CN109894860A - Remote controler assembles equipment - Google Patents
Remote controler assembles equipment Download PDFInfo
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- CN109894860A CN109894860A CN201910254212.5A CN201910254212A CN109894860A CN 109894860 A CN109894860 A CN 109894860A CN 201910254212 A CN201910254212 A CN 201910254212A CN 109894860 A CN109894860 A CN 109894860A
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- mould group
- remote controler
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Abstract
It include rotation disc assembly the present invention provides a kind of remote controler assembling equipment, for operating the first manipulator assembly and the second manipulator assembly of material, the two sides of rotation disc assembly are arranged in the first manipulator assembly and the second manipulator assembly, the ring Thursday side of rotation disc assembly is also disposed with shell packing assembly, rubber block feeding assembly, circuit board feeding assembly, recycle assembly and discharging assembly, shell packing assembly therein and the setting of discharging assembly are in rotation disc assembly the same side, chapeau de fer feeding assembly is additionally provided between the rubber block feeding assembly and circuit board feeding assembly on the outside of rotation disc assembly, pre-determined bit assembly is additionally provided between rotation disc assembly and circuit board feeding assembly, the side of shell packing assembly is additionally provided with shell feeding mould group;Full automatic remote controler assembly working may be implemented in the present invention, and operating efficiency is high, and liberation manual labor greatly improves productivity.
Description
Technical field
The present invention relates to a kind of remote control production equipment, especially a kind of remote controler assembles equipment.
Background technique
Remote controler is a kind of wireless launcher, and by modern digital coding, key information is encoded, and is led to
Infrared diode transmitting light wave is crossed, the infrared signal received is transformed into telecommunications by the infrared receiver of the received machine of light wave
Number, it is decoded into processor, demodulates corresponding instruction to reach the operation requirement needed for the equipment such as control set-top box are completed.
The physical structure of remote controler mainly includes key, shell and circuit board (pcb plate), circuit board and outer in the assembling process of remote controler
The assembling of shell is core, remote controler is assembled in traditional technology or using manual type or using semi-automatic side
Formula, efficiency is relatively low in actual operation for the work of assembling remote controler in semi-automatic mode.
Summary of the invention
The purpose of the present invention is overcoming shortcoming in the prior art, provide a kind of remote controler assembling equipment, can gram
Existing defect is taken, it is high-efficient.
To achieve the above object, solution of the invention are as follows:
A kind of remote controler assembling equipment, including rotating disc assembly, the first manipulator assembly and second for operating material
The two sides of rotation disc assembly, rotating disk is arranged in manipulator assembly, the first manipulator assembly and the second manipulator assembly
The ring Thursday side of assembly is also disposed with shell packing assembly, rubber block feeding assembly, circuit board feeding assembly, recycling assembly
With discharging assembly, shell packing assembly therein and the setting of discharging assembly are in rotation disc assembly the same side, outside rotation disc assembly
It is additionally provided with chapeau de fer feeding assembly between the rubber block feeding assembly and circuit board feeding assembly of side, in rotation disc assembly and circuit
Pre-determined bit assembly is additionally provided between plate feeding assembly, the side of shell packing assembly is additionally provided with shell feeding mould group.
Further, the first manipulator assembly is specifically located between shell packing assembly and rotation disc assembly, institute
The the second manipulator assembly stated is specifically located between circuit board feeding assembly and rotation disc assembly.
Therein, detection assembly includes firm banking and support components support, and described support components support one end is fixed on fixed bottom
The middle part of seat, the two sides up and down of support components support are respectively set first be used cooperatively and transmit end and chapeau de fer detection components, solid
Determine to also set up black glue detection assembly at the top of pedestal, the black glue detection assembly includes lifting cylinder, cylinder guide rail, positioning group
Part and black glue detection components, lifting cylinder therein is arranged on the outside of cylinder guide rail and is used cooperatively with cylinder guide rail, therein
Positioning component is fixed on lifting cylinder and can be driven and be slided up and down by lifting cylinder, and black glue detection components therein are fixed
Side on the fixed base.
Further, the curved slot arrangement for placing remote controller casing, support components support are opened up in the middle part of the support components support
On both sides of the middle open up short slot respectively, one end of support components support also opens up one for positioning the guide-lighting groove of chapeau de fer detection hole,
Guide-lighting groove runs through the top and bottom of support components support.
Further, the chapeau de fer detection components include photo signal receiving sensor, and described first transmits end
Specifically light emitting diode.
Further, the midpoint line that the photo signal receiving sensor midpoint of the chapeau de fer detection components transmits end with first
It is overlapped with the central axis of guide-lighting groove.
Further, the positioning component is fixed on the piston rod connection positioning group of specifically lifting cylinder on lifting cylinder
Part.
Further, the lifting cylinder can also be substituted for lifting hydraulic cylinder.
Further, a pair of of pressure head is set in the middle part of the positioning component, a pair of of black glue slot is arranged in the middle part of remote controller casing,
Spacing between two pressure heads is equal to the spacing between two black glue slots, and the first reference plate and second is respectively set in the two sides of pressure head
Reference plate, the black glue detection components are specifically fixed on side of first reference plate far from pressure head, on second reference plate
A signal receiving point is also set up, an optical path hole is respectively set on two pressure heads, an optical path is also provided on the first reference plate
Hole.
