CN109865970A - Magnetic suck welding robot and its working method - Google Patents
Magnetic suck welding robot and its working method Download PDFInfo
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- CN109865970A CN109865970A CN201711270402.3A CN201711270402A CN109865970A CN 109865970 A CN109865970 A CN 109865970A CN 201711270402 A CN201711270402 A CN 201711270402A CN 109865970 A CN109865970 A CN 109865970A
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Abstract
The present invention relates to a kind of magnetic suck welding robot and its working methods, this magnetic suck welding robot include: ontology, controller, wireless module, positioned at body bottom portion by the magnetic mechanism of controller control, positioned at the vehicle wheel component of body bottom portion, and the direct current generator driven by controller, the direct current generator is suitable for driving vehicle wheel component movement, and then realizes that this magnetic suck welding robot is mobile;The controller is suitable for receiving wireless control directives by wireless module, the i.e. described magnetic suck welding robot is on the table when driving, first magnetic mechanism is packed up, dismantle permanent magnet, the controller controls the travel route of this magnetic suck welding robot according to wireless control directives, after driving to destination, transfers magnetic mechanism, permanent magnet is put down, ontology is made to be parked in destination locations.
Description
Technical field
The invention belongs to robotic technology fields, and in particular to a kind of magnetic suck welding robot and its working method.
Background technique
With the development of welding technology field, for some highly difficult weldings, often through welding robot into
Row, in order to ensure the stability of welding, welding robot generallys use the steady contact that permanent magnet ensures robot and track, by
It is strong in permanent permanent magnet suction, do not need additionally to power, be not concerned about power loss and slip, therefore there are many natural advantages, still
When magnetic force is very strong, places trolley and be just difficult to be directed at weld seam, adjustment also difficulty, also highly difficult when removing, therefore, it is desirable to can be as electricity
Permanent magnet arbitrarily changes the presence or absence of magnetic force like that.
In order to enable welding robot is removed, there are many unlocking mechanisms, but existing mechanical release mechanism is usually
The huge inconvenient use of not laborsaving enough or mechanism size, and need to be separately provided unlocking mechanism, it is cumbersome.
Summary of the invention
The object of the present invention is to provide a kind of magnetic suck welding robot and its working method, it is not only able to realize accurate weldering
It connects, is steadily adsorbed in workbench, and easily disassembled.
In order to solve the above-mentioned technical problems, the present invention provides a kind of magnetic suck welding robots, comprising:
Ontology, controller, wireless module, positioned at body bottom portion by the magnetic mechanism of controller control, positioned at body bottom portion
Vehicle wheel component, and the direct current generator driven by controller;
The direct current generator is suitable for driving vehicle wheel component rotation;
The controller is suitable for receiving wireless control directives by wireless module, i.e.,
When driving, magnetic mechanism is packed up on the table for the magnetic suck welding robot, after driving to destination, decentralization
Magnetic mechanism, makes ontology be parked in destination locations.
Further, the magnetic mechanism includes electromagnet, bracket, motor, belt, and the permanent magnetism below bracket
Body;Wherein
The motor drives bracket to move up and down by belt;
The bracket includes horizontally disposed transverse slat and the stringer board that transverse slat both ends are arranged in, and the electromagnet is fixed on transverse slat,
Permanent magnet movable passageway is formed between two pieces of stringer boards being oppositely arranged;
When magnetic mechanism is packed up, i.e.,
Controller control electromagnet obtains electric, and controls bracket decline, so that permanent magnet enters permanent magnet movable passageway mouth, by
Electromagnet absorption rises, and is detached from body bottom portion, into bracket, then controller control bracket drive permanent magnet together on
It rises, increases permanent magnet at a distance from workbench, adsorption capacity decline.
Further, the magnetic mechanism further include: the current regulator controlled by controller, and in the inside of a stringer board
Face is equipped with pressure sensor;Wherein
The current regulator is for the electric current in regulating magnet;
One end of the permanent magnet is equipped with convex closure, and after permanent magnet enters bracket, the convex closure is adapted to abut against pressure sensor, described
Controller is suitable for the electric current of the signal control current regulator of pressure sensor.
