CN109941506B - Wire rod coiled corrugated paper protective layer winding device and method - Google Patents
Wire rod coiled corrugated paper protective layer winding device and method Download PDFInfo
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- CN109941506B CN109941506B CN201910363685.9A CN201910363685A CN109941506B CN 109941506 B CN109941506 B CN 109941506B CN 201910363685 A CN201910363685 A CN 201910363685A CN 109941506 B CN109941506 B CN 109941506B
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Abstract
The invention relates to a wire rod coiled corrugated paper protective layer winding device and a method, wherein the device comprises a buffer material rack, a conveying unit, a discharging unit and a bundling unit, wherein the buffer material rack is used for storing folded corrugated paper; the conveying unit is used for sucking a single piece of corrugated paper from the buffer material rack, conveying the single piece of corrugated paper to the upper part of the discharging unit, and opening the corrugated paper into a door shape by matching with the discharging unit; the discharging unit is used for conveying the corrugated paper opened into the shape of the Chinese character 'men' to the bundling unit; the bundling unit is used for conveying the corrugated paper to the corresponding position of the coil through the opening of the C-shaped hook, wrapping the corrugated paper on the coil, and then wrapping and fixing the corrugated paper. The invention can greatly improve the winding efficiency; and the winding quality can be ensured and the consistency of the winding quality can be ensured due to the adoption of mechanical equipment for packaging.
Description
Technical Field
The invention relates to the technical field of wire rod coiling packaging, in particular to a wire rod coiling corrugated paper protective layer winding device and method.
Background
Based on the requirement of high-end industrial wire on appearance quality, in order to prevent finished wire coils from being rusted or scratched in the transferring and storing processes, the wire coils need to be bagged and packaged. Before bagging, a layer of corrugated paper is wound on the outer surface of a coil to serve as a protective layer.
At present, the winding operation of the protective layer is generally finished manually in the industry, and at least three persons are required to cooperate to implement the winding operation. One person drives a forklift, and a pallet fork is used for taking the coil out of the C-shaped hook; and the other two persons are respectively arranged at two sides of the coil, respectively hold one end of the corrugated paper and work in a suspended state of the coil. The corrugated paper is wrapped on the coil by two persons from bottom to top and is fixed by the magic tape.
The way of winding the protective layer manually has higher dependence on the skill of the operator and has great manpower consumption; meanwhile, the manual winding is difficult to ensure the consistency of the winding quality and the winding efficiency is low. In addition, the manual operation is completed in the running state of the equipment, so that serious potential safety hazards exist.
Therefore, in view of the above disadvantages, it is desirable to provide a corrugated paper protective layer winding apparatus to improve the winding efficiency and ensure the uniformity of the winding quality while ensuring safe production.
Disclosure of Invention
The invention aims to solve the technical problems that in the prior art, a corrugated paper protective layer is wound manually, the efficiency is low, and the winding quality is difficult to ensure, and provides a winding device and a winding method for a corrugated paper protective layer coiled by a wire.
In order to solve the technical problem, the invention provides a wire coil corrugated paper protective layer winding device which comprises a buffer material rack, a conveying unit, a discharging unit and a bundling unit,
the buffer material rack is used for storing folded corrugated paper;
the conveying unit is used for sucking a single piece of corrugated paper from the buffer material rack, conveying the single piece of corrugated paper to the upper part of the discharging unit, and opening the corrugated paper into a door shape by matching with the discharging unit;
the discharging unit is used for conveying the corrugated paper opened into the shape of the Chinese character 'men' to the bundling unit;
the bundling unit is used for conveying the corrugated paper to the corresponding position of the coil through the opening of the C-shaped hook, wrapping the corrugated paper on the coil, and then wrapping and fixing the corrugated paper.
In the wire coil corrugated paper protective layer winding device, the buffer material rack comprises a motor, a synchronous belt wheel, a lead screw, an outer rack and a storage platform,
the storage table is used for storing folded corrugated paper; the storage table is positioned in a cavity of the outer bracket, the synchronous belt pulley and the first lead screw are arranged on a frame of the outer bracket, and the storage table is connected to the first lead screw;
the synchronous belt wheel is driven by a motor I and drives a lead screw I to drive, so that the storage table can move up and down along the lead screw I.
