CN109877934A - A kind of production method and production system of door leaf - Google Patents
A kind of production method and production system of door leaf Download PDFInfo
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- CN109877934A CN109877934A CN201910147551.3A CN201910147551A CN109877934A CN 109877934 A CN109877934 A CN 109877934A CN 201910147551 A CN201910147551 A CN 201910147551A CN 109877934 A CN109877934 A CN 109877934A
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- setting
- door leaf
- filling plate
- door
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Abstract
The embodiment of the invention discloses a kind of production method of door leaf and production systems, belong to building material technical field.The production method includes: a skeleton part process, and it is rectangular at door skeleton part to connect two or more prefabricated woods side by side；Frame general assembly process, according to the assembled door skeleton part of setting rule and manufactured setting filling plate to form door leaf frame；Door leaf general assembly process, assembled door leaf frame and manufactured setting panel are to form slab；Door leaf bonding processes press slab.Door leaf production method provided by the embodiment of the present invention is easy to implement automated production.
Description
Technical field
The present invention relates to building material technical field, in particular to the production method and production system of a kind of door leaf.
Background technique
In traditional door leaf processing method, often centered on one or two part of door leaf, then by door leaf
Other parts are spliced one by one in said one or two parts.For example, centered on the filling plate of door leaf, multiple flitches are suitable
Secondary splicing forms door leaf frame in the filling plate surrounding, then panel attachment is ultimately formed door in two sides of door leaf frame
Fan.But the processing method is only applicable to artificial production process, is not easy to realize automated production.
Summary of the invention
The embodiment of the invention provides a kind of production methods of door leaf, are easy to implement automated production.
In order to which some aspects of the embodiment to disclosure have a basic understanding, simple summary is shown below.It should
Summarized section is not extensive overview, nor to determine key/critical component or describe the protection scope of these embodiments.
Its sole purpose is that some concepts are presented with simple form, in this, as the preamble of following detailed description.
According to a first aspect of the embodiments of the present invention, a kind of production method of door leaf is provided.
In an alternative embodiment, the production method of the door leaf includes:
Door skeleton part process, it is rectangular at door skeleton part to connect two or more prefabricated woods side by side；
Frame general assembly process, according to the assembled door skeleton part of setting rule and manufactured setting filling plate with shape
At door leaf frame；
Door leaf general assembly process, the assembled door leaf frame and manufactured setting panel are to form slab；
Door leaf bonding processes press the slab.
In a kind of optional embodiment, before the door skeleton part process, further includes:
The end face of two or more material flitches is connected to obtain extension flitch；
The extension flitch is cut according to the first setting length, to obtain two or more prefabricated flitches.
In a kind of optional embodiment, before the frame general assembly process, further includes:
Plate process is filled, the setting that raw material filling plate is processed as the second setting length and the second setting width is filled
Plate；Or,
Before the door leaf general assembly process, further includes:
Raw material panel is processed as the setting panel of third setting length and third setting width by panel treatment process.
In a kind of optional embodiment, the door skeleton part process required time, filling plate processing
Process required time, frame general assembly process required time, panel treatment process required time, the door leaf general assembly
Any one or more respectively less than setting times in the time required to journey and the time required to the door leaf bonding processes.
In a kind of optional embodiment, the frame general assembly process is specifically included:
The door skeleton part and setting filling plate assembly in a manner of bonding form the door leaf frame.
In a kind of optional embodiment, the setting filling plate includes that plate, second setting are filled in the first setting
Length includes the length of the first setting filling plate, and the second setting width includes the width of the first setting filling plate
Degree；
The filling plate process specifically includes:
The corresponding sides for connecting two or more raw material filling plates, which are formed, extends filling plate；
It cuts the extension filling plate and obtains the first setting filling plate.
In a kind of optional embodiment, the setting filling plate includes that plate, second setting are filled in the second setting
Length includes the length of the second setting filling plate, and the second setting width includes the width of the second setting filling；
The filling plate process specifically includes:
One raw material filling plate is processed as one or more second setting filling plates.
