CN109666930A - A kind of efficient surface treatment process for steel wire - Google Patents
A kind of efficient surface treatment process for steel wire Download PDFInfo
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- CN109666930A CN109666930A CN201910020433.6A CN201910020433A CN109666930A CN 109666930 A CN109666930 A CN 109666930A CN 201910020433 A CN201910020433 A CN 201910020433A CN 109666930 A CN109666930 A CN 109666930A
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- fixed frame
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 233
- 239000010959 steel Substances 0.000 title claims abstract description 233
- 238000004381 surface treatment Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 36
- 238000001035 drying Methods 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims description 90
- 238000007789 sealing Methods 0.000 claims description 44
- 239000003921 oil Substances 0.000 claims description 14
- 239000010687 lubricating oil Substances 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000005452 bending Methods 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000116 mitigating effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/78—Pretreatment of the material to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/30—Stress-relieving
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Child & Adolescent Psychology (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to steel wire surface processing technology fields, specifically a kind of efficient surface treatment process for steel wire, the technique includes the following steps: to penetrate steel wire one end from the left end of the mounting rack of efficient steel wire surface processing equipment, and steel wire is pierced by from the right end of mounting rack, winder is set and by the steel wire winding being pierced by the right side of mounting rack on winder, is rotated using winder and steel wire is pulled to move；Heater is set in the right end of mounting rack, heater heats the steel wire for being prepared to enter into efficient steel wire surface processing equipment；Setting is equipped with the cavity of phosphating solution in the roller of efficient steel wire surface processing equipment, and setting is connected to the liquid-conveying ducts of roller internal cavity on the hairbrush of roller, and phosphating solution carries out phosphatization to the steel wire of surface treatment and rinses out the foreign matter of steel wire surface；It is dried after drying unit is set by winder to phosphatization by the steel wire that winder is wound, and storage processing is carried out to the steel wire after drying.
Description
Technical field
The invention belongs to steel wire surface processing technology field, specifically a kind of efficient steel wire surface handles work
Skill.
Background technique
Steel wire is one of the plates of steel, pipe, type, silk four major varieties, is to be produced with gren rod through reprocessing made of cold drawing
Product.Steel wire needs to be surface-treated steel wire during production, so that steel wire possesses good surface quality, together
When make steel wire possess better mechanical performance, facilitate the use of subsequent steel wire, but existing surface treatment process for steel wire without
Method is surface-treated steel wire well, and the surface processing efficiency of steel wire is low, while the quality of the steel wire after surface treatment obtains
Less than guarantee, so that the quality of merchant wire is affected.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of efficient surface treatment process for steel wire proposed by the present invention, this hair
It is bright to be mainly used for improving steel wire surface treatment effeciency, while improving the surface treatment quality of steel wire.
The technical solution adopted by the present invention to solve the technical problems is: a kind of efficient steel wire table of the present invention
Surface treatment technique, the technique include the following steps:
S1: steel wire one end is penetrated from the left end of the mounting rack of efficient steel wire surface processing equipment, and makes steel wire
It is pierced by from the right end of mounting rack, winder is set and by the steel wire winding being pierced by the right side of mounting rack on winder, utilizes receipts
The rotation of volume machine pulls steel wire movement；Steel wire is surface-treated using efficient steel wire surface processing equipment, is effectively mentioned
The high surface processing efficiency of steel wire, while improving steel wire surface treated quality；
S2: the right end of the mounting rack in S1 is arranged heater, and heater is to being prepared to enter at efficient steel wire surface
The steel wire of reason equipment is heated；Heating eliminates the internal stress of steel wire, so that steel wire possesses better mechanical performance, adds simultaneously
The oxide layer of steel wire surface after heat is more easier to remove with foreign matter, further improves the surface processing efficiency of steel wire；
S3: cavity of the setting equipped with phosphating solution in the roller of the efficient steel wire surface processing equipment in S2, and
