CN109826853B - Glue pressing method of automatic glue pressing equipment for automobile spoiler - Google Patents
Glue pressing method of automatic glue pressing equipment for automobile spoiler Download PDFInfo
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- CN109826853B CN109826853B CN201910266656.0A CN201910266656A CN109826853B CN 109826853 B CN109826853 B CN 109826853B CN 201910266656 A CN201910266656 A CN 201910266656A CN 109826853 B CN109826853 B CN 109826853B
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Abstract
The invention provides a glue pressing method of automatic glue pressing equipment of an automobile spoiler, which comprises the following steps of: s001, installing a fetal membrane tool and an auxiliary fetal membrane tool; step S002, mounting the first workpiece and the second workpiece; s003, sequentially placing the fetal membrane tools on an assembly workbench; step S004, pressing, welding and forming the workpiece; s005, returning the second fetal membrane positioning group; s006, unloading the workpiece; step S007, the first fetal membrane positioning group is reset; step S008, repeating the step S002 to the step S007; the step S003 specifically includes the first workpiece glue coating and plasma flame treatment, the first tire film tool being placed on the assembly table, the second workpiece glue coating and plasma flame treatment, and the second tire film tool being placed on the assembly table. The glue pressing method of the automatic glue pressing equipment for the automotive spoiler can effectively improve the production efficiency of the workpiece and reduce the rejection rate of the finished workpiece, and the finished workpiece manufactured by the glue pressing method has high qualification rate and high glue pressing quality.
Description
Technical Field
The invention relates to a glue pressing method, in particular to a glue pressing method of automatic glue pressing equipment for an automobile spoiler.
Background
The automobile spoiler is a part similar to an inverted airplane empennage and arranged on the rear cover of a car. Some cars are equipped with a front spoiler, commonly known as an air dam. The upper side of some automobiles is provided with a side skirt, which is also one type of spoiler. The rear spoiler is also called "car tail" in practice. On one hand, the appearance of the car is more dynamic; on the other hand, the more important function is to effectively reduce the air resistance generated when the vehicle runs at high speed, thereby saving fuel and improving the running stability of the vehicle.
Some automobile spoilers are formed by two parts through glue pressing and welding, the spoilers are generally irregular curved shapes, special tools are needed for positioning during assembly, most of the spoilers are operated manually, the rejection rate of finished workpieces is high, therefore, the production efficiency of welding and assembling the spoilers is low, the glue pressing method is realized mostly through manual operation, and the lagging glue pressing method is urgently needed to be changed.
Disclosure of Invention
Technical problem to be solved
The invention aims to solve the technical problem of providing a glue pressing method of automatic glue pressing equipment of an automobile spoiler, which has high automation degree and high production efficiency and is suitable for large-scale production; the finished product workpiece obtained by the glue pressing method has low rejection rate and high glue pressing quality.
(II) technical scheme
In order to solve the technical problems, the invention provides an automatic glue pressing device for an automobile spoiler and a glue pressing method for the automatic glue pressing device for the automobile spoiler, wherein the automatic glue pressing device for the automobile spoiler comprises: the device comprises an assembly workbench, a fetal membrane hanging table, a first fetal membrane tool for mounting a first workpiece, a second fetal membrane tool for mounting a second workpiece, an auxiliary fetal membrane tool and a manipulator, wherein each fetal membrane tool is provided with a quick-change disc which can be connected with the manipulator; a first fetal membrane positioning group for placing the first fetal membrane tool and a second fetal membrane positioning group for placing the second fetal membrane tool are arranged on the fetal membrane hanging table; the assembling workbench is correspondingly provided with a first fetal membrane clamping group, a second fetal membrane clamping group and a third fetal membrane clamping group; the auxiliary fetal membrane tool is installed on the first fetal membrane clamping group, the manipulator is used for conveying the first fetal membrane tool on the fetal membrane hanging table to the second fetal membrane clamping group through the quick-change disc, and conveying the second fetal membrane tool to the third fetal membrane clamping group, so that the first workpiece and the second workpiece are in contact and glue-pressed together. Before the first tire membrane tool and the second tire membrane tool are conveyed to the assembly workbench, the first workpiece and the second workpiece are subjected to glue coating and plasma flame treatment, and then are subjected to glue pressing and welding; automatic moulding equipment is through automatic rubber coating, welding and moulding of moulding, and degree of automation is high, has effectively reduced artifical intensity of labour, has improved qualification rate and the production efficiency that the product was moulded, the mass production of being convenient for.
Furthermore, a first electrical plug is arranged on one side of the first fetal membrane clamping group, a second electrical plug is arranged on one side of the second fetal membrane clamping group, and a third electrical plug is arranged on one side of the third fetal membrane clamping group; each electric plug is driven through the air cylinder respectively and is used for electrically connecting three fetal membrane tools so as to adsorb and position the first workpiece and the second workpiece.
Further, a plurality of first profiling fetal membrane blocks for adsorbing and positioning the bottom of the first workpiece and auxiliary profiling fetal membrane blocks for abutting against the side wings of the first workpiece are arranged on the first fetal membrane tool; first positioning pin shafts for positioning are arranged at the left end and the right end of the first tire membrane tool, and second positioning pin shafts which are symmetrically arranged are arranged at the lower end of the first tire membrane tool; a first limit stop is correspondingly arranged on one side of the first profiling fetal membrane block, and a first electric socket corresponding to the second electric plug is arranged on one side of the first fetal membrane tool; the manipulator carries first fetal membrane frock extremely behind the assembly table, second electrical plug with first electrical socket is connected, through first profile modeling fetal membrane piece is right first work piece carries out the evacuation and adsorbs the location.