In a kind of optional embodiment, the door skeleton part process is specifically included:
The prefabricated flitch of one or more standards is determined according to the length and width of the door skeleton part, and/or, one
Or multiple non-standard prefabricated flitches；
The one or more prefabricated flitches of standard of connection side by side, and/or, one or more non-standard prefabricated flitches.
In a kind of optional embodiment, bonds the door skeleton part and the used of setting filling plate is glued
Intermediate mistake the time required to gum deposit and the frame general assembly process, between the frame general assembly process and the door leaf general assembly process
Cheng Xiangguan.
According to a second aspect of the embodiments of the present invention, a kind of production system of door leaf is provided.
In an alternative embodiment, the production system produces door leaf using production method above-mentioned.
The beneficial effect of the embodiment of the present invention is: the processing efficiency of door leaf can be improved.It is first that all parts of door leaf are assembled
If at dry part, for example, first two or more prefabricated flitches are assembled into it is any one or more in side stile, harbour and crosspiece,
Again by any one or more and other components in side stile, harbour and crosspiece, such as filling plate, it is bolted together, finally
Form door leaf.That is, the process of door leaf is clearly divided into several the step of can implementing side by side, it is convenient for automated production.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention
Example, and be used to explain the principle of the present invention together with specification.
Fig. 1 is a kind of flow diagram of door leaf production method shown according to an exemplary embodiment；
Fig. 2 is a kind of flow diagram for obtaining prefabricated flitch shown according to an exemplary embodiment；
Fig. 3 is a kind of flow diagram for obtaining extension flitch shown according to an exemplary embodiment；
Fig. 4 is a kind of structural schematic diagram of door leaf shown according to an exemplary embodiment.
Specific embodiment
The following description and drawings fully show specific embodiments of the present invention, to enable those skilled in the art to
Practice them.Other embodiments may include structure, logic, it is electrical, process and other change.Embodiment
Only represent possible variation.Unless explicitly requested, otherwise individual components and functionality is optional, and the sequence operated can be with
Variation.The part of some embodiments and feature can be included in or replace part and the feature of other embodiments.This hair
The range of bright embodiment includes equivalent obtained by the entire scope of claims and all of claims
Object.Herein, each embodiment individually or can be indicated generally with term " invention ", and it is convenient that this is used for the purpose of,
And if in fact disclosing the invention more than one, the range for being not meant to automatically limit the application is any single invention
Or inventive concept.Herein, relational terms such as first and second and the like be used only for by an entity or operation with
Another entity or operation distinguish, and without requiring or implying, there are any actual relationships between these entities or operation
Or sequence.Moreover, the terms "include", "comprise" or any other variant thereof is intended to cover non-exclusive inclusion, thus
So that process, method or equipment including a series of elements not only include those elements, but also including being not explicitly listed
Other element, or further include for this process, method or the intrinsic element of equipment.In the feelings not limited more
Under condition, the element that is limited by sentence "including a ...", it is not excluded that in process, method or equipment including the element
In there is also other identical elements.Each embodiment herein is described in a progressive manner, and each embodiment stresses
Be the difference from other embodiments, the same or similar parts in each embodiment may refer to each other.For implementing
For method, product etc. disclosed in example, since it is corresponding with method part disclosed in embodiment, so the comparison of description is simple
Single, reference may be made to the description of the method.
In traditional door leaf processing method, often centered on one or two part of door leaf, then by door leaf
Other parts are spliced one by one in said one or two parts.In the production method, the part carried every time is small, carries zero
Part often, is only applicable to manually produce.It is tentatively first processing by each part of door leaf in technical solution herein
The component of door leaf, the component of assembled each door leaf, realization mass production part are easy to implement automated production again later.
According to a first aspect of the embodiments of the present invention, a kind of production method of door leaf is provided.