The liquid-conveying ducts of setting connection roller internal cavity, phosphating solution carry out phosphatization to the steel wire of surface treatment and rinse on the hairbrush of roller
Fall the foreign matter of steel wire surface；Roller shakes the phosphating solution in roller when shaking, so that phosphating solution is on bristle
Liquid-conveying ducts jet flow clears up the foreign matter of steel wire surface to steel wire surface, while having carried out at phosphatization to steel wire surface
Reason, so that the steel wire after surface treatment is not easy to corrode, when steel wire enters efficient steel wire surface processing equipment, heat block is to steel
Silk heating, the phosphatization effect of the steel wire after being heated is more preferable, the quality of the steel wire after improving surface treatment；
S4: it is dried after drying unit is set by winder to phosphatization in S3 by the steel wire that winder is wound, and right
Steel wire after drying carries out storage processing；
Wherein, the efficient steel wire surface processing equipment used in S1 includes mounting rack, in the left and right sidewall of mounting rack
Offering the channel passed through for steel wire, mounting rack internal backplane is equipped with cylindrical drum, and cylindrical drum quantity is even number and no less than four,
Every two cylindrical drum bottom is connected by pipeline, and piston plate is equipped in cylindrical drum, and ball is connected to connecting rod on piston plate, connecting rod it is another
One end ball connects in the bottom of polishing module, and connecting rod is for driving polishing module to move up and down；By more between the polishing module
A connecting spring connection being circumferentially uniformly arranged, connecting spring are hingedly polished in module, outermost two polishing modules and peace
The inner wall sliding contact shelved, polishing module is for being surface-treated steel wire；The polishing module includes shell, shell
Channel is offered in left and right sidewall, and fixed frame is installed on inner wall above and below shell, piston block is equipped in fixed frame, is set in fixed frame
There is spring, one end of spring connects firmly on the inner wall of fixed frame, and the other end of spring is connected with piston block, fixed frame front and rear wall
On offer sliding slot；Sliding bar is installed, the rear and front end of sliding bar is fixedly connected with mounting plate, and sliding bar can in the piston block
It is slided in sliding slot；Roller is rotatably equipped with by shaft on the mounting plate, roller is equipped with hairbrush, and hairbrush is for brushing steel
Foreign matter on silk.
When work, steel wire one end is first penetrated from the channel of mounting rack one end, subsequent steel wire passes through the two of polishing module
A roller, then be pierced by from the channel of the mounting rack other end；After steel cord end passes through mounting rack, so that steel wire moves, steel wire is not
One end of disconnected slave mounting rack moves to the other end of mounting rack, and steel wire contacts when passing through polishing module with the hairbrush on roller,
Hairbrush drives roller to rotate under the action of steel wire, and hairbrush clears up the foreign matter on steel wire, so that the foreign matter of steel wire surface
It is removed, when steel wire and hairbrush contact, since the foreign matter of steel wire surface is unevenly distributed, the bending degree of each position of steel wire
It is different, so that steel wire constantly squeezes hairbrush and roller, so that roller drives mounting plate to move extrusion piston block, on piston block
Spring piston block is retracted, excessive cause steel wire coat itself so as to avoid the contact force of hairbrush and steel wire surface
Brush brush wound, it is ensured that possess good quality after steel wire surface processing, while the spring extrusion piston block on piston block, so that living
Chock squeezes sliding bar and mounting plate, so that the hairbrush on roller is contacted with steel wire always, it is ensured that steel wire surface it is different
Object is brushed, the quality of the steel wire after improving surface treatment；Since the bending degree of steel wire various pieces is different, so that steel wire
It is applied to polishing one power of module when across polishing module, so that polishing module is moved upwardly or downwardly, so that polishing mould
The connecting rod that block bottom ball connects drives piston plate to be moved upwardly or downwardly, since the bottom of two cylindrical drums is connected by pipeline,
When so that the piston plate in a cylindrical drum moving, the piston plate in another cylindrical drum moves in the opposite direction, to make
When obtaining a polishing block motion, another polishing module moves in the opposite direction, so that polishing module is generated with respect to steel wire
Movement upward or downward, improves the elimination efficiency of steel wire surface foreign matter, while improving the surface treatment effect of steel wire.
