CN109852402B - Plugging grouting device and plugging grouting method for temperature measuring holes at top of coke oven - Google Patents
Plugging grouting device and plugging grouting method for temperature measuring holes at top of coke oven Download PDFInfo
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- CN109852402B CN109852402B CN201910024417.4A CN201910024417A CN109852402B CN 109852402 B CN109852402 B CN 109852402B CN 201910024417 A CN201910024417 A CN 201910024417A CN 109852402 B CN109852402 B CN 109852402B
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- 239000000571 coke Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 claims description 25
- 240000004282 Grewia occidentalis Species 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 5
- 238000009529 body temperature measurement Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- RRLHMJHRFMHVNM-BQVXCWBNSA-N [(2s,3r,6r)-6-[5-[5-hydroxy-3-(4-hydroxyphenyl)-4-oxochromen-7-yl]oxypentoxy]-2-methyl-3,6-dihydro-2h-pyran-3-yl] acetate Chemical compound C1=C[C@@H](OC(C)=O)[C@H](C)O[C@H]1OCCCCCOC1=CC(O)=C2C(=O)C(C=3C=CC(O)=CC=3)=COC2=C1 RRLHMJHRFMHVNM-BQVXCWBNSA-N 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 229910052895 riebeckite Inorganic materials 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
Abstract
The invention relates to a plugging grouting device and a plugging grouting method for a temperature measuring hole at the top of a coke oven, and belongs to the technical field of thermal state maintenance of coke ovens. The technical proposal is as follows: the chassis fixed connection pole (16) threaded connection is on support frame (18), and the lower extreme of chassis fixed connection pole (16) is equipped with shutoff disc, four corners cam base (2) in the shutoff disc are fixed on chassis fixed connection pole (16), are equipped with four flexible bumps (5) on four corners cam base (2), and four flexible bumps (5) constitute circular structure with four corners cam base (2), and four flexible bumps (5) are connected through extension spring (12) with four corners cam base (2), and the top of shutoff disc is equipped with four corners cam (13) and dome board (6) with four corners cam base (2) matched with. The beneficial effects of the invention are as follows: the method can accurately repair the temperature at the Kong Renyi position of the furnace top of the coke oven in a grouting manner, and has the advantages of no influence on normal production, convenience, rapidness, high repair accuracy and low cost.
Description
Technical Field
The invention relates to a plugging grouting device and a plugging grouting method for a temperature measuring hole at the top of a coke oven, and belongs to the technical field of thermal state maintenance of coke ovens.
Background
In the production process of the coke oven, the phenomenon of furnace roof serial leakage caused by the falling of mortar in brick seams is more obvious, so that the temperature of a furnace roof space is directly caused to be higher, raw coke gas generated in the coking process is extremely easy to decompose, the yield of the raw coke gas is directly reduced, and the heat loss of the coke oven is increased. Graphite produced by the decomposition of raw coke oven gas is attached to the parts of the oven wall, the coal charging port, the top of the carbonization chamber and the like, so that the normal production of the coke oven is affected. Therefore, the furnace top blowby phenomenon brings serious hidden trouble to the quality of the coke oven.
As the furnace age increases, the temperature of the furnace body changes, the refractory bricks expand, and the mortar in individual brick joints further falls off due to the occurrence of pressure difference between the inside and the outside of the furnace, so that the phenomenon of serial leakage is particularly obvious. However, in the repairing process, due to factors such as high furnace temperature, deep position of the serial leakage part, small diameter of the temperature measuring eye and the like, a hot repairing operator cannot repair the serial leakage part in a short distance. At present, the conventional repair is to adopt a conical block and weld a long operating rod, put the asbestos rope fastened into a circle into a temperature measuring hole, probe the conical block into the asbestos rope loop, squeeze the asbestos rope through the conical block and then perform grouting, so as to achieve the purpose of plugging the temperature measuring hole, and the effect is also obvious. However, this grouting device has the following disadvantages:
(1) The operation technical requirement on the plugging grouting device is high, and an operator needs to have a certain operation skill, needs training and has a certain operation step;
(2) Improper operation is easy to cause asbestos ropes and mud to leak into a combustion chamber directly, so that new thermal state maintenance hidden trouble is caused;
(3) The working efficiency is lower due to the complex operation. Grouting of large-area temperature measuring holes is needed, and operators take labor, time and effort.
