CN204314158U - Cable hut torsion tester - Google Patents
Cable hut torsion tester Download PDFInfo
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- CN204314158U CN204314158U CN201420609230.3U CN201420609230U CN204314158U CN 204314158 U CN204314158 U CN 204314158U CN 201420609230 U CN201420609230 U CN 201420609230U CN 204314158 U CN204314158 U CN 204314158U
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Abstract
本实用新型涉及一种电缆分线箱扭力试验机,包括底座、主体框架、横梁、滑块、滑轮、重物载荷、滑轮、钢缆以及千斤顶,在底座上安装用于固定被测试样品的夹具,该底座上方安装有主体框架,在底座上方对应的主体框架前、后两侧均水平横向安装有的横梁;该横梁采用上、下导向的纵向调节结构,具体为两侧的横梁的两端中部均连接安装在主体框架上部的纵向螺纹丝杠驱动调节,横梁沿主体框架内侧所制的导轨进行上下移动;横梁为上下两根,该两根横梁上均水平滑动安装有一滑块,滑块处制有用于测量的刻度标尺。本实用新型的横梁、滑轮均采用可调节设计,避免力的分解,施力更加准确,误差范围在0.5%以内,并能通过移动标尺准确测量壳体变形量的数据。
The utility model relates to a torsion testing machine for a cable junction box, which comprises a base, a main body frame, a beam, a slider, a pulley, a heavy load, a pulley, a steel cable and a jack, and a clamp for fixing a sample to be tested is installed on the base , a main frame is installed above the base, and cross beams are installed horizontally and horizontally on both sides of the corresponding main frame above the base; The middle part is connected to the longitudinal thread screw installed on the upper part of the main frame to drive and adjust, and the beam moves up and down along the guide rail made on the inside of the main frame; There is a scale scale for measurement. The crossbeam and the pulley of the utility model adopt an adjustable design, which avoids the decomposition of the force, makes the force application more accurate, and the error range is within 0.5%, and the data of the deformation of the shell can be accurately measured by moving the scale.
Description
技术领域 technical field
本实用新型属于电缆分线箱的检测领域,涉及一种检测壳体耐受扭力状况的机电产品,尤其是一种电缆分线箱扭力试验机。 The utility model belongs to the detection field of a cable junction box, and relates to an electromechanical product for detecting the torsion resistance state of a housing, in particular to a cable junction box torsion testing machine.
背景技术 Background technique
目前,现有的壳体耐扭力试验设备和试验方法相对原始,是由简易的立柱、滑轮、重物载荷等组成。试验时,将壳体样品放置在可将其固定的区域,通过砝码、钢缆绳、滑轮、重物载荷等从两个方向向壳体施力。但这种方式适用性不强,试验过程费时费力,不能保证试验人员的安全性,不能保证试验的准确性。 At present, the existing shell torsion resistance test equipment and test methods are relatively primitive, consisting of simple columns, pulleys, heavy loads, etc. During the test, place the shell sample in an area where it can be fixed, and apply force to the shell from two directions through weights, steel cables, pulleys, heavy loads, etc. However, this method is not very applicable, and the test process is time-consuming and laborious. It cannot guarantee the safety of the test personnel and the accuracy of the test.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的不足之处,提供一种设计操作简便、安全准确的电缆分线箱扭力试验机。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a cable junction box torque testing machine which is easy to operate, safe and accurate.
本实用新型解决其技术问题是采取以下技术方案实现的: The utility model solves its technical problem and realizes by taking the following technical solutions:
一种电缆分线箱扭力试验机,其特征在于:包括底座、主体框架、横梁、滑块、滑轮、重物载荷、滑轮、钢缆以及千斤顶,在底座上安装用于固定被测试样品的夹具,该底座上方安装有主体框架,在底座上方对应的主体框架前、后两侧均水平横向安装有横梁;该横梁采用上、下导向的纵向调节结构,具体为两侧的横梁的两端均连接安装在主体框架上部,横梁由螺纹丝杠驱动调节沿主体框架内侧所制的导轨进行上下移动;横梁为上下两根,该两根横梁上均水平滑动安装有一滑块,在横梁的端部均安装有滑轮,该滑块连接有钢缆且钢缆绕过滑轮在垂直方向连接有重物载荷,所述上、下两根横梁上的滑块所连接钢缆的方向相反,两侧的砝码下端均支撑安装有千斤顶,滑块处制有用于测量的刻度标尺。 A cable junction box torsion testing machine, characterized in that it includes a base, a main body frame, a beam, a slider, a pulley, a heavy load, a pulley, a steel cable and a jack, and a fixture for fixing a sample to be tested is installed on the base , the main frame is installed above the base, and cross beams are installed horizontally and horizontally on the front and rear sides of the corresponding main frame above the base; It is connected and installed on the upper part of the main frame, and the beam is driven and adjusted by the threaded screw to move up and down along the guide rail made inside the main frame; there are two upper and lower beams, and a slider is installed on the two beams to slide horizontally, at the end of the beam Pulleys are installed, the slider is connected with a steel cable and the steel cable bypasses the pulley and is connected with a heavy load in the vertical direction. The directions of the steel cables connected to the sliders on the upper and lower beams are opposite. The lower ends of the weights are all supported and installed with a jack, and a scale scale for measurement is formed at the slide block.
