CN109941761B - Convertible laminating machine - Google Patents

Convertible laminating machine Download PDF

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Publication number
CN109941761B
CN109941761B CN201910312693.0A CN201910312693A CN109941761B CN 109941761 B CN109941761 B CN 109941761B CN 201910312693 A CN201910312693 A CN 201910312693A CN 109941761 B CN109941761 B CN 109941761B
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China
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assembly
film
frame
roll
walking
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CN201910312693.0A
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CN109941761A (en
Inventor
马生钧
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Keda Industrial Group Co Ltd
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Keda Clean Energy Co Ltd
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Priority to CN201910312693.0A priority Critical patent/CN109941761B/en
Publication of CN109941761A publication Critical patent/CN109941761A/en
Priority to PCT/CN2019/097674 priority patent/WO2020211210A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H47/00Unfolding thin limp material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention provides a turnover type film laminating machine which comprises a base assembly, a walking assembly, a film frame assembly, a swinging assembly and a film roll assembly, wherein the film frame assembly is arranged on the base assembly; the base assembly comprises a horizontal support and a vertical support; the walking assembly can slide up and down on the vertical supporting part; the film frame assembly comprises a film cutting mechanism and a film clamping device; the membrane frame assembly is fixedly connected with the vertical supporting part of the base assembly; the swinging assembly is fixedly connected with the walking assembly and comprises a turnover frame and a turnover mechanism, the turnover mechanism can drive the turnover frame to turn over, an upper film clamping assembly is arranged above the turnover frame, and a side film clamping assembly is arranged on the side of the turnover frame; the laminating machine replaces a manual laminating mode, is high in automation degree, simple in structure and high in laminating efficiency, and can realize one machine with multiple films.