Furthermore, a plurality of second profiling fetal membrane blocks for adsorbing and positioning the second workpiece are arranged on the second fetal membrane tool; a third positioning pin shaft for positioning is arranged at the left end and the right end of the second fetal membrane tool, and a fourth positioning pin shaft is arranged at the middle position of the lower end of the second fetal membrane tool; and a second limit stop block is arranged on one side of the second profiling fetal membrane block, and a second electrical socket corresponding to the third electrical plug is installed on one side of the second fetal membrane tool. And the manipulator carries the second fetal membrane tool to the assembly workbench, the third electrical plug is connected with the second electrical socket, and the second workpiece is vacuumized, adsorbed and positioned through the second profiling fetal membrane block.
Furthermore, a plurality of third profiling fetal membrane blocks for adsorbing and positioning the inner cavity of the first workpiece and a fourth profiling fetal membrane block for adsorbing and positioning the side wing of the first workpiece are arranged on the auxiliary fetal membrane tool; fifth positioning pin shafts for positioning are arranged at the left end and the right end of the auxiliary tire mold tool, and sixth positioning pin shafts which are symmetrically arranged are arranged at the lower end of the auxiliary tire mold tool; a third electrical socket corresponding to the first electrical plug is installed on one side of the auxiliary tire membrane tool, and the first electrical plug is correspondingly connected with the third electrical socket after the auxiliary tire membrane tool is placed on the assembly workbench; a first clamping cylinder and a second clamping cylinder are mounted on one side of the third profiling fetal membrane block, the first clamping cylinder and the second clamping cylinder are thumb cylinders, the first clamping cylinder is used for clamping a first flange of the inner cavity of the first workpiece, and the second clamping cylinder is used for clamping a second flange of the inner cavity of the first workpiece; and a pressing block cylinder are arranged on one side of the fourth profiling fetal membrane block. The manipulator carries first fetal membrane frock extremely behind the assembly work platform, first die clamping cylinder centre gripping first flange, second die clamping cylinder centre gripping the second flange, first profile modeling fetal membrane piece third profile modeling fetal membrane piece with fourth profile modeling fetal membrane piece is right first work piece carries out the evacuation and adsorbs the clamp tightly.
Furthermore, the auxiliary fetal membrane tool is provided with a guide positioning hole on one side of the fifth positioning pin shaft, a guide pin capable of being matched with the guide positioning hole is arranged on one side of the first fetal membrane clamping group, and the guide pin is in driving fit through an air cylinder.
Further, the first fetal membrane positioning group comprises a first V-shaped seat matched with the first positioning pin shaft and a second V-shaped seat matched with the second positioning pin shaft; the second fetal membrane positioning group comprises a third V-shaped seat matched with the third positioning pin shaft and a fourth V-shaped seat matched with the fourth positioning pin shaft; a fourth electrical plug corresponding to the first electrical socket is mounted on one side of the first fetal membrane positioning group, and after the first electrical socket is connected with the fourth electrical plug, whether a first workpiece on the first fetal membrane tool is mounted in place can be detected, the first workpiece is subjected to vacuum-pumping adsorption positioning, and when the manipulator grabs and carries the first fetal membrane tool, the first workpiece cannot be displaced; and a fifth electric plug corresponding to the second electric socket is installed on one side of the second fetal membrane positioning group, and the second electric socket can detect whether a second workpiece on the second fetal membrane tool is installed in place after being connected with the fifth electric plug, and the second workpiece is subjected to vacuumizing adsorption positioning, so that the second workpiece cannot be displaced when the manipulator grabs and carries the second fetal membrane tool. A sensor for detecting whether the first workpiece is installed in place is arranged on the first fetal membrane tool; and a sensor for detecting whether the second workpiece is installed in place is arranged on the second fetal membrane tool.
Further, the first fetal membrane clamping group comprises a fifth V-shaped seat corresponding to the fifth positioning pin shaft and a sixth V-shaped seat corresponding to the sixth positioning pin shaft; the second fetal membrane clamping group comprises a seventh V-shaped seat corresponding to the first positioning pin shaft and an eighth V-shaped seat corresponding to the second positioning pin shaft; the third fetal membrane clamping group comprises a ninth V-shaped seat corresponding to the third positioning pin shaft and a tenth V-shaped seat corresponding to the fourth positioning pin shaft; and the fifth V-shaped seat, the sixth V-shaped seat, the seventh V-shaped seat, the eighth V-shaped seat, the ninth V-shaped seat and the tenth V-shaped seat are respectively and correspondingly provided with a pressing cylinder, and after the first tire mold tool, the second tire mold tool and the auxiliary tire mold tool are installed in place, the pressing cylinders are respectively pressed through pressing blocks of the corresponding pressing cylinders.
Furthermore, each profiling fetal membrane block is provided with a vacuum deposition cavity and an air suction hole communicated with the outside, and the vacuum deposition cavity and the air suction hole are used for carrying out adsorption positioning on the first workpiece and the second workpiece.
Furthermore, the bottom of the assembling workbench and the bottom of the tire membrane hanging table are provided with forklift ports.