In the wire rod coiling corrugated paper protective layer winding device, the conveying unit comprises a guide rail bracket, a sucker bracket and a first air cylinder,
the guide rail bracket is arranged at the top end of the outer bracket, the sucker bracket is arranged on the guide rail bracket, and the sucker bracket can move along the guide rail bracket under the driving of the two first cylinders;
the lower surface of sucking disc support sets up a plurality of sucking discs No. one, a sucking disc is used for absorbing the corrugated paper on the outer support.
In the wire rod coil corrugated paper protective layer winding device, the length of the guide rail bracket guided along the guide rail is at least the sum of the lengths of the buffer material rack and the emptying unit, and the buffer material rack and the emptying unit are correspondingly arranged below the guide rail bracket side by side.
In the wire coil corrugated paper protective layer winding device, the discharge unit comprises a discharge bracket, a second motor and a synchronous belt linear module,
the hold-in range straight line module sets up in the below of rail brackets, and the blowing support setting is on hold-in range straight line module, and hold-in range straight line module can drive the blowing support and reciprocate under the drive of No. two motors.
In the wire rod coiling corrugated paper protective layer winding device, the bundling unit comprises a pair of axial guide rails, a walking motor, a gear rack, a bottom frame, a transfer support and a bundling machine,
the pair of axial guide rails and the guide rail bracket are guided in the same way; the pair of axial guide rails are arranged on two sides of the discharging support, and the bottom frame is connected with the pair of axial guide rails in a sliding manner; the transfer support is arranged on the bottom frame in the middle, and the transfer support can enable the discharging support to be correspondingly arranged in the inner space of the bottom frame; a plurality of second suckers are arranged on the upper frame of the transfer support; the strapping machine is connected to the bottom frame and is positioned outside the frame of the transfer bracket;
the bottom frame is driven by a gear rack driven by a walking motor to move along a pair of axial guide rails.
In the wire rod coiled corrugated paper protective layer winding device, the bundling unit further comprises a transverse moving motor, a second lead screw and a pair of transverse guide rails; the bottom frame comprises an outer frame and a transverse moving frame;
the transverse moving frame is connected to an outer frame of the bottom frame through a pair of transverse guide rails and is connected with a second lead screw arranged on the outer frame; the transfer bracket and the ribbon machine are fixed on the transverse moving frame;
the transverse moving motor drives the second lead screw to drive the transverse moving frame to move along the pair of transverse guide rails.
In the wire rod coiling corrugated paper protective layer winding device, the length of the pair of axial guide rails extending outwards from two sides of the discharging support at least comprises the length of the correspondingly placed C-shaped hook.
In the wire rod coiled corrugated paper protective layer winding device, the corrugated paper is 4 meters long and 2 meters wide; the folded corrugated paper comprises corrugated paper which is symmetrically folded downwards along two sides of the length direction, and the folded corrugated paper is stored in a size of 2 meters in length and 2 meters in width.
The invention also provides a wire rod coiled corrugated paper protective layer winding method which is realized based on the wire rod coiled corrugated paper protective layer winding device, and the winding method comprises the following steps:
enabling the storage table to move upwards along the first lead screw until the corrugated paper stored on the storage table is sucked by the first sucker; then the sucker bracket moves to a position corresponding to the discharging bracket along the guide rail bracket; the sucker support enables the folded corrugated paper to be opened into a door shape in the moving process; then the corrugated paper is conveyed to a discharging support by the sucker support; then the transfer support is moved to a position corresponding to the discharging support, and the corrugated paper on the discharging support is sucked by a second sucker; the transfer support transmits the corrugated paper to a corresponding position of the coil through the opening of the C-shaped hook and covers the coil; and finally, the position of the belt bundling machine is adjusted axially and transversely, and the corrugated paper is bundled and fixed.
The wire rod coiled corrugated paper protective layer winding device and the wire rod coiled corrugated paper protective layer winding method have the following beneficial effects: the invention replaces the existing manual mode with the automatic execution mechanical corrugated paper winding mode, firstly, the corrugated paper is folded and stored, then the uppermost layer of corrugated paper is absorbed by the conveying unit for current packaging, and then the corrugated paper is transferred by the discharging unit and carried by the bundling unit to be transmitted to a coil so as to realize winding and packaging. The process is carried out fully automatically, compared with a manual mode, the labor consumption is reduced, unsafe factors of manual operation are avoided, and the winding efficiency can be greatly improved; and the winding quality can be ensured and the consistency of the winding quality can be ensured due to the adoption of mechanical equipment for packaging.
