CN109848246A - A kind of derusting process of wire rod - Google Patents
A kind of derusting process of wire rod Download PDFInfo
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- CN109848246A CN109848246A CN201910041128.5A CN201910041128A CN109848246A CN 109848246 A CN109848246 A CN 109848246A CN 201910041128 A CN201910041128 A CN 201910041128A CN 109848246 A CN109848246 A CN 109848246A
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- wire rod
- rollers
- shafts
- wire
- shaft
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- 238000000034 method Methods 0.000 title claims abstract description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000003921 oil Substances 0.000 claims description 15
- 239000010687 lubricating oil Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 5
- 239000002775 capsule Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 24
- 230000000694 effects Effects 0.000 description 11
- 230000008030 elimination Effects 0.000 description 9
- 238000003379 elimination reaction Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Abstract
The invention belongs to wire surface processing technology field, specifically a kind of derusting process of wire rod is removed the rusty stain of wire surface using more dimension wire derusting devices；It is equipped with the cavity for storing hydrochloric acid of the concentration in 20%-25% in No. three shafts of more dimension wire derusting devices, diameter is set in the bristle of No.1 hairbrush in 50 μm -100 μm of hydrojet channel, hydrojet channel is connected with the cavity inside No. three shafts；Setting stores the reservoir of water in the channel below the mounting rack of more dimension wire derusting devices, reservoir is equipped with the different stepped holes passed through for wire rod of multiple diameters, the big lower semisection diameter of stepped hole upper semisection diameter is small, it is circumferentially uniformly provided with multiple 50 μm of -100 μm of through-holes on stepped hole upper semisection inner wall, is circumferentially uniformly provided with hemispherical projections on the lower semisection inner wall of stepped hole；Dryer is set in the lower section of more dimension wire derusting devices, the wire rod that dryer completes processing is dried, and winder is arranged by dryer and winds to wire rod.
Description
Technical field
The invention belongs to wire surface processing technology field, specifically a kind of derusting process of wire rod.
Background technique
In the steel wire drawing production of Steel Wire Products Industry, in order to guarantee the quality of steel wire product, improve drawing mould
Service life, it is necessary to processing of rust removing be carried out to the raw material for Production for Steel Wire, that is, hot rolling wire, so that making after wire drawing
The quality of the steel wire obtained is unaffected.But removing of the derusting process of existing wire rod to the rust of wire surface
Speed is slow, and rust cleaning efficiency is low, while the rusty stain for being unable to ensure wire surface is completely removed, can not to large batch of wire rod into
How row derusting, improve the removing speed of the surface rusty stain of wire rod, improves the elimination effect of wire surface rusty stain, and these problems need
Us are wanted to go to solve.
Summary of the invention
In order to make up for the deficiencies of the prior art, the derusting process of a kind of wire rod proposed by the present invention, present invention is mainly used for
The removing speed of wire surface rusty stain is improved, while the rusty stain of wire surface is removed completely.
The technical solution adopted by the present invention to solve the technical problems is: a kind of derusting work of wire rod of the present invention
Skill, the technique include the following steps:
S1；The rusty stain of wire surface is removed using more dimension wire derusting devices, effectively raises wire rod
Derust speed, while improving the elimination effect of the rusty stain of wire surface so that the rusty stain of wire surface removed it is more dry
Only；
S2: it is equipped in No. three shafts of more dimension wire derusting devices in S1 and stores concentration 20%-25%'s
Diameter is arranged in 50 μm -100 μm of hydrojet channel in the cavity of hydrochloric acid in the bristle of No.1 hairbrush, and hydrojet channel turns with No. three
Cavity inside axis is connected；Heat that No. three shafts are generated by V belt translation, No.1 hairbrush contact the heat transfer generated with wire rod
Into the inside of No. three shafts, so that the hydrochloric acid in No. three shaft internal cavities is heated and is discharged from the hydrojet channel on hairbrush, spray
Liquid channel diameter is 50 μm -100 μm, so that hydrochloric acid sprays the surface to wire rod, salt from hydrojet channel under the effect of the pressure
Acid accelerates the elimination efficiency of wire surface rusty stain, while the rusty stain of wire surface is completely removed；
