CN205102789U - Automatic elevator guide rail is apart from laser surveying device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及特种设备测量技术领域,具体为一种便携式的自动电梯导轨距激光测量装置,该装置通过与轿厢底或对重导靴相连接,在轿厢或对重的牵引下沿着导轨运动进行电梯轨距测量。The utility model relates to the technical field of special equipment measurement, in particular to a portable laser measuring device for the guide rail distance of an automatic elevator. Guide rail movement for elevator track gauge measurement.
背景技术Background technique
电梯轨距的安装精度与其乘坐舒适感及安全密切相关。简便高效的测量电梯轨距是时代对电梯安装及检测行业提出的新要求。按照GB7588-2003《电梯制造与安装规范》要求,主导轨偏差在0至+2mm以内,副轨偏差在0至+3mm以内。The installation accuracy of the elevator track gauge is closely related to its ride comfort and safety. Simple and efficient measurement of elevator gauge is a new requirement of the era for the elevator installation and inspection industry. According to the requirements of GB7588-2003 "Code for Elevator Manufacturing and Installation", the deviation of the main rail is within 0 to +2mm, and the deviation of the auxiliary rail is within 0 to +3mm.
传统的电梯导轨距测量是两名测量人员在轿顶用钢卷尺测量,这种测量方法存在诸多缺陷:1使用环境的变化以及使用过程中钢卷尺的自然磨损等因素导致测量精度的变化;2使用钢卷尺测量测量轨距时通常是将钢卷尺穿过钢丝绳或者补偿链,很难保证钢卷尺不产生卷曲和水平;3测量人员读数准确性受观察视角的影响较大;4检验人员在轿顶上取样测量,效率低下且无法连续测量。The traditional elevator guide rail gauge is measured by two measurers on the top of the car with a steel tape. This measurement method has many defects: 1. The change of the use environment and the natural wear of the steel tape during use will cause changes in the measurement accuracy; 2. When using a steel tape to measure the gauge, the steel tape is usually passed through the steel wire rope or compensation chain, and it is difficult to ensure that the steel tape does not produce curling and leveling; 3. The accuracy of the measurement personnel’s reading is greatly affected by the viewing angle; 4. The inspection personnel in the car Sampling measurement on the top is inefficient and cannot be measured continuously.
专利号为201320442868.8的中国实用新型专利公开了一种电梯导轨距测量装置,使用该装置测量相比使用卷尺测量有明显优势,但该装置仍然有一些缺陷,测量轨距时,轿顶导轨间存在钢丝绳的阻隔,使用该装置必须穿过钢丝绳,给测量带来一定困扰,此外,该装置只能安装在电梯轿顶,用于测量主轨的轨距,无法测量对重侧的副轨轨距。The Chinese Utility Model Patent No. 201320442868.8 discloses a device for measuring the gauge of elevator guide rails. Using this device to measure has obvious advantages compared to using a tape measure, but this device still has some defects. When measuring the gauge, there are gaps between the car top guide rails The barrier of the steel wire rope, the use of this device must pass through the steel wire rope, which brings some troubles to the measurement. In addition, the device can only be installed on the top of the elevator car to measure the gauge of the main rail, and cannot measure the gauge of the auxiliary rail on the counterweight side .
目前测量电梯速度的方法是测量人员手持转速表在机房测量钢丝绳的速度,该测量过程需要测量人员全程操作,费时费力。The current method of measuring the speed of the elevator is to measure the speed of the steel wire rope in the machine room by the surveyor with a tachometer in hand. This measurement process requires the surveyor to operate the whole process, which is time-consuming and laborious.
便携式激光测距仪具有精度高,使用便捷等特点,广泛的应用于生活、生产和设备安装工程。如果由检验人员手持测距仪或者安装在轿顶导轨面上则会受限于钢丝绳的阻挡而无法实现,即便能实现该方法仍显费时费力。普通的激光测距仪只能人为手动触发,无法安装于轿底,而本实用新型电梯导轨距激光测量装置安装于轿底,能够实现自动触发测量及停止,并进行数据储存。The portable laser range finder has the characteristics of high precision and convenient use, and is widely used in life, production and equipment installation projects. If the range finder is held by the inspector or installed on the car top guide rail surface, it will be limited by the obstruction of the steel wire rope and cannot be realized. Even if it can be realized, the method is still time-consuming and laborious. Ordinary laser range finders can only be triggered manually and cannot be installed on the car bottom. However, the laser measuring device for elevator guide rail distance of the utility model is installed on the car bottom, which can automatically trigger measurement and stop, and store data.
