CN109940349A - One produces the inline process of cooling base square connection - Google Patents
One produces the inline process of cooling base square connection Download PDFInfo
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- CN109940349A CN109940349A CN201910245554.0A CN201910245554A CN109940349A CN 109940349 A CN109940349 A CN 109940349A CN 201910245554 A CN201910245554 A CN 201910245554A CN 109940349 A CN109940349 A CN 109940349A
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- steel band
- fliud flushing
- evener
- flushing pressure
- feeder
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Abstract
The invention discloses the inline process that one produces cooling base square connection, the processing of the preparation of raw material, the bottom frame uses strip material；Feeding machine: being mounted on coiled steel band on the transfer roller of feeding machine, to operate together with subsequent machining tool, improves production efficiency；Evener: for feeding machine after steel band blowing, steel band passes through evener, and the steel band of out-of-flatness is passed through top and bottom rolls, specific thicknesses steel band is squeezed, to achieve the effect that smooth；Feeder: the steel band after flattening enters in feeder, wherein being provided with contact induction device on the ground between feeder and evener.Workpiece transfer system of the present invention and control system, one group of feeding machine, evener, contact induction device, charger, pre- fliud flushing pressure, mobile main fliud flushing pressure, fixed main fliud flushing pressure and feeding machine equipment are tied according to process sequence, it is automatically performed the production system of product all or part manufacturing process, efficiently produces molding bottom frame.
Description
Technical field
The present invention relates to the flowing water that cooling base square production technical field more particularly to one produce cooling base square connection
Wiring technology.
Background technique
Cooling tower is to use water as circulating coolant, heat dissipation is absorbed from a system into atmosphere, to reduce water temperature
Device；It is to carry out cold and hot exchange after contacting using water with air flowing to generate steam that its is cold, and steam volatilization is taken away heat and reached
The principles such as evaporative heat loss, convective heat transfer and radiant heat transfer reduce water temperature to disperse the waste heat generated in industrial or refrigeration air-conditioner
Evaporating radiator, to guarantee the normal operation of system, device is generally tubbiness, and therefore named is cooling tower.
For cooling tower during installation, in order to guarantee the normal and stable operation of cooling tower, people are in cooling tower
Bottom is provided with bottom frame, thus the stability to ensure cooling tower installation, and in the production of bottom frame, the machinery for belonging to modern industry adds
Industrial and commercial bank's industry, original bottom frame production, mostly uses multistage to produce, finally by the form of assembling, the mode of single-station operation, seriously
The efficiency and quality to production are influenced, with the continuous development of industry, original artificial is replaced using automatic technology
A kind of new technique, substantially increase production efficiency, quality, which has, clearly to be ensured, matches more accurate, and installation is more convenient.Therefore,
It needs design one and produces the inline process of cooling base square connection to solve the above problems.
Summary of the invention
Technical problems based on background technology, the invention proposes the assembly lines that one produces cooling base square connection
Technique.
One proposed by the present invention produces the inline process of cooling base square connection, comprising the following steps:
1. the processing of the preparation of raw material, the bottom frame uses strip material；
2. feeding machine: coiled steel band being mounted on the transfer roller of feeding machine, to be transported together with subsequent machining tool
Make, improves production efficiency；
3. evener: for feeding machine after steel band blowing, steel band passes through evener, and the steel band of out-of-flatness is passed through and is rolled up and down
Roller squeezes specific thicknesses steel band, to achieve the effect that smooth；
4. feeder: the steel band after flattening enters in feeder, wherein the ground between feeder and evener
On be provided with contact induction device, the sagging steel band in middle part is contacted with contact induction device, contact induction device can detect steel band whether connect
Striking mark is used for searching object or sensing collision, so that it is determined that the transfer position of steel band, reaches the control to steel band charging；
5. pre- fliud flushing pressure: being to compress steel band, guarantee that the automatic punching of subsequent processing can work normally, guarantee hole when punching
Position unshifts；
6. main fliud flushing pressure: main fliud flushing pressure is divided into mobile main fliud flushing pressure and fixed main fliud flushing pressure, and mobile main fliud flushing pressure can be certainly
By movement, realize and punching press carried out to irregular hole location, reach the technical requirements of design, fixed main fliud flushing pressure is to fixed
Hole location realizes stamping press, to meet the technical requirements of design；
7. feed appliance: the steel band after punching press conveyed to next station, until in chilling press, to steel
With the processing for realizing finishing operation, according to the design requirement of drawing, the steel band after processing is carried out processing and forming, reaches steel band
The purpose of the final molding of processing；
8. automatically cutting off；Realize that steel band conveys after cutting to the cutting operation of steel band set pattern lattice using automatic cutting off table
To rewinding platform, worker can carry out tying up operation on rewinding platform, and the warehousing finished products after tying up are stored.