Description

Convertible laminating machine
Technical Field
The invention relates to the field of fiber packaging in the textile industry, in particular to an automatic device suitable for film laying between a silk pile and a partition plate layer on an automatic stacking and packaging production line.
Background
Finished product spinning cakes in the machine fiber textile industry at the present stage are stacked, then are subjected to film winding to complete packaging, and then enter a warehouse. Because the cake stacks can prevent the pollution of the cakes when being stacked, a layer of clean plastic film can be paved between each layer of cakes and the partition plate (used for isolating each layer of cakes and positioning the cakes and the rigidity of the cake stacks); most factories adopt manual mode to stack and lay films at present, and with the proposal of automation and digital factories in recent years, the fiber textile industry rapidly develops an automatic packaging production line, so that a film laminating machine capable of automatically laminating films is urgently needed to adapt to the automatic packaging production line.
Disclosure of Invention
In order to solve the problems, the invention provides a film laminating machine capable of automatically laminating films, which comprises the following specific contents: a turnover type film laminating machine comprises a base assembly, a walking assembly, a film frame assembly, a swinging assembly and a film roll assembly; the base assembly comprises a horizontal support and a vertical support; the walking assembly can slide up and down on the vertical supporting part; the film frame assembly comprises a film cutting mechanism and a film clamping device; the membrane frame assembly is fixedly connected with the vertical supporting part of the base assembly; the membrane overturning device comprises a swinging assembly, a walking assembly and a membrane clamping assembly, wherein the swinging assembly is fixedly connected with the walking assembly, the swinging assembly comprises an overturning frame and an overturning mechanism, the overturning mechanism can drive the overturning frame to overturn, the membrane clamping assembly is arranged above the overturning frame, and the side of the overturning frame is provided with a side membrane clamping assembly.
Preferably, the turnover type film laminating machine further comprises a floating roller assembly, the floating roller assembly comprises a floating roller, and the floating roller assembly is fixedly connected with the horizontal supporting part of the base assembly. The floating roller is used for controlling the rotating speed of the film roll assembly and keeping the tension of the film constant so as to improve the surface quality of the film.
Preferably, be provided with rack and linear guide on the vertical support portion, the walking subassembly includes walking frame, drive shaft, actuating mechanism and centre gripping subassembly, actuating mechanism is used for the drive shaft is rotatory be provided with the gear in the drive shaft, the gear with the rack toothing, the centre gripping subassembly is used for the centre gripping swing subassembly. The driving mechanism drives the driving shaft to rotate, so that the gear is meshed with the rack, and the walking assembly can slide downwards relative to the vertical supporting part of the base assembly.
Preferably, a sliding block is fixedly arranged on the walking assembly and slides on a linear guide rail on the vertical supporting part of the base assembly. The sliding block plays a role in guiding.
Preferably, the film clamping device of the film frame assembly comprises an upper film frame, a lower film frame, an upper film frame film clamping cylinder, a lower film frame film clamping cylinder and an upper film frame sliding mechanism; the film cutting mechanism comprises an upper cutting knife assembly, an upper cutting cylinder, an upper cutting knife slide rail, a lower cutting knife assembly, a lower cutting cylinder and a lower cutting knife slide rail, and the upper film frame sliding mechanism can push the upper film frame to slide relative to the lower film frame.
Preferably, the side film clamping assembly comprises a side film clamping cylinder and a side clamping jaw, and the side film clamping cylinder can push the side clamping jaw to rotate.
Preferably, the turnover mechanism comprises a turnover cylinder, a swing rod and a swing shaft, and the turnover cylinder is fixedly connected with the walking assembly. The overturning air cylinder pushes the swing rod and the swing shaft to move, so that the overturning frame overturns.
Preferably, the film roll assembly comprises a foot seat and a mandrel, and ball bearings and expansion sleeves are arranged at two ends of the mandrel. The cover that expands adopts ball bearing for dismantling the cover that expands, the both ends of dabber guarantee draw the membrane in-process, the membrane is rolled up and is rotated out the book with minimum resistance on the supporting seat and put the membrane, has guaranteed simultaneously that dabber and membrane book itself can not take place relative rotation under the effect of the cover that expands.
Preferably, the swing assembly further comprises a pneumatic damping system. The pneumatic buffer system enables the swinging assembly to be smoother at the limit point of the swinging movement of 90 degrees back and forth.
Preferably, the number of the film roll assemblies is two, and the number of the dancers is two. Can meet the paving requirements of two different films.
The invention has the following beneficial effects:
through the structure, the integral rigidity and strength of the film covering machine are ensured, the film covering machine can be in a waiting state after finishing film guiding, cutting and other work in advance in the process of grabbing spinning cakes by the robot, and film covering is immediately carried out after the waiting robot finishes grabbing of a layer of spinning cakes, so that more waiting time is saved, and the film covering speed is improved. And replaced artificial tectorial membrane mode, degree of automation is high to simple structure, tectorial membrane are efficient, can realize a tractor serves several membranes.
Drawings