Disclosure of Invention
The invention aims to provide a plugging grouting device and a plugging grouting method for a temperature measuring hole on the top of a coke oven, which can accurately perform grouting repair at a temperature measuring Kong Renyi position, are simple and convenient to operate, can repair damaged parts in time under the condition of not affecting normal production, and solve the problems in the background technology.
The technical scheme of the invention is as follows:
the utility model provides a coke oven furnace roof temperature measurement hole shutoff cementer, contains tray, shutoff disc, round cover plate, four corners cam connecting pipe, four corners cam, refractory fiber felt pad, chassis fixed connection pole, support frame, twist grip and external diameter lock mother, chassis fixed connection pole threaded connection is on the support frame, and the upper end of chassis fixed connection pole is equipped with the twist grip, and the lower extreme of chassis fixed connection pole is equipped with shutoff disc, the shutoff disc contains four corners cam base, flexible ram and telescopic spring, and four corners cam base is fixed on chassis fixed connection pole, is equipped with four flexible ram on the four corners cam base, and four flexible ram constitutes circular structure with four corners cam base, and four flexible ram and four corners cam base are connected through a telescopic spring respectively, the below of shutoff disc is equipped with the tray, and the top of shutoff disc is equipped with four corners cam and round cover plate matched with four corners cam base, four corners cam and round cover plate are fixed respectively on four corners cam connecting pipe, and four corners cam connecting pipe sleeve on chassis fixed connection pole, and chassis fixed connection pole pass through external diameter lock mother fixed connection, are equipped with refractory fiber felt pad on the round cover plate.
The four-corner cam base and the telescopic ram in the plugging disc are respectively provided with a telescopic ram spring groove and a cam base spring groove which are matched with the telescopic spring, one end of the telescopic spring is positioned in the telescopic ram spring groove, and the other end of the telescopic spring is positioned in the cam base spring groove.
One end of the telescopic spring is fixed on the telescopic collision block through a telescopic collision block spring fixing pin, and the other end of the telescopic spring is fixed on the quadrangular cam base through a quadrangular cam base spring fixing pin.
The refractory fiber felt pad is fixed on the round cover plate through a fiber felt pad round pressing block.
The support frame contains the crossbeam and fixes the supporting leg at crossbeam both ends, chassis fixed connection pole threaded connection in the centre of crossbeam.
And supporting feet A and B are respectively arranged below the supporting legs at the two ends of the cross beam.
The coke oven top temperature measuring hole plugging grouting method adopts the coke oven top temperature measuring hole plugging grouting device defined above, and comprises the following steps:
(1) the plugging disc and the refractory fiber felt pad are together inserted into a temperature measuring hole at the top of the coke oven;
(2) the handle is rotated, the four-angle cams are driven to rotate through the four-angle cam connecting pipes, so that the four telescopic collision blocks are opened, and the refractory fiber felt pad is tightly squeezed with the inner wall of the temperature measuring hole at the top of the coke oven;
(3) tightening the outer diameter locking nut and grouting into the temperature measuring hole of the coke oven top;
(4) after grouting, the outer diameter locking nut is loosened, so that four telescopic collision blocks in the plugging disc are closed together under the action of the telescopic springs, the initial position is restored, and the plugging disc is taken out, so that the whole operation process is completed.