Further, the technical scheme also provides a glue pressing method of the automatic glue pressing equipment for the automobile spoiler, which comprises the following steps:
s001, mounting a tire mold tool and an auxiliary tire mold tool, and mounting the auxiliary tire mold tool on an assembly workbench of the rubber pressing equipment; installing a first tire membrane tool and a second tire membrane tool on a tire membrane hanging table of the rubber pressing equipment;
step S002, mounting a first workpiece and a second workpiece, mounting the first workpiece on the first fetal membrane tool, and mounting the second workpiece on the second fetal membrane tool;
s003, sequentially placing the fetal membrane tools on an assembly workbench, and sequentially placing the first fetal membrane tool and the second fetal membrane tool on the assembly workbench through a quick change disc by a manipulator;
step S004, performing glue pressing and welding forming, wherein the second workpiece on the second fetal membrane tool abuts against the first workpiece on the first fetal membrane tool to perform glue pressing and welding forming;
s005, returning a second fetal membrane positioning group, and returning the second fetal membrane tool to the second fetal membrane positioning group of the fetal membrane hanging table by the manipulator;
s006, unloading the workpiece, and taking down the finished product workpiece after glue pressing;
step S007, returning the first fetal membrane positioning group to the position, and returning the first fetal membrane tool to the first fetal membrane positioning group of the fetal membrane hanging table by the manipulator;
and step S008, repeating the step S002 to the step S007.
Further, the step S001 specifically includes the following steps: s0011, mounting the auxiliary tire membrane tool on a first tire membrane clamping group of the assembly workbench; s0012, mounting the first fetal membrane tool on a first fetal membrane positioning group of the fetal membrane hanging table; and S0013, mounting the second fetal membrane tool on a second fetal membrane positioning group of the fetal membrane hanging table.
Further, the step S003 specifically includes the following steps: step S0031, gluing a first workpiece and carrying out plasma flame treatment, wherein a mechanical arm grabs the first tire film tool through a quick-change disc, and sends the first workpiece to an external pretreatment station for gluing and plasma flame treatment; step S0032, a first tire membrane tool is placed on an assembly workbench, the first tire membrane tool is placed on a second tire membrane clamping group of the assembly workbench through a manipulator, the first workpiece is abutted and positioned on the auxiliary tire membrane tool, and the manipulator is separated from the first tire membrane tool; step S0033, gluing a second workpiece and carrying out plasma flame treatment, wherein a manipulator grabs the second fetal membrane tool through the quick-change disc and sends the second workpiece to an external pretreatment station for gluing and plasma flame treatment; and S0034, placing a second fetal membrane tool on an assembly workbench, and placing the second fetal membrane tool on a third fetal membrane clamping group of the assembly workbench through a manipulator.
Further, in the step S0011, a fifth positioning pin of the auxiliary fetal membrane fixture is matched with a fifth V-shaped seat of the first fetal membrane clamping group, a sixth positioning pin of the auxiliary fetal membrane fixture is matched with a sixth V-shaped seat of the first fetal membrane clamping group, and a guide positioning hole on one side of the auxiliary fetal membrane fixture is matched with a guide pin on one side of the first fetal membrane clamping group; and a first electric plug on one side of the first fetal membrane clamping group is matched and conducted with a third electric socket of the auxiliary fetal membrane tool.
Further, in the step S0012, a first positioning pin of the first fetal membrane fixture is placed on a first V-shaped seat of the first fetal membrane positioning group, and a second positioning pin of the first fetal membrane fixture is correspondingly placed on a second V-shaped seat of the first fetal membrane positioning group; in the step S0013, a third positioning pin of the second fetal membrane fixture is placed on a third V-shaped seat of the second fetal membrane positioning group, and a fourth positioning pin of the second fetal membrane fixture is placed on a fourth V-shaped seat of the second fetal membrane positioning group.
Further, in the step S002, a fourth electrical plug on one side of the first fetal membrane positioning group is communicated with the first electrical socket of the first fetal membrane fixture, the first profiling fetal membrane block of the first fetal membrane fixture performs vacuum-pumping adsorption positioning on the first workpiece through an air pumping hole, and the fourth electrical plug is disconnected from the first electrical socket; and a fifth electrical plug on one side of the second fetal membrane positioning group is communicated with a second electrical socket of the second fetal membrane tool, a second profiling fetal membrane block of the second fetal membrane tool carries out vacuumizing adsorption positioning on the second workpiece, and the fifth electrical plug is disconnected with the second electrical socket.
Further, in step S0032, the first positioning pin of the first fetal membrane fixture is placed on the seventh V-shaped seat of the second fetal membrane clamping group, the second positioning pin of the first fetal membrane fixture is correspondingly placed on the eighth V-shaped seat of the second fetal membrane clamping group, and the first fetal membrane fixture is pressed and positioned by the pressing cylinders, the second electrical plug on one side of the second fetal membrane clamping group is connected to the first electrical socket, and the first profiling fetal membrane block is further used for performing vacuum adsorption positioning on the first workpiece.
Furthermore, a first clamping cylinder of the auxiliary fetal membrane tool clamps a first flange of an inner cavity of the first workpiece, a second clamping cylinder of the auxiliary fetal membrane tool clamps a second flange of the inner cavity of the first workpiece, and a pressing block of the auxiliary fetal membrane tool is positioned and abutted against the first workpiece through a pressing block cylinder; the auxiliary tire membrane tool is used for adsorbing and clamping the first workpiece through a third copying tire membrane block and a fourth copying tire membrane block.
Further, in the step S0034, a third positioning pin of the second fetal membrane fixture is placed on a ninth V-shaped seat of the third fetal membrane clamping group, a fourth positioning pin of the second fetal membrane fixture is placed on a tenth V-shaped seat of the third fetal membrane clamping group, and the second fetal membrane fixture is pressed and positioned by a corresponding pressing cylinder; and a third electrical plug of the third fetal membrane clamping group is connected with a second electrical socket of the second fetal membrane tool, and the second profiling fetal membrane block is used for vacuumizing, adsorbing and positioning the second workpiece.
Further, in the step S005, the second electrical socket is disconnected from the third electrical plug; in step S006, the first electrical outlet is disconnected from the second electrical outlet, and the first electrical outlet is disconnected from the third electrical outlet.
