CN109914685A - A kind of manufacture craft of light prefabricated assembling type outer wall plate - Google Patents

A kind of manufacture craft of light prefabricated assembling type outer wall plate Download PDF

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Publication number
CN109914685A
CN109914685A CN201810397788.2A CN201810397788A CN109914685A CN 109914685 A CN109914685 A CN 109914685A CN 201810397788 A CN201810397788 A CN 201810397788A CN 109914685 A CN109914685 A CN 109914685A
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CN
China
Prior art keywords
plate
keel framework
basosexine
casting
outer panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810397788.2A
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Chinese (zh)
Inventor
朱传晟
周楠楠
孙鲁军
陈一全
李国忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG CONSTRUCTION AND DEVELOPMENT RESEARCH INSTITUTE
Original Assignee
SHANDONG CONSTRUCTION AND DEVELOPMENT RESEARCH INSTITUTE
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Publication date
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Priority to CN201810397788.2A priority Critical patent/CN109914685A/en
Publication of CN109914685A publication Critical patent/CN109914685A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a kind of manufacture crafts of light prefabricated assembling type outer wall plate, include the following steps: that (1) opens up through-hole on outer basal plate, being poured thermal insulation material, not only external basal plate and interior basal plate realize bonding, outer panel can also be bonded by the through-hole on basosexine plate, so that entire wallboard be made to form an entirety;(2) keel framework is made, opens up plug hole on one of side wall of keel framework;(3) interior basal plate is passed through the connector worn to be fixed on the medial surface of keel framework, basosexine plate and outer panel are passed through the connector worn to be fixed on the lateral surface of keel framework, and outer panel is located at the outside of basosexine plate, and basosexine plate, keel framework and interior basal plate surround casting chamber;(4) it to the intracavitary casting thermal insulation material of casting, and foams;(5) after thermal insulation material solidification, wallboard is moved integrally.