FIG. 1 is a structural diagram of a turnover type film laminating machine of the invention;
FIG. 2 is a block diagram of the base assembly of the present invention;
FIG. 3 is a block diagram of the dancer roll of the present invention;
FIG. 4 is a block diagram of the walking assembly of the present invention;
FIG. 5 is a block diagram of a membrane frame assembly of the present invention;
FIG. 6 is a block diagram of the swing assembly of the present invention;
FIG. 7 is a block diagram of a side film clamping assembly according to the present invention;
fig. 8 is a block diagram of a film roll assembly of the present invention.
The technical features indicated by the reference numerals in the drawings are as follows:
1. a base assembly; 1.1, a horizontal support part; 1.2, a vertical supporting part 1.3, a rack 1.4 and a linear guide rail; 2. the floating roller assembly 2.1, the mounting frame 2.2, the floating roller 2.3 and the floating roller bearing are arranged on the frame; 3. a walking assembly; 3.1, a walking frame; 3.2, a driving shaft 3.3, a sliding block 3.4, a clamping assembly 3.5, a speed reducer 3.6, a speed reducer backing plate 3.7, a walking assembly with a bearing block 3.9 and a gear; 4. the device comprises a film frame assembly 4.1, an upper film frame 4.2, a lower film frame 4.3 and an upper film frame film clamping cylinder; 4.4, a lower film frame film clamping cylinder 4.5, an upper film frame sliding mechanism 4.6, an upper cutting knife component 4.7, an upper cutting cylinder 4.8, an upper cutting knife slide rail 4.9, a lower cutting knife component 4.10, a lower cutting cylinder 4.11, a lower cutting knife slide rail 4.12, an upper film frame slide rail 4.13 and a connecting frame; 5. a swing assembly; 5.1, a turnover frame 5.2, a turnover cylinder 5.3, a swing shaft 5.4, a swing rod 5.6.1, a side clamping jaw 5.6.2, a swing cylinder 5.6.3 and a side jaw back-and-forth moving cylinder; 6. the film roll assembly comprises a film roll assembly 6.1, a foot seat 6.2, a mandrel 6.3, a film roll 6.4, a ball bearing 6.5 and an expansion sleeve.
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings:
as shown in fig. 1, the turnover type film laminating machine comprises a base assembly 1, a floating roller assembly 2, a walking assembly 3, a film frame assembly 4, a swinging assembly 5 and a film roll assembly 6; as shown in fig. 2, the base assembly 1 includes a horizontal support portion 1.1 and a vertical support portion 1.2, and the horizontal support portion 1.1 and the vertical support portion 1.2 are 90 degrees, so that the base assembly 1 is L-shaped, the structure is compact, and the whole base structure is welded by mild steel. Horizontal support portion 1.1 is the rectangle frame form, and with the ground contact, vertical support portion 1.2 includes two and ground vertically support the montant and with the parallel horizontal pole that is used for connecting two support montants of ground, two montants are connected to the horizontal pole and are made vertical support portion structure is more stable, every all be provided with rack 1.3 and linear guide 1.4 on the support montant. The rack 1.3 and the linear guide rail 1.4 are fastened with the base support vertical rod through an inner hexagonal cylindrical head screw.
As shown in fig. 3, the floating roll assembly 2 comprises a mounting frame 2.1, a floating roll 2.2 and a floating roll bearing 2.3; the mounting frame 2.1 is fixedly connected with the base component 1 through an inner hexagonal socket head cap screw. The floating roller bearings 2.3 are connected and fastened on the mounting frame 2.1 through inner hexagonal cylindrical head screws, the floating rollers 2.2 are supported in the floating roller bearings 2.3 on two sides, and the number of the floating rollers 2.2 can be multiple. In the present embodiment, the number of the dancers is two.
As shown in fig. 4, the traveling assembly 3 includes a traveling frame 3.1, a driving shaft 3.2, a sliding block 3.3, a clamping assembly 3.4 and a driving mechanism, the driving mechanism includes a speed reducer 3.5, the speed reducer is installed on a speed reducer backing plate 3.6, the traveling assembly 3 further includes a traveling assembly with a bearing 3.7, the speed reducer 3.5 drives the driving shaft 3.2 to rotate, a gear 3.9 is arranged on the driving shaft, and the gear 3.9 is engaged with the rack 1.3, so the traveling assembly 3 can slide up and down on the vertical supporting portion 1.2, and the clamping assembly 3.4 is used for clamping the swinging assembly 5, so the traveling assembly 3 can drive the swinging assembly 5 to move up and down. The sliding block 3.3 slides on the linear guide rail 1.4 to play a role in guiding. A walking assembly belt seat bearing 3.7 is arranged between the driving shaft 3.2 and the walking frame. Travel switches are arranged on the upper portion and the lower portion of a vertical supporting portion 1.2 of the base assembly 1, a motor in the speed reducer 3.5 is a brake motor, and the motor brake can be locked when the motor is powered off or the motor exceeds the travel. The running assembly 3 therefore does not continue to move when it moves up and down on the vertical support 1.2 into the extreme position.
As shown in fig. 5, the film frame assembly 4 includes a film cutting mechanism, a film clamping device and a connecting frame 4.13, the film clamping device includes an upper film frame 4.1, a lower film frame 4.2, an upper film frame film clamping cylinder 4.3, a lower film frame film clamping cylinder 4.4 and an upper film frame sliding mechanism 4.5, the film cutting mechanism includes an upper cutting knife assembly 4.6, an upper cutting cylinder 4.7, an upper cutting knife slide rail 4.8, a lower cutting knife assembly 4.9, a lower cutting cylinder 4.10, a lower cutting knife slide rail 4.11 and an upper film frame slide rail 4.12; the upper film frame film clamping cylinder 4.3 is used for pushing the upper film frame 4.1 to clamp a film, the lower film frame film clamping cylinder 4.4 is used for pushing the lower film frame 4.2 to clamp the film, the connecting frame 4.1 is fixedly connected with the vertical supporting part 1.2, the film clamping device is fixedly connected with the connecting frame 4.13, and the upper cutting cylinder 4.7 is used for pushing the upper cutting knife assembly 4.6 to slide on the upper cutting knife sliding rail 4.8 and used for cutting the film; the lower cutting cylinder 4.10 is used for pushing the lower cutting knife assembly 4.9 to slide on the lower cutting knife slide rail 4.11 to cut a film; the film frame sliding mechanism 4.5 is used for pushing the upper film frame 4.1 to slide on the upper film frame sliding rail 4.12. The membrane frame assembly adopts a vertical layout mode, so that the membrane clamping assembly can more conveniently grab the membrane.
