CN109968589A - It is a kind of can save the multiple station of manpower be merged method - Google Patents
It is a kind of can save the multiple station of manpower be merged method Download PDFInfo
- Publication number
- CN109968589A CN109968589A CN201910253989.XA CN201910253989A CN109968589A CN 109968589 A CN109968589 A CN 109968589A CN 201910253989 A CN201910253989 A CN 201910253989A CN 109968589 A CN109968589 A CN 109968589A
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- China
- Prior art keywords
- pipeline frame
- station
- workpiece
- frame
- controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/0055—Shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0084—General arrangement or lay-out of plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/0055—Shaping
- B29C2045/0058—Shaping removing material
Abstract
The present invention provides it is a kind of can save the multiple station of manpower be merged method, station includes completing the injection-moulding device of work piece production, complete the cutting equipment of work piece cut, workpiece is taken out from injection-moulding device and is placed on the mechanical arm a of cutting equipment, it transmits the pipeline frame a of workpiece and handles the manual operation platform of workpiece, its structure further include: the pipeline frame b of lengthening and several mechanical arm b, it is as follows that specific station is merged method: 1, the inside arrangement 2 of single station, arrangement 3 between multiple station, it is associated with multiple single station, it can progress without any confusion the invention enables entire workshop assembly line, manpower is not only saved, it improves work efficiency simultaneously.
Description
Technical field:
The present invention relates to a kind of field of automobile parts and components, especially it is a kind of can save the multiple station of manpower be merged method.
Background technique:
During producing auto parts and components, it is made of multiple station assembly lines, in Conventional process, station packet
Include: the injection-moulding device for completing work piece production, takes out workpiece from injection-moulding device and is placed on the cutting equipment for completing work piece cut
The mechanical arm a3 of cutting equipment, the pipeline frame a for transmitting workpiece and the manual operation platform for handling workpiece, each station
It is an independent production line, each station requires to be arranged special personnel in the processing of the side of manual operation platform from assembly line
The workpiece that transmission frame a transmits out, it is difficult to accomplish to converge four station series connection interactions in the subsequent workpiece by four station outputs
When total, not only waste of manpower is also easy to malfunction, and reduces the working efficiency of enterprise.
Summary of the invention:
It is an object of the invention to provide it is a kind of can save the multiple station of manpower be merged method, solve in above-mentioned prior art problem
One or more.
In order to solve the above technical problems, the present invention provides it is a kind of can save the multiple station of manpower be merged method, station
Including the injection-moulding device for completing work piece production, the cutting equipment for completing work piece cut, workpiece is taken out from injection-moulding device and is placed
In the mechanical arm a of cutting equipment, the pipeline frame a of transmission workpiece and the manual operation platform for handling workpiece, innovation
Point is: the pipeline frame b of lengthening and several mechanical arm b, it is as follows that specific station is merged method:
Step 1: the inside arrangement of single station, mechanical arm a are arranged on injection-moulding device, and pipeline frame a setting is being infused
The left side of equipment is moulded, the transmission end of pipeline frame a is arranged in mechanical arm b, and cutting equipment is arranged in pipeline
The left side of frame a and the transmission initial end for being located at pipeline frame a;
Step 2: the arrangement between multiple station is arranged since the most the inside in workshop when single station starts arrangement, Mei Gedan
A station is in "-" type arrangement in workshop from inside to outside, and injection-moulding device is extended in the transmission end of each pipeline frame a
Outside and in workshop from inside to outside on same straight line.
Step 3: the multiple single station of association, pipeline frame b are that multiple pipeline frame a are interconnected on one
It rises, the length of pipeline frame b is the distance between innermost described single station to outermost single station, flowing water
Line transmission frame b is located at the side of pipeline frame a transmission end and is mutually perpendicular to pipeline frame a, manual operation platform
Positioned at the transmission end of pipeline frame b.
Further, the transmission speed of above-mentioned pipeline frame b is that all single station one workpiece times of completion are total
The height of the average value of sum, pipeline frame a is consistent with the height of pipeline frame b.