Further, when the lifting of two pressure heads reaches predeterminated position, the signal receiving point that is arranged on the second reference plate, two
The transmitting of the optical path hole that is arranged on the optical path hole that is arranged on pressure head, the first reference plate and the second transmitting end is a little designed in same
On straight line.
Further, second transmitting end specifically includes light emitting diode and photo signal receiving sensor.
Wherein, pre-determined bit assembly includes card slot and pedestal, the middle part of the top fixed connection card slot of pedestal, one end of card slot
The first adjustment component for adjusting pcb Board position is arranged in bottom, and the lower part of the first adjustment component is fixed for adjusting spring
The second detection components for detecting pcb Board position, the middle part of card slot is arranged in second adjustment component, the other end bottom of card slot
The third adjustment component for adjusting pcb Board position is also set up, first inspection of two detection spring positions is also fixed in card slot two sides
Survey component.
Further, the first adjustment component or second adjustment component and pedestal fixed connection, the third adjustment
Component or the second detection components and card slot fixed connection.
Further, the first adjustment component includes pneumatic cylinder, adjusting seat, and the adjusting seat is coupled the work of pneumatic cylinder
Stopper rod, the top setting adjustment head of adjusting seat.
Further, the second adjustment component includes pneumatic cylinder, clamping bar, and the clamping bar is two, and two clamping bars
It is symmetricly set on above pneumatic cylinder, each clamping bar is coupled with pneumatic cylinder piston rod.
Further, each clamping bar is L shape rod structure, and the symmetry axis of two clamping bars intersects with straight line where aforementioned L shape bar
To a point, the position of spring pre-adjustment is overlapped with the crosspoint or spring is arranged beside the crosspoint.
Further, third adjustment component includes pneumatic cylinder and limited block, and the top of pneumatic cylinder is arranged in limited block
And limited block is coupled the piston rod of pneumatic cylinder.
Further, second detection components include electric-controlled box and detector, fixinig plate, and electric-controlled box and detector pass through
The bar physical connection that is electrically connected simultaneously is electrically connected, and the detector passes through fixinig plate and card slot fixed connection.
Further, second detection components are specifically laser measuring apparatus, and the detector is specifically two pole of laser
Pipe and avalanche photodide, the interior setting chip of the electric-controlled box of the second detection components and power supply, first detection components
Specifically laser measuring apparatus.
Further, the first adjustment component, second adjustment component or third adjustment component could alternatively be hydraulic tune
Whole group part, corresponding pneumatic cylinder can be substituted for hydraulic cylinder.
Wherein, circuit board feeding assembly includes manipulation component and the box assembly that manipulation component bottom is arranged in, manipulation group
A blowing component is arranged in the side of part, is sequentially placed several charge components, each charge group from top to bottom in blowing component
Several board slots are opened up on part, manipulation component other side fixes one group of machinery mould group, between mechanical mould group and blowing component and position
In fixing one group of sliding rail in manipulation component, a propulsion assembly is fixed in blowing component bottom side;Sliding rail is far from blowing component
A hydraulic plate is arranged in one end, and vertical slide rail is arranged in the one side of box assembly, and hydraulic plate is slidably coupled with vertical slide rail, case group
Inner wall bottom tiling one recycling component of setting of part.
Further, the blowing component includes the chamber that four baffles being set side by side and baffle are surrounded.
Further, several fixing buckles are arranged in the shell edge position of manipulation component or box assembly, open up screw hole on fixing buckle;
Several fixed supporting legs are arranged in the outer casing bottom of box assembly, and the outer casing bottom of box assembly also sets up several universal wheels;The recycling
Component is specifically conveyer belt, and the input terminal for recycling component is located at hydraulic plate and drops at the station of box assembly inner wall bottom;Manipulation
Pass through pillar and tripod fixed connection between component and box assembly or is detachably coupled.
Further, the propulsion assembly is specifically stepper motor, and the corresponding sliding rail is specifically conveyer belt, stepping electricity
Unit is coupled by rotating shaft and rotating wheel and drives sliding rail.
Further, the propulsion assembly can be replaced hydraulic cylinder, and the corresponding sliding rail is specifically sliding rail.
Further, the propulsion assembly can be replaced power interface and single chip circuit, and corresponding sliding rail is array electricity
Permanent magnet is arranged in magnetic coil, corresponding charge component bottom.
Further, the mechanical mould group include Y mould group and with the vertically disposed X mould group of Y mould group, Y mould group include support
The Y support tube of chain and support support chain, X mould group include holding in the palm the X support tube of chain and support support chain, and wherein Y support tube side is slidably
Mechanical arm is set.
Further, the mechanical mould group includes the first Axle mould group, the second Axle mould group, third Axle mould group, the first unit, third
Unit, mechanical arm, fixed pedestal, the one the second fixing piece and the second third fixing pieces, the first Axle mould group are mounted on fixed pedestal
On, the one the second fixing pieces are installed in the first Axle mould group, third Axle mould group and the first machine are installed on the one the second fixing pieces
Group, the side of third Axle mould group are equipped with the second Axle mould group, the second third fixing piece, the second third are equipped in third Axle mould group
Mechanical arm is installed on fixing piece, the side of mechanical arm be equipped with third unit, the first unit or third unit by servo motor,
Speed changer, connecting piece and gear are constituted.
Wherein, rotation disc assembly includes fixing seat and carousel, and pushing component is fixedly installed in fixing seat, pushing component
Top setting folds up component, and the component that folds up is fixedly mounted on carousel, and the component that folds up includes having arc
The holder of groove, folding up component further includes that holder two sides and the collet for clamping remote controller casing is arranged in.