S3: setting stores the liquid storage of water in the channel below the mounting rack of more dimension wire derusting devices in S2
Capsule, reservoir are equipped with multiple stepped holes of different sizes passed through for wire rod, the big lower semisection diameter of stepped hole upper semisection diameter
It is small, multiple 50 μm of -100 μm of through-holes, circumferential direction on the lower semisection inner wall of stepped hole are circumferentially uniformly provided on stepped hole upper semisection inner wall
It is uniformly provided with hemispherical projections；When wire rod passes through the stepped hole on reservoir, the bending degree at each position of wire rod is different, makes
It obtains wire rod and squeezes hemispherical projections, so that reservoir is squeezed, through-hole of the water in reservoir from stepped hole upper semisection
Middle discharge, water clean wire rod, eliminate the remaining hydrochloric acid of wire surface, and eliminate a little residual of wire surface
Rust, improve wire rod derusting after surface quality；
S4: dryer, the wire rod that dryer completes processing is arranged in the lower section of more dimension wire derusting devices in S3
It is dried, winder is set by dryer, wire rod is wound；
Wherein, the more dimension wire derusting devices used in S1 include mounting rack, are equipped with below mounting rack and pass through for wire rod
Channel, connecting shaft is rotatably equipped at left and right sides of mounting rack on inner wall, it is solid that the rear and front end of connecting shaft is separately installed with No.1
Fixed board, support plate is symmetrically installed at left and right sides of mounting rack on inner wall, support plate is located at No.1 fixed plate lower section, sets in support plate
There is the support spring of support No.1 fixed plate, No.1 shaft is installed between two No.1 fixed plates；Divide in the No.1 shaft
One No.1 roller, No. two rollers and two No. three rollers are not installed, No.1 roller and No. two rollers are located at two
In a No.1 shaft, for No.1 diameter of cylinder less than the diameter of No. two rollers, No.1 roller and No. two rollers are equipped with bristle, No.1
Roller and No. two rollers are used to derust to the wire rod of major diameter；No. three rollers are located in two No.1 shafts, and No. three
Roller is located at the front of No.1 roller, No. two rollers, and No. three rollers are equipped with bristle, and No. three rollers are used for the wire rod to minor diameter
It derusts；One No.1 fan and three No. two fans are installed in the No.1 shaft, than No. two fans of No.1 fan are big,
No.1 fan and No.1 roller are located at the rear end in same root No.1 shaft and positioned at No.1 shaft, another No.1 shaft
Rear end is equipped with No. two fans, and the front end of two No.1 shafts is equipped with No. two fans, No.1 fan and No. two fans for so that
Rust is detached from bristle.
When work, wire rod is passed through to the gap of No.1 roller and No. two rollers, or wire rod is passed through into two No. three rollers
Between gap, wire rod movement drives No.1 roller, the bristle motion on No. two rollers and No. three rollers, so that No.1 rolling
No. two rollers of cylinder and No. three rollers rotate, and bristle is purged the rusty stain on wire rod, and No.1 roller, No. two rollers are to major diameter
Wire rod derusting, two No. three rollers derust to the wire rod of minor diameter, and derusting device removes the wire rod of plurality of specifications
Rust improves the scope of application of derusting device, and the rotation of No.1 roller, No. two rollers and No. three rollers is so that No.1 shaft turns
It is dynamic, so that No.1 fan blows down the rust being cleaned on wire rod with No. two fan rotations, avoid rust
Being adsorbed on bristle influences bristle to the rust cleaning efficiency of wire rod, improves the efficiency that the rusty stain on wire rod is removed, No.1 roller
Diameter is small, so that the revolving speed of the No.1 shaft where No.1 roller is fast, so that the revolving speed of No.1 fan is fast, simultaneously because one
The diameter of number fan is big, so that the wind energy that No.1 fan drives is big, has more preferably driven No.1 roller, No. two rollers and No. three rollers
Between air-flow flowing so that rust is detached from from bristle, and the revolving speed of the No.1 shaft where No.1 roller makes fastly
The revolving speed of No. three rollers becomes faster, and improves the bristle on No. three rollers to the removing speed of wire surface rust, improves work
Make efficiency；When wire rod derusts, the bending degree of each position due to rusty stain being unevenly distributed on wire rod, while on wire rod
Difference, so that wire rod drives bristle, No.1 roller, No. two rollers, No. three rollers and No.1 shaft to shake up and down, so that bristle is more
Good brushes the rusty stain on wire rod, improves the derusting effect of wire rod.