Further, including feeding machine, coiled steel band, the side setting of the feeding machine are wound on the feeding machine
There is evener, contact induction device is provided on the ground of the side of the evener, the evener is about contact induction device pair
The side of title is provided with machine tool frame, and the machine tool frame last time is provided with charger, pre- fliud flushing pressure, mobile main fliud flushing pressure, fixed master
Fliud flushing pressure and feeder, the steel band sequentially pass through evener, contact induction device, charger, pre- fliud flushing pressure, movement by feeding machine
Main fliud flushing pressure, fixed main fliud flushing pressure and feeder.
Further, the feeding machine can arbitrarily adjust tile outer diameter on material shelf according to the difference passed through in steel band, side
Just material is put into its material shelf, feeding machine general motor and speed reducer by the way of speed reducer and general motor synchronous operation
Between pass through belt be sequentially connected.
Further, the steel band is all kinds of Metallurgical Enterprises to adapt to different each metalloids of industrial department industrialized production
Or engineering goods needs and the narrow and long steel plate of one kind that produces, and the width of steel band is 200-50mm, the expansion journey of steel band
Degree is 10m.
Further, the feeding machine, charger and feeder collectively constitute the conveyer system of steel band, and conveyer system is also
It is connected with control system, automatic assembly line is collectively constituted by conveyer system and control system.
Further, the model of the evener chooses BCL-300 or BCL-400, and the roller diameter of evener is
φ 30, the number of rollers of evener are top 7, lower section 8, using the form driven entirely.
Further, one kind of laser type, ultrasonic type, infrared-type can be used in the contact induction device, and steel band is in throwing
The sagging surface in contact sensor 2 of the shape of object line.
Further, the evener, charger and feeder are located on same horizontal line.
Further, the feeder uses step-by-step movement feeder, and feeder structure is mainly by conveying cylinder, bearing group
The components such as part, servo drive, tensioning apparatus, device for discharging, clearing apparatus and rack composition.
Further, in main fliud flushing pressure be configured with several stations mold, by change automatically machining locus and quickly
Punching press point is replaced to realize the processing to various shape hole.
The invention has the following advantages:
The automatic production line that the present invention designs is by workpiece transfer system and control system, by one group of feeding machine, leveling
Machine, contact induction device, charger, pre- fliud flushing pressure, mobile main fliud flushing pressure, fixed main fliud flushing pressure and feeding machine equipment are suitable according to technique
Sequence is tied, and is automatically performed the production system of product all or part manufacturing process, efficiently produces molding bottom frame, automatically
The process that metaplasia producing line was operated or controlled automatically by regulated procedure or instruction in the case where unmanned intervene, target are
" steady, quasi-, fast ", and keep being basically unchanged in a long time；Labour life can be improved using transfer matic in large quantities of, mass production
Yield stabilizes and increases product quality, improves working conditions, and reduction production occupied area reduces production cost, shortens production week
Phase guarantees production smoothing, there is significant economic benefit.
Detailed description of the invention
Fig. 1 is the process structure signal of the one proposed by the present invention inline process for producing cooling base square connection
Figure；
Fig. 2 is the structure assembly line signal of the one proposed by the present invention inline process for producing cooling base square connection
Figure；
Fig. 3 is the molding base frame construction signal of the one proposed by the present invention inline process for producing cooling base square connection
Figure.
In figure: 1 feeding machine, 2 eveners, 3 steel bands, 4 contact induction devices, 5 chargers, 6 pre- fliud flushing pressures, 7 mobile main fliud flushings
Pressure, 8 fixed main fliud flushing pressures, 9 feeders, 10 molding bottom frames.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It should be noted that it can be directly on another component when component is referred to as " being fixed on " another component
Or there may also be components placed in the middle.When a component is considered as " connection " another component, it, which can be, is directly connected to
To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it
It can be and be set up directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical
", " horizontal ", "left", "right" and similar statement for illustrative purposes only.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the listed item of pass.