Further, above-mentioned mechanical arm b includes jaw member, actuator a, controller a, shaft, actuator b and control
Device b, for jaw member from the transmission end grabbing workpiece of pipeline frame a, it is upward that controller a controls actuator a driving jaw member
Movement, actuator a are fixedly mounted in the central spindle of shaft, and jaw member is turned to stream above pipeline frame a by shaft
The top of waterline transmission frame b, controller b control the rotation of actuator b drive shaft, and workpiece is placed on by jaw member from jaw member
The surface of pipeline frame b, controller a control actuator a driving jaw member move downward.
Further, above-mentioned jaw member is equipped with inductor, and inductor detects that workpiece is transferred to pipeline frame a's
When transmitting end, it will test signal and be sent to controller a and controller b, controller a controls actuator a movement, controller b control
Actuator b movement processed.
Further, above-mentioned jaw member is gripper cylinder, and actuator a is single-acting cylinder.
Further, above-mentioned actuator b is servo motor.
The beneficial effects of the present invention are: the present invention provides a kind of method that is merged that can save the multiple station of manpower, institutes
There is single station to merge by pipeline frame b series connection, allow the progress of assembly line without any confusion between vehicle, significantly
It improves work efficiency, from original each station requires that management is manually gone to operate, be reduced to people's operation now, not only reduce
Manpower, while reducing the cost of enterprise.
Detailed description of the invention:
Fig. 1 is side structure schematic diagram of the present invention.
Fig. 2 is the motion profile figure of jaw member of the present invention.
Fig. 3 is the side structure schematic diagram that pipeline frame a of the present invention transmits end.
Specific embodiment:
In order to deepen the understanding of the present invention, below in conjunction with embodiment and attached drawing, the invention will be further described, the implementation
Example for explaining only the invention, is not intended to limit the scope of the present invention..
During producing auto parts and components, it is made of 4 station assembly lines, in Conventional process, station
Include: complete work piece production injection-moulding device 1, complete work piece cut cutting equipment 2, from injection-moulding device 1 take out workpiece and
It is placed on the mechanical arm a3 of cutting equipment 2, transmit the pipeline frame a4 of workpiece and handles the manual operation platform of workpiece
5, each station is an independent production line, and each station requires to be arranged special personnel on the side of manual operation platform 5
Handle the workpiece for transmitting out from pipeline frame a4, it is difficult to accomplish by four station series connection interactions, subsequent by four works
When the workpiece for output of standing summarizes, not only waste of manpower is also easy to malfunction, and reduces the working efficiency of enterprise.
In order to improve the production efficiency of enterprise, manpower is saved, if Fig. 1 to Fig. 3 is a kind of specific embodiment of the invention,
The present invention provides it is a kind of can save the multiple station of manpower be merged method, in embodiments of the present invention, structure further include: add
Long pipeline frame b6 and several mechanical arm b7,
In embodiments of the present invention, mechanical arm b7 includes: that jaw member 8, actuator a9, controller a(are not marked in figure), turn
Axis 10, actuator b11 and controller b(are not marked in figure), controller a controls actuator a9 about 8 jaw member of driving and transports
It is dynamic, when jaw member 8 moves upwards, jaw member 8 from the transmission end grabbing workpiece of pipeline frame a4, jaw member 8 to
When lower movement, workpiece is placed on the surface of pipeline frame b6 by jaw member 8 from jaw member 8, and actuator a9 is fixedly mounted
In the central spindle of shaft 10, in the present embodiment, jaw member 8 is gripper cylinder, and actuator a9 is single-acting cylinder.Controller b
It controls actuator b11 drive shaft 10 to rotate, jaw member 8 is turned to assembly line above pipeline frame a4 by shaft 10
The top of transmission frame b6, in the present embodiment, above-mentioned actuator b11 are servo motor.