Further, the holder on both sides of the middle opens up a short slot respectively.
Further, the pushing component includes cylinder, piston outer bar and top, and the top is joined by piston outer bar
Tie the piston of cylinder interior.
Further, the collet is L-shaped structure and each collet is divided into two points of bars by bar crosspoint, and two collets are used
Bar is divided to be disposed adjacent in clamping, two collets divide bar rod end to pass through rotatable be fixed on of shaft respectively to fold up group for adjustment
The bottom of part, divide bar rod end of each collet for adjustment are also coupled a horizontal mandril respectively, two horizontal mandril lower parts with
It comes directly towards adjacent and can be pushed by top, spring connection of two collets by intermediate setting, the collet peace top set bar one
Body is arranged and can transmit transmission.
Further, several screw holes for fixing are opened up in the fixing seat.
Further, several screw holes are also opened up on the holder.
Further, the carousel is specifically divider turntable.
Further, the cylinder can also be substituted for hydraulic cylinder.
The utility model has the advantages that on the whole, full automatic remote controler assembly working, and operating efficiency may be implemented in the application first
Height, liberation manual labor greatly improve productivity, and secondly remote controler in an assembling process can be real by numerous detection devices
It now accurately positions, yields can be greatly improved;In addition the circular line designed when the application is implemented can be to avoid very much
The problem of being taken up a large area in traditional line production line, and convenient for being arranged in the confined space;Detection assembly: chapeau de fer can be passed through
Detection components, chapeau de fer detection hole, guide-lighting groove, first transmit end structure and its photosignal judge chapeau de fer when remote controler assembles
Assembly it is whether qualified, can also be judged by positioning component and black glue detection components and photosignal black glue filling whether
Qualification, the present invention program is ingenious in design, and effect is obvious;It is pre-positioned assembly: by the first detection components and second adjustment component
The quick positioning to spring may be implemented in cooperation, in addition it can adjust component and the second inspection by second adjustment component, third
The cooperation for surveying component fast implements the quick positioning to pcb plate, and passes through the first detection components in specific position fixing process
Or second detection components can realize feedback adjust, the efficiency of positioning can be greatly improved;The pre-determined bit that the present invention takes
Mode can be ready work in advance for subsequent remote controler assembling procedure, for example cooperative mechanical is made by hand, after can be improved
Process, such as the efficiency of manipulator feeding;Circuit board feeding assembly: the charge modular construction used when remote controler assembles feeding
And charge component, which is placed on feeding in blowing component, may be implemented simple and quick batch feeding effect, and manipulator feeding is completed
After can also realize subsequent handling by hydraulic plate and the structures cooperation of recycling component etc., to be done directly returning for sky charge component
It receives, improves whole efficiency;Also set up on box assembly the structures such as fixing buckle, fixed supporting leg or universal wheel be easy to implement it is of the invention
Position adjusts and fixes, and in addition propulsion assembly and sliding rail can also take the mode of electromagnetic drive to realize, relative to conventional junction
Structure realizes that technical characteristic is simple, at low cost and easy assembling, and also has very big flexibility and precision.Rotating disk is total
At: pushing component and it is more specific be to realize to distant by way of the components such as cylinder jack the coupling component of collet
The clamping and relieving of device shell are controlled, clever structure is adjusted and effect is obvious;Place shell fold up be additionally provided on component it is scarce
Slot structure, the mechanical equipment that can be convenient other processes carry out operation of taking to shell, improve operating efficiency;Folding up component can be with
Cooperate with the carousel of rotation and realize, and then batch processing of the pushing component to component is folded up may be implemented, improves the degree of automation
And working efficiency.
Detailed description of the invention
Fig. 1 is structure principle chart of the embodiment of the present invention
Fig. 2 is rotation disc assembly example structure schematic diagram
Fig. 3 is that rotation disc assembly embodiment folds up modular construction schematic diagram
Fig. 4 is rotation disc assembly embodiment pushing component structure principle chart
Fig. 5 is rotation disc assembly embodiment pushing component and folds up modular construction schematic diagram
Fig. 6 is detection assembly example structure schematic diagram
Fig. 7 is detection assembly embodiment part detailed structure schematic diagram
Fig. 8 is detection assembly embodiment support components support structure principle chart
Fig. 9 is detection assembly embodiment remote controller casing structure principle chart
Figure 10 is pre-determined bit assembly example structure schematic diagram
Figure 11 is pre-determined bit assembly embodiment part-structure schematic diagram
Figure 12 is pre-determined bit assembly embodiment part-structure schematic diagram
Figure 13 is circuit board feeding assembly example structure schematic diagram
Figure 14 is circuit board feeding assembly blowing component and dependency structure schematic diagram
Figure 15 is the structure principle chart of circuit board feeding assembly machinery mould group
Figure 16 is circuit board feeding assembly recycling assembly embodiment structure principle chart
Figure 17 is the box assembly structure principle chart of circuit board feeding assembly
Figure 18 is the structure principle chart of circuit board feeding assembly machinery mould group another embodiment
Specific implementation
As shown in Figure 1, the present invention includes rotation disc assembly 10, the first manipulator assembly 3 and second for operating material
The two sides of rotation disc assembly 10, rotation is arranged in manipulator assembly 9, the first manipulator assembly 3 and the second manipulator assembly 9
The ring Thursday side of turntable assembly 10 is also disposed with shell packing assembly 2, rubber block feeding assembly 4, circuit board feeding assembly
7, assembly 11 and discharging assembly 12 are recycled, shell packing assembly 2 therein and the setting of discharging assembly 12 are same in rotation disc assembly 10
Side is additionally provided with chapeau de fer feeding between the rubber block feeding assembly 4 and circuit board feeding assembly 7 in 10 outside of rotation disc assembly
Assembly 5, is additionally provided with pre-determined bit assembly 8 between rotation disc assembly 10 and circuit board feeding assembly 7, and shell dispenses assembly 2
Side is additionally provided with shell feeding mould group 1;The first manipulator assembly 3 is specifically located at shell packing assembly 2 and rotation
Between disc assembly 10, the second manipulator assembly 9 be specifically located at circuit board feeding assembly 7 and rotation disc assembly 10 it
Between.