As shown in fig. 6, the swing assembly 5 comprises a turnover frame 5.1 and a turnover mechanism, wherein the turnover mechanism comprises a turnover cylinder 5.2, a swing shaft 5.3 and a swing rod 5.4; the turnover mechanism can drive the turnover frame 5.1 to turn over, an upper film clamping assembly is arranged above the turnover frame and comprises a plurality of upper clamping jaws, the upper clamping jaws can be automatically opened and closed, and a side film clamping assembly is arranged on the side of the turnover frame; the overturning air cylinder 5.2 pushes the swinging shaft 5.3 and the swinging rod 5.4 to move, so that the overturning frame 5.1 overturns. The side film clamping assembly is shown in fig. 7 and comprises a side clamping jaw 5.6.1, a swing cylinder 5.6.2 and a side jaw back-and-forth moving cylinder 5.6.3; the swing cylinder 5.6.2 can drive the side clamping jaw 5.6.1 to rotate, and the front-back moving cylinder 5.6.3 can enable the side clamping jaw to move front and back. The side jaws can open and close automatically. The oscillating assembly 5 also comprises a pneumatic damping system (not shown in the figures). The pneumatic damping system makes the swing assembly 5 more gentle at the limit of the back and forth 90 degree swing motion. The overturning cylinder 5.2 is fixedly connected with the walking component 3.
As shown in fig. 8, the film roll assembly 6 includes a foot seat 6.1, a mandrel 6.2 and a film roll 6.3, ball bearings 6.4 and an expansion sleeve 6.5 are arranged at two ends of the mandrel 6.2, the expansion sleeve 6.5 is a detachable expansion sleeve, the ball bearings 6.4 are adopted at two ends of the mandrel 6.2, so that it is ensured that the film roll rotates on the support seat with minimum resistance to unwind and release the film in the film guiding process, and meanwhile, it is ensured that the relative rotation between the mandrel 6.2 and the film roll 6.3 itself cannot occur under the action of the expansion sleeve 6.5. The number of the film roll assemblies 6 is two, so that the two different films can be paved.
The working process of the turnover film laminating machine is as follows:
leading the film: the first film guiding is manually completed, a film is manually pulled out, and then the film on the film roll assembly 6 is guided between the upper film frame 4.1 or the lower film frame 4.2 of the film frame assembly 4 through the floating roller assembly 2, in the embodiment, the number of the film roll assemblies is two, and the film of the two film roll assemblies 6 is manually guided; the method comprises the steps of introducing a space between an upper film frame 4.1 and a lower film frame 4.2 of a film frame assembly 4, starting an upper film frame film clamping cylinder 4.3 to clamp the upper film frame 4.1, and starting a lower film frame film clamping cylinder 4.4 to clamp the lower film frame 4.2.
Film covering: in the case of automatic coating, the automatic coating of the thin film on the film frame 4.1 is described as an example: firstly, the film frame sliding mechanism 4.5 pushes the upper film frame 4.1 to slide on the upper film frame sliding rail 4.12; so that the upper film frame 4.1 advances to the center coinciding position of the lower film frame 4.2; the upper film frame 4.1 is opened, the walking assembly 3 drives the swinging assembly 5 to ascend or descend to a film guiding point above the upper film frame 4.1, when the distance between the walking assembly 3 and the film guiding point is 50mm, the clamping jaws are opened in advance, after the film guiding point is reached, the upper clamping jaws of the upper film clamping assembly on the swinging assembly 5 are closed to grasp a film, the walking assembly 3 drives the swinging assembly 5 to ascend to the side clamping jaws 5.6.1 on the side film clamping assembly of the swinging assembly 5 to be above the upper film frame 4.1 (namely, the film is guided to a required length), the swinging air cylinder 5.6.2 drives the side clamping jaws 5.6.1 to rotate 90 degrees, so that the side clamping jaws 5.6.1 can clamp two sides of the film and the clamping jaws are opened, then the side jaw moving air cylinder retracts to drive the clamping jaws to move forward, the film is just at the middle position of the clamping jaws, and the side jaws are closed to clamp the; then the upper cutting cylinder 4.7 pushes the upper cutting knife assembly 4.6 to slide on the upper cutting knife slide rail 4.8, so as to cut the film; the traveling component 3 drives the swinging component 5 to ascend, so far, the laminating machine is in high standby, when a laminating instruction is received, the clamping component 3.4 is loosened, the turnover mechanism drives the turnover frame 5.1 to turn over, the upper clamping jaw and the side clamping jaw 5.6.1 on the turnover frame are loosened, a film falls down, the side jaw swings back, and the side jaw moving cylinder is opened to return. And 5.1, swinging the turnover frame back and finishing film covering. The film covering process of the lower film frame 4.2 is the same as the above.
Through the structure, the integral rigidity and strength of the film covering machine are ensured, the film covering machine can be in a waiting state after finishing film guiding, cutting and other work in advance in the process of grabbing spinning cakes by the robot, and film covering is immediately carried out after the waiting robot finishes grabbing of a layer of spinning cakes, so that more waiting time is saved, and the film covering speed is improved.
The above description explains the embodiment of the roll-over laminator provided by the present invention in detail. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the core concepts of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (9)