As shown in Figure 1, in an alternative embodiment, the production method of door leaf includes:
S101, door skeleton part process, it is rectangular at door skeleton part to connect two or more prefabricated woods side by side.
Wherein, door skeleton part include in left side stile, the right stile, upper terminal, lower terminal and crosspiece any one or it is more
It is a.
Raw material filling plate is processed as the second setting length and second and sets setting for width by S102, filling plate process
Surely plate is filled.
Optionally, in this production method, manufactured setting filling plate is directlyed adopt, that is, in this production method not
Plate process is filled including S102；Optionally, this production method includes S102 filling plate process.
S103, frame general assembly process, according to the assembled door skeleton part of setting rule and manufactured setting fill plate with
Form door leaf frame.
Raw material employed in S103 includes manufactured setting filling plate, does not limit coming for setting filling plate
Source.
Raw material panel is processed as the setting face of third setting length and third setting width by S104, panel treatment process
Plate.
Optionally, in this production method, manufactured setting panel is directlyed adopt, that is, this production method do not include
S104 panel treatment process；Optionally, this production method includes S104 panel treatment process.
S105, door leaf general assembly process, assembled door leaf frame and manufactured setting panel are to form slab.
S106, door leaf bonding processes press slab.
The processing efficiency of door leaf can be improved in technical solution provided in the present embodiment.It is first that all parts of door leaf are assembled
If at dry part, for example, first two or more prefabricated flitches are assembled into it is any one or more in side stile, harbour and crosspiece,
Again by any one or more and other components in side stile, harbour and crosspiece, such as filling plate, it is bolted together, finally
Form door leaf.That is, the process of door leaf is clearly divided into several the step of can implementing side by side, it is easy to implement automatic metaplasia
It produces.
In S101, two or more prefabricated flitches, comprising: the length of two or more prefabricated flitches is identical, two or
The length of multiple prefabricated flitches is not exactly the same, of same size, two or more prefabricated flitches of two or more prefabricated flitches
Width it is not exactly the same.
Further, S101 skeleton part process specifically include: the length and width according to door skeleton part is true
The prefabricated flitch of one or more standards is made, and/or, one or more non-standard prefabricated flitches；
The prefabricated flitch of one or more standards is connected side by side, and/or, one or more non-standard prefabricated flitches.
So as to produce door skeleton part of different size, it is suitable for larger range of gate.In the above content, it marks
The width of quasi- prefabricated flitch and non-standard prefabricated flitch it is of different size, it is non-standard for example, the prefabricated flitch width of standard is 40mm
The width of prefabricated flitch include it is any one or more in 50mm, 60mm and 70mm, or, the width packet of non-standard prefabricated flitch
It includes any one or more in 10mm, 20mm and 30mm.That is, the width by the prefabricated flitch of standard removes nonstandard prefabricated width
Acquired remainder is not equal to zero.Also, the prefabricated flitch of standard is the maximum prefabricated flitch of consumption, in addition to the prefabricated flitch of standard
Prefabricated flitch be non-standard prefabricated flitch.For example, connecting two two width side by side is when door skeleton part is left side stile
The non-standard prefabricated wood that the standard flitch and width of 40mm is 50mm can obtain the left side stile that width is 130mm；It connects side by side
The non-standard prefabricated wood that the standard flitch and width that two width are 40mm are 60mm can obtain the left side that width is 140mm
Stile.
When the prefabricated flitch of the two or more standards of door skeleton part needs, comprising: two or more standard prefabricated woods
The length of side is identical, and, the length of two or more prefabricated flitches of standard is not exactly the same；Accordingly, when door skeleton
When component needs two or more non-standard prefabricated flitches, comprising: the length of two or more non-standard prefabricated flitches is complete
It is identical, and, the length of two or more non-standard prefabricated flitches is not exactly the same.For example, working as processed door skeleton part
When for crosspiece, it is rectangular at crosspiece that the standard prefabricated wood that three length are 550mm is connected side by side；When the door skeleton part processed is
When the stile of the left side, the prefabricated flitch of standard that a length is 2250mm can be connected side by side and the standard that two length are 1920mm is prefabricated
Flitch forms left side stile.