In embodiments of the present invention, the effect of injection-moulding device 1 is to complete the production of required workpiece, belongs to outside enterprise itself
Purchase obtains, and the effect of cutting equipment 2 is the cutting of workpiece, belongs to enterprise itself outsourcing acquisition, mechanical arm a3's acts on
In that will take out workpiece from injection-moulding device 1 and be placed on cutting equipment 2, enterprise is according to itself workshop injection-moulding device 1 and cutting
The mechanical arm a3 that position outsourcing between equipment 2 is suitble to, the effect of manual operation platform 5 are the desktop of artificial treatment workpiece,
Enterprise selects suitable workbench according to the size in itself workshop, and the effect for transmitting the pipeline frame a4 of workpiece is to cut
The workpiece for cutting completion is transferred to from the location transmission of cutting equipment 2 to the position of manual operation platform 5, can be according in Workshop
The distance between portion's cutting equipment 2 and manual operation platform 5 select suitable transmission frame to carry out outsourcing.
In embodiments of the present invention, the selection of pipeline frame b6 selects customization extended type according to the length of Workshop
Pipeline frame a4.
In embodiments of the present invention, further to save for the automation realized 8 grabbing workpiece of jaw member He put down workpiece
About manpower, above-mentioned jaw member 8 are equipped with inductor 12, and inductor 12 detects that workpiece is transferred to the transmission of pipeline frame a4
When end, it will test signal and be sent to controller a and controller b, it in the present embodiment, can be respectively in controller a and control
PLC control mechanism is arranged in device b, and controller a first passes through PLC control mechanism control actuator a9 and moves upwards time t1, t1 time
Afterwards, controller b controls actuator b11 by PLC control mechanism and rotates forward time t2, and after the t2 time, controller a passes through PLC
Control mechanism control actuator a9 moves downward time t1, and after the t1 time, controller b controls actuator by PLC control mechanism
B11 rotates backward time t2, and jaw member 8 returns to origin, in the course of work of subsequent jaw member 8, repeats according to above-mentioned steps
It carries out.
In embodiments of the present invention, it is as follows to be merged method for specific station:
Step 1: the inside arrangement of single station, mechanical arm a3 are arranged on injection-moulding device 1, and pipeline frame a4 setting exists
The transmission end of pipeline frame a4 is arranged in the left side of injection-moulding device 1, mechanical arm b7, and cutting equipment 2 is arranged in flowing water
The left side of line transmission frame a4 and the transmission initial end for being located at pipeline frame a4, in the inside of single station, workpiece is being molded
After equipment 1 is completed, workpiece is placed on cutting equipment 2 by mechanical arm a3 and is cut, after the completion of cutting, manipulator
The workpiece that cutting is completed is placed on pipeline frame a4 by arm a3, the workpiece for being completed cutting by pipeline frame a4
It is transferred to the transmission end of pipeline frame a4, when the workpiece that cutting is completed reaches the transmission end of pipeline frame a4
When, inductor 12 senses the workpiece that cutting is completed and sends a signal to controller a and controller b.
Arrangement between 2:4 station of step is arranged since the most the inside in workshop, each when single station starts arrangement
Single station is in "-" type arrangement in workshop from inside to outside, and all station are arranged in "-" type, compared to the independence of previous station
Arrangement, has saved the space of either inside, the transmission end of each pipeline frame a4 extend the outside of injection-moulding device 1 and
In workshop from inside to outside on same straight line.
Step 3: 4 single station of association, the length of pipeline frame b6 are the innermost single station to most
The distance between the single station in outside, pipeline frame b6 are located at the side of pipeline frame a4 transmission end and and stream
Waterline transmission frame a4 is mutually perpendicular to, and manual operation platform 5 is located at the transmission end of pipeline frame b7, and 4 single station pass through
Pipeline frame b6 links together, when above-mentioned inductor 12 senses the workpiece that cutting is completed and sends a signal to control
After device a and controller b, in the present embodiment, PLC control mechanism, controller a can be set in controller a and controller b respectively
It first passes through PLC control mechanism control actuator a9 and moves upwards time t1, the workpiece grabbing that jaw member 8 completes cutting to sky
In, after the t1 time, controller b controls actuator b11 by PLC control mechanism and rotates forward time t2, and jaw member 8 drives cutting
The workpiece of completion reaches the top of pipeline frame b6, and after the t2 time, controller a controls actuator by PLC control mechanism
A9 moves downward time t1, and the workpiece that cutting is completed is placed into the surface of pipeline frame b6 by jaw member 8, after the t1 time,
Controller b controls actuator b11 by PLC control mechanism and rotates backward time t2, and jaw member 8 returns to origin, in subsequent clamping jaw
During the grabbing workpiece of part 8, repeat according to above-mentioned steps, through the above steps, 4 single station can be completed
Workpiece is transferred to the transmission end of pipeline frame b6 together, therefore, during entire workshop pile line operation, as long as
The end setting manual operation platform 5 of pipeline frame b7 can meet the needs of entire workshop pile line operation.