Further, two pieces of stringer boards being oppositely arranged to being provided opposite to a pair of of elastic bumps, the pair of elastic bumps
Positioned at the lower part of pressure sensor;And
The edges at two ends of the permanent magnet is arc-shaped;
When permanent magnet enters in permanent magnet movable passageway and passes through elastic bumps, the elastic bumps are under the extruding of permanent magnet
Retraction, after permanent magnet warp, the elastic bumps pop-up;And
After electromagnet power-off, the elastic bumps are suitable for supports permanent magnets.
Another aspect, the present invention also provides a kind of working methods of magnetic suck welding robot, comprising:
Ontology, controller, wireless module, positioned at body bottom portion by the magnetic mechanism of controller control, positioned at body bottom portion
Vehicle wheel component, and the direct current generator driven by controller;
The direct current generator is suitable for driving vehicle wheel component rotation;
The controller is suitable for receiving wireless control directives by wireless module, i.e.,
The magnetic suck welding robot when driving, is first packed up magnetic mechanism on the table, after driving to destination, under
Magnetic mechanism is put, ontology is made to be parked in destination locations.
Further, the magnetic mechanism includes electromagnet, bracket, motor, belt, and the permanent magnetism below bracket
Body;The motor drives bracket to move up and down by belt, and the bracket includes horizontally disposed transverse slat and is arranged in transverse slat two
The stringer board at end, the electromagnet are fixed on transverse slat, and permanent magnet movable passageway is formed between two pieces of stringer boards being oppositely arranged;Work as magnetic
Mechanism is inhaled when packing up, i.e., the described controller control electromagnet obtains electric, and bracket decline is controlled, so that permanent magnet enters permanent magnet shifting
Dynamic passway, is adsorbed by electromagnet and is risen, and is detached from body bottom portion, and into bracket, then the controller control bracket is driven
Permanent magnet rises together, increases permanent magnet at a distance from workbench, adsorption capacity decline.
Further, the magnetic mechanism further include: the current regulator controlled by controller, and in the inside of a stringer board
Face is equipped with pressure sensor;Wherein the current regulator is for the electric current in regulating magnet;One end of the permanent magnet is set
After having convex closure, permanent magnet to enter bracket, the convex closure is adapted to abut against pressure sensor, and the controller is suitable for pressure sensor
The electric current of signal control current regulator.
Further, two pieces of stringer boards being oppositely arranged to being provided opposite to a pair of of elastic bumps, the pair of elastic bumps
Positioned at the lower part of pressure sensor;And the edges at two ends of the permanent magnet is arc-shaped;It is mobile to enter permanent magnet in permanent magnet
When in channel and by elastic bumps, the elastic bumps are retracted under the extruding of permanent magnet, after permanent magnet warp, the bullet
Property protrusion pop-up;And after electromagnet power-off, the elastic bumps are suitable for supports permanent magnets.
The invention has the advantages that magnetic mechanism of the invention can change permanent magnet and workbench distance, when this magnetic
Welding robot man-hour is adsorbed, permanent magnet and workbench distance are close, therefore can steadily adsorb on the table, work as needs
When dismantling welding robot, permanent magnet is increased at a distance from workbench, so that magnetic suck effect weakens significantly, to make robot
Release docked state.Due to moving upwards again by motor after first adsorbing permanent magnet, permanent magnet and workbench suction can be prevented
Motor caused by excessive is burnt.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of magnetic suck welding robot of the invention;
Fig. 2 is the structural schematic diagram that bracket declines in magnetic suck welding robot of the invention;
Fig. 3 is that magnetic suck welding robot of the invention adsorbs the structural schematic diagram risen after permanent magnet;
Fig. 4 is the schematic block circuit diagram of magnetic suck welding robot of the invention.