(III) advantageous effects
The glue pressing method of the automatic glue pressing equipment for the automotive spoiler is realized by matching of the mechanical arms, the glue pressing welding of the workpieces is realized by positioning the three fetal membrane tools, the handling, the loading and the unloading of the fetal membrane tools are not required to be carried out manually, the production efficiency of the glue pressing workpieces can be effectively improved, the rejection rate of finished workpieces of the spoiler is reduced, and the finished workpieces prepared by the glue pressing method have high qualification rate and high glue pressing quality.
Drawings
FIG. 1 is a perspective view of the automatic glue pressing device for the automotive spoiler of the present invention;
FIG. 2 is a perspective view of the assembling workbench of the automatic glue pressing equipment for the automobile spoiler of the present invention during operation;
FIG. 3 is a perspective view of an assembly workbench of the automatic glue pressing equipment for the automotive spoiler of the present invention;
FIG. 4 is a perspective view of the automatic rubber pressing equipment for the automobile spoiler with a second tire mold tooling provided with a second workpiece according to the present invention;
FIG. 5 is a perspective view of a second tire mold tooling of the automatic rubber pressing equipment for the automobile spoiler of the present invention;
FIG. 6 is a perspective view of a tire mold hanging table of the automatic rubber pressing equipment of the automobile spoiler of the present invention;
FIG. 7 is a perspective view of the first tire mold tooling of the automatic glue pressing equipment for the automobile spoiler, after a first workpiece is installed;
FIG. 8 is a perspective view of a first tire mold tooling of the automatic glue pressing equipment for the automobile spoiler of the invention;
FIG. 9 is a perspective view of an auxiliary tire mold tooling of the automatic rubber pressing equipment of the automobile spoiler of the present invention;
FIG. 10 is an enlarged view of A in FIG. 9;
FIG. 11 is a perspective view of a first workpiece of the automatic glue pressing device for the automotive spoiler according to the present invention;
FIG. 12 is a perspective view of the first workpiece and the second workpiece of the automatic glue pressing device for the automobile spoiler of the present invention after being formed;
FIG. 13 is a block diagram of the glue pressing process of the automatic glue pressing device for the spoiler of the vehicle according to the present invention;
FIG. 14 is a flow chart of the steps of installing the fetal membrane tool and the auxiliary fetal membrane tool in the rubber pressing method of the automatic rubber pressing equipment for the automobile spoiler of the invention;
FIG. 15 is a block flow diagram of the steps of sequentially placing the fetal membrane tools on the assembly workbench according to the glue pressing method of the automatic glue pressing equipment for the automobile spoiler of the invention;
wherein: 1 is an assembly workbench, 2 is a fetal membrane hanging table, 3 is a first workpiece, 4 is a first fetal membrane fixture, 5 is a second workpiece, 6 is a second fetal membrane fixture, 7 is an auxiliary fetal membrane fixture, 8 is a first fetal membrane positioning group, 9 is a second fetal membrane positioning group, 10 is a quick-change disc, 11 is a first fetal membrane clamping group, 12 is a second fetal membrane clamping group, 13 is a third fetal membrane clamping group, 14 is a first electrical plug, 15 is a second electrical plug, 16 is a third electrical plug, 17 is a forklift opening, 18 is a first profiling fetal membrane block, 19 is an auxiliary profiling fetal membrane block, 20 is a first positioning pin shaft, 21 is a second positioning pin shaft, 22 is a first limit stop, 23 is a second profiling fetal membrane block, 24 is a third positioning pin shaft, 25 is a fourth positioning pin shaft, 26 is a second limit stop, 27 is a first electrical socket, 28 is a second fetal membrane electrical socket, 29 is a third profiling fetal membrane block, 30 is a fourth profiling tire membrane block, 31 is a fifth positioning pin shaft, 32 is a sixth positioning pin shaft, 33 is a third electric socket, 34 is a first clamping cylinder, 35 is a second clamping cylinder, 36 is a first flange, 37 is a second flange, 38 is a pressing block, 39 is a pressing block cylinder, 40 is a guide positioning hole, 41 is a guide pin, 42 is a first V-shaped seat, 43 is a second V-shaped seat, 44 is a third V-shaped seat, 45 is a fourth V-shaped seat, 46 is a fourth electric plug, 47 is a fifth electric plug, 48 is a fifth V-shaped seat, 49 is a sixth V-shaped seat, 50 is a seventh V-shaped seat, 51 is an eighth V-shaped seat, 52 is a ninth V-shaped seat, 53 is a tenth V-shaped seat, 54 is a pressing cylinder, 55 is a vacuum sinking cavity, and 56 is a pumping hole.
Detailed Description
Referring to fig. 1 to 15, the present invention provides a glue pressing method for an automatic glue pressing apparatus of an automobile spoiler, including the steps of:
s001, mounting a tire membrane tool and an auxiliary tire membrane tool, and mounting an auxiliary tire membrane tool 7 on an assembly workbench 1 of the rubber pressing equipment; a first tire membrane tool 4 and a second tire membrane tool 6 are arranged on a tire membrane hanging table 2 of the rubber pressing equipment;
s002, mounting a first workpiece and a second workpiece, mounting a first workpiece 3 on a first fetal membrane tool 4, and mounting a second workpiece 5 on a second fetal membrane tool 6;
s003, sequentially placing the fetal membrane tools on an assembly workbench, and sequentially placing the first fetal membrane tool 4 and the second fetal membrane tool 6 on the assembly workbench 1 by a manipulator through a quick change disc 10;
step S004, performing glue pressing welding forming, wherein a second workpiece 5 on a second fetal membrane tool 6 abuts against a first workpiece 3 of a first fetal membrane tool 4 to perform glue pressing welding forming;
step S005, the second fetal membrane positioning group is reset, and the manipulator puts the second fetal membrane tool 6 back on the second fetal membrane positioning group 9 of the fetal membrane hanging table 2;
s006, unloading the workpiece, and taking down the finished product workpiece after glue pressing;
step S007, returning the first fetal membrane positioning group, and putting the first fetal membrane fixture 4 back to the first fetal membrane positioning group 8 of the fetal membrane hanging table 2 by the manipulator;
and step S008, repeating the step S002 to the step S007.
