CN109987479A - A kind of traction steel-cable outer diameter On-line sampling system device and its measurement method - Google Patents

A kind of traction steel-cable outer diameter On-line sampling system device and its measurement method Download PDF

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Publication number
CN109987479A
CN109987479A CN201910314166.3A CN201910314166A CN109987479A CN 109987479 A CN109987479 A CN 109987479A CN 201910314166 A CN201910314166 A CN 201910314166A CN 109987479 A CN109987479 A CN 109987479A
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CN
China
Prior art keywords
traction steel
cable
vernier
outer diameter
pulley
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Pending
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CN201910314166.3A
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Chinese (zh)
Inventor
吴城汀
罗国旭
谢知坚
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Fujian Special Equipment Inspection and Research Institute
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Fujian Special Equipment Inspection and Research Institute
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Priority to CN201910314166.3A priority Critical patent/CN109987479A/en
Publication of CN109987479A publication Critical patent/CN109987479A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • B66B7/12Checking, lubricating, or cleaning means for ropes, cables or guides
    • B66B7/1207Checking means
    • B66B7/1215Checking means specially adapted for ropes or cables

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  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The present invention provides a kind of traction steel-cable outer diameter On-line sampling system device, described device includes that traction steel-cable pre-tightens guide frame, vernier scale measurement structure and gate frame slide construction;The traction steel-cable pre-tightens guide frame and includes pre- bearing up pulley, pre-tightens wheel support, directive wheel, guide wheel bracket and spring support;The traction steel-cable pre-tightens guide frame and utilizes compressed spring, spring support, pre-tighten wheel support, wirerope to be measured is pressed between pre- bearing up pulley and directive wheel, the abrasion of wirerope outer diameter causes the variation of diameter that pre- bearing up pulley horizontal radial will be pushed mobile, directive wheel can limit the horizontal jitter of wirerope, reduce concussion bring error.What pretension bolt and sliding groove can be convenient is mounted on the steel construction of close wirerope of elevator(lift) machine room, more wirerope of towed elevator side by side when, the invention spatially solves the problems, such as inside wirerope diameter measurement, realizes and changes On-line sampling system to towed elevator wirerope outer diameter.

Description

A kind of traction steel-cable outer diameter On-line sampling system device and its measurement method
Technical field
The present invention relates to elevator safety technical field, especially a kind of traction steel-cable outer diameter On-line sampling system device and Its measurement method.
Background technique
Currently, due to the popularity of wirerope application and the importance of the safety used, for wirerope on-site test It is very necessary, in use, traction steel-cable will will appear inside and outside fracture of wire, abrasion or corrosion the defects of, and because elongation Face occurs rope diameter and reduces phenomenon.Steel rope fault and outer diameter variation are the key parameters for evaluating damage of steel cable degree.Wirerope It is provided using safety code: when 90% wirerope that wirerope diameter is reduced to its nominal diameter is replaced.And it is existing Detection method is to rely on manually to measure using wide opening vernier caliper, for choosing limited point on wirerope to be detected It is sampled measurement, since whole wirerope is inconsistent in each abrasion using in section and rope diameter diminution situation, so the measurement Method is unreliable, does not have representativeness, and large labor intensity, assessment more difficult for testing result.Therefore a kind of traction steel is developed Cord outer diameter On-line sampling system device has especially important meaning.
Summary of the invention
In order to overcome the problems referred above, the object of the present invention is to provide a kind of traction steel-cable outer diameter On-line sampling system device and Its measurement method is realized and changes On-line sampling system to towed elevator wirerope outer diameter, improves the safety of elevator.