In figure: ontology 1, magnetic mechanism 2, electromagnet 21, bracket 22, transverse slat 221, stringer board 222, pressure sensor 223, bullet
Property protrusion 224, motor 23, belt 24, permanent magnet 25, convex closure 251, vehicle wheel component 3.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
Embodiment 1
As shown in Figures 1 to 4, the present embodiment 1 provides a kind of magnetic suck welding robot, comprising:
Ontology 1, controller, wireless module, positioned at 1 bottom of ontology by controller control magnetic mechanism 2, be located at ontology 1 bottom
The vehicle wheel component 3 in portion, and the direct current generator driven by controller, welding gun are not drawn into.
The direct current generator is suitable for that vehicle wheel component 3 is driven to act, and then realizes that this magnetic suck welding robot is mobile;It is described
Controller is suitable for receiving wireless control directives by wireless module, i.e., the described magnetic suck welding robot travels on the table
When, first magnetic mechanism 2 is packed up, i.e. disassembly permanent magnet, the controller controls this magnetic suck according to wireless control directives and welds
The travel route of robot transfers magnetic mechanism 2, that is, puts down permanent magnet, ontology 1 is made to be parked in mesh after driving to destination
Position.
The traveling destination and travel route can be remotely controlled setting by wireless handheld terminal.
The controller can use single-chip microcontroller, and the wireless module can use WiFi module.
The magnetic mechanism 2 includes electromagnet 21, bracket 22, motor 23, belt 24, and forever positioned at 22 lower section of bracket
Magnet 25;Wherein the motor 23 drives bracket 22 to move up and down by belt 24;The bracket 22 includes horizontally disposed cross
Plate 221 and the stringer board 222 that 221 both ends of transverse slat are arranged in, the electromagnet 21 be fixed on transverse slat 221, and two pieces are oppositely arranged
Permanent magnet movable passageway is formed between stringer board 222;When magnetic mechanism 2 is packed up, i.e., the described controller control electromagnet 21 must be electric,
And the decline of bracket 22 is controlled, as shown in arrow F1 in Fig. 2, so that permanent magnet enters permanent magnet movable passageway mouth, by electromagnet 21
Absorption rises, and is detached from 1 bottom of ontology, and into bracket 22, then the controller control bracket 22 drives permanent magnet 25 together
Rise, as shown in arrow F2 in Fig. 3, increases permanent magnet at a distance from workbench, adsorption capacity decline.So that ontology 1
It is smaller and smaller with the magnetic adsorbability of workbench, so that robot is easier to dismantle.Due to passing through again after first adsorbing permanent magnet
Motor 23 moves upwards, and can prevent permanent magnet from burning with the excessive caused motor 23 of workbench suction.
In the present embodiment, permanent magnet 25 with a thickness of d, then the height of stringer board 222 is 1.5d-3d.
The disassembly of permanent magnet 25 can be instructed by wireless handheld terminal in the present embodiment and be sent to controller,
Controller controls magnetic mechanism 2 and acts.
The magnetic mechanism 2 further include: the current regulator controlled by controller, and the medial surface in a stringer board 222
Equipped with pressure sensor 223;Wherein the current regulator is for the electric current in regulating magnet 21;The one of the permanent magnet 25
End is equipped with convex closure 251, and after permanent magnet 25 enters bracket 22, the convex closure 251 is adapted to abut against pressure sensor 223, the control
Device is suitable for the electric current of the signal control current regulator of pressure sensor 223.
Specifically, show that permanent magnet 25 has been attracted after convex closure 251 is adapted to abut against pressure sensor 223, it is then electric
Machine drives belt 24 to work so that bracket 22 moves upwards, the electromagnet 21 and permanent magnet 25 on bracket 22 also to
Upper movement, since permanent magnet 25 is more and more remoter apart from workbench, so that the magnetic adsorbability of ontology 1 and workbench is increasingly
It is small, so that robot is easier to dismantle.
