obtain quality-high and inexpensive and slim and graceful quality heat insulating material.In this regard, people take Various technological means, such as manufactured fabric is subjected to raising fluffing.Still air can be increased in this way and pasted Sense of touch is good when wearing, comfortable and easy to wear.But raising fluffing process is difficult to obtain longer villus, and can be to the surface of fabric Bring the adverse effect such as damage.The utility model of authorization Publication No. CN205368655U discloses a kind of suede nap thermal surface Material, the fabric are warp knit flannelette fabric, including base fabric, and base fabric has front flannelette and reverse side flannelette, and front flannelette is by base fabric yarn Line and the first teased yarn are knitted to form flock suede chorionic villi, and reverse side flannelette is woven by base fabric yarn and the second teased yarn Form the super soft chorionic villi of crystal.In process of production, warp knit flannelette fabric using principle of readjustment, restructuring, consolidation and improvement away from tricot machine weave at fabric, just Face suede nap flannelette tissue is process using pre-setting, fibrillation, sanding and dyeing, shaping process;Reverse side chorionic villi uses The processes such as plucking, hot light, cropping, sizing are process.As can be seen that the fabric have passed through the processes such as sanding, plucking, this makes The structure of fabric can be destroyed, and due to being to be fluffed using processes such as sanding, pluckings in web surface, this staple length It is limited, so that the thermal property of fabric is also restrained.
Therefore, how obtaining can keep warm and not show too fat to move, also quality-high and inexpensive fabric, and it is one big to be that scientific research personnel faces Problem.
Summary of the invention
For the prior art there are above-mentioned technical problem, the present invention provides a kind of low in cost, good warmth retention effect warming Yarn, and then a kind of method using the yarn production thermal fabric that keeps warm is provided.
To achieve the above object, the present invention the following technical schemes are provided:
A kind of production method of thermal fabric yarn of the invention clamps staple in bulk using three one threads and shape in doubling twisting At, using the process units of warming yarn in clamping process, the process units include Yarn feed device, staple in bulk feeding unit, Yarn output device, twister, floating fiber remove device, winding device;The Yarn feed device includes yarn feeding Frame, upper feeding roller, lower feeding roller, the yarn output device include upper outlet roller and lower outlet roller, and staple in bulk feeding unit is One three-dimensional case, is arranged between the upper feeding roller and the upper outlet roller and close to the upper outlet roller side;Three-dimensional case leans on There are three entrance holes for setting on the boxboard of the nearly upper input roller side, and three entrance holes are at triangular arrangement, described Three-dimensional case is provided with an outlet hole on the boxboard of the upper outlet roller side;On the three-dimensional case and close to it is described into The side wall of string holes one end is equipped with winding pipe, is arranged on the side wall on the opposite far from the winding pipe on the three-dimensional case There is outlet air branch pipe;The entrance of the outlet air branch pipe is provided with strainer;Specific step is as follows for the production method of warming yarn:
(1) yarn feed: the yarn feeding frame on hang three cheeses, draw respectively the first yarn, the second yarn and Third yarn, three one threads pass through the three-dimensional case by the jaw of the upper feeding roller and the lower feeding roller composition respectively On three entrance holes enter inside the three-dimensional case, using the outlet hole of the three-dimensional case, using by described The output jaw output of upper outlet roller and the lower outlet roller composition;
(2) staple in bulk is fed: the fiber utilization air-flow after shredding is cleaned is blown into the three-dimensional case from the winding pipe, Air-flow is discharged from the outlet air branch pipe;Stop staple in bulk from institute using the strainer that the outlet air branch pipe entrance is arranged in It states and is escaped at outlet air branch pipe, in drift bulk state everywhere under the action of the staple in bulk in the three-dimensional case is in air-flow;
(3) twist: since three entrance holes are at triangular arrangement, the first yarn, the second yarn and third yarn are passing through After the entrance hole, converged at the outlet hole, so that taper is formed, the scattered fibre drifted everywhere in the three-dimensional case Dimension understand some be in three one threads formation taper inside, at this time by the twister to three one threads into Primary warming yarn is consequently formed so that part staple in bulk is twisted into yarn and clamped fixation in row twisting;
(4) floating fiber is removed: being removed in the primary warming yarn using the floating fiber remove device and is not twisted into yarn Thus staple in bulk that is fixed and being not fixed firmly obtains the warming yarn of finished product of not floating fiber;
(5) it winds: the finished product yarn reel that keeps warm being coiled into cylinder using the winding device.