According to the automatic winding mechanism, the automatic winding of the coiled corrugated paper protective layer is realized through the matching of the mechanism components, manual frequent material supplementing is not needed, and unmanned packaging can be realized; the labor input is saved, and meanwhile, the personnel safety is ensured.
Drawings
Fig. 1 is an exemplary structural view of a wire coil corrugated paper protective layer winding apparatus according to the present invention;
fig. 2 is an exemplary block diagram of a buffer stack and transfer unit according to the present invention;
FIG. 3 is an exemplary block diagram of a discharge unit according to the present invention;
fig. 4 is an exemplary structural view of a binding unit according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The first embodiment of the invention provides a wire coil corrugated paper protective layer winding device, which is shown in fig. 1 and comprises a buffer material rack 100, a conveying unit 200, a discharging unit 300 and a bundling unit 400,
the buffer material rack 100 is used for storing folded corrugated paper;
the conveying unit 200 is used for sucking a single piece of corrugated paper from the buffer material rack 100, conveying the single piece of corrugated paper to the upper part of the discharging unit 300, and opening the corrugated paper into a door shape by matching with the discharging unit 300;
the discharging unit 300 is used for conveying the corrugated paper opened into the shape of a Chinese character 'men' to the bundling unit 400;
the bundling unit 400 is used for conveying the corrugated paper to a corresponding position of the coil 510 through the opening of the C-shaped hook 520, wrapping the corrugated paper on the coil, and then bundling and fixing the corrugated paper.
In this embodiment, the buffer material rack 100 can be manually pre-stored with a plurality of pieces of corrugated paper stacked together; the height of the buffer material rack 100 is adjustable, and when the corrugated paper on the uppermost layer is at a proper height, the conveying unit 200 can suck the corrugated paper and transmit the corrugated paper to the next process. Because the folded corrugated paper needs to be opened, in the process of conveying the conveying unit 200, after the conveying unit is separated from the space corresponding to the buffer material frame 100, the conveying unit can be firstly dragged by the emptying unit 300, then the emptying unit 300 is moved downwards, the space below the conveying unit 200 is not obstructed, and the folded corrugated paper is automatically opened under the action of gravity. After the corrugated paper is opened, the corrugated paper is matched with the discharging unit 300 in the corresponding space inside the door-shaped paper, and the corrugated paper is transmitted to the discharging unit 300. The supporting surface of the discharging unit 300 may be slightly smaller than the supporting surface of the corrugated paper of the conveying unit 200, so that the discharging unit 300 may be located within the space of the shape of the Chinese character 'men' formed by the corrugated paper. And adjusting the height of the changing and discharging unit 300, so that the bundling unit 400 can take away the corrugated paper and feed the corrugated paper into the C-shaped hook 520, and the corrugated paper falls onto the coil 510 in the middle, and then is further bound to finish the winding work of the protective layer.
The vertical movement and the forward and backward movement of each component in the present embodiment can be realized by combining structures such as a guide rail and a lead screw. The winding device of the embodiment can be provided with the integral frame, so that each unit included in the winding device is attached to and fixed on the integral frame, and the determination of the relative position of each component can be better realized. To achieve uninterrupted implementation of the wrapping process of the winding device, the position of the C-shaped hook 520 suspending the coil 510 may be preset so that the position of the bundling unit 400 and the coil 510 can be adapted.
Further, as shown in fig. 1 and fig. 2, the buffer material rack 100 includes a motor 110, a synchronous pulley 120, a lead screw 130, an outer rack 140 and a storage table 150,
the storage table 150 is used for storing folded corrugated paper; the storage table 150 is positioned in the cavity of the outer bracket 140, the synchronous pulley 120 and the first lead screw 130 are arranged on the frame of the outer bracket 140, and the storage table 150 is connected to the first lead screw 130;
the synchronous pulley 120 is driven by the first motor 110 and drives the first lead screw 130 to transmit, so that the storage table 150 can move up and down along the first lead screw 130.