No. two fixed plates there are two being rotatablely installed along the longitudinal direction in the connecting shaft of the left and right two, two two of left side
Number fixed plate is in contact with No.1 roller, No. three rollers respectively, two No. two fixed plates on right side respectively with No. two rollers, No. three
Roller is in contact, and is rotatably equipped with No. two shafts by No.1 fixed block in No. two fixed plates, and No. two shafts are set by wire rod side
There is a No.1 bevel gear, is rotatably equipped with No. three shafts, No. three shafts and two by No. two fixed blocks in No. two fixed plates in left side
By V belt translation between number shaft, No. two shaft right ends are equipped with the No.1 hairbrush contacted with wire rod；The No.1 shaft is equipped with
Drive No. two bevel gears of No.1 bevel gear rotation.The rotation of No.1 shaft is so that No. two bevel gears rotate and No.1 is driven to bore tooth
Wheel is rotated with No. two shafts, and No. two shafts make No. three shafts rotations by V belt translation, so that No.1 hairbrush is rotating pair
The rusty stain of wire surface is purged, and improves the elimination efficiency and elimination effect of the rusty stain of wire surface, while working as wire rod table
The rusty stain in face be unevenly distributed with each position bending degree difference of wire rod cause No.1 shaft shake when, No. two fixed plates are with No.1
Shaft is shaken together, so that No. three shafts and No.1 hairbrush are shaken, so that occur angle between No.1 hairbrush and wire rod, and one
Only portion contacts with wire rod and provides a tangential force to wire rod for number hairbrush, and wire rod rotates under the action of tangential force, makes
The rusty stain for obtaining wire surface is more quickly removed, while it is more clean that the rusty stain of wire surface is removed.
No. two shaft right ends on the right side are equipped with No. three bevel gears, are rotatably equipped with fixation in No. two fixed plates on right side
Frame is rotatably equipped with No. four shafts in fixed frame, and the lower end of No. four shafts is equipped with No. four bevel gears engaged with No. three bevel gears,
No. four shaft upper ends are equipped with No. two hairbrush, and No. two have angle between hairbrush and wire rod, only portion bristle connects No. two hairbrush with wire rod
Touching.No. two shafts on right side drive No. three bevel gear rotations, so that No. four bevel gears of No. three bevel gear drivings turn with No. four shafts
It is dynamic so that No. two hairbrush rotations, No. two have angle between hairbrush and wire rod and No. two hairbrush only part is contacted with wire rod,
So that No. two hairbrush provide a tangential force to wire rod, so that wire rod rotates, and the direction that No. two hairbrush rotate wire rod
It is identical as the direction that No.1 hairbrush rotates wire rod, the rusty stain on wire rod is removed in the course of rotation, from
And it is more complete that the rusty stain of wire surface is removed, and improves the derusting speed of wire surface.
Described No. two are again provided with support spring between fixed plate and support plate, support spring is from both ends to mid diameter
The volute spring become larger, support plate are equipped with elastic balloon, are uniformly provided with multiple stomatas on elastic balloon, elastic balloon with
The lower half portion of support spring is in contact, and elastic balloon is for driving the air-flow inside mounting rack to flow.No. two fixed plate shakes
When support spring is shaken so that the middle part spring coil of support spring is constantly pressed down against elastic balloon, so that elastic
Gas in air bag is blown out from the stomata on elastic balloon, and then is dropped to the band between No. two shafts and No. three shafts
No.1 bevel gear, No. two bevel gears, No. three bevel gears, No. four bevel gears, No.1 roller and No. two rollers drop in temperature
Temperature improves band, No.1 bevel gear, No. two bevel gears, No. three bevel gears, No. four bevel gears, No.1 roller and No. two rollers
Service life.
The fixed frame is equipped with the oil groove being in contact with No. four shafts, and lubricating oil is housed in oil groove.No. four shaft rotations
When, the lubricating oil in oil groove plays the role of lubrication to No. four shafts, so that the rotation of No. four shafts is more flexible, simultaneously
The heat that the oil groove opened up on lubricating oil and fixed frame generates No. four shaft rotations is scattered and disappeared, and No. four shafts are slowed down
Abrasion, the oil groove for improving the service life of No. four shafts, and opening up on fixed frame eliminates the internal stress of fixed frame, mentions
The high intensity of fixed frame, while the weight that oil groove reduces fixed frame is opened up on fixed frame, it is solid to No. two to reduce fixed frame
The pressure of fixed board.
The diameter of the spring coil of the support spring is gradually reduced from intermediate to both ends, and rubber tube is enclosed in support spring.
The spring ring diameter of support spring is gradually reduced from intermediate to both ends, when so that support spring being squeezed, the intermediate pressure of support spring
It reduces, the both ends compression of support spring is big, enables the spring coil among support spring preferably to squeeze elastic balloon, props up simultaneously
When the rubber tube wrapped up on support spring contacts support spring and elastic balloon, the abrasion of elastic balloon is small, improves elasticity
The service life of air bag.
Beneficial effects of the present invention are as follows:
1. the derusting process of a kind of wire rod of the present invention, by the wire rod derusting device using a kind of more specifications to line
The rusty stain on material surface is purged, and effectively raises the rust cleaning efficiency of wire rod, while improving the removing of wire surface rusty stain
Effect, so that the rusty stain of wire surface is adequately cleared.