In order to enable 2 steady operation of magnetic mechanism, two pieces of stringer boards 222 being oppositely arranged to being provided opposite to a pair of of elasticity
Protrusion 224, the pair of elastic bumps 224 are located at the lower part of pressure sensor 223;And the edges at two ends of the permanent magnet is in
It is arc-shaped;Enter in permanent magnet movable passageway in permanent magnet and when by elastic bumps 224, the elastic bumps 224 are in permanent magnetism
It is retracted under the extruding of body 25, after permanent magnet 25 passes through, the elastic bumps 224 are popped up;And after the power-off of electromagnet 21, institute
Elastic bumps 224 are stated suitable for supports permanent magnets 25.
The elastic bumps 224 can be located at the aperture position of permanent magnet movable passageway.
Wherein, the support force of elastic bumps 224 is enough after permanent magnet is detached from 1 bottom of ontology, and magnetic in electromagnet 21
After disappearance, permanent magnet is supported;But after bracket 22 declines, permanent magnet generates suction close to 1 bottom of ontology, and with workbench
After drawing, elastic bumps 224 can at this time be retracted, falls permanent magnet.Those skilled in the art can be by the way that debug repeatedly can
To obtain the elastic force of more appropriate elastic bumps 224, therefore, the above-mentioned elastic force restriction to elastic bumps 224 is clear.
Embodiment 2
On that basis of example 1, the present embodiment 2 provides a kind of working method of magnetic suck welding robot, comprising:
Ontology 1, controller, wireless module, positioned at 1 bottom of ontology by controller control magnetic mechanism 2, be located at ontology 1 bottom
The vehicle wheel component 3 in portion, and the direct current generator driven by controller;The direct current generator is suitable for that vehicle wheel component 3 is driven to rotate;Institute
It states controller to be suitable for receiving wireless control directives by wireless module, i.e., the described magnetic suck welding robot travels on the table
When, first magnetic mechanism 2 is packed up, i.e., disassembly permanent magnet transfers magnetic mechanism 2, that is, put down permanent magnetism after driving to destination
Iron makes ontology 1 be parked in destination locations.
In the present embodiment, the magnetic mechanism 2 includes electromagnet 21, bracket 22, motor, belt 24, and is located at branch
The permanent magnet 25 of 22 lower section of frame;The motor drives bracket 22 to move up and down by belt 24, and the bracket 22 is set including level
The transverse slat 221 set and the stringer board 222 that 221 both ends of transverse slat are arranged in, the electromagnet 21 are fixed on transverse slat 221, and two pieces opposite
Permanent magnet movable passageway is formed between the stringer board 222 of setting;When magnetic mechanism 2 is packed up, i.e., the described controller controls electromagnet
21 it is electric, and control the decline of bracket 22, so that permanent magnet enters permanent magnet movable passageway mouth, adsorbed and risen by electromagnet 21, taken off
From 1 bottom of ontology, into bracket 22, then the controller control bracket 22 drives permanent magnet 25 to rise together, makes permanent magnetism
Iron increases at a distance from workbench, adsorption capacity decline.So that ontology 1 and the magnetic adsorbability of workbench are smaller and smaller, because
This makes robot be easier to dismantle.
In the present embodiment, permanent magnet 25 with a thickness of d, then the height of stringer board 222 is 1.5d-3d.
The disassembly of permanent magnet 25 can be instructed by wireless handheld terminal in the present embodiment and be sent to controller,
Controller controls magnetic mechanism 2 and acts.
The magnetic mechanism 2 further include: the current regulator controlled by controller, and the medial surface in a stringer board 222
Equipped with pressure sensor 223;Wherein the current regulator is for the electric current in regulating magnet 21;The one of the permanent magnet 25
End is equipped with convex closure 251, and after permanent magnet 25 enters bracket 22, the convex closure 251 is adapted to abut against pressure sensor 223, the control
Device is suitable for the electric current of the signal control current regulator of pressure sensor 223.