The present invention is realized using following scheme: a kind of traction steel-cable outer diameter On-line sampling system device, described device packet It includes traction steel-cable and pre-tightens guide frame, vernier scale measurement structure and gate frame slide construction;The traction steel-cable is pre- Tight guide frame includes pre- bearing up pulley, pre-tightens wheel support, directive wheel, guide wheel bracket and spring support;The gate frame is sliding Dynamic structure includes gate frame, and horizontal side and vertical side have sliding groove on two side stand of gate frame;The bullet Spring bracket is set in the left side brackets of the gate frame, and the guide wheel bracket is set to the right side branch of the gate frame On frame, the directive wheel is slideably positioned on the guide wheel bracket, and the spring support and guide wheel bracket can be in gate frames It is slided up and down in the sliding groove of frame bracket, the setting of the upper surface of the spring support is arranged with there are two stud on the stud Compressed spring, the stud tail portion, which passes through, to be pre-tightened wheel support and passes through the sealed fixation of nut, and the preload slipping is set to institute It states and pre-tightens on wheel support;The pre- bearing up pulley cooperates together with to top contact with directive wheel, and the traction steel-cable preload is led Traction steel-cable is pressed between pre- bearing up pulley and sheave using compressed spring to structure, the traction steel-cable outer diameter abrasion Cause the variation of diameter that pre- bearing up pulley horizontal radial will be pushed mobile, sheave can limit the horizontal jitter of wirerope;Institute It states vernier scale measurement structure to be set to the spring support and pre-tighten between wheel support, the vernier scale measurement structure passes through measurement Spring support obtains the variable quantity of traction steel-cable outer diameter with the distance between wheel support is pre-tightened.
Further, the vernier scale measurement structure includes vernier main scale and vernier auxiliary scale, the vernier main scale with it is described It pre-tightens wheel support to be fixedly connected, the vernier auxiliary scale is fixed on spring support, and the vernier main scale is matched with the vernier auxiliary scale It closes and uses, and vernier main scale can move in vernier auxiliary scale.
Further, described device further includes a digital display, and the digital display is fixed on the vernier auxiliary scale Top.
Further, gate frame two sides frame bottom is provided with universal magnetic support, and the gate frame laterally props up Frame bottom is provided with universal magnetic support.
Further, mark has scale on the sliding groove of two side stand of gate frame.
Further, it is provided with tight fixed bolt in the sliding groove of two side stand of gate frame, and tight fixed bolt is by bullet Spring bracket and guide wheel bracket are fixed on gate frame.
Further, the pre- bearing up pulley cooperates together with to top contact with sheave, and energy compatible diameter is 6 ~ 16mm Traction steel-cable be caught in directive wheel radial groove, limit the horizontal jitter of traction steel-cable.
Further, the pre- bearing up pulley is pressed on directive wheel radial groove face, and traction steel-cable surface to be measured has oil Dirty or when being caught in foreign matter, pre- bearing up pulley, which can be in rolling contact traction steel-cable and exclude greasy dirt, takes away foreign matter, it is ensured that wirerope diameter Measurement accuracy.
In addition, the method uses traction the present invention also provides a kind of traction steel-cable outer diameter On-line sampling system method Wirerope outer diameter On-line sampling system device, the method specifically: traction steel-cable is caught between pre- bearing up pulley and directive wheel, Side is mobile to the left for pre- bearing up pulley, and vernier main scale is driven to be moved to the left, and vernier auxiliary scale is motionless, can read and read vernier main scale first Secondary numerical value, the first time numerical value are traction steel-cable diameter, then start elevator, and the traction steel-cable of elevator will do it up and down It pulls, pre- bearing up pulley is driven to roll, when traction steel-cable diameter occurs to reduce variation, then pre- bearing up pulley will be mobile to the right, at this time Compressed spring, which drives, pre-tightens wheel support to the right movement, then drives vernier main scale to move right, read vernier main scale second at this time First numerical value is subtracted second of numerical value and obtains traction steel-cable diminution variable quantity, become when wirerope diameter reduces by secondary numerical value When change amount is more than traction steel-cable diameter 10%, which has been damaged, and is replaced.
Further, the traction steel-cable outer diameter On-line sampling system device further includes a digital display, the number Word display is fixed on above the vernier auxiliary scale;It is provided with alarm module in the digital display, when wirerope diameter contracts When small variable quantity is more than traction steel-cable diameter 10%, digital display issues audible alarm by alarm module, and replacement is prompted to drag Draw wirerope.