Detailed description of the invention
Fig. 1 is flow chart of the invention；
Fig. 2 is the main view of the wire rod derusting device of more specifications of the invention；
Fig. 3 is the A direction view in Fig. 2；
In figure: mounting rack 1, connecting shaft 11, No.1 fixed plate 12, support plate 13, support spring 14, elastic balloon 15, one
Number shaft 2,31, No. three shafts 32, one of shaft of fixed plate 3, two of roller 23, two of roller 22, three of No.1 roller 21, two
Number hairbrush 33, fixed frame 34, four shaft 35, two hairbrush 36, oil groove 37.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figure 1 to Figure 3, a kind of derusting process of wire rod of the present invention, the technique include the following steps:
S1；The rusty stain of wire surface is removed using more dimension wire derusting devices, effectively raises wire rod
Derust speed, while improving the elimination effect of the rusty stain of wire surface so that the rusty stain of wire surface removed it is more dry
Only；
S2: it is equipped in No. three shafts of more dimension wire derusting devices in S1 and stores concentration 20%-25%'s
Diameter is arranged in 50 μm -100 μm of hydrojet channel in the cavity of hydrochloric acid in the bristle of No.1 hairbrush, and hydrojet channel turns with No. three
Cavity inside axis is connected；Heat that No. three shafts are generated by V belt translation, No.1 hairbrush contact the heat transfer generated with wire rod
Into the inside of No. three shafts, so that the hydrochloric acid in No. three shaft internal cavities is heated and is discharged from the hydrojet channel on hairbrush, spray
Liquid channel diameter is 50 μm -100 μm, so that hydrochloric acid sprays the surface to wire rod, salt from hydrojet channel under the effect of the pressure
Acid accelerates the elimination efficiency of wire surface rusty stain, while the rusty stain of wire surface is completely removed；
S3: setting stores the liquid storage of water in the channel below the mounting rack of more dimension wire derusting devices in S2
Capsule, reservoir are equipped with multiple stepped holes of different sizes passed through for wire rod, the big lower semisection diameter of stepped hole upper semisection diameter
It is small, multiple 50 μm of -100 μm of through-holes, circumferential direction on the lower semisection inner wall of stepped hole are circumferentially uniformly provided on stepped hole upper semisection inner wall
It is uniformly provided with hemispherical projections；When wire rod passes through the stepped hole on reservoir, the bending degree at each position of wire rod is different, makes
It obtains wire rod and squeezes hemispherical projections, so that reservoir is squeezed, through-hole of the water in reservoir from stepped hole upper semisection
Middle discharge, water clean wire rod, eliminate the remaining hydrochloric acid of wire surface, and eliminate a little residual of wire surface
Rust, improve wire rod derusting after surface quality；
S4: dryer, the wire rod that dryer completes processing is arranged in the lower section of more dimension wire derusting devices in S3
It is dried, winder is set by dryer, wire rod is wound；
Wherein, the more dimension wire derusting devices used in S1 include mounting rack 1, are equipped with below mounting rack 1 and wear for wire rod
The channel crossed is rotatably equipped with connecting shaft 11 on 1 left and right sides inner wall of mounting rack, and the rear and front end of connecting shaft 11 is separately installed with
No.1 fixed plate 12 is symmetrically installed with support plate 13 on 1 left and right sides inner wall of mounting rack, and support plate 13 is located at No.1 fixed plate 12
Lower section, support plate 13 are equipped with the support spring 14 of support No.1 fixed plate 12, are equipped with one between two No.1 fixed plates 12
Number shaft 2；21, No. two rollers 22 of a No.1 roller and two No. three rollers are separately installed in the No.1 shaft 2
23, No.1 roller 21 and No. two rollers 22 are located in two No.1 shafts 2, less than No. two rollers 22 of 21 diameter of No.1 roller
Diameter, No.1 roller 21 and No. two rollers 22 are equipped with bristle, and No.1 roller 21 is with No. two rollers 22 for major diameter
Wire rod derusting；No. three rollers 23 are located in two No.1 shafts 2, and No. three rollers 23 are located at No.1 roller 21, two
The front of roller 22, No. three rollers 23 are equipped with bristle, and No. three rollers 23 are for derusting to the wire rod of minor diameter；Described one
A No.1 fan and three No. two fans are installed in number shaft 2, than No. two fans of No.1 fan are big, No.1 fan and No.1
Roller 21 is located at the rear end in same root No.1 shaft 2 and being located at No.1 shaft 2, and the rear end of another No.1 shaft 2 is equipped with
No. two fans, the front end of two No.1 shafts 2 are equipped with No. two fans, No.1 fan and No. two fans for so that rust is de-
From bristle.