Specifically, show that permanent magnet 25 has been attracted after convex closure 251 is adapted to abut against pressure sensor 223, it is then electric
Machine drives belt 24 to work so that bracket 22 moves upwards, the electromagnet 21 and permanent magnet 25 on bracket 22 also to
Upper movement, since permanent magnet 25 is more and more remoter apart from workbench, so that the magnetic adsorbability of ontology 1 and workbench is increasingly
It is small, so that robot is easier to dismantle.
In order to enable 2 steady operation of magnetic mechanism, two pieces of stringer boards 222 being oppositely arranged to being provided opposite to a pair of of elasticity
Protrusion 224, the pair of elastic bumps 224 are located at the lower part of pressure sensor 223;And the edges at two ends of the permanent magnet is in
It is arc-shaped;Enter in permanent magnet movable passageway in permanent magnet and when by elastic bumps 224, the elastic bumps 224 are in permanent magnetism
It is retracted under the extruding of body 25, after permanent magnet 25 passes through, the elastic bumps 224 are popped up;And after the power-off of electromagnet 21, institute
Elastic bumps 224 are stated suitable for supports permanent magnets 25.
The elastic bumps 224 can be located at the aperture position of permanent magnet movable passageway.
Wherein, the support force of elastic bumps 224 is enough after permanent magnet is detached from 1 bottom of ontology, and magnetic in electromagnet 21
After disappearance, permanent magnet is supported;But after bracket 22 declines, permanent magnet generates suction close to 1 bottom of ontology, and with workbench
After drawing, elastic bumps 224 can at this time be retracted, falls permanent magnet.Those skilled in the art can be by the way that debug repeatedly can
To obtain the elastic force of more appropriate elastic bumps 224, therefore, the above-mentioned elastic force restriction to elastic bumps 224 is clear.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.
Claims (8)
1. a kind of magnetic suck welding robot characterized by comprising
Ontology, controller, wireless module, positioned at body bottom portion by the magnetic mechanism of controller control, positioned at body bottom portion
Vehicle wheel component, and the direct current generator driven by controller;
The direct current generator is suitable for driving vehicle wheel component rotation;
The controller is suitable for receiving wireless control directives by wireless module, i.e.,
When driving, magnetic mechanism is packed up on the table for the magnetic suck welding robot, after driving to destination, decentralization
Magnetic mechanism, makes ontology be parked in destination locations.
2. magnetic suck welding robot according to claim 1, which is characterized in that
The magnetic mechanism includes electromagnet, bracket, motor, belt, and the permanent magnet below bracket;Wherein
The motor drives bracket to move up and down by belt;
The bracket includes horizontally disposed transverse slat and the stringer board that transverse slat both ends are arranged in, and the electromagnet is fixed on transverse slat,
Permanent magnet movable passageway is formed between two pieces of stringer boards being oppositely arranged;
When magnetic mechanism is packed up, i.e.,
Controller control electromagnet obtains electric, and controls bracket decline, so that permanent magnet enters permanent magnet movable passageway mouth, by
Electromagnet absorption rises, and is detached from body bottom portion, into bracket, then controller control bracket drive permanent magnet together on
It rises, increases permanent magnet at a distance from workbench, adsorption capacity decline.
3. magnetic suck welding robot according to claim 2, which is characterized in that
The magnetic mechanism further include: the current regulator controlled by controller, and pressure is equipped in the medial surface of a stringer board
Sensor;Wherein
The current regulator is for the electric current in regulating magnet;
One end of the permanent magnet is equipped with convex closure, and after permanent magnet enters bracket, the convex closure is adapted to abut against pressure sensor, described
Controller is suitable for the electric current of the signal control current regulator of pressure sensor.