The storage table 150 is adjustable in height within a cavity formed by the outer frame 140 by a motor 110. In the initial state of the apparatus, the storage table 150 can be at the lowest position, which is advantageous for storing as much corrugated paper as possible; after entering the working state, the height of the storage table 150 is raised, and when the height matches the conveying unit 200 and the corrugated paper on the uppermost layer can be sucked by the conveying unit 200, the storage table 150 is considered to complete one action. After entering the next round of packaging process, the storage table 150 is lifted by a corresponding height to cooperate with the transfer unit 200. The first lead screw 130 may be a trapezoidal lead screw.
In order to further transfer the corrugated paper to the coil 510, the conveying unit 200 further moves in the direction of the coil 510 in the horizontal direction after sucking the corrugated paper. As an example, referring to fig. 2, the conveying unit 200 includes a rail bracket 210, a suction cup bracket 220, and a first air cylinder 230, the rail bracket 210 is disposed at the top end of the outer bracket 140, the suction cup bracket 220 is disposed on the rail bracket 210, and the suction cup bracket 220 is driven by the two first air cylinders 230 to move along the rail bracket 210;
the lower surface of the suction cup support 220 is provided with a plurality of suction cups 221, and the suction cups 221 are used for sucking corrugated paper on the outer support 140.
In this embodiment, the conveying unit 200 sucks the corrugated paper through the first suction cup 221 disposed on the suction cup holder 220. The first suction cups 221 may be symmetrically disposed at both sides of the suction cup holder 220 in the moving direction, for example, four first suction cups 221 may be disposed at each side. The number of the first suction cups 221 can be selected according to the size of the corrugated paper, so long as the corrugated paper is ensured to be reliably, stably sucked and transferred. The length of the rail bracket 210 is long enough to ensure that the suction cup bracket 220 has enough space corresponding to the discharging unit 300 to carry out the corrugated paper transfer after being separated from the space corresponding to the storage table 150.
The first suction cup 221 can be driven by the second air cylinder 222 to suck and drag corrugated paper.
Still further, as shown in fig. 1 and fig. 2, the length of the rail bracket 210 guided along the rail is at least the sum of the lengths of the buffer material rack 100 and the emptying unit 300, and the buffer material rack 100 and the emptying unit 300 are correspondingly arranged below the rail bracket 210 side by side.
In order to realize the correspondence between the suction cup holder 220 and the storage table 150 and the emptying unit 300, the length of the rail holder 210 at least needs to be the sum of the lengths of the buffer material rack 100 and the emptying unit 300, so that the rail holder 210 can completely correspond to the emptying unit 300 after moving away from the space above the buffer material rack 100, and then the next action is performed.
After the corrugated paper is obtained by the suction cup bracket 220, the corrugated paper moves forwards along the guide rail bracket 210 under the driving of the first air cylinder 230, and the lower space corresponding to the front of the guide rail bracket 210 is the emptying unit 300. Further, as shown in fig. 2 and 3, the discharging unit 300 includes a discharging bracket 310, a second motor 320 and a synchronous belt linear module 330,
the synchronous belt linear module 330 is arranged below the guide rail bracket 210, the discharge bracket 310 is arranged on the synchronous belt linear module 330, and the synchronous belt linear module 330 can drive the discharge bracket 310 to move up and down under the driving of the second motor 320.
The initial position of the discharging bracket 310 is close to the upper end of the synchronous belt linear module 330 and is slightly lower than the horizontal height of the first suction cup 221; after the guide rail bracket 210 moves above the discharging bracket 310, the discharging bracket 310 firstly drags the corrugated paper as a whole and then moves downwards slowly, so that enough space is formed to smoothly open the corrugated paper into a door shape. After the corrugated paper is opened, the discharging support 310 moves upwards again to a proper height, the corrugated paper is dragged from the inside of the door shape, the first suction cup 221 is released, and the corrugated paper is taken away by the discharging support 310. The supporting space of the discharging bracket 310 should be within the space formed by the first suction cup 221 on the guide rail bracket 210, so as not to affect the opening state of the corrugated paper. At this time, the guide rail bracket 210 can return to the initial position to wait for the next command; the discharge rack 310 may also be lowered a corresponding distance to wait for the strapping unit 400 to pick up the corrugated paper.
