CN110013903A - Wheat wholemeal production method - Google Patents

Wheat wholemeal production method Download PDF

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Publication number
CN110013903A
CN110013903A CN201910265892.0A CN201910265892A CN110013903A CN 110013903 A CN110013903 A CN 110013903A CN 201910265892 A CN201910265892 A CN 201910265892A CN 110013903 A CN110013903 A CN 110013903A
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China
Prior art keywords
flour
wheat
wholemeal
flour component
component
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Application number
CN201910265892.0A
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Chinese (zh)
Inventor
张波
张影全
李明
孙倩倩
郭波莉
魏益民
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Institute of Food Science and Technology of CAAS
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Institute of Food Science and Technology of CAAS
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Priority to CN201910265892.0A priority Critical patent/CN110013903A/en
Publication of CN110013903A publication Critical patent/CN110013903A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/54Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution using irradiation or electrical treatment, e.g. ultrasonic waves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C9/00Other milling methods or mills specially adapted for grain
    • B02C9/04Systems or sequences of operations; Plant
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Toxicology (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Cereal-Derived Products (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

The invention discloses wheat wholemeal production method, step includes: 1) by grinding to obtain the wheat bran for having part endosperm, the non-flour component and flour of wheat germ;2) non-flour component is mixed after miniaturization is handled with flour component, wholemeal is made.The present invention reduces the water content of non-flour component, passivation and reduction enzymatic activity by microwave drying, improves the easy to be comminuted of wheat bran, improves non-flour component miniaturization efficiency and stability, reduces non-flour component miniaturization energy consumption, extends shelf life;The technique that will be miniaturize after wheat bran wheat germ and endosperm appropriateness separation this simultaneously, reduce the material that need to be miniaturize, further reduced wholemeal preparation energy consumption, avoid the excessive crushing of endosperm, the natural structure for remaining protein and starch has established the basis of whole-wheat product quality.