Referring to Fig.1-3, one produces the inline process that cooling base square connects, comprising the following steps:
1. the processing of the preparation of raw material, the bottom frame uses strip material；
2. feeding machine: coiled steel band being mounted on the transfer roller of feeding machine, to be transported together with subsequent machining tool
Make, improves production efficiency；
3. evener: for feeding machine after steel band blowing, steel band passes through evener, and the steel band of out-of-flatness is passed through and is rolled up and down
Roller squeezes specific thicknesses steel band, to achieve the effect that smooth；
4. feeder: the steel band after flattening enters in feeder, wherein the ground between feeder and evener
On be provided with contact induction device, the sagging steel band in middle part is contacted with contact induction device, contact induction device can detect steel band whether connect
Striking mark is used for searching object or sensing collision, so that it is determined that the transfer position of steel band, reaches the control to steel band charging；
5. pre- fliud flushing pressure: being to compress steel band, guarantee that the automatic punching of subsequent processing can work normally, guarantee hole when punching
Position unshifts；
6. main fliud flushing pressure: main fliud flushing pressure is divided into mobile main fliud flushing pressure and fixed main fliud flushing pressure, and mobile main fliud flushing pressure can be certainly
By movement, realize and punching press carried out to irregular hole location, reach the technical requirements of design, fixed main fliud flushing pressure is to fixed
Hole location realizes stamping press, to meet the technical requirements of design；
7. feed appliance: the steel band after punching press conveyed to next station, until in chilling press, to steel
With the processing for realizing finishing operation, according to the design requirement of drawing, the steel band after processing is carried out processing and forming, reaches steel band
The purpose of the final molding of processing；
8. automatically cutting off；Realize that steel band conveys after cutting to the cutting operation of steel band set pattern lattice using automatic cutting off table
To rewinding platform, worker can carry out tying up operation on rewinding platform, and the warehousing finished products after tying up are stored.
Further, including feeding machine 1, coiled steel band 3, the side of the feeding machine 1 are wound on the feeding machine 1
It is provided with evener 2, is provided with contact induction device 4 on the ground of the side of the evener 2, the evener 2 is about contact
The symmetrical side of inductor 4 is provided with machine tool frame, and the machine tool frame last time is provided with charger 5, pre- fliud flushing pressure 6, mobile main punching
Hydraulic 7, fixed main fliud flushing pressure 8 and feeder 9, the steel band 3 by feeding machine 1 sequentially pass through evener 2, contact induction device 4, into
Material machine 5, pre- fliud flushing pressure 6, mobile main fliud flushing pressure 7, fixed main fliud flushing pressure 8 and feeder 9.
Further, the feeding machine 1 can arbitrarily adjust tile outer diameter on material shelf according to the difference passed through in steel band,
Convenient material is put into its material shelf, feeding machine general motor and deceleration by the way of speed reducer and general motor synchronous operation
It is sequentially connected between machine by belt.
Further, the steel band 3 is all kinds of Metallurgical Enterprises to adapt to different each eka-golds of industrial department industrialized production
Belong to or the needs of engineering goods and the narrow and long steel plate of one kind that produces, and the width of steel band is 200-500mm, the expansion of steel band
Degree is 10m.
Further, the feeding machine 1, charger 5 and feeder 9 collectively constitute the conveyer system of steel band 3, and transmit system
System is also connected with control system, collectively constitutes automatic assembly line by conveyer system and control system.
Further, the model of the evener 2 chooses BCL-300 or BCL-400, and the roller diameter of evener 2
For φ 30, the number of rollers of evener 2 is top 7, lower section 8, using the form driven entirely.
Further, one kind of laser type, ultrasonic type, infrared-type can be used in the contact induction device 2, and steel band 3 is in
The sagging surface in contact sensor 2 of parabolical shape.
Further, the evener 2, charger 5 and feeder 9 are located on same horizontal line.
Further, the feeder 9 uses step-by-step movement feeder, and 9 structure of feeder is mainly by conveying cylinder, bearing
The components such as component, servo drive, tensioning apparatus, device for discharging, clearing apparatus and rack composition.
Further, in main fliud flushing pressure be configured with several stations mold, by change automatically machining locus and quickly
Punching press point is replaced to realize the processing to various shape hole.