The discharge bracket 310 at least comprises a rectangular frame arranged on the synchronous belt linear module 330, and the upper and lower parts of the rectangular frame are accessible spaces, which is beneficial to further matching with the bundling unit 400.
Still further, as shown in fig. 1 to 4, the strapping unit 400 includes a pair of axial guide rails 410, a traveling motor 420, a rack and pinion 430, a bottom frame 440, a transfer bracket 450, and a strapping machine 460,
the pair of axial guide rails 410 are guided identically to the guide rail bracket 210; the pair of axial guide rails 410 are arranged at two sides of the discharging bracket 310, and the bottom frame 440 is connected with the pair of axial guide rails 410 in a sliding manner; the transfer bracket 450 is arranged on the bottom frame 440 in the middle, and the transfer bracket 450 can enable the emptying bracket 310 to be correspondingly arranged in the inner space of the emptying bracket; a plurality of second suction cups 452 are arranged on the upper frame of the transfer bracket 450; the strapping machine 460 is connected to the bottom frame 440 and is located outside the frame of the transfer bracket 450;
the bottom frame 440 is driven by the rack and pinion 430 driven by the traveling motor 420 to move along the pair of axial guide rails 410.
Since the C-shaped hook 520 serves as the final location transfer of the corrugated paper, the strapping unit 400 is required to further remove the corrugated paper from the drop frame 310 and transfer the corrugated paper to the coil 510. After the suction cup holder 220 returns to the initial position, the transfer holder 450 can be driven by the rack and pinion 430 to move to a position corresponding to the discharge holder 310, so that the upper frame thereof is positioned on the discharge holder 310; here, the height of the transfer bracket 450 may be directly adapted to the height of the opening of the C-shaped hook 520; the height of the discharging support 310 is adjusted to enable the second suction cup 452 to suck the corrugated paper on the discharging support 310. The transfer bracket 450 may have a pair of upper frames in the same direction as the axial guide 410, and a second suction cup 452 is disposed on the lower surfaces of the pair of upper frames; the number of the second suction cups 452 on each upper frame can be selected according to actual needs, for example, eight second suction cups 452 can be symmetrically arranged on two upper frames, that is, four second suction cups 452 are arranged on each upper frame.
Referring to fig. 1 again, after the second suction cup 452 sucks the corrugated paper, the corrugated paper is driven by the rack and pinion 430 to move into the opening of the C-shaped hook 520, and after the corrugated paper reaches a proper position, the second suction cup 452 releases the corrugated paper and wraps the coil 510. The coil 510 is pre-hung on a C-shaped hook 520. The second suction cup 452 can also be driven by an air cylinder to realize suction and drag and drop of the corrugated paper.
Still further, as shown in fig. 4, the strapping unit 400 further includes a traverse motor 470, a second lead screw 480 and a pair of transverse rails 490; the bottom frame 440 comprises an outer frame and a cross sliding frame 441;
the cross sliding frame 441 is connected to an outer frame of the bottom frame 440 through a pair of cross guide rails 490, and the cross sliding frame 441 is connected to a second lead screw 480 arranged on the outer frame; the transfer bracket 450 and the belt binding machine 460 are fixed on the cross sliding frame 441;
the traversing motor 470 drives the second lead screw 480 to drive the traversing frame 441 to move along a pair of transverse guide rails 490.
After the corrugated paper is landed on the coil 510, it may be further banded and secured by banding machine 460. In order to adjust the relative position of the belt tying machine 460 and the coil 510 adaptively, a transverse moving frame 441 capable of moving perpendicular to the pair of axial guide rails 410 is arranged, the belt tying machine 460 can be driven by a second lead screw 480 to approach the coil 510 to a proper position, and then the corrugated paper is wrapped and fixed. The position of the banding machine 460 can be driven by the gear rack 430 and the second lead screw 480 respectively to move to a proper position.
As shown in fig. 1 to 4, the length of the pair of axial guide rails 410 extending outward from the two sides of the discharge bracket 310 at least includes the length of the correspondingly placed C-shaped hook.