The beneficial effects of the present invention are: 1) the pre- bearing up pulley of apparatus of the present invention be pressed on guiding wheel radial groove face on, to Wirerope surface is surveyed there are greasy dirt or when being caught in foreign matter, pre- bearing up pulley can be in rolling contact wirerope exclusion greasy dirt and take away foreign matter, really Protect the measurement accuracy of wirerope diameter.
2) the vernier main scale of apparatus of the present invention is fixed together with wheel support is pre-tightened, and vernier auxiliary scale is fixed on spring branch On frame, and integral locking is on gate frame left support;And spring support and preload wheel support pass through compressed spring and nut It pre-tightens together, realizes that vernier main scale and vernier auxiliary scale cooperate and measure.
3) universal magnetic support, gate frame sliding groove and tight fixed bolt, Ke Yifang are utilized on the gate frame of apparatus of the present invention The measuring device being mounted on the steel construction at the close wirerope of elevator(lift) machine room just;More wirerope of towed elevator are side by side When, which spatially solves the problems, such as inside wirerope diameter measurement.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of traction steel-cable outer diameter On-line sampling system device of the present invention.
Fig. 2 is the structural schematic diagram of directive wheel of the invention.
Fig. 3 is the structural schematic diagram of spring support of the invention.
Fig. 4 is the structural schematic diagram of vernier auxiliary scale of the invention.
Fig. 5 is the structural schematic diagram of vernier main scale of the invention.
Fig. 6 is the structural schematic diagram of universal magnetic support of the invention.
Fig. 7 is the structural schematic diagram of digital display of the invention.
In figure: 1, traction steel-cable preload guide frame, 2, vernier scale measurement structure, 3, gate frame slide construction, 4, Digital display, 5, gasket, 6, nut, 11, pre- bearing up pulley, 12, preload wheel support, 13, directive wheel, 14, guide wheel bracket, 15, Spring support, 31, gate frame, 32, sliding groove, 16, stud, 17, compressed spring, 21, vernier main scale, 22, vernier auxiliary scale, 33, universal magnetic support, 34, tight fixed bolt, 23, scale.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing.
It please refers to shown in Fig. 1 to Fig. 7, the present invention provides a kind of traction steel-cable outer diameter On-line sampling system device, institutes Stating device includes that traction steel-cable pre-tightens guide frame 1, vernier scale measurement structure 2 and gate frame slide construction 3;It is described to drag Drawing wirerope to pre-tighten guide frame 1 includes pre- bearing up pulley 11, preload wheel support 12, directive wheel 13, guide wheel bracket 14 and spring Bracket 15;The gate frame slide construction 3 includes gate frame 31, horizontal side and lead on 31 liang of side stands of the gate frame Vertical side has sliding groove 32;The spring support 15 is set in the left side brackets of the gate frame 31, the guiding Wheel support 14 is set on the right side bracket of the gate frame 31, and the directive wheel 13 is slideably positioned in the guide wheel bracket On 14, the spring support 15 and guide wheel bracket 14 can slide up and down in the sliding groove 32 of gate frame bracket 31, described The upper surface setting of spring support 15 is arranged with compressed spring 17,16 tail of stud on the stud 16 there are two stud 16 Portion, which passes through, to be pre-tightened wheel support 12 and passes through the sealed fixation of nut, and the pre- bearing up pulley 11 is slideably positioned in the preload wheel support 12 On;The pre- bearing up pulley 11 cooperates together with to top contact with directive wheel 13, and the traction steel-cable pre-tightens 1 benefit of guide frame Traction steel-cable is pressed between pre- bearing up pulley 11 and directive wheel 13 with compressed spring 17, the traction steel-cable outer diameter abrasion is led Cause the variation of diameter that pre- bearing up pulley horizontal radial will be pushed mobile, sheave can limit the horizontal jitter of wirerope;It is described Vernier scale measurement structure 1 is set to the spring support 15 and pre-tightens between wheel support 12, and the vernier scale measurement structure 2 passes through Measurement spring support 15 obtains the variable quantity of traction steel-cable outer diameter with the distance between wheel support 12 is pre-tightened.The traction steel Cord pre-tighten guide frame 1 utilize compressed spring, spring support, pre-tighten wheel support, by wirerope to be measured be pressed on pre- bearing up pulley with Between directive wheel, the abrasion of wirerope outer diameter causes the variation of diameter that pre- 11 horizontal radial of bearing up pulley will be pushed mobile, directive wheel 13 can limit the horizontal jitter of wirerope, reduce concussion bring error.