发明内容Contents of the invention
本实用新型主要解决了采用卷尺或其它传统量具测量电梯导轨距时,受限于作业场地条件,量具精度变化以及存在读数误差,测量费时费力等问题,提出一种结构原理简单,测量精度高,操作便捷的自动电梯导轨距测量装置。此外,本实用新型的另一个目的是无需人员多次操作测量便可在测量电梯轨距的同时实现电梯运行速度的测量记录。The utility model mainly solves the problems of measuring the guide rail distance of an elevator by using a tape measure or other traditional measuring tools, which are limited by the conditions of the work site, the accuracy of the measuring tools changes, and there are reading errors, and the measurement is time-consuming and labor-intensive. Easy-to-operate automatic elevator guide rail gauge measuring device. In addition, another purpose of the utility model is to realize the measurement and record of the elevator running speed while measuring the elevator track gauge without the need for personnel to operate and measure for many times.
本实用新型解决其技术问题所采用的技术方案是:一种自动电梯导轨距激光测量装置,包括夹轨器,拉杆和自动激光测距装置。所述夹轨器包括夹在轨上并能沿轨道滑行部分,安装测距仪的“T”型凸槽以及使测距仪紧贴导轨的挡板和弹簧;所述的拉杆对称分布于夹轨器两侧,拉杆一端与夹轨器采用铰接联接,拉杆可与夹轨器相对转动,拉杆的另一端上设有用于吸附导靴的磁铁。所述自动激光测距仪的壳体上设有转臂,该转臂与转速传感器相连,转臂与壳体间设有弹簧,转臂在弹簧的作用下式转速传感器紧贴导轨;自动激光测距仪内置自动触发电路单元及测速电路单元,转速传感器与测速电路单元直接连接。本实用新型装置安装在安装在轿底导靴或对重导靴上,并在其牵引下沿轨道移动,当轿厢或对重开始移动时,转速传感器检测到速度不为零后,自动激光测距仪开始按照设定频率取样测量轨距并记录数值,同时测量出轿厢和对重的移动速度。轿厢或对重停止移动后,滚轮停止转动,转速传感器检测到速度为零,停止采样测量。本新型较之传统的测量方法效率高,测量结果更准确,不受限于作业场地和测量人员的主客观因素。The technical solution adopted by the utility model to solve the technical problem is: a laser measuring device for guide rail distance of an automatic elevator, including a rail clamp, a pull rod and an automatic laser distance measuring device. The rail clamp includes a part that is clamped on the rail and can slide along the rail, a "T"-shaped convex groove for installing the rangefinder, and a baffle and a spring that make the rangefinder close to the guide rail; the pull rods are symmetrically distributed on the clamp On both sides of the rail device, one end of the pull rod is hingedly connected with the rail clamp, the pull rod can rotate relative to the rail clamp, and the other end of the pull rod is provided with a magnet for absorbing the guide shoe. The casing of the automatic laser range finder is provided with a rotating arm, which is connected to the speed sensor, and a spring is arranged between the rotating arm and the housing, and the rotating arm is close to the guide rail under the action of the spring; the automatic laser The rangefinder has a built-in automatic trigger circuit unit and a speed measurement circuit unit, and the speed sensor is directly connected to the speed measurement circuit unit. The utility model device is installed on the car bottom guide shoe or the counterweight guide shoe, and moves along the track under its traction. When the car or the counterweight starts to move, after the speed sensor detects that the speed is not zero, the automatic laser The rangefinder starts sampling and measuring the track gauge according to the set frequency and records the value, and at the same time measures the moving speed of the car and the counterweight. After the car or the counterweight stops moving, the rollers stop rotating, the speed sensor detects that the speed is zero, and the sampling measurement is stopped. Compared with the traditional measurement method, the new type has higher efficiency and more accurate measurement results, and is not limited to the subjective and objective factors of the work site and the measurement personnel.