In embodiments of the present invention, in order to allow the progress of entire workshop assembly line without any confusion, above-mentioned assembly line is passed
The transmission speed of defeated frame b6 is the average value that 4 single station complete a workpiece temporal summation, complete by different single station
At the cycle time of work piece production, the transmission speed of pipeline b6 is determined, to guarantee in mechanical arm b7 by each work
The workpiece that cutting is completed of standing, which is placed on the position of pipeline frame b6, will not occur confusion, so that entire workshop assembly line can be with
Progress without any confusion avoids the error of subsequent workpiece processing, the height and assembly line biography of 4 station pipeline frame a4
The height of defeated frame b6 is consistent, can effectively guarantee in mechanical arm b7 when carrying the workpiece that cutting is completed, mechanical arm b7 or so
Position co-ordination simplifies the operation of mechanical arm b7.
In the use of the present invention, after all single station arrangements are completed according to above-mentioned steps, it is only necessary to a behaviour
Make the side that personnel are located at manual operation platform 5, after the operation of entire station, the workpiece that each single station is completed passes through flowing water
Line transmission frame b6 is transferred to the position of manual operation platform 5, has not only saved manpower, has improved work efficiency simultaneously.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation
It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention
It is defined by the appending claims and its equivalent thereof.
Claims (6)
1. a kind of method that is merged that can save the multiple station of manpower, the station include complete the injection-moulding device (1) of work piece production,
The cutting equipment (2) of work piece cut is completed, workpiece is taken out from the injection-moulding device (1) and is placed on the cutting equipment (2)
Mechanical arm a(3), transmission workpiece pipeline frame a(4) and processing workpiece manual operation platform (5), feature exists
In: its structure further include: the pipeline frame b(6 of lengthening) and several mechanical arm b(7), specific station is merged method such as
Under:
Step 1: the inside arrangement of single station, the mechanical arm a(3) it is arranged on the injection-moulding device (1), the flowing water
Line transmission frame a(4) be arranged in the left side of the injection-moulding device (1), the mechanical arm b(7) be arranged in the pipeline
Frame a(4) transmission end, the cutting equipment (2) is arranged in the pipeline frame a(4) left side and be located at the stream
Waterline transmission frame a(4) transmission initial end;
Step 2: the arrangement between multiple station is arranged since the most the inside in workshop, often when the single station starts arrangement
A single station workshop be in from inside to outside "-" type arrangement, each pipeline frame a(4) transmission end prolong
Stretch out the outside of the injection-moulding device (1) and in workshop from inside to outside on same straight line;
It step 3: the multiple single station of association, the pipeline frame b(6 is) multiple pipeline frame a(4)
Interconnect, the pipeline frame b(6) length be the innermost single station to described in outermost
The distance between single station, the pipeline frame b(6) positioned at the side of the pipeline frame a(4) transmission end
And be mutually perpendicular to the pipeline frame a(4), the manual operation platform (5) is located at the pipeline frame b(7)
Transmit end.
2. it is according to claim 1 it is a kind of can save the multiple station of manpower be merged method, it is characterised in that: the flowing water
Line transmission frame b(6) transmission speed be average value that all single station complete a work piece production time summation, it is described
Pipeline frame a(4) height it is consistent with the height of the pipeline frame b(6).
3. it is according to claim 1 it is a kind of can save the multiple station of manpower be merged method, it is characterised in that: the machinery
Arm b(7) include jaw member (8), actuator a(9), controller a, shaft (10), actuator b(11) and controller b, it is described
Transmission end grabbing workpiece of the jaw member (8) from the pipeline frame a(4), the controller a control actuator a
(9) jaw member (8) is driven to move upwards, the actuator a(9) it is fixedly mounted in the central spindle of the shaft (10), institute
It states shaft (10) and the jaw member (8) is turned into the pipeline frame b above the pipeline frame a(4)
(6) top, the controller b control the actuator b(11) driving shaft (10) rotation, the jaw member (8) will
Workpiece is placed on the pipeline frame b(6 from the jaw member (8)) surface, the controller a controls the driving
Part a(9) drive the jaw member (8) to move downward.