In order to provide the strap bundling machine 460 with a range of motion sufficient to package the coil 510, the pair of axial rails 410 need to extend outwardly a sufficient length, that is, at least to allow the coil 510 to be within the length space in which the strap bundling machine 460 can move.
As an example, the corrugated paper is 4 meters long and 2 meters wide; the folded corrugated paper comprises corrugated paper which is symmetrically folded downwards along two sides of the length direction, and the folded corrugated paper is stored in a size of 2 meters in length and 2 meters in width.
Corrugated paper is generally rectangular. In order to save the storage space, the corrugated paper can be folded and stored. In order to keep the corrugated paper stable and reliable in the conveying process and finally fall on the coil 510 in a central position, the corrugated paper can be stored in a mode that two sides in the length direction are folded downwards symmetrically; in addition, the corrugated paper is folded downwards, and the corrugated paper is convenient to automatically open in the conveying process.
The corrugated paper can also be in other sizes, can be folded into a square shape or a rectangle shape after being symmetrically folded, and does not influence the process of actual packaging.
In a second embodiment, another aspect of the present invention further provides a wire rod coiled corrugated paper protective layer winding method, which is implemented based on the wire rod coiled corrugated paper protective layer winding device, and the winding method includes:
the storage table 150 moves upwards along the first lead screw 130 until the corrugated paper stored on the storage table is sucked by the first suction cup 221; then, the suction cup bracket 220 moves to a position corresponding to the discharge bracket 310 along the guide rail bracket 210; in the moving process of the sucker bracket 220, the folded corrugated paper is unfolded into a shape like a Chinese character 'men'; then the suction cup bracket 220 conveys the corrugated paper to the discharging bracket 310; then the transfer bracket 450 moves to the position corresponding to the material placing bracket 310, and the corrugated paper on the material placing bracket 310 is sucked by the second suction cup 452; the transfer bracket 450 conveys the corrugated paper to a corresponding position of the coil through the opening of the C-shaped hook and covers the coil; finally, the position of the belt tying machine 460 is adjusted axially and transversely to tie up and fix the corrugated paper.
In this embodiment, the corrugated paper material is placed on the storage table 150 for lifting and feeding the equipment; the conveying unit 200 is located above the buffer material rack 100 and the discharging unit 300, and is used for conveying a single piece of corrugated paper from the storage table 150 to the discharging support 310; the discharge unit 300 is arranged on the axial side of the coil 510; the strapping machine 460 completes the packaging and tightening of the coil by moving axially and transversely.
The working principle of the invention is as follows: firstly, the corrugated paper that will stack is placed on depositing the platform 150 through the overhead traveling crane by the manual work, and a motor 110 through synchronous pulley 120 and a lead screw 130 transmission, with the corrugated paper jacking to fixed height, every takes away a corrugated paper after automatic lifting certain distance. The suction cup bracket 220 is driven by the first air cylinder 230 and moves to the upper part of the discharging bracket 310 along the guide rail bracket 210; driven by the second air cylinder 222, the first suction cup 221 can move up and down to suck the corrugated paper and release the corrugated paper to the discharging support 310; the discharge bracket 310 is driven by a second motor 320, and the synchronous belt linear module 330 drives the discharge bracket to move from top to bottom, so that the folded parts at the two sides of the corrugated paper hang down and are opened into a door shape, and then the discharge bracket moves from bottom to top to drag the opened corrugated paper; at this time, the first suction cup 221 releases the corrugated paper, and the suction cup holder 220 returns to the initial position.
After the bundling unit 400 moves to a position corresponding to the discharging support 310, the second suction cup 452 sucks the corrugated paper, then the discharging support 310 descends, the transfer support 450 is arranged on the bottom frame 440 and driven by the traveling motor 420, the gear and rack 430 transmits the corrugated paper, and the axial guide rail 410 guides the corrugated paper to move along the axial direction of the coil 510; the transverse moving frame 441 is driven by a transverse moving motor 470, and a second lead screw 480 drives the belt bundling machine 460 to move horizontally in a direction perpendicular to the axis direction. When the coil hung on the C-shaped hook automatically flows to the position corresponding to the first-sequence corrugated paper protective layer winding device, the coil automatically stops; after the transfer support 450 moves the corrugated paper to the upper side of the coil and releases the corrugated paper, the ribbon machine 460 is close to the coil to start a ribbon binding process, and the corrugated paper protective layer is wound and fixed on the coil. And finishing the whole process of winding the corrugated paper protective layer.