Description

Wheat wholemeal production method
Technical field
The invention belongs to food processing technology field, especially a kind of wheat wholemeal production method.
Background technique
Wheat is the first in the world generalized grain crop, and annual output is about 600,000,000 tons.Wheat is most important food and feedstuff One of, wherein food consumption accounts for about 65%, and feed consumption accounts for about 20%.The main converted products of wheat has flour, wheat bran and wheat Embryo.Wheat flour milling is by the process of flour (endosperm) and wheat bran (pericarp, kind skin, aleurone), wheat germ (plumule) separation, to obtain Corresponding product.As flour extraction increases, wheat bran and wheat germ progress into flour, and cellulose and content of ashes increase.And with The continuous improvement of machining accuracy, wheat flour flour extraction reduce, and nutriment largely loses, and reduce the battalion of wheat flour production food Support value.Intact wheat is all processed as flour, or adds a certain amount of wheat bran product, referred to as wholemeal into flour, is used Its food processed is known as whole grain food.Whole grain food can effectively prevent cardiovascular disease, tumor in digestive tract, diabetes Great attention Deng " rich people's disease ", by grain processing, food manufacturing and nutrition science.
The problems such as wholemeal or whole-wheat product palatability are poor, and shelf life is short limits its application and the market share.Wheat bran Miniaturization with wheat germ is to improve the main path of wholemeal or whole-wheat product palatability.Reduce or be passivated wheat seed endogenous enzymes Activity is the key that improve wholemeal or whole-wheat product shelf life.Further, since wheat-bran fiber cellulose content is higher, when miniaturization Energy consumption is higher.Wholemeal is the basis of whole-wheat product, and there are two main classes for production technology, and one kind is whole grain crushing technology, another Class is that first powder processed, wheat bran and wheat germ are crushed, mixed with flour, referred to as Hui Tianfa.When whole grain crushes, in order to reach the micro- of wheat bran Refinement, the problems such as needing the crushing of long period, cause protein and starch degradation, when manufacturing whole-wheat product with it, gluten knot Structure reduction, quality of item serious deterioration.Due to only crushing to wheat bran wheat germ in Hui Tianfa, crush efficiency is extremely low, energy consumption pole It is high.Return add production wholemeal when, since two groups of density of fraction are inconsistent, it is difficult to be uniformly mixed.
The present invention the above method there are aiming at the problem that, in conjunction with material glass transition, water translocation, material spread isotactic Rule comprehensively considers miniaturization, reduction or inactive enzyme, the factors such as crush efficiency, protein and starch structure retain, optimizes wholemeal Manufacturing process and technology system realizes high palatability, long shelf life, compared with low energy consumption, the production of high quality wholemeal.
Summary of the invention
The object of the present invention is to provide one kind can reduce Grin-ding energ7, Shelf-life, retaining protein and starch day The wheat wholemeal production method of right structure.
Aiming at the problem that being previously mentioned, the present invention provides a kind of wheat wholemeal production method, step includes:
1) by grinding to obtain the wheat bran for having part endosperm, the non-flour component and flour of wheat germ;
2) the non-flour component is mixed after miniaturization is handled with the flour component, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component be 53~67%, non-flour component be 33~ 47%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 53%, non-flour component is 47%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 67%, non-flour component is 33%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 61%, non-flour component is 39%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 53%, non-flour component is 47%;
2) by non-flour component microwave drying to water content be 5~7% after pulverize, be sieved;
3) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 67%, non-flour component is 33%;
2) by non-flour component microwave drying to water content be 5~7% after pulverize, be sieved;
3) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
Preferred embodiment is: step includes:
1) non-flour component and flour is made by grinding, flour component 61%, non-flour component is 39%;
2) by non-flour component microwave drying to water content be 5~7% after pulverize, be sieved;
3) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
Preferred embodiment is: the non-flour component is crossed 100 mesh hole sizers after miniaturization is handled.
Preferred embodiment is: before being ground further include:
1) wheat seed by cleaning, removal of impurities, remove the impurity unless wheat, add water wheat wetting to moisture content be 14~ 15%;
2) wheat seed uses wheat scourers or sassafras wheat machine, wipes wheat seed outer tissue, and the rate of wiping is about 3~5%, Remove the potential risks factor or hazardous material in outer tissue.
Beneficial effects of the present invention:
1) heretofore described non-flour component has wheat bran, wheat germ, and has endosperm to compare with pure wheat bran, wheat germ, Density is larger, and when miniaturization, crush efficiency is higher, and energy consumption is lower.Energy consumption by the miniaturization of full seed is pure wheat bran in terms of 100% It is about 190% with wheat germ miniaturization energy consumption, non-flour component miniaturization energy consumption falls between;
2) present invention only carries out miniaturization processing to non-flour component, avoids protein and starch degradation;
3) since wheat endogenous enzyme is predominantly located in wheat bran and wheat germ, only non-flour component is passivated or is reduced enzyme activity Property processing, reduce passivation or reduce the inventory of enzymatic activity, while avoiding the overprocessing to flour component;
4) present invention reduces the water content of non-flour component, passivation and reduction enzymatic activity by microwave drying, improves wheat Bran it is easy to be comminuted, improve crush efficiency and stability, reduce Grin-ding energ7, extend shelf life;It is this by wheat simultaneously The technique that bran wheat germ and endosperm crush after moderately separating, reduces the material that need to be crushed, further reduced energy consumption, avoid embryo The excessive crushing of cream, remains the natural structure of protein and starch, has established the basis of whole-wheat product quality.
Specific embodiment
The present invention is described in further detail below, to enable those skilled in the art's refer to the instruction text being capable of evidence To implement.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or more The presence or addition of a other elements or combinations thereof.
Embodiment 1
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) by grinding to obtain the wheat bran for having part endosperm, the non-flour component and flour of wheat germ;