Description

A kind of manufacture craft of light prefabricated assembling type outer wall plate
Technical field
The present invention relates to the field of building materials more particularly to a kind of manufacture crafts of light prefabricated assembling type outer wall plate.
Background technique
It greatly develops assembled architecture, realizes that building subassembly production plant, technical application be integrated, Engineering Disign Standard Change, the integration of site operation assembling, civil engineering finishing and whole-life cycle fee are information-based, are the upgradings of construction field industrial transformation Deep reform, be construction science and technology and engineering-built mode great innovation, be the certainty of green building and Developing Energy-saving Construction Trend advantageously reduces resources and energy consumption, reduces building waste and dust pollution, is conducive to improve construction efficiency and building product Matter is conducive to building industrialization and information-based depth integration, highly important to promoting the sustainable development of socio-economy to have Meaning.
The wallboard of traditional prefabricated concrete structure is generally reinforced concrete wall panel, from great, production, transport and construction It is costly;The wallboard technology of traditional assembling type steel structure is not perfect, and there is also heat bridge, roof boarding leak, floorboard sound insulation and walls The problems such as body heat insulation is poor;Building subassembly component industrialized level and standardization are low, are unworthy of with steel building main body Set, has not met the requirement of China's building industry modernization development.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of manufacture crafts of light prefabricated assembling type outer wall plate, pass through Side fascia made from this technique is conducive to improve standardization from heavy and light, convenient transportation, fire prevention and good heat insulating.
The present invention is achieved through the following technical solutions, provides a kind of production work of light prefabricated assembling type outer wall plate Skill, including production outer panel, basosexine plate and interior basal plate, further include following steps:
(1) several through-holes are opened up on outer basal plate, not only external basal plate and the realization of interior basal plate are viscous for casting thermal insulation material Knot, can also bond outer panel by the through-hole on basosexine plate, so that entire wallboard be made to form an entirety, guarantee High structural strength;
(2) using the keel framework of lightweight profile production frame, plug hole is opened up on one of side wall of keel framework, it will Keel framework is made as frame, facilitates the formation of casting chamber, by the way that plug hole is arranged, facilitates and is poured;
(3) interior basal plate is passed through the connector worn to be fixed on the medial surface of keel framework, by basosexine plate and outer panel It is fixed on the lateral surface of keel framework by the connector worn, and outer panel is located at the outside of basosexine plate, basosexine Plate, keel framework and interior basal plate surround casting chamber, on the connector wherein one section be located at be poured it is intracavitary, pass through connector Each section is fixed together to form casting chamber, after casting, connector and each laminate are linked as entirety by the thermal insulation material of casting, are prevented Only connector loosens, and can avoid connector and get rusty;
(4) keel framework is rotated, until plug hole is upward, by plug hole to the intracavitary casting thermal insulation material of casting, and is foamed, Make thermal insulation material full of casting chamber;
(5) after thermal insulation material solidification, wallboard is moved integrally.
Each laminate is first connect with keel framework and is formed casting chamber by this preparation method, and the thermal insulation material of casting not only acts as Thermal insulation function also has cementation to outer panel, basosexine plate and interior basal plate, by each section be bonded as one it is whole Body avoids the loosening of connector, ensure that the reliable and stable of panel structure, due to casting after the thermal insulation material solidification of casting Thermal insulation material will be located at and be poured intracavitary connector and wrap, can also prevent connector from getting rusty.
As optimization, in step (4), outer panel and interior basal plate are clamped to keel framework using fixture before casting. The connection of skeleton and two sides plate body is destroyed when can be to avoid thermal insulation material foaming, it is ensured that casting effect.
Preferably, the connector is tapping screw.Easy to use, the tightness of short time is preferable.
Preferably, the connector is split bolt, the split bolt passes through outer panel, basosexine plate, keel bone Frame and interior basal plate when making keel framework, open up the preformed hole passed through for the split bolt in keel framework.This is preferably Scheme is connected each section using split bolt, makes the stronger stabilization of the structure of wallboard.
Preferably, the lightweight profile is C-type steel or thin-walled rectangular tube.Lighter in weight effectively reduces wallboard oneself Weight, convenient transportation and installation.
Preferably, the thermal insulation material is hard-foam polyurethane.Not only heat insulation and preservation effect is good for hard-foam polyurethane, but also viscous It is big to tie power, can be more than 0.1Mpa, while heat preservation, each section of wall is bonded as one securely, ensure that wall Structural strength.
Preferably, the outer panel and interior basal plate are autoclaved aerated concrete slab, the basosexine plate is silicic acid Calcium plate or fibre cement plate.