作为一种优选方案自动激光测距仪壳体的上设置有水平气泡仪,该水平气泡仪可以用于校准装置安装的水平度,减少测量误差。As a preferred solution, a horizontal bubble meter is arranged on the housing of the automatic laser rangefinder, and the horizontal bubble meter can be used to calibrate the levelness of the installation of the device and reduce measurement errors.
本实用新型采用成熟的激光测距原理,在普通便携式激光测距仪的基础上进行开发,与现有测量方法相比,本实用新型的优点有:1.操作简单,安装于轿底不受限于轿顶作业场地条件,无需人员操作,节约劳力;2.测量精度高,可任意设置取样点数,实现测量和数据储存。3.测量效率高,安装于轿底,跟随轿厢上下往返一次便可以自动测量记录除顶层段外的所有导轨距。4.用途多样,跟随轿厢或对重,在测量轨距的同时,准确的测量出电梯的上下行速度。The utility model adopts the mature principle of laser distance measurement, and is developed on the basis of the ordinary portable laser rangefinder. Limited to the conditions of the car top work site, no human operation is required, saving labor; 2. The measurement accuracy is high, and the number of sampling points can be set arbitrarily to realize measurement and data storage. 3. The measurement efficiency is high. It is installed on the bottom of the car, and it can automatically measure and record all the guide rail distances except the top section by following the car up and down once. 4. Various uses, following the car or counterweight, while measuring the gauge, it can accurately measure the up and down speed of the elevator.
附图说明Description of drawings
图1是本实用新型的一种结构及安装示意图;Fig. 1 is a kind of structure and installation schematic diagram of the utility model;
图2是本实用新型的一种电路框示图。Fig. 2 is a circuit block diagram of the utility model.
1-轿厢2-导轨3-导靴4-夹轨器5-自动激光测距仪6-转速传感器7-气泡水平仪1-Car 2-Guide rail 3-Guide shoe 4-Rail clamp 5-Automatic laser rangefinder 6-Speed sensor 7-Bubble level
8-弹簧9-拉杆10-磁铁11-转臂12-对重13-挡板8-spring 9-pull rod 10-magnet 11-arm 12-counterweight 13-baffle
具体实施方式detailed description
为使本实用新型特征和优点能够更为明显易懂,以下结合附图对对本实用新型的技术方案作进一步的说明。In order to make the features and advantages of the utility model more obvious and understandable, the technical solutions of the utility model will be further described below in conjunction with the accompanying drawings.
如图1所示,一种自动电梯导轨距激光测量装置,其包括自动激光测距仪(5)、导轨(2)、夹轨器(4)、气泡水平仪(7)、弹簧(8)、拉杆(9)、磁铁块(10)、转臂(11)、挡板(13);其特征在于,所述自动激光测距仪(5)包括激光测距仪和自动触发电路单元、转速传感器(6)以及测速电路单元,所述自动触发电路单元和测速电路单元设置于自动激光测距仪内部;在夹轨器(4)的上端部设置有用于安装自动激光测距仪(5)的卡槽,在该卡槽上设置有沿X轴方向的T型凸槽,在自动激光测距仪(5)与卡槽的接触面沿X轴方向设置有T型凹槽,该T型凹槽沿X轴卡入T型凸槽中;所述自动激光测距仪(5)在挡板(13)和弹簧(8)的作用下紧贴导轨(2),所述气泡水平仪(7)和所述转臂(11)设置在自动激光测距仪(5)的上端部,转臂(11)在弹簧(8)的作用下使转速传感器(6)紧贴导轨面,夹轨器(4)的两侧均设置有拉杆(9),拉杆(9)的一端与夹轨器(4)与采用铰接连接,拉杆(9)的另一端上设置有强力磁铁块(10)。As shown in Figure 1, a kind of laser measuring device of guide rail distance of automatic elevator, it comprises automatic laser rangefinder (5), guide rail (2), rail clamping device (4), bubble level (7), spring (8), Pull rod (9), magnet block (10), rotating arm (11), baffle plate (13); it is characterized in that, described automatic laser range finder (5) comprises laser range finder and automatic trigger circuit unit, speed sensor (6) and speed measuring circuit unit, described automatic trigger circuit unit and speed measuring circuit unit are arranged on automatic laser rangefinder inside; Be provided with for installing automatic laser rangefinder (5) at the upper end of rail clamp (4) The card slot is provided with a T-shaped convex groove along the X-axis direction on the card slot, and a T-shaped groove is provided along the X-axis direction on the contact surface between the automatic laser rangefinder (5) and the card slot. The groove is snapped into