The cylindrical drum upper end is equipped with volute spring, and the upper end of volute spring connects firmly on the ball joint chair of small end,
Volute spring is used to support polishing module and drives polishing module shake.Polishing module squeezes volute spring when moving downward, and bores
Shape spring plays the role of support to polishing module, while conical spring compresses and while restoring shake and polishing module trembled
It is dynamic, so that polishing module is preferably purged the foreign matter of steel wire surface, the surface processing efficiency of steel wire is improved, is bored
Shape spring when compressed a upper spring coil can retract in next spring coil, avoid polishing moving down for module be hindered, make
The module that must polish can be moved downward preferably.
Polishing ring is equipped between the polishing module, the inner wall for ring of polishing is equipped with hairbrush, and polishing ring passes through connecting spring
Installation.Connecting spring shake is driven when module of polishing moves up and down, so that the hairbrush in polishing ring is jittery to steel wire table
The foreign matter in face is cleared up, and improves polishing ring to the cleaning effect of steel wire surface foreign matter, improving steel wire surface, treated
Quality.
Connection ring is arranged on the connecting spring, connection ring is fixedly connected with polishing ring, and connection ring is for driving polishing
Ring sliding.Polishing module drives connecting spring shake when moving up and down, so that connection ring is shaken and slided on connecting spring
It is dynamic, so that polishing ring and the hairbrush polished in ring shake and opposite steel wire slides, so that the foreign matter of steel wire surface is more preferable
Removing, improve steel wire surface treated quality.
The fixed frame is equipped with socket by steel wire one end, and socket is pyramidal structure, and fixed frame is equipped with sealing by steel wire one end
Circle, sealing ring are equipped with the convex block of insertion socket, and sealing ring is for preventing the foreign matter being polished out on steel wire from entering in fixed frame；
It is equipped with gas circuit in the sealing ring, gas circuit is again provided in convex block, gas circuit is for preventing sealing ring from loosening.The setting of sealing ring is kept away
The foreign matter for having exempted to be brushed on steel wire enters in fixed frame, it is ensured that the piston block in fixed frame can be always smoothly in fixation
Flexible motion in frame, sealing ring is inserted into the socket of fixed frame by convex block, so that the dismounting enhanced convenience of sealing ring, so that
When sealing ring damages, the sealing ring that quickly can more renew, the facing operation for avoiding steel wire is delayed, and work is improved
Make efficiency；When piston block moves to sealing ring side and squeezes sealing ring, the gas circuit in sealing ring is squeezed, in sealing ring
Gas enter in convex block, the gas in convex block is excessive, and convex block is bonded with the inner wall of the socket of taper, so that convex block and sealing ring
It can not be easily detached from fixed frame, the gas circuit in sealing ring and convex block plays buffering effect to the movement of piston block, avoids simultaneously
Sealing ring is detached from from fixed frame under the squeezing action of piston block, it is ensured that sealing ring can always carry out fixed frame close
Envelope.
It is equipped with the elliposoidal oil sac for storing lubricating oil in the piston plate, is circumferentially uniformly provided on piston plate outer wall multiple
Oil outlet.When connecting rod and piston plate generate mutual active force, the lubricating oil in the oil sac of piston plate is extruded, and lubricates oil stream
The outer wall of piston plate is lubricated to the outer wall of piston plate, enables piston plate is more flexible to move up and down, moistens simultaneously
Lubricating oil plays the role of oil sealing to piston plate, improves the air-tightness of piston plate；Meanwhile the oil sac of elliposoidal alleviates piston plate
Weight, and the anti-pressure ability of elliposoidal is strong, while mitigating the weight of piston plate, ensure that the intensity of piston plate.