Optionally, non-standard prefabricated flitch includes long side prefabricated component and short side prefabricated component, wherein long side prefabricated component is for adding
Work left side stile or the right stile, short side prefabricated component is for processing upper terminal or lower terminal.
In a kind of optional embodiment, S101 skeleton part process include:
It is rectangular at a kind of skeleton part that two or more prefabricated woods are connected side by side, that is, are only produced one kind in S101 and set
The door skeleton part of set pattern lattice；
It is rectangular at two kinds or multiple skeleton parts that two or more prefabricated woods are connected side by side, that is, two are produced in S101
The door skeleton part of kind or a variety of setting specifications, door skeleton parts of two or more setting specifications can be processing door leaf institute
The part door skeleton part needed, for example, only processing left side stile and the right stile in S101, or, the only processing upper terminal in S101
And lower terminal, or, only processing the door skeleton part being made of the prefabricated flitch of standard in S101；Two or more setting specifications
Door skeleton part can be processing door leaf needed for whole door skeleton parts.
In a kind of optional embodiment, the time required to door skeleton part process, needed for filling plate process
It is pressed the time required to time, frame general assembly process, the time required to panel treatment process, the time required to door leaf general assembly process with door leaf
Any one or more respectively less than setting times in the time required to process.It can guarantee and complete adding for door leaf within the set time
Work, to ensure that production efficiency.
Wherein, setting time is productive temp.In high volume production process, the above process is synchronous to be carried out, and works as completion
When time needed for each process is respectively less than equal to setting time, then, a door leaf can be processed within the set time,
In turn, the yield that can accurately estimate timber, is convenient for production management.For example, setting time is 30S, then, the above process
It needs to complete in 30S, therefore a door leaf can be completed the process in 30S, therefore, daily yield can be calculated.
In a kind of optional embodiment, S103 frame general assembly process, according to the assembled door skeleton part of setting rule and
For manufactured setting filling plate to be formed in door leaf frame, setting rule includes: the spelling of a skeleton part and setting filling plate
Dress sequence, and, the connection type between door skeleton part and setting filling plate.
The assembled sequence of door skeleton part and setting filling plate is referred to when door skeleton part includes two or more components
When, each skeleton part is assembled in the sequence on setting filling plate.Such as: door skeleton part include left side stile, the right stile, on
The assembled sequence of harbour and lower terminal, door skeleton part and setting filling plate includes being assembled in upper terminal and lower terminal to set first
Surely it fills on plate, then left side stile and the right stile is assembled on the corresponding position of setting filling plate；Or, first by left side stile and the right side
Side stile is assembled on setting filling plate, then upper terminal and lower terminal is assembled on the corresponding position of setting filling plate.
The connection type of door skeleton part and setting filling plate includes: to be filled out door skeleton part and setting in a manner of bonding
Plate is filled to link together, and, door skeleton part and setting filling plate are linked together in a manner of flat nail connection.Preferably,
The assembly in a manner of bonding of door skeleton part and setting filling plate forms door leaf frame.On the one hand it can avoid because being fixed using flat nail
The protrusion or dent that connection door skeleton part is generated with setting filling plate；On the other hand, it is convenient for automated production, is automating
In production process, if being fixedly connected with a skeleton part and setting filling plate using flat nail, then, then need one can store and supply
The device for answering flat nail, mode assembly door skeleton part and setting filling plate according to bonding, then need one can store and supply
The device for answering adhesive glue, when using flat nail, it is thus necessary to determine that the direction of flat nail, inevitable requirement is when supplying flat nail, it is also desirable to adjust
The direction of whole flat nail, and use adhesive glue then without the above problem, it is seen then that it stores and supplies the device of adhesive glue than storing and supplying
The device of flat nail is answered to be easier to control.Therefore the assembly in a manner of bonding of door skeleton part and setting filling plate forms door leaf frame,
Facilitate automated production.