1. The utility model provides a convertible laminating machine which characterized in that: comprises a base component, a walking component, a film frame component, a swinging component and a film roll component; the base assembly comprises a horizontal support and a vertical support; the walking assembly can slide up and down on the vertical supporting part; the film frame assembly comprises a film cutting mechanism and a film clamping device; the membrane frame assembly is fixedly connected with the vertical supporting part of the base assembly; the membrane overturning device comprises a swinging assembly, a walking assembly and a membrane clamping assembly, wherein the swinging assembly is fixedly connected with the walking assembly, the swinging assembly comprises an overturning frame and an overturning mechanism, the overturning mechanism can drive the overturning frame to overturn, the membrane clamping assembly is arranged above the overturning frame, and the side of the overturning frame is provided with a side membrane clamping assembly.
2. The roll-over laminator according to claim 1, wherein: the turnover type film laminating machine further comprises a floating roller assembly, the floating roller assembly comprises a floating roller, and the floating roller assembly is fixedly connected with the horizontal supporting portion of the base assembly.
3. The roll-over laminator according to claim 2, wherein: be provided with rack and linear guide on the vertical support portion, the walking subassembly includes walking frame, drive shaft, actuating mechanism and centre gripping subassembly, actuating mechanism is used for the drive shaft is rotatory be provided with the gear in the drive shaft, the gear with the rack toothing, the centre gripping subassembly is used for the centre gripping swing subassembly.
4. The roll-over laminator according to claim 3, wherein: and a sliding block is fixedly arranged on the walking assembly and slides on a linear guide rail on the vertical supporting part of the base assembly.
5. The roll-over laminator according to claim 1, wherein: the film clamping device of the film frame assembly comprises an upper film frame, a lower film frame, an upper film frame film clamping cylinder, a lower film frame film clamping cylinder and an upper film frame sliding mechanism; the film cutting mechanism comprises an upper cutting knife assembly, an upper cutting cylinder, an upper cutting knife slide rail, a lower cutting knife assembly, a lower cutting cylinder and a lower cutting knife slide rail, and the upper film frame sliding mechanism can push the upper film frame to slide relative to the lower film frame.
6. The roll-over laminator according to claim 5, wherein: the side presss from both sides membrane subassembly includes side film clamping cylinder and side clamping jaw, side film clamping cylinder can promote the side clamping jaw is rotatory.
7. The roll-over laminator according to claim 1, wherein: the turnover mechanism comprises a turnover cylinder, a swing rod and a swing shaft, and the turnover cylinder is fixedly connected with the walking assembly.
8. The roll-over laminator according to claim 1, wherein: the film roll assembly comprises a foot seat and a mandrel, and ball bearings and expansion sleeves are arranged at two ends of the mandrel.
9. The roll-over laminator according to claim 1, wherein: the swing assembly also includes a pneumatic dampening system.
CN201910312693.0A 2019-04-18 2019-04-18 Convertible laminating machine Active CN109941761B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910312693.0A CN109941761B (en) 2019-04-18 2019-04-18 Convertible laminating machine
PCT/CN2019/097674 WO2020211210A1 (en) 2019-04-18 2019-07-25 Turnover-type film application machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910312693.0A CN109941761B (en) 2019-04-18 2019-04-18 Convertible laminating machine

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CN109941761A CN109941761A (en) 2019-06-28
CN109941761B true CN109941761B (en) 2020-10-23

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CN109941761B (en) * 2019-04-18 2020-10-23 广东科达洁能股份有限公司 Convertible laminating machine
CN111717721A (en) * 2020-06-19 2020-09-29 超技工业(广东)股份有限公司 Film laying system of copper-clad plate combination equipment and copper-clad plate combination equipment thereof

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WO2020211210A1 (en) 2020-10-22

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