Beneficial effects of the present invention are as follows:
1. a kind of efficient surface treatment process for steel wire of the present invention, by utilizing a kind of efficient steel wire table
Surface treatment equipment is surface-treated steel wire, effectively raises the surface processing efficiency of steel wire, while improving at surface
The quality of steel wire after reason, the present invention are heated by being heated using heat block to steel wire so that the internal stress of steel wire is gone
It removes, while the foreign matter of steel wire surface is preferably removed by the hairbrush on roller, improve the surface processing efficiency of steel wire.
Detailed description of the invention
Fig. 1 is flow chart of the invention；
Fig. 2 is the main view of efficient steel wire surface processing equipment of the invention；
Fig. 3 is the cross-sectional view of present invention polishing module；
Fig. 4 is the A-A cross-sectional view in Fig. 3；
Fig. 5 is the partial enlarged view in Fig. 3 at B；
In figure: mounting rack 1, cylindrical drum 2, polishing module 3, connecting spring 4, shell 5, sealing ring 6, piston plate 21, connecting rod
22, volute spring 23, oil sac 24, polishing ring 41, connection ring 42, fixed frame 51, piston block 52, mounting plate 53, roller 54, socket
55, convex block 61.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 5, a kind of efficient surface treatment process for steel wire of the present invention, the technique include such as
Lower step:
S1: steel wire one end is penetrated from the left end of the mounting rack of efficient steel wire surface processing equipment, and makes steel wire
It is pierced by from the right end of mounting rack, winder is set and by the steel wire winding being pierced by the right side of mounting rack on winder, utilizes receipts
The rotation of volume machine pulls steel wire movement；Steel wire is surface-treated using efficient steel wire surface processing equipment, is effectively mentioned
The high surface processing efficiency of steel wire, while improving steel wire surface treated quality；
S2: the right end of the mounting rack in S1 is arranged heater, and heater is to being prepared to enter at efficient steel wire surface
The steel wire of reason equipment is heated；Heating eliminates the internal stress of steel wire, so that steel wire possesses better mechanical performance, adds simultaneously
The oxide layer of steel wire surface after heat is more easier to remove with foreign matter, further improves the surface processing efficiency of steel wire；
S3: cavity of the setting equipped with phosphating solution in the roller of the efficient steel wire surface processing equipment in S2, and
The liquid-conveying ducts of setting connection roller internal cavity, phosphating solution carry out phosphatization to the steel wire of surface treatment and rinse on the hairbrush of roller
Fall the foreign matter of steel wire surface；Roller shakes the phosphating solution in roller when shaking, so that phosphating solution is on bristle
Liquid-conveying ducts jet flow clears up the foreign matter of steel wire surface to steel wire surface, while having carried out at phosphatization to steel wire surface
Reason, so that the steel wire after surface treatment is not easy to corrode, when steel wire enters efficient steel wire surface processing equipment, heat block is to steel
Silk heating, the phosphatization effect of the steel wire after being heated is more preferable, the quality of the steel wire after improving surface treatment；
S4: it is dried after drying unit is set by winder to phosphatization in S3 by the steel wire that winder is wound, and right
Steel wire after drying carries out storage processing；
Wherein, the efficient steel wire surface processing equipment used in S1 includes mounting rack 1, the left and right sidewall of mounting rack 1
On offer the channel passed through for steel wire, 1 internal backplane of mounting rack is equipped with cylindrical drum 2, and 2 quantity of cylindrical drum is even number and many
Yu Si, 2 bottom of every two cylindrical drum are connected by pipeline, and piston plate 21 is equipped in cylindrical drum 2, and ball is connected to company on piston plate 21
Bar 22, the other end ball of connecting rod 22 connect in the bottom of polishing module 3, and connecting rod 22 is for driving polishing module 3 to move up and down；It is described
It is connected between polishing module 3 by multiple connecting springs 4 being circumferentially uniformly arranged, connecting spring 4 is hingedly polished in module 3, most
The inner wall sliding contact of two the polishings modules 3 and mounting rack 1 in outside, polishing module 3 is for being surface-treated steel wire；Institute
Stating polishing module 3 includes shell 5, offers channel in the left and right sidewall of shell 5, is equipped with fixed frame on about 5 inner wall of shell
51, fixed frame 51 is interior to be equipped with piston block 52, is equipped with spring in fixed frame 51, one end of spring connects firmly the inner wall in fixed frame 51
On, the other end of spring is connected with piston block 52, offers sliding slot on 51 front and rear wall of fixed frame；It is installed in the piston block 52
There is sliding bar, the rear and front end of sliding bar is fixedly connected with mounting plate 53, and sliding bar can slide in sliding slot；On the mounting plate 53
It is rotatably equipped with roller 54 by shaft, roller 54 is equipped with hairbrush, and hairbrush is used to brush the foreign matter on steel wire.