2) non-flour component is mixed after miniaturization is handled with flour component, wholemeal is made.
Embodiment 2
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) non-flour component and flour is made by grinding, flour component 53%, non-flour component is 47%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Embodiment 3
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) non-flour component and flour is made by grinding, flour component 67%, non-flour component is 33%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Embodiment 4
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) non-flour component and flour is made by grinding, flour component 61%, non-flour component is 39%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
Embodiment 5
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) wheat seed removes the impurity unless wheat by cleaning, removal of impurities, and adding water wheat wetting to moisture content is 14%;
2) wheat seed uses wheat scourers or sassafras wheat machine, wipes wheat seed outer tissue, the rate of wiping is about 3%, is gone Except the potential risks factor or hazardous material in outer tissue;
3) with 5 shellings, 8 reductions, the milling process of 2 sizing and 2 tail rolls, for total installed capacity power is 400KW, The flour and non-flour component of preceding 4 shelling and preceding 4 reduction are collected, at this point, flour quality accounting is about 53%, non-flour group Sub-prime amount accounting is about 47%, and equipment power used is about 47%;
4) by non-flour component microwave drying to water content be 5% after pulverize, sieve with 100 mesh sieve, it is micro- with whole grain Energy consumption is 100% meter when refinement, at this point, non-flour component miniaturization energy consumption is about 130%, about increases by 30 percentage points;
5) the non-flour component after sieving is mixed with flour obtained, wholemeal is made, it is raw with whole grain comminuting method The Glutenin macropolymer ratio and damage starch ratio for producing wholemeal are 100% meter.The glutelin of wholemeal after mixing at this time Big aggressiveness ratio and damage starch ratio respectively may be about the 108% and 65% of flour.Show wholemeal produced than whole grain powder The Glutenin macropolymer of broken method production wholemeal about increases by 8 percentage points, and damage starch declines 35 percentage points.
Embodiment 6
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) wheat seed removes the impurity unless wheat by cleaning, removal of impurities, and adding water wheat wetting to moisture content is 15%;
2) wheat seed uses wheat scourers or sassafras wheat machine, wipes wheat seed outer tissue, the rate of wiping is about 5%, is gone Except the potential risks factor or hazardous material in outer tissue;
3) with 5 shellings, 8 reductions, the milling process of 2 sizing and 2 tail rolls, for total installed capacity power is 400kW, The flour and non-flour component of preceding 5 shelling and preceding 5 reduction are collected, at this point, flour quality accounting is about 67%, non-flour group Sub-prime amount accounting is about 33%, and equipment power used is about 59%;
4) by non-flour component microwave drying to water content be 5% after pulverized to sieving with 100 mesh sieve, it is micro- with whole grain Energy consumption is 100% meter when refinement, at this point, non-flour component miniaturization energy consumption is about 140%, about increases by 40 percentage points;
5) the non-flour component after sieving is mixed with flour made from step 1 by 33:67 mass ratio, wholemeal is made, It is in terms of 100% by the Glutenin macropolymer ratio of whole grain comminuting method production wholemeal and damage starch ratio.After mixing at this time The Glutenin macropolymer ratio and damage starch ratio of wholemeal respectively may be about the 112% and 55% of flour.Show produced Wholemeal about increases by 12 percentage points than the Glutenin macropolymer of whole grain comminuting method production wholemeal, and damage starch declines 45 hundred Branch.
Embodiment 7
A kind of wheat wholemeal production method is present embodiments provided, step includes:
1) wheat seed removes the impurity unless wheat by cleaning, removal of impurities, and adding water wheat wetting to moisture content is 15%;
2) wheat seed uses wheat scourers or sassafras wheat machine, wipes wheat seed outer tissue, the rate of wiping is about 4%, is gone Except the potential risks factor or hazardous material in outer tissue;
3) with 5 shellings, 8 reductions, the milling process of 2 sizing and 2 tail rolls, for total installed capacity power is 400kW, The flour and non-flour component of preceding 5 shelling and preceding 4 reduction are collected, at this point, flour quality accounting is about 61%, non-flour group Sub-prime amount accounting is about 39%, and equipment power used is about 53%;
4) by non-flour component microwave drying to water content be 5% after pulverized to sieving with 100 mesh sieve, it is micro- with whole grain Energy consumption is 100% meter when refinement, at this point, non-flour component miniaturization energy consumption is about 135%, about increases by 35 percentage points;
5) the non-flour component after sieving is mixed with flour made from step 1 by 39:61 mass ratio, wholemeal is made, It is in terms of 100% by the Glutenin macropolymer ratio of whole grain comminuting method production wholemeal and damage starch ratio.After mixing at this time The Glutenin macropolymer ratio and damage starch ratio of wholemeal respectively may be about the 110% and 60% of flour.Show produced Wholemeal about increases by 10 percentage points than the Glutenin macropolymer of whole grain comminuting method production wholemeal, and damage starch declines 40 hundred Branch.
Comparative example 1 is Hui Tianfa;
A kind of whole wheat flour producing process, comprising the following steps:
1) pre-treatment: wheat seed-cleaning removal of impurities-color sorting-wheat wetting-wiping beats-net wheat;
2) powder processed: net wheat successively carries out 5 shellings, 8 reductions, 2 sizing, 2 tail rolls, high side multideck screen and wheat flour purifier Deng, isolated wheat bran and wheat germ and flour;
3) wheat bran and wheat germ enzyme deactivation, miniaturization: the wheat bran and wheat germ that step 2) obtains use microwave drying to the water of 5-7% Divide content, 100 mesh were crushed to using pulverizer;
4) Hui Tian: again according to quality proportioning 24:76 and the flour of step 2) by wheat bran obtained in step 3) and wheat germ Wholemeal is made in mixing.
Comparative example 2 is whole grain comminuting method, comprising the following steps:
1) pre-treatment: wheat seed-cleaning removal of impurities-color sorting-wheat wetting-wiping beats-net wheat;
2) seed enzyme deactivation, miniaturization: net wheat, to the moisture content of 5-7%, is crushed using microwave drying using pulverizer To 100 mesh are crossed, wholemeal is made.
Experiment effect data are as shown in table 1:
Table 1
Assume that miniaturization energy consumption, wholemeal Glutenin macropolymer account for total protein when whole grain comminuting method production wholemeal in table 1 Ratio and damage starch to account for the ratio of total starch be to illustrate for 100%.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details.