In a kind of optional embodiment, the used adhesive glue and frame of door skeleton part and setting filling plate are bonded
Frame general assembly process required time, frame general assembly process are related to the pilot process between door leaf general assembly process.
It can guarantee that the production process of door leaf is gone on smoothly, during producing door leaf in batches, after the completion of frame general assembly, then
Door leaf frame and setting panel are bolted together.
Longer the time required to frame general assembly process, then adhesive glue is longer cooling time, and bond effect is stronger, door skeleton portion
The more fastening of part and setting filling plate bonding.
Pilot process between frame general assembly process and door leaf general assembly process, comprising:
Transportational process is transported door leaf frame to the work where door leaf general assembly process as the station where frame assembling process
Position.
During transportation, if the inadequate fastening bonded between door skeleton part and setting filling plate, door skeleton part
It is easy to happen variation with the relative position of setting filling plate, door leaf frame is easily deformed, and then is easy to interrupt the production of door leaf
Journey.
Therefore used adhesive glue should be guaranteed that: after the completion of frame process, door skeleton part and setting filling plate
Between adhesion strength may make door leaf frame indeformable during transportation.
Optionally, adhesive glue is the hot melt adhesive that viscosity is 500cps~4000cps after melting.
In a kind of optional embodiment, setting filling plate includes that plate is filled in the first setting, and the second setting length includes
The length of first setting filling plate, the second setting width include the width of the first setting filling plate；S102 fills plate process
It specifically includes:
The corresponding sides for connecting two or more raw material filling plates, which are formed, extends filling plate；
Cutting extends filling plate and obtains the first setting filling plate.
That is, a door leaf only includes one first setting filling plate.Raw material filling plate, section are saved using the technical program
Cost is saved.The size of one raw material filling plate is greater than the size of the first setting filling plate, if directly filling in a raw material
Cutting obtains the first setting filling plate on plate, can generate a large amount of leftover bits and pieces, connects two or more raw material filling plate acquisitions and prolongs
It after long filling plate, then cuts extension filling plate and obtains the first setting filling plate, generated leftover bits and pieces is reduced, and then saves original
Material filling plate.
As shown in figure 4, setting filling plate further includes the second setting filling plate 2#, i.e., in a kind of optional embodiment
Include that plate is filled in two settings in one door leaf: the first setting setting filling plate 2# of filling plate 1# and second, accordingly, second sets
Measured length includes the length of the second setting filling plate, and the second setting width includes the width of the second setting filling；S102 fills plate
Process specifically includes: a raw material filling plate is processed as one or more the second setting filling plate.Setting filling plate is same
When include first setting filling plate and second setting filling plate, can save raw material filling plate, in a raw material panel, by cutting
The area for cutting acquired filling plate is smaller, then, generated leftover bits and pieces is also fewer.Therefore a setting filling plate is divided into
Two parts of sliceable first setting filling plate and the second setting filling plate, can produce less leftover bits and pieces, save raw material and fill out
Fill plate.
Optionally, the area of the first setting filling plate is greater than the area of the second setting filling plate.When door leaf is vertical strip
When shape (width that the length of door leaf is greater than door leaf), the top edge of the first setting filling plate and the lower edge of the second setting fill plate are supported
By connection；Or, the lower edge of the first setting filling plate and the top edge of the second setting filling plate are connected.When door leaf is laterally
When strip (width that the length of door leaf is less than door leaf), the right side of the left edge of the first setting filling plate and the second setting filling plate
Edge is connected；Or, the right hand edge of the second setting filling plate and the left edge of the second setting filling plate are connected.Door leaf institute
What is needed sets the second of filling plate the sum of the length for setting length and the second setting filling plate that length sets filling plate as first；
For the door leaf of no lock wood, the second setting width of setting filling plate needed for door leaf filled with the first setting plate width,
The width of second setting filling plate is equal.