Referring to fig. 14, step S001 specifically includes the following steps: s0011, installing an auxiliary fetal membrane fixture 7 on a first fetal membrane clamping group 11 of the assembly workbench 1; s0012, mounting the first fetal membrane tool 4 on a first fetal membrane positioning group 8 of the fetal membrane hanging table 2; and S0013, installing a second fetal membrane tool 6 on a second fetal membrane positioning group 9 of the fetal membrane hanging table 2.
Referring to fig. 15, step S003 specifically includes the following steps: step S0031, gluing the first workpiece and carrying out plasma flame treatment, wherein a manipulator grabs the first tire film tool 4 through the quick change disc 10, and sends the first workpiece 3 to an external pretreatment station for gluing and carrying out plasma flame treatment; step S0032, the first fetal membrane tool is placed on an assembly workbench, the first fetal membrane tool 4 is placed on a second fetal membrane clamping group 12 of the assembly workbench 1 through a manipulator, the first workpiece 3 abuts against and is positioned on an auxiliary fetal membrane tool 7, and the manipulator is separated from the first fetal membrane tool 4; step S0033, gluing and plasma flame treatment are carried out on a second workpiece, a manipulator grabs a second tire film tool 6 through a quick change disc 10, and the second workpiece 5 is sent to an external pretreatment station for gluing and plasma flame treatment; and S0034, placing the second fetal membrane tool on an assembly workbench, and placing the second fetal membrane tool 6 on a third fetal membrane clamping group 13 of the assembly workbench 1 through a manipulator.
In step S0011, a fifth positioning pin 31 of the auxiliary fetal membrane fixture 7 is engaged with a fifth V-shaped seat 48 of the first fetal membrane clamping group 11, a sixth positioning pin 32 of the auxiliary fetal membrane fixture 7 is engaged with a sixth V-shaped seat 49 of the first fetal membrane clamping group 11, and a guide positioning hole 40 on one side of the auxiliary fetal membrane fixture 7 is engaged with a guide pin 41 on one side of the first fetal membrane clamping group 11; the first electrical plug 14 on one side of the first fetal membrane clamping group 11 is matched and conducted with the third electrical socket 33 of the auxiliary fetal membrane fixture 7.
In step S0012, the first positioning pin 20 of the first fetal membrane fixture 4 is placed on the first V-shaped seat 42 of the first fetal membrane positioning group 8, and the second positioning pin 21 of the first fetal membrane fixture 4 is correspondingly placed on the second V-shaped seat 43 of the first fetal membrane positioning group 8; in step S0013, the third positioning pin 24 of the second fetal membrane fixture 6 is placed on the third V-shaped seat 44 of the second fetal membrane positioning group 9, and the fourth positioning pin 25 of the second fetal membrane fixture 6 is placed on the fourth V-shaped seat 45 of the second fetal membrane positioning group 9.
In step S002, the fourth electrical plug 46 on one side of the first fetal membrane positioning group 8 is connected to the first electrical socket 27 of the first fetal membrane fixture 4, the first profiling fetal membrane block 18 of the first fetal membrane fixture 4 performs vacuum-pumping adsorption positioning on the first workpiece 3 through the air pumping hole 56, and the fourth electrical plug 46 is disconnected from the first electrical socket 27; the fifth electrical plug 47 on one side of the second fetal membrane positioning group 9 is communicated with the second electrical socket 28 of the second fetal membrane fixture 6, the second profiling fetal membrane block 23 of the second fetal membrane fixture 6 carries out vacuum-pumping adsorption positioning on the second workpiece 5, and the fifth electrical plug 47 is disconnected with the second electrical socket 28.
In step S0032, the first positioning pin 20 of the first fetal membrane fixture 4 is placed on the seventh V-shaped seat 50 of the second fetal membrane clamping group 12, the second positioning pin 21 of the first fetal membrane fixture 4 is correspondingly placed on the eighth V-shaped seat 51 of the second fetal membrane clamping group 12, the first fetal membrane fixture 4 is pressed and positioned by the pressing cylinder 54, the second electrical plug 15 on one side of the second fetal membrane clamping group 12 is connected to the first electrical socket 27, and the first profiling fetal membrane block 18 performs vacuum suction and positioning on the first workpiece 3. A first clamping cylinder 34 of the auxiliary fetal membrane tool 7 clamps a first flange 36 of an inner cavity of the first workpiece 3, a second clamping cylinder 35 of the auxiliary fetal membrane tool 7 clamps a second flange 37 of the inner cavity of the first workpiece 3, and a pressing block 38 of the auxiliary fetal membrane tool 7 is positioned and abutted on the first workpiece 3 through a pressing block cylinder 39; the auxiliary fetal membrane tool 7 adsorbs and clamps the first workpiece 3 through the third profiling fetal membrane block 29 and the fourth profiling fetal membrane block 30.