When work, wire rod is passed through to the gap of No.1 roller 21 and No. two rollers 22, or wire rod is passed through two No. three
Gap between roller 23, wire rod movement drive the bristle motion on 21, No. two rollers 22 of No.1 roller and No. three rollers 23, from
And 21 No. two rollers 22 of No.1 roller and No. three rollers 23 are rotated, bristle is purged the rusty stain on wire rod, No.1 rolling
21, No. two rollers 22 of cylinder derust to the wire rod of major diameter, and two No. three rollers 23 derust to the wire rod of minor diameter, so that derusting dress
Setting can derust to the wire rod of plurality of specifications, improve the scope of application of derusting device, 21, No. two rollers 22 and three of No.1 roller
The rotation of number roller 23 is so that No.1 shaft 2 rotates, so that No.1 fan and No. two fans are rotated to being cleaned on wire rod
Rust blown down, avoid rust be adsorbed on bristle influence bristle to the rust cleaning efficiency of wire rod, improve wire rod
On the efficiency removed of rusty stain, 21 diameter of No.1 roller is small so that the revolving speed of the No.1 shaft 2 where No.1 roller 21 is fast,
So that the revolving speed of No.1 fan is fast, simultaneously because the diameter of No.1 fan is big, so that the wind energy that No.1 fan drives is big, more
The air-flow between 21, No. two rollers 22 of No.1 roller and No. three rollers 23 is easily driven to flow, so that rust takes off from bristle
From, and the revolving speed of the No.1 shaft 2 where No.1 roller 21 makes the revolving speed of No. three rollers 23 become faster fastly, improves No. three rollings
Bristle on cylinder 23 improves work efficiency the removing speed of wire surface rust；When wire rod derusts, since rusty stain is online
Being unevenly distributed on material, while the bending degree of each position on wire rod is different, so that wire rod drives bristle, No.1 roller
21,22, No. three rollers 23 of No. two rollers and about 2 No.1 shaft are shaken, so that bristle preferably carries out the rusty stain on wire rod
Brush, improves the derusting effect of wire rod.
No. two fixed plates 3 there are two being rotatablely installed along the longitudinal direction in the connecting shaft 11 of the left and right two, the two of left side
A No. two fixed plates 3 are in contact with 21, No. three rollers 23 of No.1 roller respectively, and two No. two fixed plates 3 on right side are respectively with two
Number 22, No. three rollers 23 of roller are in contact, and are rotatably equipped with No. two shafts 31 by No.1 fixed block in No. two fixed plates 3, and two
Number shaft 31 is equipped with No.1 bevel gear by wire rod side, is rotatably equipped in No. two fixed plates 3 in left side by No. two fixed blocks
No. three shafts 32, by V belt translation between No. three shafts 32 and No. two shafts 31, No. two 31 right ends of shaft are equipped with to be contacted with wire rod
No.1 hairbrush 33；The No.1 shaft 2 is equipped with No. two bevel gears of driving No.1 bevel gear rotation.No.1 shaft 2 turns
It moves so that No. two bevel gears rotate and No.1 bevel gear is driven to rotate with No. two shafts 31, No. two shafts 31 are made by V belt translation
No. three shafts 32 rotate, and are purged so that No.1 hairbrush 33 is rotating to the rusty stain of wire surface, improve wire rod table
The elimination efficiency and elimination effect of the rusty stain in face, while when the rusty stain of wire surface is unevenly distributed and each position bending journey of wire rod
When degree difference causes No.1 shaft 2 to shake, No. two fixed plates 3 are shaken together with No.1 shaft 2 so that No. three shafts 32 with
No.1 hairbrush 33 is shaken, so that occurring angle between No.1 hairbrush 33 and wire rod, only portion connects No.1 hairbrush 33 with wire rod
It touches and provides a tangential force to wire rod, wire rod rotates under the action of tangential force, so that the rusty stain of wire surface is more accelerated
The removing of speed, while it is more clean that the rusty stain of wire surface is removed.
No. two 31 right ends of shaft on the right side are equipped with No. three bevel gears, are rotatably equipped in No. two fixed plates 3 on right side
Fixed frame 34 is rotatably equipped with No. four shafts 35 in fixed frame 34, and the lower end of No. four shafts 35 is equipped with engages with No. three bevel gears
No. four bevel gears, No. four 35 upper ends of shaft are equipped with No. two hairbrush 36, there is angle, No. two hairbrush between No. two hairbrush 36 and wire rod
36 only portion bristle contacted with wire rod.No. two shafts 31 on right side drive No. three bevel gear rotations, so that No. three bevel gear drivings
No. four bevel gears rotate with No. four shafts 35, so that No. two hairbrush 36 rotate, have angle between No. two hairbrush 36 and wire rod
And only part contacts No. two hairbrush 36 with wire rod, so that No. two hairbrush 36 provide a tangential force to wire rod, so that wire rod turns
It is dynamic, and the direction that No. two hairbrush 36 rotate wire rod is identical as the direction that No.1 hairbrush 33 rotates wire rod, so that line
Rusty stain on material can be removed in the course of rotation so that the rusty stain of wire surface remove more completely, and
Improve the derusting speed of wire surface.