Optionally, the length/width of raw material filling plate is less than the length of setting filling plate.So, S102 fills adding for plate
Work process specifically includes:
The corresponding sides for connecting the length lower than setting filling plate of two or more raw material filling plates, which are formed, extends filling plate；
Cutting extends filling plate and obtains the first setting filling plate.Therefore generated leftover bits and pieces during acquisition first sets filling plate
Material are as follows: cutting extends sawdust caused by filling plate, further saves raw material filling plate.The gate different for height,
Without correcting the length of the first setting filling plate, the length/width of the second setting filling plate need to be only corrected.That is, above-mentioned set
Surely filling plate includes the technical solution of the first setting filling plate and the second setting filling plate, is applicable to the door of different height
Type.For the gate of different in width, the width of the first setting filling plate need to be only adjusted, the first setting of acquisition can also be equally reduced and fill out
Fill generated leftover bits and pieces when plate.
Optionally, the material particieboard of setting filling plate；Still optionally further, the material of filling plate is set as bridge mechanical
Plate.
In S104 panel treatment process, raw material panel is processed as to the setting of third setting length and third setting width
Panel, to adapt to various sizes of door leaf, which refers mainly to the door leaf of different height and different in width.
The panel of different-thickness can be processed in the step of S104, for example, S104 is used to process the panel with a thickness of 5mm, or,
S104 is used to process the panel with a thickness of 8mm.Different sizes can be adapted to by the panel of the S104 different-thickness processed
Door leaf, which refers mainly to the door leaf of different-thickness, door leaf with a thickness of the thickness of door leaf frame and two
Set the sum of the thickness of panel.
During S105 door leaf general assembly, two setting panels are sticked on into the two sides of door leaf frame respectively, to be formed
Slab.Optionally, two setting panels are sticked on to the two sides of door leaf frame respectively by flat nail；Preferably, pass through adhesive glue
The two sides that two setting panels are sticked on to door leaf frame respectively, on the one hand convenient for realization door leaf general assembly in an automated manner
On the other hand the flatness of door leaf can be improved in journey.
Optionally, S105 door leaf general assembly process specifically includes: one setting panel of horizontal, and the downside of door leaf frame is bonded
The upside of panel is set to this, wherein be coated with adhesive glue between door leaf frame and this setting panel, be coated with adhesive glue
Including only gluing, the only gluing and simultaneously in door leaf frame and this setting face on this setting panel on door leaf frame
Any one mode on plate in gluing, then another is set to the upside that door leaf frame is conformed on the downside of panel, wherein it should
Another setting panel and door leaf frame between figure be coated with adhesive glue, be coated with adhesive glue include only on door leaf frame gluing, only
Gluing and any one simultaneously on door leaf frame and another setting panel in gluing on another setting panel
Mode.As it can be seen that in the above-mentioned methods, without continually turnover door fan frame or setting panel, convenient for real in an automated manner
Existing door leaf general assembly process.
By S106 door leaf bonding processes, slab presses setting time in the case where setting pressure, sets panel and door leaf frame
It can securely be combined as a whole.
As shown in Fig. 2, in a kind of optional embodiment, before door skeleton part process, further includes:
S201, the end face of two or more material flitches is connected to obtain extension flitch.
In S201, optionally, the length of two or more material flitches is identical；Optionally, two or more materials
Expect that the length of flitch is not exactly the same.
S202, flitch is extended according to the first setting length cutting, to obtain two or more prefabricated flitches.
The prefabricated wood can be used to process left side stile, can be used for processing the right stile, can be used for processing upper terminal, can be used for adding
Work lower terminal can be used for processing crosspiece, it may also be used for processing lock wood.