Wherein, the vernier scale measurement structure 2 includes vernier main scale 21 and vernier auxiliary scale 22, the vernier main scale 21 and institute It states preload wheel support 12 to be fixedly connected, makes both vernier main scale 21 and the preload wheel support horizontal rectilinear motion having the same Feature, the vernier auxiliary scale 22 are fixed on spring support 15, and the vernier main scale 21 is used cooperatively with the vernier auxiliary scale 22, And vernier main scale 21 can move in vernier auxiliary scale 22;The variable quantity of wirerope diameter can directly be reacted excessively in this way.
In addition, described device further includes a digital display 4, the digital display 4 in another embodiment of the present invention It is fixed on above the vernier auxiliary scale.The vernier scale measurement structure 2 is by measurement spring support and pre-tightens between wheel support Distance obtains the variable quantity of traction steel-cable outer diameter, can pass through digital display and shows wirerope diameter size.The number is aobvious Show that device may refer to the digital display in electronic digital indicator, which can be swum according to the movement of vernier scale The numerical value of scale, which has been the prior art, herein without being described in detail.In addition, working as steel wire When diameter of restricting reduces variable quantity more than traction steel-cable diameter 10%, digital display will issue early warning sound.
In the present invention, the 31 two sides frame bottom of gate frame is provided with universal magnetic support 33, the gate frame Horizontal support bottom is provided with universal magnetic support 33.Mark has scale on the sliding groove of two side stand of gate frame;So that whole Bulk measurement bracket can accurately slide up and down along gate frame bracket.It is set in the sliding groove of two side stand of gate frame It is equipped with tight fixed bolt 34, and spring support and guide wheel bracket are fixed on gate frame by tight fixed bolt 34.The gate frame Frame passes through universal magnetic support 33, the steel for the close wirerope for being mounted on elevator(lift) machine room that tight fixed bolt 34 and sliding groove 32 can be convenient In structure, more wirerope of towed elevator side by side when, which spatially solves the problems, such as inside wirerope diameter measurement, real On-line sampling system now is changed to towed elevator wirerope outer diameter.
The pre- bearing up pulley cooperates together with to top contact with sheave, the traction steel wire that energy compatible diameter is 6 ~ 16mm Rope is caught in directive wheel radial groove, limits the horizontal jitter of traction steel-cable.It is recessed that the pre- bearing up pulley is pressed on guiding wheel radial On groove face, there are greasy dirt or when being caught in foreign matter, pre- bearing up pulley can be in rolling contact traction steel-cable row on traction steel-cable surface to be measured It degreases and takes away foreign matter, it is ensured that the measurement accuracy of wirerope diameter.
The present invention also provides a kind of traction steel-cable outer diameter On-line sampling system method, the method uses traction steel-cable Outer diameter On-line sampling system device, the method specifically: traction steel-cable (such as diameter phi 10) is caught in pre- 11 He of bearing up pulley Between directive wheel 13, pre- bearing up pulley 11 is mobile to the left side, and vernier main scale 21 is driven to be moved to the left, and vernier auxiliary scale 22 is motionless Traction steel-cable diameter is read, elevator is then started, the traction steel-cable of elevator will do it pulling up and down, pre- bearing up pulley 11 is driven to roll Dynamic, when traction steel-cable diameter changes, if traction steel-cable diameter becomes smaller, then pre- bearing up pulley 11 will move right, at this time Compressed spring, which drives, to be pre-tightened wheel support 12 and moves right, then drives vernier main scale 21 to move right, read vernier main scale the at this time First time traction steel-cable diameters are subtracted second of numerical value and measure numerical value, traction steel wire can be obtained by secondary numerical value Rope reduces variable quantity, and when wirerope diameter, which reduces variable quantity, is more than traction steel-cable diameter 10%, which is It is problematic, it is replaced.If traction steel-cable diameter becomes larger, then show traction steel-cable integral diameter be it is irregular, no It is handled.