Be again provided with support spring 14 between No. two fixed plates 3 and support plate 13, support spring 14 be from both ends to
The volute spring that mid diameter becomes larger, support plate 13 are equipped with elastic balloon 15, are uniformly provided on elastic balloon 15 multiple
Stomata, elastic balloon 15 are in contact with the lower half portion of support spring 14, and elastic balloon 15 is used to drive the gas inside mounting rack 1
Stream flowing.No. two fixed plates 3 shake support spring 14 when shaking, so that the middle part spring coil of support spring 14 is continuous
It is pressed down against elastic balloon 15, so that the gas in elastic balloon 15 is blown out from the stomata on elastic balloon 15, and then to two
Band number between shaft 31 and No. three shafts 32 is cooled down, to No.1 bevel gear, No. two bevel gears, No. three bevel gears, four
Number bevel gear, No.1 roller 21 are cooled down with No. two rollers 22, improve band, No.1 bevel gear, No. two bevel gears, No. three
Bevel gear, No. four bevel gears, No.1 roller 21 and No. two rollers 22 service life.
The fixed frame 34 is equipped with the oil groove 37 being in contact with No. four shafts 35, and lubricating oil is housed in oil groove 37.No. four
When shaft 35 rotates, the lubricating oil in oil groove 37 plays the role of lubrication to No. four shafts 35, so that turn of No. four shafts 35
It is dynamic more flexibly, while the oil groove 37 opened up on lubricating oil and fixed frame 34 heat that No. four rotations of shafts 35 are generated into
It has gone and has scattered and disappeared, slowed down the abrasion of No. four shafts 35, improve the service life of No. four shafts 35, and open up on fixed frame 34
Oil groove 37 eliminate the internal stress of fixed frame 34, improve the intensity of fixed frame 34, while oil groove 37 is opened up on fixed frame 34
The weight for reducing fixed frame 34 reduces fixed frame 34 to the pressure of No. two fixed plates 3.
The diameter of the spring coil of the support spring 14 is gradually reduced from intermediate to both ends, is enclosed with rubber in support spring 14
Pipe.The spring ring diameter of support spring 14 is gradually reduced from intermediate to both ends, when so that support spring 14 being squeezed, support spring 14
Intermediate pressure reduce, the compression of the both ends of support spring 14 is big, and the spring coil among support spring 14 is enabled preferably to squeeze bullet
Property air bag 15, while the rubber tube wrapped up in support spring 14 makes support spring 14 and when elastic balloon 15 contacts, elastic gas
The abrasion of capsule 15 is small, improves the service life of elastic balloon 15.
Specific workflow is as follows:
When work, wire rod is passed through to the gap of No.1 roller 21 and No. two rollers 22, or wire rod is passed through two No. three
Gap between roller 23, wire rod movement drive the bristle motion on 21, No. two rollers 22 of No.1 roller and No. three rollers 23, from
And 21 No. two rollers 22 of No.1 roller and No. three rollers 23 are rotated, bristle is purged the rusty stain on wire rod, No.1 rolling
21, No. two rollers 22 of cylinder derust to the wire rod of major diameter, and two No. three rollers 23 derust to the wire rod of minor diameter, so that derusting dress
Setting can derust to the wire rod of plurality of specifications, improve the scope of application of derusting device, 21, No. two rollers 22 and three of No.1 roller
The rotation of number roller 23 is so that No.1 shaft 2 rotates, so that No.1 fan and No. two fans are rotated to being cleaned on wire rod
Rust blown down, avoid rust be adsorbed on bristle influence bristle to the rust cleaning efficiency of wire rod, improve wire rod
On the efficiency removed of rusty stain, 21 diameter of No.1 roller is small so that the revolving speed of the No.1 shaft 2 where No.1 roller 21 is fast,
So that the revolving speed of No.1 fan is fast, simultaneously because the diameter of No.1 fan is big, so that the wind energy that No.1 fan drives is big, more
The air-flow between 21, No. two rollers 22 of No.1 roller and No. three rollers 23 is easily driven to flow, so that rust takes off from bristle
From, and the revolving speed of the No.1 shaft 2 where No.1 roller 21 makes the revolving speed of No. two No. three rollers 23 become faster fastly, improves three
Bristle on number roller 23 improves work efficiency the removing speed of wire surface rust；When wire rod derusts, due to rusty stain
Being unevenly distributed on wire rod, while the bending degree of each position on wire rod is different, so that wire rod drives bristle, No.1
The roller 23 of roller 22, three of roller 21, two and about 2 No.1 shaft are shaken, so that bristle is preferably to the rusty stain on wire rod
Brushed, improves the derusting effect of wire rod.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (6)