The invention decomposes the winding procedure steps of the coiled corrugated paper protective layer, and realizes the automatic winding of the corrugated paper protective layer through the matching of four sets of components.
In the invention, the matching among the components can be realized through other transmission and driving modes, and the automatic winding and coating of the corrugated paper protective layer are completed.
In conclusion, the automatic wrapping device disclosed by the invention can be used for automatically wrapping the coiled corrugated paper protective layer, and the packaging quality and the packaging efficiency can be greatly improved.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The winding device for the corrugated paper protective layer of the wire rod coil is characterized by comprising a buffer material rack (100), a conveying unit (200), a discharging unit (300) and a bundling unit (400),
the buffer storage rack (100) is used for storing folded corrugated paper;
the conveying unit (200) is used for sucking single corrugated paper from the buffer material rack (100) and conveying the single corrugated paper to the upper side of the discharging unit (300), the corrugated paper is dragged by the discharging unit (300), the discharging unit (300) moves downwards relative to the conveying unit (200), the folded corrugated paper is automatically opened into a door shape under the action of gravity, and the supporting surface of the discharging unit (300) is smaller than that of the corrugated paper of the conveying unit (200);
the discharging unit (300) is used for conveying the corrugated paper which is opened into a door shape to the bundling unit (400);
the bundling unit (400) is used for conveying the corrugated paper to a corresponding position of the coil through the opening of the C-shaped hook, wrapping the corrugated paper on the coil, and then bundling and fixing the corrugated paper.
2. The wire coil corrugated paper protective layer winding device as claimed in claim 1, wherein the buffer storage rack (100) comprises a motor (110), a synchronous pulley (120), a lead screw (130), an outer rack (140) and a storage table (150),
the storage table (150) is used for storing folded corrugated paper; the storage table (150) is positioned in the cavity of the outer bracket (140), the synchronous pulley (120) and the first lead screw (130) are arranged on the frame of the outer bracket (140), and the storage table (150) is connected to the first lead screw (130);
the synchronous belt wheel (120) is driven by a first motor (110) and drives a first lead screw (130) to transmit, so that the storage table (150) can move up and down along the first lead screw (130).
3. The wire coil corrugated paper protective layer winding device as claimed in claim 2, wherein the transfer unit (200) includes a guide rail bracket (210), a suction cup bracket (220), and a first air cylinder (230),
the guide rail bracket (210) is arranged at the top end of the outer bracket (140), the sucker bracket (220) is arranged on the guide rail bracket (210), and the sucker bracket (220) can move along the guide rail bracket (210) under the driving of two first cylinders (230);
the lower surface of sucking disc support (220) sets up a plurality of sucking discs (221), a sucking disc (221) are used for absorbing the corrugated paper on outer support (140).
4. The wire coil corrugated paper protective layer winding device is characterized in that the length of the guide rail bracket (210) guided along the guide rail is at least the sum of the lengths of the buffer material rack (100) and the emptying unit (300), and the buffer material rack (100) and the emptying unit (300) are correspondingly arranged below the guide rail bracket (210) side by side.
5. The wire coil corrugated paper protective layer winding device as claimed in claim 4, wherein the discharging unit (300) comprises a discharging bracket (310), a second motor (320) and a synchronous belt linear module (330),
the synchronous belt linear module (330) is arranged below the guide rail bracket (210), the discharging bracket (310) is arranged on the synchronous belt linear module (330), and the synchronous belt linear module (330) can drive the discharging bracket (310) to move up and down under the driving of the second motor (320).
6. The wire coil corrugated paper protective layer winding device as claimed in claim 5, wherein the bundling unit (400) comprises a pair of axial guide rails (410), a walking motor (420), a rack and pinion (430), a bottom frame (440), a transfer bracket (450) and a tape bundling machine (460),
the pair of axial guide rails (410) is guided in the same way as the guide rail bracket (210); the pair of axial guide rails (410) are arranged at two sides of the discharging support (310), and the bottom frame (440) is in sliding connection with the pair of axial guide rails (410); the transfer support (450) is arranged on the bottom frame (440) in the middle, and the transfer support (450) enables the emptying support (310) to be correspondingly arranged in the inner space of the emptying support; a plurality of second suction cups (452) are arranged on the upper frame of the transfer bracket (450); the strapping machine (460) is connected to the bottom frame (440) and is positioned outside the frame of the transfer bracket (450);
the bottom frame (440) is driven by a gear rack (430) driven by a walking motor (420) to move along a pair of axial guide rails (410).