The invention has the benefit that carrying out the installation of each laminate as supporting body by keel framework, and form casting Chamber plays the role of heat-insulated and is bonded as one each laminate, keeps panel structure solid and reliable, together using the thermal insulation material of casting When thermal insulation material play the role of locking and antirust to connector, further ensure wallboard service life;And this technique can To make wallboard in factory, efficiency of construction greatly improved, while being also convenient for improving industrialization and standardization.
Detailed description of the invention
Fig. 1 is the external wall panel structure schematic diagram (self-drilling connection) made using this technique;
Fig. 2 is the external wall panel structure schematic diagram (split bolt connection) made using this technique;
Fig. 3 is the through-hole schematic diagram on basosexine plate;
It is as shown in the figure:
1, interior basal plate, 2, thermal insulation material, 3, keel framework, 4, plug hole, 5, outer panel, 6, coat of plaster, 7, basosexine plate, 8, Tapping screw, 9, split bolt.
Specific embodiment
In order to clarify the technical characteristics of the invention, being illustrated below by specific embodiment to this programme.
A kind of manufacture craft of light prefabricated assembling type outer wall plate, includes the following steps:
(1) outer panel 5, basosexine plate 7 and interior basal plate 1 are made, outer panel and interior basal plate are autoclaved aerated concrete slab, The basosexine plate is calcium silicate board or fibre cement plate, several through-holes is opened up on outer basal plate, casting thermal insulation material is not Only external basal plate and interior basal plate realize bonding, can also be bonded by the through-hole on basosexine plate to outer panel, from And entire wallboard is made to form an entirety, it ensure that high structural strength.
(2) using the keel framework 3 of lightweight profile production frame, casting is opened up on one of side wall of keel framework Keel framework is made as frame by hole 4, facilitates the formation of casting chamber, by the way that plug hole is arranged, is facilitated and is poured, in order to drop The self weight of parapet plate, the lightweight profile in the present embodiment are C-type steel or thin-walled rectangular tube.
(3) interior basal plate is passed through the connector worn to be fixed on the medial surface of keel framework, by basosexine plate and outside Side plate passes through the connector worn and is fixed on the lateral surface of keel framework, and outer panel is located at the outside of basosexine plate, outside Basal plate, keel framework and interior basal plate surround casting chamber, on the connector wherein one section be located at be poured it is intracavitary, pass through company Each section is fixed together to form casting chamber by fitting, and after casting, connector and each laminate are linked as whole by the thermal insulation material of casting Body prevents connector from loosening, and can avoid connector and get rusty.
(4) keel framework is rotated, until plug hole is upward, is pressed from both sides outer panel and interior basal plate to keel framework using fixture Tightly, the connection of skeleton and two sides plate body is destroyed when avoiding thermal insulation material from foaming, and is then protected by plug hole to intracavitary casting is poured Adiabator, and foam, make thermal insulation material full of casting chamber.Thermal insulation material is hard-foam polyurethane in the present embodiment, and hard bubble is poly- Not only heat insulation and preservation effect is good for urethane, but also cohesive force is big, can be more than 0.1Mpa, while heat preservation, by each section of wall It is bonded as one securely, ensure that the structural strength of wall.
(5) after thermal insulation material solidification, it is coated with coat of plaster 6 in the outer surface of outer side plate 5, the outer surface of outer panel is levelling, To facilitate the construction of exterior finish, wallboard is integrally removed after coat of plaster solidification.
Each laminate is first connect with keel framework and is formed casting chamber by this preparation method, and the thermal insulation material of casting not only acts as Thermal insulation function also has cementation to outer panel, basosexine plate and interior basal plate, by each section be bonded as one it is whole Body avoids the loosening of connector, ensure that the reliable and stable of panel structure, due to casting after the thermal insulation material solidification of casting Thermal insulation material will be located at and be poured intracavitary connector and wrap, can also prevent connector from getting rusty.
Connector in the present embodiment can be tapping screw 8, and connection type is as shown in Figure 1, connection type user Just, the tightness of short time is preferable.
It may be split bolt 9, as shown in Fig. 2, passing through outer panel, basosexine plate, keel framework using split bolt It, when making keel framework, is opened up in keel framework for described pair of drawing with interior basal plate in order to facilitate wearing for split bolt The preformed hole that bolt passes through is connected each section using split bolt, can make the stronger stabilization of the structure of wallboard, outer panel It is linked together with basosexine plate using tapping screw 8.
Certainly, above description is also not limited to the example above, technical characteristic of the present invention without description can by or It is realized using the prior art, details are not described herein;Above embodiments and attached drawing are only used to illustrate the technical scheme of the present invention not It is limitation of the present invention, is described the invention in detail referring to preferred embodiment, the ordinary skill people of this field Member is it should be appreciated that variation, remodeling, the addition that those skilled in the art are made within the essential scope of the present invention Or replacement also should belong to claims of the invention without departure from spirit of the invention.