The traction steel-cable outer diameter On-line sampling system device further includes a digital display, and the digital display is solid Above the vernier auxiliary scale;It is provided with alarm module in the digital display, is surpassed when wirerope diameter reduces variable quantity When crossing traction steel-cable diameter 10%, digital display issues audible alarm by alarm module, prompts replacement traction steel-cable.
The foregoing is merely presently preferred embodiments of the present invention, all equivalent changes done according to scope of the present invention patent with Modification, is all covered by the present invention.

Claims (10)

1. a kind of traction steel-cable outer diameter On-line sampling system device, it is characterised in that: described device includes that traction steel-cable is pre- Tight guide frame, vernier scale measurement structure and gate frame slide construction;The traction steel-cable pre-tightens guide frame Pre- bearing up pulley pre-tightens wheel support, directive wheel, guide wheel bracket and spring support;The gate frame slide construction includes gate Frame, horizontal side and vertical side have sliding groove on two side stand of gate frame;The spring support is set to institute It states in the left side brackets of gate frame, the guide wheel bracket is set on the right side bracket of the gate frame, the guiding Slipping is set on the guide wheel bracket, and the spring support and guide wheel bracket can be in the sliding grooves of gate frame bracket It inside slides up and down, the setting of the upper surface of the spring support is arranged with compressed spring, the spiral shell on the stud there are two stud Column tail portion, which passes through, to be pre-tightened wheel support and passes through the sealed fixation of nut, and the preload slipping is set on the preload wheel support; The pre- bearing up pulley cooperates together with to top contact with directive wheel, and the traction steel-cable pre-tightens guide frame using compression bullet Traction steel-cable is pressed between pre- bearing up pulley and sheave by spring, and the traction steel-cable outer diameter abrasion leads to the change of diameter Change will push pre- bearing up pulley horizontal radial mobile, and sheave can limit the horizontal jitter of wirerope;The vernier scale measurement structure It is set to the spring support and pre-tightens between wheel support, the vernier scale measurement structure passes through measurement spring support and pre- bearing up pulley The distance between bracket obtains the variable quantity of traction steel-cable outer diameter.
2. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: the trip Tape measure structure includes vernier main scale and vernier auxiliary scale, and the vernier main scale is fixedly connected with the preload wheel support, described Vernier auxiliary scale is fixed on spring support, and the vernier main scale is used cooperatively with the vernier auxiliary scale, and vernier main scale can swum It is moved in mark auxiliary scale.
3. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: the dress Setting further includes a digital display, and the digital display is fixed on above the vernier auxiliary scale.
4. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: the door Type frame two sides frame bottom is provided with universal magnetic support, and gate frame horizontal support bottom is provided with universal magnetic support.
5. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: the door Mark has scale on the sliding groove of two side stand of type frame.
6. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: the door It is provided with tight fixed bolt in the sliding groove of two side stand of type frame, and spring support and guide wheel bracket are fixed on by tight fixed bolt On gate frame.
7. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: described pre- Bearing up pulley cooperates together with to top contact with sheave, and the traction steel-cable that energy compatible diameter is 6 ~ 16mm is caught in guiding wheel footpath Into groove, the horizontal jitter of traction steel-cable is limited.