4. according to claim 1, described in 3 it is a kind of can save the multiple station of manpower be merged method, it is characterised in that: the folder
Bluff piece (8) is equipped with inductor (12), and the inductor (12) detects that workpiece is transferred to the pipeline frame a(4)
When transmitting end, it will test signal and be sent to the controller a and controller b, the controller a control actuator a(9)
Movement, the controller b control the actuator b(11) movement.
5. it is according to claim 3 it is a kind of can save the multiple station of manpower be merged method, it is characterised in that: the clamping jaw
Part (8) is gripper cylinder, the actuator a(9) it is single-acting cylinder.
6. it is according to claim 3 it is a kind of can save the multiple station of manpower be merged method, it is characterised in that: the driving
Part b(11) it is servo motor.
Priority Applications (1)
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CN201910253989.XA CN109968589A (en) | 2019-03-30 | 2019-03-30 | It is a kind of can save the multiple station of manpower be merged method |
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CN201910253989.XA CN109968589A (en) | 2019-03-30 | 2019-03-30 | It is a kind of can save the multiple station of manpower be merged method |
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ID=67082004
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CN201910253989.XA Pending CN109968589A (en) | 2019-03-30 | 2019-03-30 | It is a kind of can save the multiple station of manpower be merged method |
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Citations (7)
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CN103447342A (en) * | 2013-09-04 | 2013-12-18 | 台州英达机械科技有限公司 | Automatic feeding device of red flushing furnace |
CN203558475U (en) * | 2013-11-06 | 2014-04-23 | 天津凯蒂亚自动化设备有限公司 | Automatic injection molding product post-processing production line matched with multiple injection molding machines |
CN105538024A (en) * | 2016-03-10 | 2016-05-04 | 上海诺倬力机电科技有限公司 | Numerical control machine tool batch machining method based on automatic mechanical arm |
CN106799846A (en) * | 2017-02-28 | 2017-06-06 | 昆山斯比得自动化设备有限公司 | Non-woven fabrics automatic charging and the production equipment for cutting on injecting products |
US20170165882A1 (en) * | 2013-05-15 | 2017-06-15 | Toshiba Kikai Kabushiki Kaisha | Molding system and method of manufacturing molded article |
CN107263800A (en) * | 2017-07-07 | 2017-10-20 | 永高股份有限公司 | A kind of injection machine collects streamline |
KR20180094161A (en) * | 2017-02-13 | 2018-08-23 | 주식회사 이엔푸드 | System for removing the skin of onion |
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2019
- 2019-03-30 CN CN201910253989.XA patent/CN109968589A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US20170165882A1 (en) * | 2013-05-15 | 2017-06-15 | Toshiba Kikai Kabushiki Kaisha | Molding system and method of manufacturing molded article |
CN103447342A (en) * | 2013-09-04 | 2013-12-18 | 台州英达机械科技有限公司 | Automatic feeding device of red flushing furnace |
CN203558475U (en) * | 2013-11-06 | 2014-04-23 | 天津凯蒂亚自动化设备有限公司 | Automatic injection molding product post-processing production line matched with multiple injection molding machines |
CN105538024A (en) * | 2016-03-10 | 2016-05-04 | 上海诺倬力机电科技有限公司 | Numerical control machine tool batch machining method based on automatic mechanical arm |
KR20180094161A (en) * | 2017-02-13 | 2018-08-23 | 주식회사 이엔푸드 | System for removing the skin of onion |
CN106799846A (en) * | 2017-02-28 | 2017-06-06 | 昆山斯比得自动化设备有限公司 | Non-woven fabrics automatic charging and the production equipment for cutting on injecting products |
CN107263800A (en) * | 2017-07-07 | 2017-10-20 | 永高股份有限公司 | A kind of injection machine collects streamline |
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Application publication date: 20190705 |
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