As shown in Figure 2-5, the rotation disc assembly 10 includes fixing seat 1a and carousel 3a, is fixed on fixing seat 1a
Pushing component 2a is set, and the top setting of pushing component 2a folds up component 4a, and the component 4a that folds up is fixedly mounted on turntable
On part 3a, the component 4a that folds up includes the holder 4a1a with arc groove, and folding up component 4a further includes being arranged in holder
The two sides 4a1a and the collet 4a4a for being used to clamp remote controller casing;The holder 4a1a on both sides of the middle opens up one respectively and lacks
Slot 4a2a;The pushing component 2a includes cylinder 2a1a, piston outer bar 2a2a and top 2a3a, the top 2a3a logical
The bar 2a2a beyond the Great Wall that makes a living is coupled the piston inside cylinder 2a1a;The collet 4a4a be L-shaped structure and each collet 4a4a by
Bar crosspoint is divided into two points of bars, and two collet 4a4a divide bar to be disposed adjacent for clamping, and two collet 4a4a are for adjusting
Divide bar rod end to pass through respectively shaft 4a5a is rotatable to be fixed on the bottom for folding up component 4a, each collet 4a4a is for adjustment
Point bar rod end is also coupled a horizontal mandril 4a7a respectively, and two horizontal lower parts mandril 4a7a are adjacent with 2a3a is come directly towards and can be by
It comes directly towards 2a3a to push, spring 4a6a connection of two collet 4a4a by intermediate setting, the collet 4a4a peace top set bar
4a7a is wholely set and can transmit transmission;Several screw hole 1a1a for fixing are opened up on the fixing seat 1a;Described
Several screw hole 4a3a are also opened up on holder 4a1a;The carousel 3a is specifically divider turntable;The cylinder 2a1a
Hydraulic cylinder can also be substituted for.
As Figure 6-9, the detection assembly 6 includes firm banking 1b and support components support 2b, the support components support
The one end 2b is fixed on the middle part of firm banking 1b, and the first transmitting end being used cooperatively is respectively set in the two sides up and down of support components support 2b
Head 3b1b and chapeau de fer detection components 3b, also sets up black glue detection assembly at the top of firm banking 1b, and the black glue detection is total
At including lifting cylinder 4b, cylinder guide rail 5b, positioning component 6b and black glue detection components 7b, lifting cylinder 4b therein, which is arranged, to exist
It is used cooperatively on the outside of cylinder guide rail 5b and with cylinder guide rail 5b, positioning component 6b therein is fixed on lifting cylinder 4b and can be with
It is driven by lifting cylinder 4b and is slided up and down, black glue detection components 7b therein is fixed on the side on firm banking 1b;It is described
Support components support 2b in the middle part of open up curved slot arrangement for placing remote controller casing 8b, the on both sides of the middle point of support components support 2b
Short slot 2b2b is not opened up, and one end of support components support 2b also opens up one for positioning the guide-lighting groove of chapeau de fer detection hole 8b2b
2b3b, guide-lighting groove 2b3b run through the top and bottom of support components support 2b;The chapeau de fer detection components 3b includes that optical signal receives biography
Sensor, and it is specifically light emitting diode that described first, which transmits end 3b1b,;The optical signal of the chapeau de fer detection components 3b connects
The midpoint line that sensor midpoint transmits end 3b1b with first is received to be overlapped with the central axis of guide-lighting groove 2b3b;Described determines
Hyte part 6b is fixed on the piston rod connection positioning component 6b of specifically lifting cylinder 4b on lifting cylinder 4b;The lifting air
Cylinder 4b can also be substituted for lifting hydraulic cylinder;A pair of of pressure head 6b2b, remote controller casing 8b are set in the middle part of the positioning component 6b
The spacing that is arranged between a pair of of black glue slot 2b1b, two pressure head 6b2b of middle part be equal to the spacing between two black glue slot 2b1b,
The first reference plate 6b1b is respectively set in the two sides of pressure head 6b2b and the second reference plate 6b3b, the black glue detection components 7b is specific
It is fixed on the first side of the reference plate 6b1b far from pressure head 6b2b, a signal is also set up on the second reference plate 6b3b and connects
Sink is respectively set an optical path hole on two pressure head 6b2b, an optical path hole is also provided on the first reference plate 6b1b;At two
When pressure head 6b2b lifting reaches predeterminated position, in the signal receiving point that is arranged on the second reference plate 6b3b, two pressure head 6b2b
The optical path hole and transmitting for the second transmitting end 7b1b being arranged on the optical path hole of setting, the first reference plate 6b1b are a little designed in together
On straight line;The second transmitting end 7b1b specifically includes light emitting diode and photo signal receiving sensor.