4. magnetic suck welding robot according to claim 3, which is characterized in that
Two pieces of stringer boards being oppositely arranged to a pair of of elastic bumps have been provided opposite to, the pair of elastic bumps are located at pressure sensing
The lower part of device;And
The edges at two ends of the permanent magnet is arc-shaped;
When permanent magnet enters in permanent magnet movable passageway and passes through elastic bumps, the elastic bumps are under the extruding of permanent magnet
Retraction, after permanent magnet warp, the elastic bumps pop-up;And
After electromagnet power-off, the elastic bumps are suitable for supports permanent magnets.
5. a kind of working method of magnetic suck welding robot characterized by comprising
Ontology, controller, wireless module, positioned at body bottom portion by the magnetic mechanism of controller control, positioned at body bottom portion
Vehicle wheel component, and the direct current generator driven by controller;
The direct current generator is suitable for driving vehicle wheel component rotation;
The controller is suitable for receiving wireless control directives by wireless module, i.e.,
The magnetic suck welding robot when driving, is first packed up magnetic mechanism on the table, after driving to destination, under
Magnetic mechanism is put, ontology is made to be parked in destination locations.
6. working method according to claim 5, which is characterized in that
The magnetic mechanism includes electromagnet, bracket, motor, belt, and the permanent magnet below bracket;
The motor drives bracket to move up and down by belt, and the bracket includes horizontally disposed transverse slat and is arranged in transverse slat two
The stringer board at end, the electromagnet are fixed on transverse slat, and permanent magnet movable passageway is formed between two pieces of stringer boards being oppositely arranged;
When magnetic mechanism is packed up, i.e.,
Controller control electromagnet obtains electric, and controls bracket decline, so that permanent magnet enters permanent magnet movable passageway mouth, by
Electromagnet absorption rises, and is detached from body bottom portion, into bracket, then controller control bracket drive permanent magnet together on
It rises, increases permanent magnet at a distance from workbench, adsorption capacity decline.
7. working method according to claim 6, which is characterized in that
The magnetic mechanism further include: the current regulator controlled by controller, and pressure is equipped in the medial surface of a stringer board
Sensor;Wherein
The current regulator is for the electric current in regulating magnet;
One end of the permanent magnet is equipped with convex closure, and after permanent magnet enters bracket, the convex closure is adapted to abut against pressure sensor, described
Controller is suitable for the electric current of the signal control current regulator of pressure sensor.
8. working method according to claim 7, which is characterized in that
Two pieces of stringer boards being oppositely arranged to a pair of of elastic bumps have been provided opposite to, the pair of elastic bumps are located at pressure sensing
The lower part of device;And
The edges at two ends of the permanent magnet is arc-shaped;
When permanent magnet enters in permanent magnet movable passageway and passes through elastic bumps, the elastic bumps are under the extruding of permanent magnet
Retraction, after permanent magnet warp, the elastic bumps pop-up;And
After electromagnet power-off, the elastic bumps are suitable for supports permanent magnets.
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CN201711270402.3A CN109865970A (en) | 2017-12-05 | 2017-12-05 | Magnetic suck welding robot and its working method |
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CN201711270402.3A CN109865970A (en) | 2017-12-05 | 2017-12-05 | Magnetic suck welding robot and its working method |
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CN203681691U (en) * | 2014-02-07 | 2014-07-02 | 常州轻工职业技术学院 | Embedded robot |
CN105539622A (en) * | 2015-12-22 | 2016-05-04 | 国网重庆市电力公司电力科学研究院 | Climbing robot and system |
CN107414370A (en) * | 2017-09-10 | 2017-12-01 | 南京中高知识产权股份有限公司 | A kind of method of work of quick detachable magnetic suck welding robot |
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2017
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101292879B1 (en) * | 2011-08-24 | 2013-08-02 | 한국원자력연구원 | In-pipe Mobile Robot with Controllable Magnetic Force |
CN102673671A (en) * | 2012-06-07 | 2012-09-19 | 中国东方电气集团有限公司 | Composite magnetic adsorption visual detection climbing robot |
CN203681691U (en) * | 2014-02-07 | 2014-07-02 | 常州轻工职业技术学院 | Embedded robot |
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Application publication date: 20190611 |