Claims (7)

1. a kind of manufacture craft of light prefabricated assembling type outer wall plate, including production outer panel, basosexine plate and interior basal plate, It is characterized in that, further includes following steps:
(1) several through-holes are opened up on outer basal plate;
(2) using the keel framework of lightweight profile production frame, plug hole is opened up on one of side wall of keel framework;
(3) interior basal plate is passed through the connector worn to be fixed on the medial surface of keel framework, by basosexine plate and outer panel It is fixed on the lateral surface of keel framework by the connector worn, and outer panel is located at the outside of basosexine plate, basosexine Plate, keel framework and interior basal plate surround casting chamber, on the connector wherein one section be located at be poured it is intracavitary;
(4) keel framework is rotated, until plug hole is upward, by plug hole to the intracavitary casting thermal insulation material of casting, and is foamed, Make thermal insulation material full of casting chamber;
(5) after thermal insulation material solidification, wallboard is moved integrally.
2. a kind of manufacture craft of light prefabricated assembling type outer wall plate according to claim 1, it is characterised in that: step (4) in, outer panel and interior basal plate are clamped to keel framework using fixture before casting.
3. a kind of manufacture craft of light prefabricated assembling type outer wall plate according to claim 1, it is characterised in that: the company Fitting is tapping screw.
4. a kind of manufacture craft of light prefabricated assembling type outer wall plate according to claim 1, it is characterised in that: the company Fitting is split bolt, and the split bolt passes through outer panel, basosexine plate, keel framework and interior basal plate, makes keel bone When frame, the preformed hole passed through for the split bolt is opened up in keel framework.
5. a kind of manufacture craft of light prefabricated assembling type outer wall plate according to claim 1, it is characterised in that: described light Matter profile is C-type steel or thin-walled rectangular tube.
6. a kind of manufacture craft of light prefabricated assembling type outer wall plate according to claim 1, it is characterised in that: the guarantor Adiabator is hard-foam polyurethane.
7. the manufacture craft of described in any item a kind of light prefabricated assembling type outer wall plates according to claim 1, it is characterised in that: The outer panel and interior basal plate are autoclaved aerated concrete slab, and the basosexine plate is that calcium silicate board or fibre cement are flat Plate.
CN201810397788.2A 2018-04-28 2018-04-28 A kind of manufacture craft of light prefabricated assembling type outer wall plate Pending CN109914685A (en)

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CN201810397788.2A CN109914685A (en) 2018-04-28 2018-04-28 A kind of manufacture craft of light prefabricated assembling type outer wall plate

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110607884A (en) * 2019-08-21 2019-12-24 昌达钢结构有限公司 Structure and energy-saving board with heat insulation and decoration and manufacturing method thereof
CN111749509A (en) * 2020-06-25 2020-10-09 杭州市电力设计院有限公司 Wrapping type enclosure structure system suitable for assembly type transformer substation
CN112405832A (en) * 2020-11-26 2021-02-26 张桂田 Assembled wallboard manufacturing method, assembled wallboard, building and production equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008006034A2 (en) * 2006-07-05 2008-01-10 Oldcastle Precast, Inc. Lightweight concrete wall panel with metallic studs
CN201011048Y (en) * 2007-03-09 2008-01-23 刘文博 Light steel keel
CN205314311U (en) * 2016-01-15 2016-06-15 文登蓝岛建筑工程有限公司 Outer wall body of light steel that thermal insulation performance is good
CN106284828A (en) * 2016-09-29 2017-01-04 谢自强 A kind of foamed ceramic combined wall board
CN107298456A (en) * 2017-05-24 2017-10-27 天津市建筑工程质量检测中心 One kind foaming desulphurization building gypsum based sizing and its precast light composite partition wall plate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008006034A2 (en) * 2006-07-05 2008-01-10 Oldcastle Precast, Inc. Lightweight concrete wall panel with metallic studs
CN201011048Y (en) * 2007-03-09 2008-01-23 刘文博 Light steel keel
CN205314311U (en) * 2016-01-15 2016-06-15 文登蓝岛建筑工程有限公司 Outer wall body of light steel that thermal insulation performance is good
CN106284828A (en) * 2016-09-29 2017-01-04 谢自强 A kind of foamed ceramic combined wall board
CN107298456A (en) * 2017-05-24 2017-10-27 天津市建筑工程质量检测中心 One kind foaming desulphurization building gypsum based sizing and its precast light composite partition wall plate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
蒋建清: "《建筑业企业专业技术管理人员岗位资格考试指导用书 材料员 第2版》", 31 March 2013, 中国环境科学出版社 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110607884A (en) * 2019-08-21 2019-12-24 昌达钢结构有限公司 Structure and energy-saving board with heat insulation and decoration and manufacturing method thereof
CN111749509A (en) * 2020-06-25 2020-10-09 杭州市电力设计院有限公司 Wrapping type enclosure structure system suitable for assembly type transformer substation
CN112405832A (en) * 2020-11-26 2021-02-26 张桂田 Assembled wallboard manufacturing method, assembled wallboard, building and production equipment

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