As shown in figs. 10-12, the pre-determined bit assembly 8 includes card slot 2c and pedestal 1c, the fixed connection in the top of pedestal 1c
The middle part of card slot 2c is tied, for adjusting the first adjustment component 5c of the position pcb plate 3c, first is adjusted for one end bottom setting of card slot 2c
The other end bottom setting that the lower part of whole group part 5c is fixed for adjusting second adjustment the component 6c, card slot 2c of spring 9c is used for
The second detection components 8c of the position pcb plate 3c is detected, the third for adjusting the position pcb plate 3c is also set up in the middle part of card slot 2c
Component 7c is adjusted, card slot 2c also fixes two sides the first detection components 4c of two positions detection spring 9c;The first adjustment
Component 5c or second adjustment component 6c and pedestal 1c fixed connection, the third adjust component 7c or the second detection components 8c
With card slot 2c fixed connection;The first adjustment component 5c includes pneumatic cylinder, adjusting seat 5c1c, the adjusting seat 5c1c connection
Tie the piston rod of pneumatic cylinder, the top setting adjustment head 5c2c of adjusting seat 5c1c;The second adjustment component 6c includes air pressure
Cylinder, clamping bar 6c1c, the clamping bar 6c1c are two, and two clamping bar 6c1c are symmetricly set on above pneumatic cylinder, each clamping bar
6c1c is coupled with pneumatic cylinder piston rod;Each clamping bar 6c1c is L shape rod structure, the symmetry axis of two clamping bar 6c1c with it is aforementioned
Straight line where L shape bar is crossed to a point, and the position of spring 9c pre-adjustment is overlapped with the crosspoint or spring 9c is arranged in the friendship
Beside crunode;The third adjustment component 7c includes pneumatic cylinder and limited block 7c1c, and pneumatic cylinder is arranged in limited block 7c1c
Top and limited block 7c1c are coupled the piston rod of pneumatic cylinder;The second detection components 8c includes electric-controlled box and detector
8c2c, fixinig plate 8c3c, electric-controlled box and detector 8c2c bar 8c1c physical connection and are electrically connected, the inspection by being electrically connected
Gauge head 8c2c passes through fixinig plate 8c3c and card slot 2c fixed connection;The second detection components 8c is specifically laser measuring apparatus,
The detector 8c2c is specifically laser diode and avalanche photodide, setting in the electric-controlled box of the second detection components 8c
CCD chip and power supply, the first detection components 4c are also specifically laser measuring apparatus;The first adjustment component 5c,
Two adjustment component 6c or third adjustment component 7c could alternatively be hydraulic adjustment component, and corresponding pneumatic cylinder can be substituted for hydraulic
Cylinder.
As shown in figures 13-18, the circuit board feeding assembly 7 includes manipulation component 1d and is arranged in manipulation component 1d
A blowing component 5d is arranged in the side of the box assembly 2d of bottom, manipulation component 1d, in blowing component 5d from top to bottom successively
Several charge component 6d are placed, several board slot 6d1d are opened up on each charge component 6d, manipulation component 1d other side fixes one
The mechanical mould group of group, fixes one group of sliding rail 1d0d, blowing group between mechanical mould group and blowing component 5d and on manipulation component 1d
Part 5d bottom side fixes a propulsion assembly 9d;A hydraulic plate is arranged far from one end of blowing component 5d in sliding rail 1d0d
Vertical slide rail 1d5d is arranged in the one side of 1d4d, box assembly 2d, and hydraulic plate 1d4d is slidably coupled with vertical slide rail 1d5d, case
One recycling component 1d2d of inner wall bottom tiling setting of component 2d.The blowing component 5d includes four gears being set side by side
The chamber that plate and baffle are surrounded.Several fixing buckle 1d1d are arranged in the shell edge position of manipulation component 1d or box assembly 2d,
Screw hole is opened up on fixing buckle 1d1d;Several fixed supporting leg 4d, the outer casing bottom of box assembly 2d is arranged in the outer casing bottom of box assembly 2d
Also set up several universal wheel 3d;The recycling component 1d2d is specifically conveyer belt, and the input terminal of recycling component 1d2d is located at liquid
Pressing plate 1d4d drops at the station of box assembly 2d inner wall bottom;Pass through pillar and three feet between manipulation component 1d and box assembly 2d
Frame fixed connection or detachable connection.The propulsion assembly 9d is specifically stepper motor, and the corresponding sliding rail 1d0d is specific
It is conveyer belt, stepper motor is coupled by rotating shaft and rotating wheel and drives sliding rail 1d0d.The propulsion assembly 9d can be replaced liquid
Cylinder pressure, the corresponding sliding rail 1d0d is specifically sliding rail.The propulsion assembly 9d can be replaced power interface and monolithic is electromechanical
Road, corresponding sliding rail 1d0d are array electromagnetic coil, and permanent magnet is arranged in the corresponding bottom charge component 6d.The mechanical mould group
It include the Y support tube for holding in the palm chain and support support chain including Y mould group 7d and with vertically disposed X mould group 8d, Y mould the group 7d of Y mould group 7d
7d1d, X mould group 8d include the X support tube 8d1d for holding in the palm chain and support support chain, and wherein machine is slidably arranged in the side Y support tube 7d1d
Tool arm 7d8d1d.In mechanical another embodiment of mould group, the machinery mould group includes the first Axle mould group JM1d, the second Axle mould
Group JM2d, third Axle mould group JM3d, the first unit JM4d, third unit JM5d, mechanical arm JM6d, fixed pedestal JM7d, first
Second fixing piece JM8d and the second third fixing piece JM9d, the first Axle mould group JM1d are mounted on fixed pedestal JM7d, first axle
The one the second fixing piece JM8d are installed on mould group JM1d, third Axle mould group JM3d is installed on the one the second fixing piece JM8d
With the first unit JM4d, the side of third Axle mould group JM3d is equipped with the second Axle mould group JM2d, installs on third Axle mould group JM3d
Have and mechanical arm JM6d is installed on the second third fixing piece JM9d, the second third fixing piece JM9d, the side peace of mechanical arm JM6d
Equipped with third unit JM5d, the first unit JM4d or third unit JM5d by servo motor, speed changer, connecting piece and gear structure
At.