The beneficial effects of the invention are as follows: can carry out accurate grouting repair at the temperature measurement Kong Renyi position of the coke oven top, and has simple and convenient operation. And the damaged part is repaired in time under the condition of not affecting normal production, so that the method is convenient and quick, time-saving and labor-saving, high in repair precision and low in cost. The tightness of the furnace top area of the coke oven is effectively ensured, and the production is enabled to run normally.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram showing the original structure of a plugging disc according to the present invention;
FIG. 3 is a schematic diagram II of the original state structure of the plugging disc;
FIG. 4 is an enlarged view of a portion of the plugging disc of the present invention after it has been opened;
FIG. 5 is a schematic diagram I of the plugging disc of the present invention after opening;
FIG. 6 is a second schematic view of the plugging disc of the present invention after it is opened;
in the figure: the novel telescopic lock comprises a tray 1, a quadrangular cam base 2, a cam base fastening nut 3, a fixed lock nut 4, a telescopic ram 5, a round cover plate 6, a quadrangular cam connecting pipe 7, a telescopic ram spring groove 8, a cam base spring groove 9, a telescopic ram spring fixing pin 10, a quadrangular cam base spring fixing pin 11, a telescopic spring 12, a quadrangular cam 13, a refractory fiber mat 14, a fiber mat round pressing block 15, a chassis fixed connecting rod 16, a connecting rod thread 17, a supporting frame 18, a beam 18-1, supporting legs 18-2, a rotary handle 19, supporting legs A20, an outer diameter lock nut 21 and supporting legs B22.
Detailed Description
The invention is further illustrated by way of example with reference to the accompanying drawings.
Referring to fig. 1-6, a plugging grouting device for a temperature measuring hole on the top of a coke oven comprises a tray 1, a plugging disc, a round cover plate 6, a four-corner cam connecting pipe 7, a four-corner cam 13, a refractory fiber felt pad 14, a chassis fixing connecting rod 16, a supporting frame 18, a rotary handle 19 and an outer diameter lock nut 21, wherein the chassis fixing connecting rod 16 is connected to the supporting frame 18 in a threaded manner, the rotary handle 19 is arranged at the upper end of the chassis fixing connecting rod 16, the lower end of the chassis fixing connecting rod 16 is provided with the plugging disc, the plugging disc comprises a four-corner cam base 2, a telescopic ram 5 and a telescopic spring 12, the four-corner cam base 2 is fixed on the chassis fixing connecting rod 16, the four-corner cam base 2 is provided with four telescopic ram 5 and the four-corner cam base 2 to form a round structure, the four telescopic ram 5 and the four-corner cam base 2 are respectively connected through one telescopic spring 12, a tray 1 is arranged below the plugging disc, four-corner cam 13 and the round cover plate 6 are respectively fixed on the four-corner cam connecting pipe 7, the four-corner cam connecting pipe 7 is sleeved on the four-corner cam connecting pipe 7, the four-corner cam connecting pipe 7 is fixedly connected to the four-corner cam base 2 through one telescopic spring 12, and the four-corner cam connecting pipe 6 is fixedly connected to the four-corner cam connecting pipe 6 through the round cover plate 6.
Specific examples:
in this embodiment, referring to fig. 4, the four-angle cam base 2 and the four telescopic bumps 5 are respectively provided with spring grooves matched with telescopic springs 12, the spring grooves comprise telescopic bump spring grooves 8 and cam base spring grooves 9, one end of each telescopic spring 12 is located in each telescopic bump spring groove 8 and fixed on each telescopic bump 5 through a telescopic bump spring fixing pin 10, and the other end of each telescopic spring 12 is located in each cam base spring groove 9 and fixed on the four-angle cam base 2 through a four-angle cam base spring fixing pin 11. The four telescopic collision blocks 5 and the four-corner cam base 2 are respectively connected together through the telescopic springs 12 to form a circle, and when the four-corner cam connecting pipe 17 is rotated, the four telescopic collision blocks 5 can be opened or closed along with the rotation of the four-corner cam 13, so that the diameter of the plugging disc is changed, and the sealing requirement is met.
Referring to fig. 1-6, the quadrangular cam base 2 is tightly attached to the tray 1 below, and is fastened and fixed by the cam base fastening nut 3, and is locked by the fixing locking nut 4, the quadrangular cam 13 is overlapped with the quadrangular cam base 2, the quadrangular cam 13 is fixed on the quadrangular cam connecting pipe 7, the round cover plate 6 is sleeved on the quadrangular cam connecting pipe 7, and the refractory fiber mat 14 is fixed on the round cover plate 6 through the fiber mat round pressing block 15, so that the refractory fiber mat 14 is prevented from being easily separated. The thickness of the refractory fiber blanket 14 is 10mm, and the diameter of the refractory fiber blanket 14 is 30mm larger than the diameter of the round cover plate 6 and larger than the diameter of the temperature measuring hole at the top of the coke oven.