Material flitch can be saved using the technical solution in present embodiment.Above-mentioned material flitch, refers to production upstream
Process flitch produced, the length of the material flitch have the length of setting, but the length of the setting and processing door leaf institute
The length Incomplete matching of the flitch (i.e. prefabricated flitch) needed, that is, when processing prefabricated flitch using material flitch, always generate
More or less leftover bits and pieces, such as the length of material flitch is 2100mm, the length of prefabricated flitch is 800mm, then in material wood
After intercepting two prefabricated flitches in side, the material flitch of remaining 500mm is leftover bits and pieces.And in the technical scheme, by two or
Multiple material flitches are connected as an extension flitch, then interception first sets the prefabricated flitch of length on extending flitch, can subtract
Few leftover bits and pieces.If the quantity of material flitch is few, the length for extending flitch is short, and the material flitch of saving is few；If material flitch
Quantity is more, then the length for extending flitch is long, and the material flitch of saving is more.Such as the length of a material flitch is 2100mm, in advance
The length of flitch processed is 800mm, and the length for connecting the extension flitch obtained after two material flitches is 4200mm, in extension wood
After intercepting 5 prefabricated flitches in side, then the material flitch of residue 200mm is as leftover bits and pieces；When the quantity of material flitch is unlimited
When more, then the length for extending flitch is endless, when intercepting prefabricated flitch on the extension flitch of the endless, just without under
Heel saves lot of materials flitch.
When the door skeleton part processed in S101 only needs a kind of prefabricated flitch of standard of specification, S201 is implementable
Are as follows: a kind of end face of two or more material flitches of specification is connected to obtain extension flitch, according to the first setting length cutting
Extend flitch, to obtain the prefabricated flitch of two or more standards.If the door skeleton part processed in S101 needs two or more
The prefabricated flitch of the standard of specification, for example, width be 40mm the prefabricated flitch of standard and width be 50mm the prefabricated flitch of standard, then
Repeating implementation, S201, S201 of every implementation can obtain a kind of prefabricated flitch of standard of specification twice or repeatedly.Further
Ground repeats to implement twice or repeatedly S201, comprising: successively implements twice or repeatedly S201 on a processing line；At two or
Implement twice or repeatedly S201 on a plurality of processing line simultaneously.
It is optional when the door skeleton part processed in S101 while when needing the prefabricated flitch of standard and non-standard prefabricated flitch
Ground obtains the prefabricated flitch of standard and non-standard prefabricated flitch by S201 simultaneously；Or, optionally, mark needed for door skeleton part
Quasi- prefabricated flitch is to be obtained by S201, and nonstandard prefabricated component needed for door skeleton part is by for profiled part, for example, directly cutting
Material flitch is cut to obtain nonstandard prefabricated component.
Optionally, door skeleton part further includes Yurisangja.The Yurisangja can form wooden frame glass for placing glass
Glass door.Optionally, which is modular glass box；Optionally, door skeleton part process is also used to process the glass
Glass box.
As shown in figure 3, optionally, in S201, connecting the end face of two or more material flitches to obtain extension flitch, wrapping
It includes:
S301, the corresponding end surface of two material flitches to be connected is processed as mating structure；
The mating structure of the corresponding end surface of S302, matching two material flitches of connection.
Wherein, optionally, in S301, using referring to that the corresponding end surface of two material flitches to be connected is processed as by the machine of cutting
The finger-like structure to match each other.Optionally, in S302, by of the corresponding end surface of two material flitches by the way of extruding
Distribution structure links together.Optionally, in S302, by of the corresponding end surface of two material flitches in a manner of squeezing bonding
Distribution structure links together.For example, the first gluing on finger-like structure, then by the corresponding end of two material flitches in a manner of extruding
The finger-like structure of the gluing in face is stitched together.
According to a second aspect of the embodiments of the present invention, a kind of production system of door leaf is provided.
In an alternative embodiment, which produces door leaf using aforementioned production method.
The production system includes the mechanized production system of personnel's manually operated production system and automatic running.
The invention is not limited to the processes and structure that are described above and are shown in the accompanying drawings, and can not take off
It carry out various modifications and changes from its range.The scope of the present invention is limited only by the attached claims.