In step S0034, the third positioning pin 24 of the second fetal membrane fixture 6 is placed on the ninth V-shaped seat 52 of the third fetal membrane clamping group 13, the fourth positioning pin 25 of the second fetal membrane fixture 6 is placed on the tenth V-shaped seat 53 of the third fetal membrane clamping group 13, and the second fetal membrane fixture 6 is pressed and positioned by the corresponding pressing cylinder 54; the third electrical plug 16 of the third fetal membrane clamping group 13 is connected with the second electrical socket 28 of the second fetal membrane fixture 6, and the second profiling fetal membrane block 23 is used for vacuumizing, adsorbing and positioning the second workpiece 5.
In step S005, the second electrical outlet 28 is disconnected from the third electrical plug 16; in step S006, the first electrical outlet 27 is disconnected from the second electrical plug 15 and the first electrical plug 14 is disconnected from the third electrical outlet 33.
Referring to fig. 1 to 12, the glue pressing method of the embodiment is implemented by an automatic glue pressing device of an automobile spoiler, and the automatic glue pressing device of the automobile spoiler includes: the device comprises an assembly workbench 1, a fetal membrane hanging table 2, a first fetal membrane tool 4 for mounting a first workpiece 3, a second fetal membrane tool 6 for mounting a second workpiece 5, an auxiliary fetal membrane tool 7 and a manipulator, wherein each fetal membrane tool is provided with a quick-change disc 10 which can be connected with the manipulator; a first fetal membrane positioning group 8 for placing a first fetal membrane tool 4 and a second fetal membrane positioning group 9 for placing a second fetal membrane tool 6 are arranged on the fetal membrane hanging table 2; the assembly workbench 1 is correspondingly provided with a first fetal membrane clamping group 11, a second fetal membrane clamping group 12 and a third fetal membrane clamping group 13; the auxiliary fetal membrane fixture 7 is installed on the first fetal membrane clamping group 11, the manipulator is used for transporting the first fetal membrane fixture 4 on the fetal membrane hanging table 2 to the second fetal membrane clamping group 12 through the quick-change disc 10, and transporting the second fetal membrane fixture 6 to the third fetal membrane clamping group 13, so that the first workpiece 3 and the second workpiece 5 are in contact with each other for glue pressing, and fig. 12 is a perspective view of a finished workpiece after glue pressing and forming of the first workpiece 3 and the second workpiece 5. Before the first tire membrane tool 4 and the second tire membrane tool 6 are conveyed to the assembly workbench 1, the first workpiece 3 and the second workpiece 5 are subjected to glue coating and plasma flame treatment, and then are subjected to glue pressing and welding; automatic moulding equipment is through automatic rubber coating, welding and moulding of moulding, and degree of automation is high, has effectively reduced artifical intensity of labour, has improved qualification rate and the production efficiency that the product was moulded, the mass production of being convenient for.
Referring to fig. 1 and 3, a first electrical plug 14 is arranged on one side of the first fetal membrane clamping group 11, a second electrical plug 15 is arranged on one side of the second fetal membrane clamping group 12, and a third electrical plug 16 is arranged on one side of the third fetal membrane clamping group 13; each electric plug is driven by the air cylinder respectively and is used for electrically connecting the three fetal membrane tools so as to adsorb and position the first workpiece 3 and the second workpiece 5.
Referring to fig. 7 and 8, the first fetal membrane fixture 4 is provided with a plurality of first profiling fetal membrane blocks 18 for adsorbing and positioning the bottom of the first workpiece 3 and an auxiliary profiling fetal membrane block 19 for abutting against the side wing of the first workpiece 3, and one side of the auxiliary profiling fetal membrane block 19 is provided with a cylindrical limiting block; the left end and the right end of the first fetal membrane tool 4 are provided with first positioning pin shafts 20 for positioning, and the lower end of the first fetal membrane tool 4 is provided with second positioning pin shafts 21 which are symmetrically arranged; a first limit stop 22 is correspondingly arranged on one side of the first profiling fetal membrane block 18, and a first electric socket 27 corresponding to the second electric plug 15 is arranged on one side of the first fetal membrane tool 4; after the manipulator carries the first tire film tool 4 to the assembly workbench 1, the second electrical plug 15 is connected with the first electrical socket 27, and the first workpiece 3 is vacuumized, adsorbed and positioned through the first profiling tire film block 18.
Referring to fig. 4 and 5, the second fetal membrane fixture 6 is provided with a plurality of second profiling fetal membrane blocks 23 for adsorbing and positioning the second workpiece 5; a third positioning pin shaft 24 for positioning is arranged at the left end and the right end of the second fetal membrane tool 6, and a fourth positioning pin shaft 25 is arranged at the middle position of the lower end of the second fetal membrane tool 6; a second limit stop 26 is arranged on one side of the second profiling fetal membrane block 23, and a second electrical socket 28 corresponding to the third electrical plug 16 is arranged on one side of the second fetal membrane tool 6. After the manipulator carries the second fetal membrane tool 6 to the assembly workbench 1, the third electrical plug 16 is connected with the second electrical socket 28, and the second workpiece 5 is vacuumized, adsorbed and positioned through the second profiling fetal membrane block 23.