Referring to fig. 1, the supporting frame 18 includes a cross beam 18-1 and supporting legs 18-2 fixed at two ends of the cross beam 18-1, supporting feet a20 and supporting feet B22 are respectively disposed below the supporting legs 18-2 at two ends of the cross beam 18-1, and the chassis fixing connection rod 16 is in threaded connection with the middle of the cross beam 18-1.
When the device is used, the diameter of the plugging disc is slightly smaller than the diameter of the temperature measuring hole at the top of the coke oven, the diameter of the refractory fiber felt pad 14 is larger than the diameter of the temperature measuring hole at the top of the coke oven, the refractory fiber felt pad 14 is flexible and deformable, the plugging disc and the refractory fiber felt pad 14 are detected into the temperature measuring hole together, and the plugging disc is prevented from falling off easily when the plugging disc slides from bottom to top under the action of the fiber felt pad round pressing block 15; according to the position of observing the blowby of the temperature measuring hole at the top of the coke oven, the rotary handle 19 is used for carrying out rotary upward fine adjustment, after the accurate position of the plugging disc is determined, the four-corner cam connecting pipe 7 is rotated to drive the four-corner cams 13 to rotate and displace, so that the four telescopic collision blocks 5 are opened, the diameter of the plugging disc is enlarged, thereby the refractory fiber felt pad 14 is squeezed against the inner wall of the temperature measuring hole at the top of the coke oven, the outer diameter locking nut 21 is screwed down to play a role in sealing, grouting is started, after grouting is finished, the outer diameter locking nut 21 is unscrewed, the telescopic collision blocks 5 directly recover the initial diameter under the action of the telescopic springs 12, and the plugging disc is taken out, so that the whole operation process is completed.
Claims (7)
1. The utility model provides a coke oven furnace roof temperature measurement hole shutoff cementer which characterized in that: contain tray (1), shutoff disc, dome plate (6), four corners cam connecting pipe (7), four corners cam (13), refractory fiber felt pad (14), chassis fixed connection pole (16), support frame (18), twist grip (19) and external diameter lock nut (21), chassis fixed connection pole (16) threaded connection is on support frame (18), the upper end of chassis fixed connection pole (16) is equipped with twist grip (19), the lower extreme of chassis fixed connection pole (16) is equipped with shutoff disc, the shutoff disc contains four corners cam base (2), flexible ram (5) and telescopic spring (12), four corners cam base (2) are fixed on chassis fixed connection pole (16), be equipped with four flexible ram (5) on four corners cam base (2), four flexible ram (5) and four corners cam base (2) constitute circular structure, four flexible ram (5) are connected through a telescopic spring (12) respectively, the below of shutoff disc is equipped with tray (1), the top of shutoff disc be equipped with four corners cam (13) and dome plate (6) that match with four corners cam base (2), four corners cam base (6) are fixed on four corners cam base (6) and dome plate (7) respectively, the four-corner cam connecting pipe (7) is sleeved on the chassis fixing connecting rod (16), the four-corner cam connecting pipe (7) is fixedly connected with the chassis fixing connecting rod (16) through an outer diameter lock nut (21), and the round cover plate (6) is provided with a fireproof fiber felt pad (14).
2. The plugging and grouting device for the temperature measuring hole on the top of the coke oven according to claim 1 is characterized in that: four corners cam base (2) and flexible in the shutoff disc are equipped with respectively on bumping piece (5) and bump spring groove (8) and cam base spring groove (9) that match with extension spring (12), and the one end of extension spring (12) is located flexible bumping piece spring groove (8), and the other end of extension spring (12) is located cam base spring groove (9).
3. The plugging and grouting device for the temperature measuring hole on the top of the coke oven according to claim 2 is characterized in that: one end of the telescopic spring (12) is fixed on the telescopic collision block (5) through a telescopic collision block spring fixing pin (10), and the other end of the telescopic spring (12) is fixed on the quadrangular cam base (2) through a quadrangular cam base spring fixing pin (11).