Claims (10)

1. wheat wholemeal production method, which is characterized in that step includes:
1) by grinding to obtain the wheat bran for having part endosperm, the non-flour component and flour of wheat germ;
2) the non-flour component is mixed after miniaturization is handled with the flour component, wholemeal is made.
2. wheat wholemeal production method according to claim 1, which is characterized in that step includes:
1) non-flour component and flour is made by grinding, flour component is 53~67%, and non-flour component is 33~47%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
3. wheat wholemeal production method according to claim 2, which is characterized in that step includes:
1) non-flour component and flour is made by grinding, flour component 53%, non-flour component is 47%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
4. wheat wholemeal production method according to claim 2, which is characterized in that step includes:
1) non-flour component and flour is made by grinding, flour component 67%, non-flour component is 33%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
5. wheat wholemeal production method according to claim 2, which is characterized in that step includes:
1) non-flour component and flour is made by grinding, flour component 61%, non-flour component is 39%;
2) the non-flour component is mixed after miniaturization is handled with the flour, wholemeal is made.
6. wheat wholemeal production method according to claim 3, which is characterized in that step includes:
1) by non-flour component microwave drying to water content be 5~7% after pulverize, be sieved;
2) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
7. wheat wholemeal production method according to claim 4, which is characterized in that step includes:
1) it after being 5~7% by non-flour component microwave drying to water content, is pulverized, is sieved;
2) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
8. wheat wholemeal production method according to claim 5, which is characterized in that step includes:
1) it after being 5~7% by non-flour component microwave drying to water content, is pulverized, is sieved;
2) the non-flour component after sieving is mixed with flour obtained, wholemeal is made.
9. wheat wholemeal production method according to claim 1, which is characterized in that by the non-flour component by micro- 100 mesh hole sizers are crossed after micronization processes.
10. any one wheat wholemeal production method according to claim 1~9, which is characterized in that before being ground Further include:
1) wheat seed removes the impurity unless wheat by cleaning, removal of impurities, and adding water wheat wetting to moisture content is 14~15%;
2) wheat seed uses wheat scourers or sassafras wheat machine, wipes wheat seed outer tissue, and the rate of wiping is about 3~5%, removal The potential risks factor or hazardous material in outer tissue.
CN201910265892.0A 2019-04-03 2019-04-03 Wheat wholemeal production method Pending CN110013903A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192212A (en) * 2021-11-24 2022-03-18 江苏大学 Nutritional wheat flour and production method thereof
CN114342671A (en) * 2022-01-18 2022-04-15 中国农业科学院农产品加工研究所 Wheat flour quality control method and device

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CN101356959A (en) * 2007-08-02 2009-02-04 安徽淮北天宏集团实业有限公司 Preparation method of ultramicronization composite nutrient whole wheat flour
CN101623063A (en) * 2009-08-17 2010-01-13 南京财经大学 Production method of whole wheat flour
CN102150840A (en) * 2010-12-29 2011-08-17 国家粮食局科学研究院 Method for preparing stabilized whole wheat flour
CN104207017A (en) * 2014-08-07 2014-12-17 张付伟 Preparation method of whole wheat flour
CN105995467A (en) * 2016-06-21 2016-10-12 河北科技大学 Preparation method of special wholewheat staple food flour with long shelf life

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Publication number Priority date Publication date Assignee Title
CN1905797A (en) * 2003-12-17 2007-01-31 康尼格拉食品有限公司 A process for producing an ultrafine-milled whole-grain wheat flour and products thereof
CN101356959A (en) * 2007-08-02 2009-02-04 安徽淮北天宏集团实业有限公司 Preparation method of ultramicronization composite nutrient whole wheat flour
CN101253954A (en) * 2008-04-10 2008-09-03 上海良友(集团)有限公司 Wheat puffing bran flour, preparation and applications thereof
CN101623063A (en) * 2009-08-17 2010-01-13 南京财经大学 Production method of whole wheat flour
CN102150840A (en) * 2010-12-29 2011-08-17 国家粮食局科学研究院 Method for preparing stabilized whole wheat flour
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114192212A (en) * 2021-11-24 2022-03-18 江苏大学 Nutritional wheat flour and production method thereof
CN114192212B (en) * 2021-11-24 2023-09-22 江苏大学 Nutritional wheat flour and production method thereof
CN114342671A (en) * 2022-01-18 2022-04-15 中国农业科学院农产品加工研究所 Wheat flour quality control method and device

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