When work, steel wire one end is first penetrated from the channel of 1 one end of mounting rack, subsequent steel wire passes through polishing module 3
Two rollers 54, then be pierced by from the channel of 1 other end of mounting rack；After steel cord end passes through mounting rack 1, so that steel wire moves,
Steel wire constantly moves to the other end of mounting rack 1 from one end of mounting rack 1, and steel wire is by when polishing module 3 and on roller 54
Hairbrush contact, hairbrush is driven under the action of steel wire roller 54 rotation, hairbrush clears up the foreign matter on steel wire, so that steel
The foreign matter in silk table face is removed, when steel wire and hairbrush contact, since the foreign matter of steel wire surface is unevenly distributed, and each position of steel wire
The bending degree set is different, so that steel wire constantly squeezes hairbrush and roller 54, so that roller 54 drives mounting plate 53 to move
Extrusion piston block 52, the spring on piston block 52 enable piston block 52 to retract, so as to avoid hairbrush and steel wire surface
Contact force is excessive to cause steel wire itself to be hurt by hairbrush brush, it is ensured that possesses good quality, while piston after steel wire surface processing
Spring extrusion piston block 52 on block 52, so that piston block 52 squeezes sliding bar and mounting plate 53, so that on roller 54
Hairbrush is contacted with steel wire always, it is ensured that the foreign matter of steel wire surface is brushed, the quality of the steel wire after improving surface treatment；By
It is different in the bending degree of steel wire various pieces, so that steel wire is applied to polishing 3 one power of module when passing through polishing module 3, make
The module that must polish 3 is moved upwardly or downwardly so that the connecting rod 22 that connects of polishing 3 bottom ball of module drive piston plate 21 upwards or
It moves downward, since the bottom of two cylindrical drums 2 is connected by pipeline, so that the piston plate 21 in a cylindrical drum 2 moves
When, the piston plate 21 in another cylindrical drum 2 moves in the opposite direction, so that when polishing module 3 movement, it is another
A polishing module 3 moves in the opposite direction, so that polishing module 3 generates movement upward or downward with respect to steel wire, improves
The elimination efficiency of steel wire surface foreign matter, while improving the surface treatment effect of steel wire.
2 upper end of cylindrical drum is equipped with volute spring 23, and the upper end of volute spring 23 connects firmly the ball in 22 upper end of connecting rod
On joint chair, volute spring 23 is used to support polishing module 3 and polishing module 3 is driven to shake.Extruding when polishing module 3 moves downward
Volute spring 23,23 pairs of polishing modules 3 of volute spring play the role of support, while the compression of volute spring 23 is trembled with when restoring
It moves and the shake of module 3 of polishing is improved so that polishing module 3 is preferably purged the foreign matter of steel wire surface
The surface processing efficiency of steel wire, volute spring 23 when compressed a upper spring coil can retract in next spring coil, avoid beat
Moving down for module 3 of mill is hindered, and polishing module 3 is preferably moved downward.
Polishing ring 41 is equipped between the polishing module 3, the inner wall of polishing ring 41 is equipped with hairbrush, and polishing ring 41 passes through company
Connect the installation of spring 4.Connecting spring 4 is driven to shake when module 3 of polishing moves up and down, so that the hairbrush shake in polishing ring 41
The foreign matter of steel wire surface is cleared up, improve polishing ring 41 to the cleaning effect of steel wire surface foreign matter, improve steel wire
Quality after surface treatment.