4. The plugging and grouting device for the temperature measuring hole on the top of the coke oven according to claim 1 is characterized in that: the refractory fiber mat (14) is fixed on the round cover plate (6) through a fiber mat round pressing block (15).
5. The plugging and grouting device for the temperature measuring hole on the top of the coke oven according to claim 1 is characterized in that: the support frame (18) comprises a cross beam (18-1) and support legs (18-2) fixed at two ends of the cross beam (18-1), and the chassis fixing connecting rod (16) is connected in the middle of the cross beam (18-1) in a threaded mode.
6. The plugging and grouting device for the temperature measuring hole on the top of the coke oven according to claim 5 is characterized in that: supporting feet A (20) and supporting feet B (22) are respectively arranged below supporting legs (18-2) at two ends of the cross beam (18-1).
7. A method for plugging and grouting a temperature measuring hole on the top of a coke oven, which is characterized by adopting the device for plugging and grouting the temperature measuring hole on the top of the coke oven as defined in any one of claims 1 to 6, comprising the following steps:
(1) the plugging disc and the refractory fiber felt pad (14) are together inserted into a temperature measuring hole at the top of the coke oven;
(2) the handle (19) is rotated, the four-angle cams (13) are driven to rotate through the four-angle cam connecting pipes (7), so that the four telescopic collision blocks (5) are opened, and the fireproof fiber felt pad (14) is tightly squeezed with the inner wall of the temperature measuring hole at the top of the coke oven;
(3) tightening an outer diameter lock nut (21) and grouting into a temperature measuring hole on the top of the coke oven;
(4) after grouting, the outer diameter lock nut (21) is loosened, so that the four telescopic collision blocks (5) in the plugging disc are closed together under the action of the telescopic springs (12), the initial position is restored, the plugging disc is taken out, and the whole operation process is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910024417.4A CN109852402B (en) | 2019-01-10 | 2019-01-10 | Plugging grouting device and plugging grouting method for temperature measuring holes at top of coke oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910024417.4A CN109852402B (en) | 2019-01-10 | 2019-01-10 | Plugging grouting device and plugging grouting method for temperature measuring holes at top of coke oven |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109852402A CN109852402A (en) | 2019-06-07 |
| CN109852402B true CN109852402B (en) | 2023-10-27 |
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| CN201910024417.4A Active CN109852402B (en) | 2019-01-10 | 2019-01-10 | Plugging grouting device and plugging grouting method for temperature measuring holes at top of coke oven |
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Citations (14)
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| DE2327205B2 (en) * | 1973-05-28 | 1978-02-09 | Hoogovens ljmuiden B.V., Ijmuiden (Niederlande) | DEVICE AND PROCEDURE FOR THE REPAIR OF HOT, REFIRED WALLS WITH PASTE-SHAPED MATERIAL |
| US4143104A (en) * | 1972-10-09 | 1979-03-06 | Hoogovens Ijmuiden, B.V. | Repairing damaged refractory walls by gunning |
| DE3741301C1 (en) * | 1987-12-05 | 1988-12-15 | Still Otto Gmbh | Chamber frame sealing of horizontal chamber coking ovens |
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| CN207141449U (en) * | 2017-03-23 | 2018-03-27 | 陈宇 | Compress metering feeder |
| CN209537387U (en) * | 2019-01-10 | 2019-10-25 | 宣化钢铁集团有限责任公司 | A kind of oven top of coke oven thermometer hole plugging grouting device |
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| JP2008044373A (en) * | 2006-08-16 | 2008-02-28 | Heidelberger Druckmas Ag | Apparatus for opening and revolving reversing gripper in sheet-processing machine |
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2019
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| US4143104A (en) * | 1972-10-09 | 1979-03-06 | Hoogovens Ijmuiden, B.V. | Repairing damaged refractory walls by gunning |
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| CN209537387U (en) * | 2019-01-10 | 2019-10-25 | 宣化钢铁集团有限责任公司 | A kind of oven top of coke oven thermometer hole plugging grouting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109852402A (en) | 2019-06-07 |
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