1. a kind of derusting process of wire rod, it is characterised in that: the technique includes the following steps:
S1；The rusty stain of wire surface is removed using more dimension wire derusting devices；
S2: it is equipped in No. three shafts of more dimension wire derusting devices in S1 and stores concentration in the hydrochloric acid of 20%-25%
Cavity, diameter is set in the bristle of No.1 hairbrush in 50 μm -100 μm of hydrojet channel, hydrojet channel in No. three shafts
The cavity in portion is connected；
S3: setting stores the reservoir of water, storage in the channel below the mounting rack of more dimension wire derusting devices in S2
Liquid capsule is equipped with the different stepped holes passed through for wire rod of multiple diameters, and the big lower semisection diameter of stepped hole upper semisection diameter is small, platform
It is circumferentially uniformly provided with multiple 50 μm of -100 μm of through-holes on the upper semisection inner wall of rank hole, is circumferentially uniformly set on the lower semisection inner wall of stepped hole
There are hemispherical projections；
S4: dryer is arranged in the lower section of more dimension wire derusting devices in S3, and dryer carries out the wire rod that processing is completed
Drying is arranged winder by dryer and winds to wire rod；
Wherein, the more dimension wire derusting devices used in S1 include mounting rack (1), are equipped with below mounting rack (1) and wear for wire rod
The channel crossed is rotatably equipped with connecting shaft (11) at left and right sides of mounting rack (1) on inner wall, the rear and front end difference of connecting shaft (11)
It is equipped with No.1 fixed plate (12), is symmetrically installed with support plate (13) on inner wall at left and right sides of mounting rack (1), support plate (13) position
Below No.1 fixed plate (12), support spring (14) of the support plate (13) equipped with support No.1 fixed plate (12), two one
No.1 shaft (2) are installed between number fixed plate (12)；A No.1 roller is separately installed on the No.1 shaft (2)
(21), No. two rollers (22) and two No. three rollers (23), No.1 roller (21) and No. two rollers (22) are located at two
On a No.1 shaft (2), the diameter of less than No. two rollers (22) of No.1 roller (21) diameter, No.1 roller (21) and No. two rollers
(22) it is equipped with bristle, No.1 roller (21) is used to derust to the wire rod of major diameter with No. two rollers (22)；No. three rollers
(23) it is located on two No.1 shafts (2), before No. three rollers (23) are located at No.1 roller (21), No. two rollers (22)
Side, No. three rollers (23) are equipped with bristle, and No. three rollers (23) are for derusting to the wire rod of minor diameter；The No.1 shaft
(2) a No.1 fan and three No. two fans are installed, than No. two fans of No.1 fan are big, No.1 fan and No.1 roller on
(21) it is located in same root No.1 shaft (2) and is located at the rear end of No.1 shaft (2), the rear end of another No.1 shaft (2)
Equipped with No. two fans, the front end of two No.1 shafts (2) is equipped with No. two fans, and No.1 fan and No. two fans are used for so that becoming rusty
It loses object and is detached from bristle.
2. a kind of derusting process of wire rod according to claim 1, it is characterised in that: the connecting shaft (11) of the left and right two
On there are two No. two fixed plates (3), two No. two fixed plates (3) in left side are rolled with No.1 respectively for rotational installation along the longitudinal direction
Cylinder (21), No. three rollers (23) are in contact, two No. two fixed plates (3) on right side respectively with No. two rollers (22), No. three rollers
(23) it is in contact, No. two shafts (31) is rotatably equipped with by No.1 fixed block on No. two fixed plates (3), No. two shafts (31) are leaned on
Wire rod side is equipped with No.1 bevel gear, is rotatably equipped with No. three shafts by No. two fixed blocks on No. two fixed plates (3) in left side
(32), by V belt translation between No. three shafts (32) and No. two shafts (31), No. two shaft (31) right ends are equipped with to be contacted with wire rod
No.1 hairbrush (33)；The No.1 shaft (2) is equipped with No. two bevel gears of driving No.1 bevel gear rotation.
3. a kind of derusting process of wire rod according to claim 2, it is characterised in that: No. two shafts (31) on the right side
Right end is equipped with No. three bevel gears, is rotatably equipped with fixed frame (34) on No. two fixed plates (3) on right side, rotation in fixed frame (34)
No. four shafts (35) are installed, the lower end of No. four shafts (35) is equipped with No. four bevel gears engaged with No. three bevel gears, and No. four turn
Axis (35) upper end is equipped with No. two hairbrush (36), has angle between No. two hairbrush (36) and wire rod, No. two hairbrush (36) only brush by part
Hair is contacted with wire rod.