Preferably, in order to enable the floating fiber after removing to recycle again, floating fiber remove device packet is selected Cabinet and recyclable device are included, primary warming yarn yarn inlet is had in the opposite two sides of the cabinet and the warming yarn of finished product goes out Air inlet and air outlet are respectively set in two other opposite sides of the cabinet in yarn mouth, and the air inlet is blown into centainly The air-flow of pressure is blown away the staple in bulk that yarn is fixed and is not fixed firmly is not twisted into the warming yarn of primary, and with institute The gas for stating gas outlet discharge leaves cabinet together, enters back into the recyclable device later, these staple in bulks are recycled.
Further, the warming yarn production thermal fabric of the finished product being prepared using the above method.The production technology of fabric Are as follows: finished product is kept warm into yarn as weft yarn, using common few filoplume yarn as warp thread, fabric weaving is carried out by loom, so Fabric is post-processed afterwards, postprocessing working procedures include the step that dyes and fluff.Dyeing can be improved the visual effect of fabric, increase Add the aesthetic measure of fabric.Fluffing step can make loom weave and dyeing and etc. when, finished product keep warm yarn surface lodging Fiber spreads out again, can generate better warming effect, and brings good sense comfortable and easy to wear.
Beneficial effects of the present invention:
The characteristics of present invention warming yarn produced has warmth retention property good, at low cost, high production efficiency.The warming yarn is one The yarn of kind brand new, twists clamping staple in bulk by threads, so that final finished keeps warm, the surface of yarn has securely Fixed staple in bulk forms the space of storage still air between these staple in bulks.The length of staple in bulk can be according to practical need It wants and is reasonably selected.Using fabric made of the warming yarn of the finished product, there is good warming effect, and surface is fluffy, parent Skin is good, comfortable and easy to wear.In the resisting cold clothes for producing winter, it can keep warm and not show too fat to move, it is quality-high and inexpensive, moreover it is possible to reach The technical effect slim and graceful to quality.Meanwhile according to dyeing effect, moreover it is possible to design the clothes of different visual effects.
Detailed description of the invention
Fig. 1 is the schematic device that the present invention produces warming yarn.
Fig. 2 is the entrance hole distribution schematic diagram of fiberboard box upper plate of the present invention.
Fig. 3 is the structural schematic diagram of warming yarn produced by the present invention.
Appended drawing reference:
1: the first yarn;2: the second yarns;3: third yarn;4: upper feeding roller;5: lower feeding roller;6: winding pipe;7: outlet air Branch pipe;8: upper outlet roller;9: lower outlet roller;10: the warming yarn of primary;11: strainer;12: entrance hole;13: staple in bulk.
Specific embodiment
Below in conjunction with specific embodiments and drawings, the present invention is described in detail.
A kind of production method of thermal fabric yarn of the invention clamps staple in bulk in doubling twisting using three one threads And formed, using the process units of warming yarn in clamping process, which includes Yarn feed device, staple in bulk feeding dress It sets, yarn output device, twister, floating fiber remove device (not shown), winding device (not shown);Yarn feeding dress It sets and feeds frame (not shown), upper feeding roller 4, lower feeding roller 5 including yarn, yarn output device includes that upper outlet roller 8 is defeated under Roller 9 out, staple in bulk feeding unit are a three-dimensional case, are arranged between upper feeding roller 4 and upper outlet roller 8 and close to upper outlet roller 8 Side;Three-dimensional case is arranged there are three entrance hole 12 on the boxboard of upper 4 side of input roller, and three entrance holes 12 are at triangle cloth It sets, is provided with an outlet hole on the boxboard of upper 8 side of outlet roller in three-dimensional case;On three-dimensional case and close to entrance hole 12 The side wall of one end is equipped with winding pipe 6, is provided with outlet air branch pipe on the side wall on the opposite on three-dimensional case far from winding pipe 6 7;The entrance of outlet air branch pipe 7 is provided with strainer 11;Specific step is as follows for the production method of warming yarn:
(1) yarn is fed: being hung three cheeses on yarn feeding frame, is drawn the first yarn 1, the second yarn 2 and the respectively Three yarns 3, the jaw that three one threads are formed by upper feeding roller 4 and lower feeding roller 5, respectively by three inlet wires on three-dimensional case Hole 12 enters inside three-dimensional case, using the outlet hole of three-dimensional case, using what is be made of upper outlet roller 8 and lower outlet roller 9 Export jaw output;
(2) staple in bulk feed: the fiber utilization air-flow after shredding is cleaned is blown into three-dimensional case from winding pipe 6, air-flow from It is discharged at outlet air branch pipe 7;Staple in bulk is stopped to escape from outlet air branch pipe 7 using the strainer 11 that 7 entrance of outlet air branch pipe is arranged in, Staple in bulk in three-dimensional case is under the action of air-flow in drift bulk state everywhere;
(3) twist: since three entrance holes 12 are at triangular arrangement, the first yarn 1, the second yarn 2 and third yarn 3 are passing through After entrance hole 12, converged at outlet hole, to form taper, the staple in bulk drifted everywhere in three-dimensional case has one Divide the inside for being in the taper of three one threads formation, three one threads is twisted by twister at this time, to make It obtains part staple in bulk and is twisted into yarn and clamped fixation, primary warming yarn 10 is consequently formed;
(4) floating fiber is removed: removed using floating fiber remove device be not twisted into primary warming yarn yarn fix and Thus the staple in bulk being not fixed firmly obtains the warming yarn of finished product of not floating fiber;
(5) it winds: the finished product yarn reel that keeps warm being coiled into cylinder using winding device.
Preferably, in order to enable remove after floating fiber recycle again, select floating fiber remove device for One cabinet has primary warming yarn yarn inlet and the warming yarn yarn outlet of finished product in the opposite two sides of cabinet, in cabinet In addition air inlet and air outlet are respectively set in two opposite sides, and air inlet is blown into the air-flow of certain pressure, and primary is protected The staple in bulk that yarn is fixed and is not fixed firmly is not twisted into warm yarn to be blown away, and with the gas of gas outlet discharge together from Unpacking body, enters back into recyclable device later, these staple in bulks is recycled.
Further, the warming yarn production thermal fabric of the finished product being prepared using the above method.The production technology of fabric Are as follows: finished product is kept warm into yarn as weft yarn, using common few filoplume yarn as warp thread, fabric weaving is carried out by loom, so Fabric is post-processed afterwards, postprocessing working procedures include the step that dyes and fluff.Dyeing can be improved the visual effect of fabric, increase Add the aesthetic measure of fabric.Fluffing step can make loom weave and dyeing and etc. when, finished product keep warm yarn surface lodging Fiber spreads out again, can generate better warming effect, and brings good sense comfortable and easy to wear.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected The limitation of range is protected, although explaining in detail referring to preferred embodiment to the present invention, those skilled in the art are answered Work as understanding, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the reality of technical solution of the present invention Matter and range.

Claims (1)

1. a kind of production method of thermal fabric yarn, it is characterised in that: clamped using three one threads in doubling twisting and dissipate fibre It ties up and is formed, using the process units of warming yarn in clamping process, which includes Yarn feed device, staple in bulk feeding Device, yarn output device, twister, floating fiber remove device, winding device;The Yarn feed device includes yarn Frame, upper feeding roller, lower feeding roller are fed, the yarn output device includes upper outlet roller and lower outlet roller, staple in bulk feeding dress It is set to a three-dimensional case, is arranged between the upper feeding roller and the upper outlet roller and close to the upper outlet roller side;It is three-dimensional Case is arranged there are three entrance hole on the boxboard of the upper input roller side, three entrance holes at triangular arrangement, The solid case is provided with an outlet hole on the boxboard of the upper outlet roller side;On the three-dimensional case and close to institute The side wall for stating entrance hole one end is equipped with winding pipe, on the three-dimensional case on the side wall on the opposite far from the winding pipe It is provided with outlet air branch pipe;The entrance of the outlet air branch pipe is provided with strainer;Specific step is as follows for the production method of warming yarn:
(1) yarn feed: the yarn feeding frame on hang three cheeses, draw respectively the first yarn, the second yarn and Third yarn, three one threads pass through the three-dimensional case by the jaw of the upper feeding roller and the lower feeding roller composition respectively On three entrance holes enter inside the three-dimensional case, using the outlet hole of the three-dimensional case, using by described The output jaw output of upper outlet roller and the lower outlet roller composition;
(2) staple in bulk is fed: the fiber utilization air-flow after shredding is cleaned is blown into the three-dimensional case from the winding pipe, Air-flow is discharged from the outlet air branch pipe;Stop staple in bulk from institute using the strainer that the outlet air branch pipe entrance is arranged in It states and is escaped at outlet air branch pipe, in drift bulk state everywhere under the action of the staple in bulk in the three-dimensional case is in air-flow;
(3) twist: since three entrance holes are at triangular arrangement, the first yarn, the second yarn and third yarn are passing through After the entrance hole, converged at the outlet hole, so that taper is formed, the scattered fibre drifted everywhere in the three-dimensional case Dimension understand some be in three one threads formation taper inside, at this time by the twister to three one threads into Primary warming yarn is consequently formed so that part staple in bulk is twisted into yarn and clamped fixation in row twisting;
(4) floating fiber is removed: being removed in the primary warming yarn using the floating fiber remove device and is not twisted into yarn Thus staple in bulk that is fixed and being not fixed firmly obtains the warming yarn of finished product of not floating fiber;
(5) it winds: the finished product yarn reel that keeps warm being coiled into cylinder using the winding device;
The floating fiber remove device includes cabinet and recyclable device, has primary in the opposite two sides of the cabinet Warming yarn yarn inlet and finished product keep warm yarn yarn outlet, two other opposite sides of the cabinet be respectively set air inlet and Gas outlet, the air inlet are blown into the air-flow of certain pressure, and yarn will not be twisted into the warming yarn of primary and fixes and fixes not The staple in bulk in jail is blown away, and as the gas that the gas outlet is discharged leaves cabinet together, enters back into the recycling dress later It sets.
CN201910313096.XA 2017-11-02 2017-11-02 A kind of production method of thermal fabric yarn Withdrawn CN110016744A (en)

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CN1961103A (en) * 2004-02-09 2007-05-09 河合弘二 Composite yarn
CN105332113A (en) * 2015-12-12 2016-02-17 李先登 Aggregation redistribution theory for cotton spinning drafting floating fiber
CN105568446A (en) * 2016-03-04 2016-05-11 深圳市中盛丽达贸易有限公司 Novel micro-nano fiber yarn spinning device and technology
CN205223498U (en) * 2015-12-27 2016-05-11 盐城工业职业技术学院 Artificial eiderdown production facility
CN205803696U (en) * 2016-07-11 2016-12-14 江苏常朔针纺纱科技有限公司 Spray wool yarn

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JPS52137065A (en) * 1976-05-08 1977-11-16 Shigetoshi Okamoto Method of and apparatus for producing bulk filamentous body
ZA82486B (en) * 1981-02-04 1982-12-29 Coats Ltd J & P Synthetic yarn and yarn-like structures and a method and apparatus for their production
CN1033400C (en) * 1992-06-14 1996-11-27 邹嗣光 Processing method of down cloth and complete set of production equipment thereof
JPH10168690A (en) * 1996-12-06 1998-06-23 Koshiro Hagiwara Yarn with fluff and its production
CN201908170U (en) * 2010-12-07 2011-07-27 天津纺织工程研究院有限公司 Down adding device for down spinning
CN105386182B (en) * 2015-12-27 2017-10-17 盐城工业职业技术学院 A kind of artificial eider down production equipment
CN105671721A (en) * 2016-04-19 2016-06-15 周潘玉 Fancy yarn made of down and double-sided velvet fur sheet thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1961103A (en) * 2004-02-09 2007-05-09 河合弘二 Composite yarn
CN105332113A (en) * 2015-12-12 2016-02-17 李先登 Aggregation redistribution theory for cotton spinning drafting floating fiber
CN205223498U (en) * 2015-12-27 2016-05-11 盐城工业职业技术学院 Artificial eiderdown production facility
CN105568446A (en) * 2016-03-04 2016-05-11 深圳市中盛丽达贸易有限公司 Novel micro-nano fiber yarn spinning device and technology
CN205803696U (en) * 2016-07-11 2016-12-14 江苏常朔针纺纱科技有限公司 Spray wool yarn

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CN107780016A (en) 2018-03-09

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Application publication date: 20190716