It is embodied on the whole, the process that the application mainly realizes remote controler assembling, the process of remote controler assembling is main
It include: remote controller casing feeding, rubber block feeding, chapeau de fer feeding, rubber feeding and the detection of chapeau de fer feeding, circuit board feeding are quasi-
It is standby, circuit board feeding pre-determined bit while the components such as detection spring, circuit board feeding, assembling blanking;On remote controller casing therein
Material first by it is artificial or it is semi-automatic shell is placed on predetermined position, then complete for shell to be transported to by shell feeding mould group 1
Shell is taken out and is put from shell packing 2 process of assembly by the first manipulator assembly 3 later by the process that shell dispenses assembly 2
On rotation disc assembly 10, as shown, rotation disc assembly 10 is to rotate counterclockwise, then the shell rotated reaches rubber block feeding
Rubber feeding is completed by rubber block feeding assembly 4 at 4 position of assembly, disc assembly 10 is then rotated and continues to rotate, shell reaches iron
Chapeau de fer feeding assembly 5 completes chapeau de fer feeding at 5 position of cap feeding assembly, then proceedes to rotation rotation disc assembly 10, foregoing sequence
Shell afterwards reaches the detection at 6 by 6 completions to rubber feeding and chapeau de fer feeding, then completes electricity by circuit board feeding assembly 7
Road plate feeding prepares, and the process for completing circuit board feeding pre-determined bit while the components such as detection spring by pre-determined bit assembly 8, it
Completing circuit board feeding by the second manipulator assembly 9 again afterwards is the assembling for completing remote controler, and the final disc assembly 10 that rotates will not conform to
The remote controler of lattice is output to recycling assembly 11 and completes to recycle by manual or automaticization, rotates disc assembly 10 for qualified remote controler
Cooperative mechanical mould group is output to discharging assembly 12 and realizes successfully blanking.
Detect assembly 6: in specific implementation, remote controller casing 8b is placed on support components support 2b by preparatory process, support
The curved slot arrangement of component 2b can be convenient the positioning and fixation realized to remote controller casing 8b;The present invention is mainly realized to placement
The chapeau de fer of remote controller casing 8b detect and detect to the black glue in black glue slot 2b1b;It is therein that chapeau de fer is detected
Chapeau de fer detection hole 8b2b is detected, it is therein to black glue carry out detection be detection black glue slot 2b1b in whether have black glue with
And whether the loading of black glue up to standard, filling position whether standard.In the detection at chapeau de fer detection hole 8b2b chapeau de fer installation
When qualified, the first optical signal (or predetermined amount optical signal) for transmitting end 3b1b transmission can be by chapeau de fer detection hole 8b2b
And leaded light groove 2b3b reaches the photo signal receiving sensor of chapeau de fer detection components 3b, otherwise may determine that unqualified;It is examining
In survey, when the filling of black glue is correct, the pressure head 6b2b of lifting can be limited reaching at black glue, at this moment the second reference plate 6b3b
The optical path hole being arranged on the optical path hole that is arranged in the signal receiving point of upper setting, two pressure head 6b2b, the first reference plate 6b1b with
And second transmitting end 7b1b transmit a little on same straight line, that is to say, that the second reference plate 6b3b can receive or reflect
The optical signal that two transmitting end 7b1b are sent, it can be determined that black glue filling is qualified, otherwise may determine that black glue filling is unqualified.