4. a kind of derusting process of wire rod according to claim 2, it is characterised in that: No. two fixed plates (3) and branch
It is again provided between fagging (13) support spring (14), support spring (14) is the taper become larger from both ends to mid diameter
Spring, support plate (13) are equipped with elastic balloon (15), are uniformly provided with multiple stomatas, elastic balloon (15) on elastic balloon (15)
It is in contact with the lower half portion of support spring (14), the air-flow flowing that elastic balloon (15) is used to drive mounting rack (1) internal.
5. a kind of derusting process of wire rod according to claim 2, it is characterised in that: the fixed frame (34) be equipped with
The oil groove (37) that No. four shafts (35) are in contact is equipped with lubricating oil in oil groove (37).
6. a kind of derusting process of wire rod according to claim 1, it is characterised in that: the spring coil of the support spring (14)
Diameter be gradually reduced from intermediate to both ends, support spring is enclosed with rubber tube on (14).
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| CN201910041128.5A CN109848246B (en) | 2019-01-16 | 2019-01-16 | Derusting process of wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910041128.5A CN109848246B (en) | 2019-01-16 | 2019-01-16 | Derusting process of wire |
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| CN109848246B CN109848246B (en) | 2021-05-28 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111455424A (en) * | 2020-04-24 | 2020-07-28 | 胡红伟 | Metal piece corrosion-resistant and rust-proof process |
| CN112122369A (en) * | 2020-07-31 | 2020-12-25 | 山西太钢不锈钢精密带钢有限公司 | Brushing method using multifilament brush roller |
| CN113446822A (en) * | 2021-05-31 | 2021-09-28 | 邓秀兰 | Outdoor antidetonation support is with extension from anti oxidation life's auxiliary assembly |
| CN114309819A (en) * | 2021-12-24 | 2022-04-12 | 江西鑫铂瑞科技有限公司 | Raw material cleaning robot control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001205547A (en) * | 2000-01-26 | 2001-07-31 | Hitachi Cable Ltd | Wire surface polishing device |
| EP1570925A1 (en) * | 2004-03-01 | 2005-09-07 | Chih-Hung Chen | Automated descaling machine |
| CN1935396B (en) * | 2006-09-28 | 2010-11-10 | 王一 | Steel wire rust cleaning device |
| CN204074767U (en) * | 2014-09-09 | 2015-01-07 | 上海大西洋焊接材料有限责任公司 | A kind of drawing wire rust removing machine |
| CN205732051U (en) * | 2016-05-11 | 2016-11-30 | 无锡常欣科技股份有限公司 | Roller brush treatment machine |
| CN108044475A (en) * | 2018-01-23 | 2018-05-18 | 成都沃夫铌科技有限公司 | A kind of wire rod rust removalling equipment |
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2019
- 2019-01-16 CN CN201910041128.5A patent/CN109848246B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111455424A (en) * | 2020-04-24 | 2020-07-28 | 胡红伟 | Metal piece corrosion-resistant and rust-proof process |
| CN112122369A (en) * | 2020-07-31 | 2020-12-25 | 山西太钢不锈钢精密带钢有限公司 | Brushing method using multifilament brush roller |
| CN112122369B (en) * | 2020-07-31 | 2022-03-01 | 山西太钢不锈钢精密带钢有限公司 | Brushing method using multifilament brush roller |
| CN113446822A (en) * | 2021-05-31 | 2021-09-28 | 邓秀兰 | Outdoor antidetonation support is with extension from anti oxidation life's auxiliary assembly |
| CN114309819A (en) * | 2021-12-24 | 2022-04-12 | 江西鑫铂瑞科技有限公司 | Raw material cleaning robot control system |
| CN114309819B (en) * | 2021-12-24 | 2023-04-21 | 江西鑫铂瑞科技有限公司 | Raw material cleaning robot control system |
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| CN109848246B (en) | 2021-05-28 |
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Effective date of registration: 20210430 Address after: 313000 136 Shuangshan Road, Fuxi street, Deqing County, Huzhou City, Zhejiang Province Applicant after: Deqing Linyuan metal products Co.,Ltd. Address before: Department of mechanical and electrical engineering, Beijing University of technology, No.5 Zhongguancun South Street, Haidian District, Beijing 100089 Applicant before: Qiu Yuhao |
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Denomination of invention: A Rust Removal Process for Wire Effective date of registration: 20231117 Granted publication date: 20210528 Pledgee: Zhejiang Deqing rural commercial bank Limited by Share Ltd. Pledgor: Deqing Linyuan metal products Co.,Ltd. Registration number: Y2023980066101 |