而且,所述底座下端安装有多个滚动轴承,通过抽拉式的设计将样品送入主体框架内指定的试验位置;底座上安装四个可通过带螺纹调节的夹具。 Moreover, a plurality of rolling bearings are installed at the lower end of the base, and the sample is sent to a designated test position in the main frame through a pull-out design; four clamps that can be adjusted with threads are installed on the base.
本实用新型的优点和积极效果是: Advantage and positive effect of the present utility model are:
1、本试验机采用方钢、钢管等材料焊接结构,有效保证了设备的强度,使试验过程更加安全可靠。 1. The testing machine is welded with square steel, steel pipe and other materials, which effectively ensures the strength of the equipment and makes the test process safer and more reliable.
2、本试验机的横梁可上、下调节,滑轮通过长槽在横梁上的左、右调节及卡块处直线导轨和滑块的利用,使设备的适用范围更大,相比于以前的设备只能用于较小且形状规则的被试样品的检测,本设备能满足不同尺寸、不同形状样品的试验需求。 2. The beam of this testing machine can be adjusted up and down, the pulley can be adjusted left and right on the beam through the long groove and the use of linear guide rails and sliders at the block makes the equipment have a wider range of application. Compared with the previous The equipment can only be used for the detection of small and regular-shaped samples. This equipment can meet the test requirements of samples of different sizes and shapes.
3、本试验机的操作更加灵活简便,高效省力,试验人员由原来的3人减少至2人,且试验时间由原来的2~3个小时缩短至30分钟左右。 3. The operation of this testing machine is more flexible and convenient, efficient and labor-saving. The number of test personnel has been reduced from 3 to 2, and the test time has been shortened from 2 to 3 hours to about 30 minutes.
4、本实用新型的横梁、滑轮均采用可调节设计,避免力的分解,施力更加准确,误差范围在0.5%以内,并能通过移动标尺准确测量壳体变形量的数据。 4. The beams and pulleys of the utility model adopt adjustable design, which avoids the decomposition of the force, makes the force application more accurate, and the error range is within 0.5%, and the data of the deformation of the shell can be accurately measured by moving the scale.
附图说明 Description of drawings
图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;
图2为图1的右视图。 Fig. 2 is the right side view of Fig. 1 .
具体实施方式 Detailed ways
下面结合附图并通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。 The utility model will be further described in detail below in conjunction with the accompanying drawings and through specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the utility model.
一种电缆分线箱扭力试验机,包括底座9、主体框架1、横梁2、滑块3、滑轮6、重物载荷7、滑轮6、钢缆5以及千斤顶8,在底座上安装用于固定被测试样品4的夹具,该底座上方安装有主体框架,在底座上方对应的主体框架前、后两侧均水平横向安装有的横梁; A cable junction box torque testing machine, including a base 9, a main frame 1, a beam 2, a slider 3, a pulley 6, a heavy load 7, a pulley 6, a steel cable 5, and a jack 8, which are installed on the base for fixing For the fixture of the tested sample 4, a main frame is installed above the base, and cross beams are installed horizontally and horizontally on both sides of the front and rear sides of the corresponding main frame above the base;
为了能够适于测量不同尺寸的电缆箱样品,该横梁采用上、下导向的纵向调节结构,具体为两侧的横梁的两端中部均连接安装在主体框架上部的纵向螺纹丝杠10上并由螺纹丝杠驱动调节,横梁沿主体框架内侧所制的导轨进行上下移动; In order to be suitable for measuring cable box samples of different sizes, the crossbeam adopts an up-and-down oriented longitudinal adjustment structure. Specifically, the middle parts of both ends of the crossbeam on both sides are connected and installed on the longitudinal threaded screw 10 on the upper part of the main frame. The threaded screw is driven and adjusted, and the beam moves up and down along the guide rail made on the inside of the main frame;
为了横向调节,横梁为上下两根,该两根横梁上均水平滑动安装有一滑块,在横梁的端部均安装有滑轮,该滑块连接有钢缆且钢缆绕过滑轮在垂直方向连接有重物载荷7,所述上、下两根横梁上的滑块所连接钢缆的方向相反,从而使滑块相对滑动,本实施例的重物载荷采用100kg砝码,两侧的砝码下端均支撑安装有千斤顶,可以使滑块牢牢地卡在被测试样品的边框上,达到扭曲壳体的目的,滑块处有用于测量的刻度标尺,可以对施力后壳体样品的变形量进行准确的测量。 In order to adjust horizontally, there are two beams up and down. A slider is installed on the two beams to slide horizontally. Pulleys are installed at the ends of the beam. The slider is connected with a steel cable and the steel cable is connected vertically around the pulley. There is a heavy load 7, and the direction of the steel cables connected to the sliders on the upper and lower beams is opposite, so that the sliders slide relatively. The heavy load of this embodiment adopts 100kg weights, and the weights on both sides The lower end is supported by a jack, which can firmly clamp the slider on the frame of the sample to be tested to achieve the purpose of twisting the shell. There is a scale for measurement on the slider, which can correct the deformation of the shell sample after the force is applied. quantity for accurate measurement.