Connection ring 42 is arranged on the connecting spring 4, connection ring 42 is fixedly connected with polishing ring 41, and connection ring 42 is used for
Polishing ring 41 is driven to slide.Connecting spring 4 is driven to shake when module 3 of polishing moves up and down, so that the shake of connection ring 42 is simultaneously
It is slided on connecting spring 4, so that simultaneously opposite steel wire slides for polishing ring 41 and the hairbrush shake polished in ring 41, so that steel
The foreign matter in silk table face is preferably removed, and steel wire surface is improved treated quality.
The fixed frame 51 is equipped with socket 55 by steel wire one end, and socket 55 is pyramidal structure, and fixed frame 51 leans on steel wire one end
Equipped with sealing ring 6, sealing ring 6 is equipped with the convex block 61 of insertion socket 55, and sealing ring 6 is different for preventing from being polished out on steel wire
Object enters in fixed frame 51；It is equipped with gas circuit in the sealing ring 6, gas circuit is again provided in convex block 61, gas circuit is for preventing from sealing
Circle 6 loosens.The setting of sealing ring 6 avoids the foreign matter brushed on steel wire and enters in fixed frame 51, it is ensured that in fixed frame 51
Piston block 52 the smoothly flexible motion in fixed frame 51, sealing ring 6 fixed frame 51 can be inserted by convex block 61 always
In socket, so that the dismounting enhanced convenience of sealing ring 6, when so that sealing ring 6 damaging, the sealing ring that quickly can more renew
6, the facing operation for avoiding steel wire is delayed, and is improved work efficiency；When piston block 52 moves simultaneously to 6 side of sealing ring
When squeezing sealing ring 6, the gas circuit in sealing ring 6 is squeezed, and the gas in sealing ring 6 enters in convex block 61, in convex block 61
Gas is excessive, and convex block 61 is bonded with the inner wall of the socket 55 of taper, so that convex block 61 and sealing ring 6 can not easily be detached from fixation
Gas circuit in frame 51, sealing ring 6 and convex block 61 plays buffering effect to the movement of piston block 52, while avoiding sealing ring 6 and existing
It is detached from from fixed frame 51 under the squeezing action of piston block 52, it is ensured that sealing ring 6 can always be sealed fixed frame 51.
It is equipped with the elliposoidal oil sac 24 for storing lubricating oil in the piston plate 21, is circumferentially uniformly set on 21 outer wall of piston plate
There are multiple oil outlets.Lubricating oil when connecting rod 22 and piston plate 21 generate mutual active force, in the oil sac 24 of piston plate 21
Be extruded, the outer wall that lubricating oil flows to piston plate 21 is lubricated the outer wall of piston plate 21, enable piston plate 21 more
It is flexible to move up and down, while lubricating oil plays the role of oil sealing to piston plate 21, improves the air-tightness of piston plate 21；Together
When, the oil sac 24 of elliposoidal alleviates the weight of piston plate 21, and the anti-pressure ability of elliposoidal is strong, is mitigating piston plate 21
While weight, the intensity of piston plate 21 ensure that.