It is pre-positioned assembly 8: when specific implementation, work being ready by process before being pre-positioned, by manipulator by pcb plate
3c is placed on card slot 2c, then adjusts pcb plate by the first adjustment component 5c, second adjustment component 6c and third adjustment component 7c
The position of 3c, the first adjustment component 5c adjust pcb plate 3c by the adjusting seat 5c1c and its adjustment head 5c2c of sliding
Front-rear position, the second adjustment component 6c adjusts the position of spring 9c by two clamping bar 6c1c cooperation, described
Third adjustment component 7c adjusts the left-right position of pcb plate 3c by adjusting the position of limited block 7c1c;Described two first
Detection components 4c is mutually matched work and position for measuring spring 9c and according to measurement result Real-time Feedback adjustment the
Two adjustment component 6c, and then secondary again or multiple adjustment spring 9c;Two detector 8c2c of the second detection components 8c
It is used cooperatively, for measuring the specific location of pcb plate 3c, a detector 8c2c is used for the generation (light of measuring signal in implementation
Signal), circular hole is arranged simultaneously in card slot 2c for receiving measuring signal in another detector 8c2c in the plate of pcb plate 3c
Two sides be also provided with circular hole, if the light that detector 8c2c is sent in measurement by after all circular holes by addition
One detector 8c2c then indicates that at least one two-dimensional position of pcb plate 3c is correctly, and then to may be implemented pair after receiving
The measurement of the position pcb plate 3c, the result similarly measured can also adjust pcb plate 3c with Real-time Feedback;Pass through above-mentioned mode
The quick pre-determined bit to pcb plate 3c may be implemented in the present invention;
Circuit board feeding assembly 7: when it is implemented, by the board slot that remote controler pcb plate is manually placed on to charge component 6d
In 6d1d, the charge component 6d filled one by one is then formed, the charge component 6d filled one by one is successively laid flat into blowing
In component 5d, drives charge component 6d to be pushed to the charge component 6d of bottommost along sliding rail 1d0d by propulsion assembly 9d and lean on
The side of nearly machinery mould group, the charge component 6d of top, which successively falls, to be supplemented.It should be noted that by the Sheng of bottommost
When material component 6d in blowing component 5d by releasing top can also be lifted using artificial or other automatic, automanual modes
Charge component 6d generates unstable influence to logistics to avoid drop is larger.Charge component 6d by blowing component 5d come out
Mode can be pushed outside side be also possible to bottom friction push it is dynamic.The charge component 6d being pushed out is reached along sliding rail 1d0d
Predetermined station (station of hydraulic plate 1d4d) afterwards then start to work by mechanical mould group, and the manipulator of specifically mechanical mould group is from charge group
In the board slot 6d1d of part 6d then crawl pcb plate is sent to default station, when manipulator will be all in each charge component 6d
Pcb plate charge component 6d empty after having taken just is transported downwards by hydraulic plate 1d4d support, and reaches the bottom box assembly 2d
The station input terminal of component 1d2d (recycling) is then transported out box assembly 2d by recycling component 1d2d support, subsequent process by
Manual or automaticization, semi-automatic completion.
Rotate disc assembly 10: when it is implemented, pushing in pushing component 2a by control pushing component 2a (tracheae control)
Piston acting is up and down by the up and down drive top 2a3a of piston outer bar 2a2a in turn, and when top, 2a3a moves upwards arrival
Two horizontal mandril 4a7a can be jacked at two horizontal mandril 4a7a upwards, two horizontal mandril 4a7a, which pass through to be driven, (to rotate
Axis 4a5a rotation) two collet 4a4a can be made to do mutually from movement, and then two collet 4a4a can be opened;Two collets
Remote controller casing can be placed into the arc for folding up component 4a by outer process, such as manipulator when being in open configuration by 4a4a
In groove;Then two collet 4a4a may be implemented to move toward one another by the effect of spring 4a6a when top 2a3a is moved downward, into
And it can directly clamp remote controller casing and fix remote controller casing;In addition when it is implemented, the design of two short slot 4a2a
Remote controller casing can be clamped in order to outer processing apparatus such as manipulator.
The particular embodiment of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to application range therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art,
Under the premise of not departing from the application design, various modifications and improvements can be made, these belong to the protection scope of the application.
Therefore, the scope of protection shall be subject to the appended claims by the application.
Claims (10)
1. a kind of remote controler assembles equipment, which is characterized in that total including rotation disc assembly, the first manipulator for operating material
It is arranged in the two of rotation disc assembly at the second manipulator assembly, the first manipulator assembly and the second manipulator assembly
Side, rotating the ring Thursday side of disc assembly, to be also disposed with shell packing assembly, rubber block feeding assembly, circuit board feeding total
It is being revolved at, recycling assembly and discharging assembly, shell therein packing assembly and the setting of discharging assembly in rotation disc assembly the same side
Chapeau de fer feeding assembly is additionally provided between rubber block feeding assembly on the outside of turntable assembly and circuit board feeding assembly, in rotating disk
Pre-determined bit assembly is additionally provided between assembly and circuit board feeding assembly, the side of shell packing assembly is additionally provided with shell feeding
Mould group.
2. a kind of remote controler according to claim 1 assembles equipment, which is characterized in that opened up in the middle part of the support components support
For placing the curved slot arrangement of remote controller casing, the on both sides of the middle of support components support opens up short slot, one end of support components support respectively
One is also opened up for positioning the guide-lighting groove of chapeau de fer detection hole, guide-lighting groove runs through the top and bottom of support components support.
3. a kind of remote controler according to claim 1 or 2 assembles equipment, which is characterized in that detection assembly includes fixed bottom
Seat and support components support, described support components support one end are fixed on the middle part of firm banking, and the two sides up and down of support components support are set respectively
It sets first be used cooperatively and transmits end and chapeau de fer detection components, black glue detection assembly, institute are also set up at the top of firm banking
The black glue detection assembly stated includes lifting cylinder, cylinder guide rail, positioning component and black glue detection components, and lifting cylinder therein is set
It sets on the outside of cylinder guide rail and is used cooperatively with cylinder guide rail, positioning component therein is fixed on lifting cylinder and can be by rising
Sending down abnormally ascending cylinder drives and slides up and down, the fixed side on the fixed base of black glue detection components therein.
4. a kind of remote controler according to claim 3 assembles equipment, which is characterized in that the chapeau de fer detection components include
Photo signal receiving sensor, and it is specifically light emitting diode that described first, which transmits end,.