In the present invention, the processing of the preparation of raw material, the bottom frame uses 3 material of steel band；Feeding machine: coiled steel band 3
It is mounted on the transfer roller of feeding machine 1, to operate together with subsequent machining tool, improves production efficiency；Evener: feeding machine
After 13 blowing of steel band, steel band 3 passes through evener 2, the steel band 3 of out-of-flatness is passed through top and bottom rolls, by specific thicknesses steel band 3
It is squeezed, to achieve the effect that smooth；Feeder: the steel band 3 after flattening enters in feeder 5, wherein feeding
Contact induction device 4 is provided on ground between device 5 and evener 2, the sagging steel band 3 in middle part is contacted with contact induction device 4, connect
Touching inductor 4 can detect steel band 3 whether contact target, be used for searching object or sensing collision, so that it is determined that the conveying position of steel band 3
It sets, reaches the control fed to steel band 3；Pre- fliud flushing pressure: being to compress steel band 3, guarantees that the automatic punching of subsequent processing can be normal
Work guarantees that hole location unshifts when punching；Main fliud flushing pressure: main fliud flushing pressure is divided into mobile main fliud flushing pressure 7 and fixed main fliud flushing pressure 8,
Mobile main fliud flushing pressure 7 be free to move, and realizes and carries out punching press to irregular hole location, reaches the technical requirements of design, Gu
Fixed main fliud flushing presses 8 pairs of fixed hole locations to realize stamping press, to meet the technical requirements of design；Feed appliance: after punching press
Steel band 3 conveyed to next station, until in chilling press, the processing of finishing operation is realized to steel band, according to
Steel band 3 after processing is carried out processing and forming by the design requirement of drawing, achievees the purpose that the final molding that steel band 3 is processed；From
Dynamic cutting；Realize that steel band 3 is delivered to rewinding platform after cutting to the cutting operation of the set pattern lattice of steel band 3 using automatic cutting off table,
Worker can carry out tying up operation on rewinding platform, and the warehousing finished products after tying up are stored.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. one produces the inline process of cooling base square connection, which comprises the following steps:
1. the processing of the preparation of raw material, the bottom frame uses strip material；
2. feeding machine: coiled steel band being mounted on the transfer roller of feeding machine, to be operated together with subsequent machining tool, is mentioned
High efficiency；
3. evener: for feeding machine after steel band blowing, steel band passes through evener, and the steel band of out-of-flatness is passed through top and bottom rolls,
Specific thicknesses steel band is squeezed, to achieve the effect that smooth；
4. feeder: the steel band after flattening enters in feeder, wherein setting on the ground between feeder and evener
It is equipped with contact induction device, the sagging steel band in middle part is contacted with contact induction device, and contact induction device can detect whether steel band contacts mesh
Mark is used for searching object or sensing collision, so that it is determined that the transfer position of steel band, reaches the control to steel band charging；
5. pre- fliud flushing pressure: being to compress steel band, guarantee that the automatic punching of subsequent processing can work normally, guarantee that hole location is not when punching
Displacement；
6. main fliud flushing pressure: main fliud flushing pressure is divided into mobile main fliud flushing pressure and fixed main fliud flushing pressure, and mobile main fliud flushing pressure be free to
It is mobile, it realizes and punching press is carried out to irregular hole location, reach the technical requirements of design, fixed main fliud flushing pressure is to fixed hole location
Stamping press is realized, to meet the technical requirements of design；
7. feed appliance: the steel band after punching press conveyed to next station, until in chilling press, to steel band reality
Steel band after processing is carried out processing and forming according to the design requirement of drawing by the processing of existing finishing operation, reaches steel band processing
Final molding purpose；
8. automatically cutting off；Realize that steel band is delivered to receipts after cutting to the cutting operation of steel band set pattern lattice using automatic cutting off table
Expect platform, worker can carry out tying up operation on rewinding platform, and the warehousing finished products after tying up are stored.
2. one according to claim 1 produces the inline process of cooling base square connection, including feeding machine (1),
It is characterized in that, be wound with coiled steel band (3) on the feeding machine (1), the side of the feeding machine (1) is provided with evener
(2), it is provided with contact induction device (4) on the ground of the side of the evener (2), the evener (2) is about contact induction
The symmetrical side of device (4) is provided with machine tool frame, and the machine tool frame last time is provided with charger (5), pre- fliud flushing pressure (6), mobile master
Fliud flushing pressure (7), fixed main fliud flushing pressure (8) and feeder (9), the steel band (3) by feeding machine (1) sequentially pass through evener (2),
Contact induction device (4), charger (5), pre- fliud flushing pressure (6), mobile main fliud flushing pressure (7), fixed main fliud flushing pressure (8) and feeder
(9)。
3. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described to put
Material machine (1) can arbitrarily adjust tile outer diameter on material shelf according to the difference passed through in steel band, and convenient material is put into its material shelf
In, feeding machine is driven between general motor and speed reducer by belt by the way of speed reducer and general motor synchronous operation to be connected
It connects.
4. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that the steel
Band (3) is all kinds of Metallurgical Enterprises gives birth to adapt to the needs of each metalloid of different industrial department industrialized productions or engineering goods
The narrow and long steel plate of one kind of production, and the width of steel band is 200-500mm, the expansion degree of steel band is 10m.
5. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described to put
Material machine (1), charger (5) and feeder (9) collectively constitute the conveyer system of steel band (3), and conveyer system is also connected with control
System collectively constitutes automatic assembly line by conveyer system and control system.
6. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described whole
The model of flat machine (2) chooses BCL-300 or BCL-400, and the roller diameter of evener (2) is φ 30, the rolling of evener (2)
Wheel quantity is top 7, lower section 8, using the form driven entirely.
7. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described to connect
One kind of laser type, ultrasonic type, infrared-type can be used in touching inductor (2), and the shape of steel band (3) parabolically is sagging to be connect
Touch the surface of sensor (2).
8. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described whole
Flat machine (2), charger (5) and feeder (9) are located on same horizontal line.
9. one according to claim 2 produces the inline process of cooling base square connection, which is characterized in that described to send
Material machine (9) use step-by-step movement feeder, and feeder (9) structure mainly by conveying cylinder, bearing assembly, servo drive,
The components such as tensioning apparatus, device for discharging, clearing apparatus and rack composition.
10. one according to claim 1 produces the inline process of cooling base square connection, which is characterized in that main punching
The hydraulic upper mold configured with several stations, is realized by changing machining locus and quick-replaceable punching press point automatically to various
The processing in shape hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201910245554.0A CN109940349A (en) | 2019-03-28 | 2019-03-28 | One produces the inline process of cooling base square connection |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910245554.0A CN109940349A (en) | 2019-03-28 | 2019-03-28 | One produces the inline process of cooling base square connection |
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| CN109940349A true CN109940349A (en) | 2019-06-28 |
Family
ID=67012570
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| CN201910245554.0A Pending CN109940349A (en) | 2019-03-28 | 2019-03-28 | One produces the inline process of cooling base square connection |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9414130D0 (en) * | 1994-07-13 | 1994-08-31 | Cronin Buckley Steel Erectors | A steel fabrication system |
| CN201415856Y (en) * | 2009-03-20 | 2010-03-03 | 天津百利阳光环保设备有限公司 | U-shaped belt conveyor |
| CN204624777U (en) * | 2015-05-26 | 2015-09-09 | 温州市浩特钢业有限公司 | Steel band unwinding device |
| CN106078227A (en) * | 2016-07-06 | 2016-11-09 | 河南奥斯派克科技有限公司 | Portable crimping C-type steel forming machine based on BIM |
| CN106140887A (en) * | 2016-07-01 | 2016-11-23 | 宿州市冠星金属制品制造有限公司 | A kind of steel band apparatus for leveling |
| CN107020319A (en) * | 2017-04-29 | 2017-08-08 | 广州览讯科技开发有限公司 | The processing unit (plant) and processing technology of a kind of cooling tower parts |
| CN209793111U (en) * | 2019-03-28 | 2019-12-17 | 广东览讯科技开发有限公司 | Automatic assembly line for bottom frame production of cooling tower |
-
2019
- 2019-03-28 CN CN201910245554.0A patent/CN109940349A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB9414130D0 (en) * | 1994-07-13 | 1994-08-31 | Cronin Buckley Steel Erectors | A steel fabrication system |
| CN201415856Y (en) * | 2009-03-20 | 2010-03-03 | 天津百利阳光环保设备有限公司 | U-shaped belt conveyor |
| CN204624777U (en) * | 2015-05-26 | 2015-09-09 | 温州市浩特钢业有限公司 | Steel band unwinding device |
| CN106140887A (en) * | 2016-07-01 | 2016-11-23 | 宿州市冠星金属制品制造有限公司 | A kind of steel band apparatus for leveling |
| CN106078227A (en) * | 2016-07-06 | 2016-11-09 | 河南奥斯派克科技有限公司 | Portable crimping C-type steel forming machine based on BIM |
| CN107020319A (en) * | 2017-04-29 | 2017-08-08 | 广州览讯科技开发有限公司 | The processing unit (plant) and processing technology of a kind of cooling tower parts |
| CN209793111U (en) * | 2019-03-28 | 2019-12-17 | 广东览讯科技开发有限公司 | Automatic assembly line for bottom frame production of cooling tower |
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