Specific workflow is as follows:
When work, steel wire one end is first penetrated from the channel of 1 one end of mounting rack, subsequent steel wire passes through polishing module 3
Two rollers 54, then be pierced by from the channel of 1 other end of mounting rack；After steel cord end passes through mounting rack 1, so that steel wire moves,
Steel wire constantly moves to the other end of mounting rack 1 from one end of mounting rack 1, and steel wire is by when polishing module 3 and on roller 54
Hairbrush contact, hairbrush is driven under the action of steel wire roller 54 rotation, hairbrush clears up the foreign matter on steel wire, so that steel
The foreign matter in silk table face is removed, when steel wire and hairbrush contact, since the foreign matter of steel wire surface is unevenly distributed, and each position of steel wire
The bending degree set is different, so that steel wire constantly squeezes hairbrush and roller 54, so that roller 54 drives mounting plate 53 to move
Extrusion piston block 52, the spring on piston block 52 enable piston block 52 to retract, so as to avoid hairbrush and steel wire surface
Contact force is excessive to cause steel wire itself to be hurt by hairbrush brush, it is ensured that possesses good quality, while piston after steel wire surface processing
Spring extrusion piston block 52 on block 52, so that piston block 52 squeezes sliding bar and mounting plate 53, so that on roller 54
Hairbrush is contacted with steel wire always, it is ensured that the foreign matter of steel wire surface is brushed, the quality of the steel wire after improving surface treatment；By
It is different in the bending degree of steel wire various pieces, so that steel wire is applied to polishing 3 one power of module when passing through polishing module 3, make
The module that must polish 3 is moved upwardly or downwardly so that the connecting rod 22 that connects of polishing 3 bottom ball of module drive piston plate 21 upwards or
It moves downward, since the bottom of two cylindrical drums 2 is connected by pipeline, so that the piston plate 21 in a cylindrical drum 2 moves
When, the piston plate 21 in another cylindrical drum 2 moves in the opposite direction, so that when polishing module 3 movement, it is another
A polishing module 3 moves in the opposite direction, so that polishing module 3 generates movement upward or downward with respect to steel wire, improves
The elimination efficiency of steel wire surface foreign matter, while improving the surface treatment effect of steel wire.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field similarly includes in scope of patent protection of the invention.
Claims (6)
1. a kind of efficient surface treatment process for steel wire, it is characterised in that: the technique includes the following steps:
S1: steel wire one end is penetrated from the left end of the mounting rack of efficient steel wire surface processing equipment, and makes steel wire from peace
The right end shelved is pierced by, and winder is arranged on the right side of mounting rack and by the steel wire winding being pierced by winder, is utilized winder
Rotation pulls steel wire movement；
S2: heater is arranged in the right end of the mounting rack in S1, and heater is set to efficient steel wire surface processing is prepared to enter into
Standby steel wire is heated；
S3: setting is equipped with the cavity of phosphating solution in the roller of the efficient steel wire surface processing equipment in S2, and in roller
Hairbrush on setting connection roller internal cavity liquid-conveying ducts, phosphating solution carries out phosphatization to the steel wire of surface treatment and rinses out steel
The foreign matter in silk table face；
S4: it is dried after drying unit is set by winder to phosphatization in S3 by the steel wire that winder is wound, and to drying
Steel wire afterwards carries out storage processing；
Wherein, the efficient steel wire surface processing equipment used in S1 includes mounting rack (1), the left and right sidewall of mounting rack (1)
On offer the channel passed through for steel wire, mounting rack (1) internal backplane is equipped with cylindrical drum (2), and cylindrical drum (2) quantity is even number
And no less than four, every two cylindrical drum (2) bottom is connected by pipeline, is equipped with piston plate (21) in cylindrical drum (2), piston plate
(21) ball is connected to connecting rod (22) on, and the other end ball of connecting rod (22) connects in the bottom of polishing module (3), and connecting rod (22) is for driving
Polishing module (3) moves up and down；It is connected between polishing module (3) by multiple connecting springs (4) being circumferentially uniformly arranged,
Connecting spring (4) is hingedly polished in module (3), and outermost two polishings module (3) and the inner wall sliding of mounting rack (1) connect
Touching, polishing module (3) is for being surface-treated steel wire；The polishing module (3) includes shell (5), the left and right of shell (5)
Offer channel on side wall, shell (5) is equipped with fixed frame (51) on inner wall up and down, and piston block is equipped in fixed frame (51)
(52), spring is equipped in fixed frame (51), one end of spring connects firmly on the inner wall of fixed frame (51), the other end of spring and work
Chock (52) is connected, and offers sliding slot on fixed frame (51) front and rear wall；Sliding bar is installed in the piston block (52), is slided
The rear and front end of bar is fixedly connected with mounting plate (53), and sliding bar can slide in sliding slot；Pass through shaft on the mounting plate (53)
It is rotatably equipped with roller (54), roller (54) is equipped with hairbrush, and hairbrush is used to brush the foreign matter on steel wire.