Referring to fig. 9, 10 and 11, the auxiliary fetal membrane fixture 7 is provided with a plurality of third profiling fetal membrane blocks 29 for adsorbing and positioning the inner cavity of the first workpiece 3 and a fourth profiling fetal membrane block 30 for adsorbing and positioning the side wing of the first workpiece 3; fifth positioning pin shafts 31 for positioning are arranged at the left end and the right end of the auxiliary fetal membrane tool 7, and sixth positioning pin shafts 32 which are symmetrically arranged are arranged at the lower end of the auxiliary fetal membrane tool 7; a third electrical socket 33 corresponding to the first electrical plug 14 is installed on one side of the auxiliary tire membrane tool 7, and after the auxiliary tire membrane tool 7 is placed on the assembly workbench 1, the first electrical plug 14 is correspondingly connected with the third electrical socket 33; a first clamping cylinder 34 and a second clamping cylinder 35 are installed on one side of the third profiling tire membrane block 29, the first clamping cylinder 34 and the second clamping cylinder 35 are thumb cylinders, the first clamping cylinder 34 is used for clamping a first flange 36 of an inner cavity of the first workpiece 3, and the second clamping cylinder 35 is used for clamping a second flange 37 of the inner cavity of the first workpiece 3; a pressing block 38 and a pressing block cylinder 39 are arranged on one side of the fourth copying tire membrane block 30. After the manipulator carries the first tire membrane tool 4 to the assembly workbench 1, the first clamping cylinder 34 clamps the first flange 36, the second clamping cylinder 35 clamps the second flange 37, and the first profiling tire membrane block 18, the third profiling tire membrane block 29 and the fourth profiling tire membrane block 30 perform vacuum suction clamping on the first workpiece 3. After the second fetal membrane tool 6 is conveyed to the assembly workbench 1, the pressing block 38 is driven by the pressing block cylinder 39 to press the side wing of the first workpiece 3, so that the first workpiece 3 and the second workpiece 5 can be prevented from deforming during rubber pressing to a certain extent.
Referring to fig. 3 and 9, the auxiliary fetal membrane fixture 7 is provided with a guide positioning hole 40 at one side of the fifth positioning pin 31, a guide pin 41 capable of being matched with the guide positioning hole 40 is provided at one side of the first fetal membrane clamping group 11, and the guide pin 41 is driven and matched by an air cylinder.
Referring to fig. 6, the first fetal membrane positioning group 8 includes a first V-shaped seat 42 engaged with the first positioning pin 20 and a second V-shaped seat 43 engaged with the second positioning pin 21; the second fetal membrane positioning group 9 comprises a third V-shaped seat 44 matched with the third positioning pin shaft 24 and a fourth V-shaped seat 45 matched with the fourth positioning pin shaft 25; a fourth electrical plug 46 corresponding to the first electrical socket 27 is mounted on one side of the first fetal membrane positioning group 8, and after the first electrical socket 27 and the fourth electrical plug 46 are connected, whether the first workpiece 3 on the first fetal membrane tool 4 is mounted in place can be detected, the first workpiece 3 is subjected to vacuum-pumping adsorption positioning, and when a manipulator grabs and carries the first fetal membrane tool 4, the first workpiece 3 cannot be displaced; a fifth electric plug 47 corresponding to the second electric socket 28 is installed on one side of the second fetal membrane positioning group 9, and after the second electric socket 28 is connected with the fifth electric plug 47, whether the second workpiece 5 on the second fetal membrane tool 6 is installed in place can be detected, the second workpiece 5 is subjected to vacuum-pumping adsorption positioning, and when the manipulator grabs and carries the second fetal membrane tool 6, the second workpiece 5 cannot be displaced. A sensor for detecting whether the first workpiece 3 is installed in place is arranged on the first fetal membrane tool 4; and a sensor for detecting whether the second workpiece 5 is installed in place is arranged on the second fetal membrane tool 6.
Referring to fig. 2 and 3, the first fetal membrane clamping group 11 includes a fifth V-shaped seat 48 corresponding to the fifth positioning pin 31 and a sixth V-shaped seat 49 corresponding to the sixth positioning pin 32; the second fetal membrane clamping group 12 comprises a seventh V-shaped seat 50 corresponding to the first positioning pin shaft 20 and an eighth V-shaped seat 51 corresponding to the second positioning pin shaft 21; the third fetal membrane clamping group 13 comprises a ninth V-shaped seat 52 corresponding to the third positioning pin 24 and a tenth V-shaped seat 53 corresponding to the fourth positioning pin 25; and the fifth V-shaped seat 48, the sixth V-shaped seat 49, the seventh V-shaped seat 50, the eighth V-shaped seat 51, the ninth V-shaped seat 52 and the tenth V-shaped seat 53 are respectively and correspondingly provided with a pressing cylinder 54, and after the first tire mold tooling 4, the second tire mold tooling 6 and the auxiliary tire mold tooling 7 are installed in place, the pressing blocks of the corresponding pressing cylinders 54 are used for pressing.
Referring to fig. 10, each of the profiling fetal membranes is provided with a vacuum sinking chamber 55 and an air pumping hole 56 communicated with the outside. The first, second, third and fourth profiling fetal membrane blocks 18, 23, 29 and 30 are respectively and correspondingly provided with a vacuum deposition cavity 55 and an air suction hole 56 for adsorbing and positioning the first and second workpieces 3 and 5.
Referring to fig. 1, 3 and 6, the bottom of the assembly workbench 1 and the membrane hanging table 2 is provided with a forklift opening 17 for facilitating the transportation of the assembly workbench 1 and the membrane hanging table 2.
The glue pressing method of the automatic glue pressing equipment for the automotive spoiler is realized by matching of the mechanical arms, the glue pressing welding of the workpieces is realized by positioning the three fetal membrane tools, the handling, the loading and the unloading of the fetal membrane tools are not required to be carried out manually, the production efficiency of the glue pressing workpieces can be effectively improved, the rejection rate of finished workpieces of the spoiler is reduced, and the finished workpieces prepared by the glue pressing method have high qualification rate and high glue pressing quality.