the T-shaped convex groove along the X axis; the automatic laser rangefinder (5) is close to the guide rail (2) under the action of the baffle (13) and the spring (8), and the bubble level (7) And described pivoting arm (11) is arranged on the upper end of automatic laser range finder (5), and pivoting arm (11) makes speed sensor (6) close to guide rail surface under the effect of spring (8), and rail clamp ( 4) The both sides of pull bar (9) are all provided with pull bar (9), and one end of pull bar (9) is hingedly connected with clamp rail device (4), and the other end of pull bar (9) is provided with powerful magnet block (10).
如图1所示,测量时将夹轨器安装在电梯轨道上,将拉杆上的磁铁吸附于轿厢导靴或对重导靴上,在轿厢或对重的牵引下沿导轨上下移动。设置好自动采样测量频率,轿厢或对重开始移动后,滚轮开始转动,转速传感器检测到速度不为零,自动激光测距仪开始按照设定频率取样测量轨距并记录数值,同时测量出轿厢和对重的移动速度。轿厢或对重停止移动后,滚轮停止转动,转速传感器检测到速度为零,停止采样测量。As shown in Figure 1, the rail clamp is installed on the elevator track during measurement, and the magnet on the pull rod is adsorbed to the car guide shoe or counterweight guide shoe, and moves up and down along the guide rail under the traction of the car or counterweight. After setting the automatic sampling measurement frequency, after the car or the counterweight starts to move, the rollers start to rotate, and the speed sensor detects that the speed is not zero, and the automatic laser rangefinder starts to sample and measure the track gauge according to the set frequency and record the value, and at the same time measure out The moving speed of the car and counterweight. After the car or the counterweight stops moving, the rollers stop rotating, the speed sensor detects that the speed is zero, and the sampling measurement is stopped.
本文中所描述的具体实例并非用来限定本发明,仅仅是对本发明精神举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围,均属于本发明技术方案的保护范围。The specific examples described herein are not intended to limit the present invention, but merely illustrate the spirit of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims All belong to the scope of protection of the technical solution of the present invention.
本文中采用了夹轨器、自动激光测距仪、拉杆、卡槽、挡板、转速传感器等术语,但不排除使用其它术语的可能性,把它们解释成任何一种附加的限制都是与本发明精神相违背的。Terms such as rail clamp, automatic laser range finder, pull rod, card slot, baffle, and speed sensor are used in this article, but the possibility of using other terms is not excluded, and any additional restrictions are interpreted with contrary to the spirit of the present invention.
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CN107144260A (en) * | 2017-06-22 | 2017-09-08 | 乐山市特种设备监督检验所 | Cage guide gauge and perpendicularity automatic measuring instrument |
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CN108253901A (en) * | 2017-12-26 | 2018-07-06 | 大连船舶重工集团有限公司 | A kind of container ship guide rail spacing remote control detecting tool and detection method |
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CN109297392A (en) * | 2018-12-13 | 2019-02-01 | 福建省特种设备检验研究院 | An adaptive guide rail bracket installation distance measuring device and its working method |
CN109297392B (en) * | 2018-12-13 | 2023-11-17 | 福建省特种设备检验研究院 | An adaptive guide rail bracket installation spacing measuring device and its working method |
CN110595378A (en) * | 2019-10-17 | 2019-12-20 | 中煤科工集团重庆研究院有限公司 | Real-time ground surface or slope deformation monitoring device and method based on laser ranging principle |
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