8. a kind of traction steel-cable outer diameter On-line sampling system device according to claim 1, it is characterised in that: described pre- Bearing up pulley is pressed on directive wheel radial groove face, and traction steel-cable surface to be measured is there are greasy dirt or when being caught in foreign matter, pre- bearing up pulley energy It is enough in rolling contact traction steel-cable exclusion greasy dirt and takes away foreign matter, it is ensured that the measurement accuracy of wirerope diameter.
9. a kind of traction steel-cable outer diameter On-line sampling system method, it is characterised in that: the method is using described in claim 1 Traction steel-cable outer diameter On-line sampling system device, the method specifically: traction steel-cable is caught in pre- bearing up pulley and guiding Between wheel, side is mobile to the left for pre- bearing up pulley, and vernier main scale is driven to be moved to the left, and vernier auxiliary scale is motionless, can read reading vernier Main scale first time numerical value, the first time numerical value are traction steel-cable diameter, then start elevator, the traction steel-cable meeting of elevator Pull up and down, pre- bearing up pulley is driven to roll, when traction steel-cable diameter occurs to reduce variation, then pre- bearing up pulley will be moved to the right Dynamic, compressed spring, which drives, at this time pre-tightens wheel support to the right movement, then drives vernier main scale to move right, read vernier master at this time First time numerical value is subtracted second of numerical value and obtains traction steel-cable diminution variable quantity, when wirerope is straight by second of numerical value of ruler When diameter reduces variable quantity more than traction steel-cable diameter 10%, which has been damaged, and is replaced.
10. a kind of traction steel-cable outer diameter On-line sampling system method according to claim 9, it is characterised in that: described Traction steel-cable outer diameter On-line sampling system device further includes a digital display, and the digital display is fixed on the vernier Above auxiliary scale;It is provided with alarm module in the digital display, is more than traction steel-cable when wirerope diameter reduces variable quantity When diameter 10%, digital display issues audible alarm by alarm module, prompts replacement traction steel-cable.
CN201910314166.3A 2019-04-18 2019-04-18 A kind of traction steel-cable outer diameter On-line sampling system device and its measurement method Pending CN109987479A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482477A (en) * 2020-03-26 2020-08-04 浙江技鸣电工器材有限公司 Online measurement control system of wire drawing machine
CN112161561A (en) * 2020-08-20 2021-01-01 鞍钢集团北京研究院有限公司 Steel wire rope diameter deviation measuring device and steel wire rope diameter deviation measuring method

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CN101472826A (en) * 2006-04-18 2009-07-01 通力股份公司 Roping method and apparatus
CN202008462U (en) * 2011-03-07 2011-10-12 宝山钢铁股份有限公司 Steel wire rope fatigue damage tracking detecting device
CN202757556U (en) * 2012-08-14 2013-02-27 浙江佳宝新纤维集团有限公司 Fixed length detector for paper tube
CN104019782A (en) * 2013-12-03 2014-09-03 中钢集团武汉安全环保研究院有限公司 Crane steel wire rope diameter on-line measuring device and abnormal form forecasting method
CN105043236A (en) * 2015-08-17 2015-11-11 莫嘉林 Steel wire rope monitoring sensor
CN209815443U (en) * 2019-04-18 2019-12-20 福建省特种设备检验研究院 Traction steel wire rope outer diameter online real-time measuring device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1019549A (en) * 1996-07-03 1998-01-23 Taisei Corp Continuous measurement device for wire rope diameter
CN101472826A (en) * 2006-04-18 2009-07-01 通力股份公司 Roping method and apparatus
CN202008462U (en) * 2011-03-07 2011-10-12 宝山钢铁股份有限公司 Steel wire rope fatigue damage tracking detecting device
CN202757556U (en) * 2012-08-14 2013-02-27 浙江佳宝新纤维集团有限公司 Fixed length detector for paper tube
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482477A (en) * 2020-03-26 2020-08-04 浙江技鸣电工器材有限公司 Online measurement control system of wire drawing machine
CN112161561A (en) * 2020-08-20 2021-01-01 鞍钢集团北京研究院有限公司 Steel wire rope diameter deviation measuring device and steel wire rope diameter deviation measuring method

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Application publication date: 20190709