为了便于安放被测试样品,底座下端安装有多个滚动轴承,通过抽拉式的设计将样品送入主体框架内指定的试验位置;底座上安装四个可通过带螺纹调节的夹具,防止试验过程中样品位置的移动。 In order to facilitate the placement of the samples to be tested, multiple rolling bearings are installed at the lower end of the base, and the samples are sent to the designated test position in the main frame through the pull-out design; four clamps that can be adjusted with threads are installed on the base to prevent Movement of the sample position.
通过上述的纵向调节结构和滑块水平调节结构,可以使受力方向保持一致,避免力的分解,从而保证受力的准确。 Through the above-mentioned longitudinal adjustment structure and slider horizontal adjustment structure, the direction of the force can be kept consistent, and the decomposition of the force can be avoided, so as to ensure the accuracy of the force.
试验时步骤如下: The steps of the test are as follows:
⑴将被测试样品放置在底座上,调节底座上的夹具,使样品固定; ⑴ Place the sample to be tested on the base, adjust the clamps on the base to fix the sample;
⑵根据被测试样品的高度调节横梁的高度位置,使滑块对应在能够紧扣在样品的顶部边框位置; ⑵Adjust the height position of the crossbeam according to the height of the sample to be tested, so that the slider corresponds to the position that can be fastened to the top frame of the sample;
⑶调节滑块、滑轮和重物载荷部件,使滑块、滑轮及重物载荷相互垂直; (3) Adjust the slider, pulley and heavy load parts so that the slider, pulley and heavy load are perpendicular to each other;
⑷使用千斤顶升起砝码,调节钢缆到适合的长度后锁紧千斤顶,并确定滑块已经牢牢卡在被测试样品的壳体边框上; ⑷Use a jack to raise the weight, adjust the steel cable to a suitable length, lock the jack, and make sure that the slider is firmly stuck on the shell frame of the tested sample;
⑸两侧同时松开千斤顶,降下砝码,这时试品两侧同时承受1000N的扭力,并开始计时,持续时间30s,读出并记录试验过程中被测试样品的变形量大小; (5) Loosen the jack on both sides at the same time and lower the weight. At this time, both sides of the sample bear a torque of 1000N at the same time, and start timing for 30s. Read and record the deformation of the tested sample during the test;
⑹两侧的千斤顶同时升起砝码,然后读出并记录此时被测试样品的边框变形量数据,完成测量后将设备和试验样品恢复致原位。 ⑹ The jacks on both sides raise the weight at the same time, then read and record the frame deformation data of the tested sample at this time, and return the equipment and the test sample to their original positions after the measurement is completed.
尽管为说明目的公开了本实用新型的实施例和附图,但是本领域的技术人员可以理解:在不脱离本实用新型及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本实用新型的范围不局限于实施例和附图所公开的内容。 Although the embodiments and drawings of the utility model are disclosed for the purpose of illustration, those skilled in the art can understand that various replacements, changes and modifications can be made without departing from the spirit and scope of the utility model and the appended claims. It is possible, therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420609230.3U CN204314158U (en) | 2014-10-21 | 2014-10-21 | Cable hut torsion tester |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420609230.3U CN204314158U (en) | 2014-10-21 | 2014-10-21 | Cable hut torsion tester |
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| CN204314158U true CN204314158U (en) | 2015-05-06 |
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| CN201420609230.3U Expired - Fee Related CN204314158U (en) | 2014-10-21 | 2014-10-21 | Cable hut torsion tester |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104390866A (en) * | 2014-10-21 | 2015-03-04 | 天津电气科学研究院有限公司 | Torsion tester for cable branch box, and test method thereof |
| CN109540697A (en) * | 2018-12-16 | 2019-03-29 | 中国航发沈阳发动机研究所 | A kind of load bar assembly, quiet torque load test method and installation method |
| CN113252463A (en) * | 2021-04-21 | 2021-08-13 | 中国煤炭科工集团太原研究院有限公司 | Cable lead-in device clamping test bench |
-
2014
- 2014-10-21 CN CN201420609230.3U patent/CN204314158U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104390866A (en) * | 2014-10-21 | 2015-03-04 | 天津电气科学研究院有限公司 | Torsion tester for cable branch box, and test method thereof |
| CN109540697A (en) * | 2018-12-16 | 2019-03-29 | 中国航发沈阳发动机研究所 | A kind of load bar assembly, quiet torque load test method and installation method |
| CN113252463A (en) * | 2021-04-21 | 2021-08-13 | 中国煤炭科工集团太原研究院有限公司 | Cable lead-in device clamping test bench |
| CN113252463B (en) * | 2021-04-21 | 2023-09-08 | 中国煤炭科工集团太原研究院有限公司 | Cable lead-in device clamping test bed |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150506 Termination date: 20161021 |