7. The wire coil corrugated paper protective layer winding device as claimed in claim 6, wherein the bundling unit (400) further comprises a traverse motor (470), a second lead screw (480) and a pair of cross rails (490); the bottom frame (440) comprises an outer frame and a cross sliding frame (441);
the transverse moving frame (441) is connected to an outer frame of the bottom frame (440) through a pair of transverse guide rails (490), and the transverse moving frame (441) is connected with a second lead screw (480) arranged on the outer frame; the transfer bracket (450) and the belt bundling machine (460) are fixed on the transverse moving frame (441);
the transverse moving motor (470) drives the second screw rod (480) to drive the transverse moving frame (441) to move along the pair of transverse guide rails (490).
8. The wire coil corrugated paper protective layer winding device as claimed in claim 6 or 7, wherein the length of the pair of axial guide rails (410) extending outwards from both sides of the discharging support (310) at least comprises the length of the correspondingly placed C-shaped hooks.
9. The wire coil corrugated paper protective layer winding device of claim 1, wherein the corrugated paper is 4 meters long and 2 meters wide; the folded corrugated paper comprises corrugated paper which is symmetrically folded downwards along two sides of the length direction, and the folded corrugated paper is stored in a size of 2 meters in length and 2 meters in width.
10. A wire rod coiled corrugated paper protective layer winding method is characterized in that: the wire coil corrugated paper protective layer winding device is realized based on any one of claims 7 to 9, and the winding method comprises the following steps:
enabling the storage table (150) to move upwards along the first lead screw (130) until the corrugated paper stored on the storage table is sucked by the first suction cup (221); then the sucker bracket (220) moves to a position corresponding to the discharging bracket (310) along the guide rail bracket (210); the sucker support (220) enables the folded corrugated paper to be opened into a door shape in the moving process; then the corrugated paper is conveyed to a discharging support (310) by the sucker support (220); then the transfer support (450) is moved to a position corresponding to the discharging support (310), and the corrugated paper on the discharging support (310) is sucked by a second suction cup (452); the transfer support (450) conveys the corrugated paper to a corresponding position of the coil through the opening of the C-shaped hook and covers the coil; finally, the position of the belt tying machine (460) is adjusted along the axial direction and the transverse direction to tie up and fix the corrugated paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910363685.9A CN109941506B (en) | 2019-04-30 | 2019-04-30 | Wire rod coiled corrugated paper protective layer winding device and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910363685.9A CN109941506B (en) | 2019-04-30 | 2019-04-30 | Wire rod coiled corrugated paper protective layer winding device and method |
Publications (2)
| Publication Number | Publication Date |
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| CN109941506A CN109941506A (en) | 2019-06-28 |
| CN109941506B true CN109941506B (en) | 2021-03-12 |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6648141B2 (en) * | 2001-09-04 | 2003-11-18 | Lincoln Global, Inc. | Packaging for containing and dispensing large quantities of wire |
| KR100757069B1 (en) * | 2005-12-29 | 2007-09-10 | 주식회사 삼정피앤에이 | Apparatus for Packaging the Protective Sheet of Steel Coil |
| ES2335186B1 (en) * | 2009-11-24 | 2011-04-25 | Ingenieria De Aplicaciones, S.A. | MACHINE TO WRAP PLASTIC OR SIMILAR COILS. |
| CN201573803U (en) * | 2009-12-30 | 2010-09-08 | 太原矿山机器集团有限公司 | Wire packing machine |
| CN102530301A (en) * | 2010-12-08 | 2012-07-04 | 上海通彩自动化设备有限公司 | Semi-automatic packaging production line for fine foil coil |
| CN106218968B (en) * | 2016-08-29 | 2018-09-18 | 佛山市嘉荣智能机械有限公司 | A kind of proximate matter automated packaging equipment |
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2019
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