5. a kind of remote controler according to claim 1 or 2 assembles equipment, which is characterized in that pre-determined bit assembly includes card slot
And pedestal, the middle part of the top fixed connection card slot of pedestal, one end bottom of card slot are arranged first for adjusting pcb Board position
Component is adjusted, the lower part of the first adjustment component is fixed for adjusting the second adjustment component of spring, the other end bottom of card slot
The second detection components for detecting pcb Board position are set, the third tune for adjusting pcb Board position is also set up in the middle part of card slot
First detection components of two detection spring positions are also fixed in whole group part, card slot two sides.
6. a kind of remote controler according to claim 5 assembles equipment, which is characterized in that each clamping bar is L shape rod structure,
Straight line where the symmetry axis of two clamping bars and aforementioned L shape bar is crossed to a point, the position of spring pre-adjustment and crosspoint weight
It closes or spring is arranged beside the crosspoint.
7. a kind of remote controler according to claim 1 or 2 assembles equipment, which is characterized in that circuit board feeding assembly includes
A blowing component is arranged in the side of manipulation component and the box assembly that manipulation component bottom is arranged in, manipulation component, in blowing
Several charge components are sequentially placed in component from top to bottom, several board slots, manipulation component other one are opened up on each charge component
One group of machinery mould group is fixed in side, fixes one group of sliding rail, blowing group between mechanical mould group and blowing component and in manipulation component
Part bottom side fixes a propulsion assembly;A hydraulic plate, the side of box assembly is arranged far from one end of blowing component in sliding rail
Vertical slide rail is arranged in face, and hydraulic plate is slidably coupled with vertical slide rail, inner wall bottom tiling one recycling group of setting of box assembly
Part.
8. a kind of remote controler according to claim 7 assembles equipment, which is characterized in that the mechanical mould group includes Y mould
Group and with the vertically disposed X mould group of Y mould group, Y mould group include hold in the palm chain and support support chain Y support tube, X mould group include support chain and
The X support tube of support support chain, wherein mechanical arm is slidably arranged in Y support tube side.
9. a kind of remote controler according to claim 1 or 2 assembles equipment, which is characterized in that rotation disc assembly includes fixing
Pushing component is fixedly installed in fixing seat for seat and carousel, and the top setting of pushing component folds up component, and described folds up component
It is fixedly mounted on carousel, the component that folds up includes the holder with arc groove, and folding up component further includes that setting exists
Holder two sides and the collet for being used to clamp remote controller casing.
10. a kind of remote controler according to claim 9 assembles equipment, which is characterized in that the collet be L-shaped structure and
Each collet is divided into two points of bars by bar crosspoint, and two collets divide bar to be disposed adjacent for clamping, and two collets are for adjusting
It is whole divide bar rod end to pass through respectively shaft is rotatable to be fixed on the bottom for folding up component, each collet divides bar rod end for adjustment
Also it is coupled a horizontal mandril respectively, two horizontal mandril lower parts are adjacent with top and can be pushed by top, and two collets pass through
The spring connection of centre setting, the collet peace top set bar are wholely set and can transmit transmission.
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CN201910254212.5A CN109894860B (en) | 2019-03-31 | 2019-03-31 | Remote controller assembling equipment |
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CN201910254212.5A CN109894860B (en) | 2019-03-31 | 2019-03-31 | Remote controller assembling equipment |
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CN109894860B CN109894860B (en) | 2021-02-09 |
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JPH05138457A (en) * | 1991-11-21 | 1993-06-01 | Sharp Corp | Method for assembling remote control transmitter |
JP2001280936A (en) * | 2000-03-30 | 2001-10-10 | Toshiba Corp | Method for detecting angle of rotation in circumferential direction, and method for assembling storage medium and hard disk |
CN103722376A (en) * | 2014-01-07 | 2014-04-16 | 深圳雷柏科技股份有限公司 | Remote-control unit assembling equipment |
CN203649904U (en) * | 2014-01-07 | 2014-06-18 | 深圳雷柏科技股份有限公司 | Remote control assembling device |
CN106736376A (en) * | 2017-01-18 | 2017-05-31 | 东莞市五鑫自动化科技有限公司 | A kind of remote controller battery bonnet automatic assembling machine |
CN109514256A (en) * | 2018-12-28 | 2019-03-26 | 苏州凌稳智能装备有限公司 | The automatic assembly equipment of safety-type needle assemblies |
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2019
- 2019-03-31 CN CN201910254212.5A patent/CN109894860B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05138457A (en) * | 1991-11-21 | 1993-06-01 | Sharp Corp | Method for assembling remote control transmitter |
JP2001280936A (en) * | 2000-03-30 | 2001-10-10 | Toshiba Corp | Method for detecting angle of rotation in circumferential direction, and method for assembling storage medium and hard disk |
CN103722376A (en) * | 2014-01-07 | 2014-04-16 | 深圳雷柏科技股份有限公司 | Remote-control unit assembling equipment |
CN203649904U (en) * | 2014-01-07 | 2014-06-18 | 深圳雷柏科技股份有限公司 | Remote control assembling device |
CN106736376A (en) * | 2017-01-18 | 2017-05-31 | 东莞市五鑫自动化科技有限公司 | A kind of remote controller battery bonnet automatic assembling machine |
CN109514256A (en) * | 2018-12-28 | 2019-03-26 | 苏州凌稳智能装备有限公司 | The automatic assembly equipment of safety-type needle assemblies |
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