Claims (10)
1. a kind of production method of door leaf characterized by comprising
Door skeleton part process, it is rectangular at door skeleton part to connect two or more prefabricated woods side by side；
Frame general assembly process, according to the assembled door skeleton part of setting rule and manufactured setting filling plate to form door
Fan frame；
Door leaf general assembly process, the assembled door leaf frame and manufactured setting panel are to form slab；
Door leaf bonding processes press the slab.
2. production method according to claim 1, which is characterized in that before the door skeleton part process, also wrap
It includes:
The end face of two or more material flitches is connected to obtain extension flitch；
The extension flitch is cut according to the first setting length, to obtain two or more prefabricated flitches.
3. production method according to claim 1 or 2, which is characterized in that before the frame general assembly process, further includes:
Plate process is filled, plate is filled into the setting that raw material filling plate is processed as the second setting length and the second setting width；
Or,
Before the door leaf general assembly process, further includes:
Raw material panel is processed as the setting panel of third setting length and third setting width by panel treatment process.
4. production method according to claim 3, which is characterized in that the time required to the door skeleton part process,
The time required to the filling plate process required time, frame general assembly process required time, the panel treatment process,
Any one or more be respectively less than in the time required to the door leaf general assembly process and the time required to the door leaf bonding processes sets
It fixes time.
5. production method according to claim 3, which is characterized in that the frame general assembly process specifically includes:
The door skeleton part and setting filling plate assembly in a manner of bonding form the door leaf frame.
6. production method according to claim 3, which is characterized in that the setting filling plate includes the first setting filling
Plate, the second setting length include the length of the first setting filling plate, and the second setting width includes described first
The width of setting filling plate；
The filling plate process specifically includes:
The corresponding sides for connecting two or more raw material filling plates, which are formed, extends filling plate；
It cuts the extension filling plate and obtains the first setting filling plate.
7. production method according to claim 6, which is characterized in that the setting filling plate includes the second setting filling
Plate, the second setting length include the length of the second setting filling plate, and the second setting width includes described second
Set the width of filling；
The filling plate process specifically includes:
One raw material filling plate is processed as one or more second setting filling plates.
8. production method according to claim 1, which is characterized in that the door skeleton part process specifically includes:
The prefabricated flitch of one or more standards is determined according to the length and width of the door skeleton part, and/or, one or more
A non-standard prefabricated flitch；
The one or more prefabricated flitches of standard of connection side by side, and/or, one or more non-standard prefabricated flitches.
9. production method according to claim 1, which is characterized in that bond the door skeleton part and setting filling
The used adhesive glue of plate and frame general assembly process required time, the frame general assembly process and the door leaf general assembly
Pilot process between journey is related.
10. a kind of production system of door leaf, which is characterized in that the production system is using described in any one of any one of claims 1 to 99
Production method produce door leaf.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910147551.3A CN109877934A (en) | 2019-02-27 | 2019-02-27 | A kind of production method and production system of door leaf |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910147551.3A CN109877934A (en) | 2019-02-27 | 2019-02-27 | A kind of production method and production system of door leaf |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109877934A true CN109877934A (en) | 2019-06-14 |
Family
ID=66929799
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910147551.3A Pending CN109877934A (en) | 2019-02-27 | 2019-02-27 | A kind of production method and production system of door leaf |
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| CN (1) | CN109877934A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643834A (en) * | 2020-12-17 | 2021-04-13 | 重庆江山欧派门业有限公司 | Three-wire type efficient wooden door production line |
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2019
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| JPH09279949A (en) * | 1996-04-09 | 1997-10-28 | Zenji Tsuchikawa | Glass door |
| CN2769465Y (en) * | 2005-02-05 | 2006-04-05 | 宋飞高 | Pressed internal core door |
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| CN112643834A (en) * | 2020-12-17 | 2021-04-13 | 重庆江山欧派门业有限公司 | Three-wire type efficient wooden door production line |
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Application publication date: 20190614 |