2. a kind of efficient surface treatment process for steel wire according to claim 1, it is characterised in that: the cylindrical drum
(2) upper end is equipped with volute spring (23), and the upper end of volute spring (23) connects firmly on the ball joint chair of connecting rod (22) upper end, taper
Spring (23) is used to support polishing module (3) and drives polishing module (3) shake.
3. a kind of efficient surface treatment process for steel wire according to claim 1, it is characterised in that: the polishing module
(3) polishing ring (41) is equipped between, the inner wall of polishing ring (41) is equipped with hairbrush, and polishing ring (41) is pacified by connecting spring (4)
Dress.
4. a kind of efficient surface treatment process for steel wire according to claim 3, it is characterised in that: the connecting spring
(4) it is arranged on connection ring (42), connection ring (42) is fixedly connected with polishing ring (41), and connection ring (42) is for driving polishing ring
(41) it slides.
5. a kind of efficient surface treatment process for steel wire according to claim 1, it is characterised in that: the fixed frame
(51) socket (55) are equipped with by steel wire one end, socket (55) is pyramidal structure, and fixed frame (51) is equipped with sealing ring by steel wire one end
(6), sealing ring (6) is equipped with the convex block (61) of insertion socket (55), and sealing ring (6) is different for preventing from being polished out on steel wire
Object enters in fixed frame (51)；It is equipped with gas circuit in the sealing ring (6), gas circuit is again provided in convex block (61), gas circuit is for preventing
Only sealing ring (6) loosens.
6. a kind of efficient surface treatment process for steel wire according to claim 1, it is characterised in that: the piston plate
(21) it is equipped with the elliposoidal oil sac (24) for storing lubricating oil in, is circumferentially uniformly provided with multiple oil outlets on piston plate (21) outer wall.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910020433.6A CN109666930B (en) | 2019-01-09 | 2019-01-09 | High-efficiency steel wire surface treatment process |
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| CN201910020433.6A CN109666930B (en) | 2019-01-09 | 2019-01-09 | High-efficiency steel wire surface treatment process |
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| CN109666930B CN109666930B (en) | 2020-12-11 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111375513A (en) * | 2020-03-21 | 2020-07-07 | 山东大学 | Device for heating steel wire at intermediate frequency |
| CN113430475A (en) * | 2021-05-07 | 2021-09-24 | 吕玉杰 | Continuous hot galvanizing method for hot-rolled strip steel |
| JP2021161483A (en) * | 2020-03-31 | 2021-10-11 | 株式会社神戸製鋼所 | Chemically phosphating treatment method and chemically phosphating treatment device of metal wire |
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| JPH06256968A (en) * | 1992-06-30 | 1994-09-13 | Susumu Oshima | Surface treating device at production line of coated metal plate |
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| CN111375513A (en) * | 2020-03-21 | 2020-07-07 | 山东大学 | Device for heating steel wire at intermediate frequency |
| JP2021161483A (en) * | 2020-03-31 | 2021-10-11 | 株式会社神戸製鋼所 | Chemically phosphating treatment method and chemically phosphating treatment device of metal wire |
| JP7453039B2 (en) | 2020-03-31 | 2024-03-19 | 株式会社神戸製鋼所 | Method for phosphate chemical conversion treatment of metal wire and phosphate chemical conversion treatment equipment |
| CN113430475A (en) * | 2021-05-07 | 2021-09-24 | 吕玉杰 | Continuous hot galvanizing method for hot-rolled strip steel |
| CN113430475B (en) * | 2021-05-07 | 2024-01-30 | 山东长盛泰五金加工科技有限公司 | Continuous hot galvanizing method for hot ribbon steel |
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| CN109666930B (en) | 2020-12-11 |
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