According to the glue pressing method of the automatic glue pressing equipment for the automobile spoiler, the fetal membrane tool on the hanging table can be grabbed to the assembling workbench through the manipulator to be pressed and molded, the auxiliary fetal membrane tool is used for clamping the first workpiece to be processed in an auxiliary mode, the glue pressing stability and the whole production efficiency are improved, the productivity is effectively liberated, the modular operation is convenient, and the spoiler workpieces of different models and specifications can be processed.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. A glue pressing method of automatic glue pressing equipment of an automobile spoiler is characterized by comprising the following steps:
s001, mounting a tire membrane tool and an auxiliary tire membrane tool, and mounting an auxiliary tire membrane tool (7) on an assembly workbench (1) of the rubber pressing equipment; a first tire membrane tool (4) and a second tire membrane tool (6) are arranged on a tire membrane hanging table (2) of the rubber pressing equipment;
s002, mounting a first workpiece and a second workpiece, mounting a first workpiece (3) on the first fetal membrane tool (4), and mounting a second workpiece (5) on the second fetal membrane tool (6);
s003, sequentially placing the fetal membrane tools on an assembly workbench, and sequentially placing the first fetal membrane tool (4) and the second fetal membrane tool (6) on the assembly workbench (1) by a manipulator through a quick change disc (10);
s004, performing glue pressing welding forming, wherein the second workpiece (5) on the second tire membrane tool (6) is abutted against the first workpiece (3) of the first tire membrane tool (4) to perform glue pressing welding forming;
s005, returning a second fetal membrane positioning group, and putting the second fetal membrane tool (6) back to the second fetal membrane positioning group (9) of the fetal membrane hanging table (2) by a manipulator;
s006, unloading the workpiece, and taking down the finished product workpiece after glue pressing;
s007, returning the first fetal membrane positioning group, and putting the first fetal membrane fixture (4) back to the first fetal membrane positioning group (8) of the fetal membrane hanging table (2) by the manipulator;
step S008, repeating the step S002 to the step S007;
the step S001 specifically includes the steps of:
s0011, installing the auxiliary fetal membrane fixture (7) on a first fetal membrane clamping group (11) of the assembling workbench (1);
s0012, mounting the first fetal membrane tool (4) on a first fetal membrane positioning group (8) of the fetal membrane hanging table (2);
s0013, mounting the second fetal membrane tool (6) on a second fetal membrane positioning group (9) of the fetal membrane hanging table (2);
the step S003 specifically includes the steps of:
step S0031, gluing a first workpiece and carrying out plasma flame treatment, wherein a manipulator grabs the first tire film tool (4) through a quick change disc (10), and sends the first workpiece (3) to an external pretreatment station for gluing and plasma flame treatment;
s0032, a first tire membrane tool is placed on an assembly workbench, the first tire membrane tool (4) is placed on a second tire membrane clamping group (12) of the assembly workbench (1) through a manipulator, the first workpiece (3) is abutted and positioned on the auxiliary tire membrane tool (7), and the manipulator is separated from the first tire membrane tool (4);
step S0033, gluing a second workpiece and carrying out plasma flame treatment, wherein a manipulator grabs the second tire film tool (6) through the quick change disc (10), and sends the second workpiece (5) to an external pretreatment station for gluing and plasma flame treatment;
and S0034, placing a second tire membrane tool to an assembly workbench, and placing the second tire membrane tool (6) on a third tire membrane clamping group (13) of the assembly workbench (1) through a manipulator.
2. The method for automatically pressing the rubber of the automobile spoiler according to claim 1, wherein in the step S0011, a fifth positioning pin (31) of the auxiliary tire membrane fixture (7) is engaged with a fifth V-shaped seat (48) of the first tire membrane clamping group (11), a sixth positioning pin (32) of the auxiliary tire membrane fixture (7) is engaged with a sixth V-shaped seat (49) of the first tire membrane clamping group (11), and a guiding positioning hole (40) at one side of the auxiliary tire membrane fixture (7) is engaged with a guiding pin (41) at one side of the first tire membrane clamping group (11); and a first electric plug (14) at one side of the first fetal membrane clamping group (11) is matched and conducted with a third electric socket (33) of the auxiliary fetal membrane tool (7).
3. The method for pressing the automatic glue pressing equipment for the automotive spoiler according to the claim 1, wherein in the step S0012, the first positioning pin (20) of the first fetal membrane tooling (4) is placed on the first V-shaped seat (42) of the first fetal membrane positioning group (8), and the second positioning pin (21) of the first fetal membrane tooling (4) is correspondingly placed on the second V-shaped seat (43) of the first fetal membrane positioning group (8); in the step S0013, a third positioning pin (24) of the second fetal membrane fixture (6) is placed on a third V-shaped seat (44) of the second fetal membrane positioning group (9), and a fourth positioning pin (25) of the second fetal membrane fixture (6) is placed on a fourth V-shaped seat (45) of the second fetal membrane positioning group (9).
4. The method for pressing the automatic glue pressing equipment for the automotive spoiler according to the claim 2, wherein in the step S002, a fourth electrical plug (46) at one side of the first fetal membrane positioning group (8) is connected with a first electrical socket (27) of the first fetal membrane fixture (4), a first profiling fetal membrane block (18) of the first fetal membrane fixture (4) performs vacuum suction positioning on the first workpiece (3) through a suction hole (56), and the fourth electrical plug (46) is disconnected with the first electrical socket (27); and a fifth electric plug (47) on one side of the second fetal membrane positioning group (9) is communicated with a second electric socket (28) of the second fetal membrane tool (6), a second profiling fetal membrane block (23) of the second fetal membrane tool (6) is used for carrying out vacuum-pumping adsorption positioning on the second workpiece (5), and the fifth electric plug (47) is disconnected with the second electric socket (28).
5. The method for pressing the rubber of the automatic rubber pressing equipment of the automobile spoiler according to claim 4, wherein in the step S0032, the first positioning pin (20) of the first tire membrane fixture (4) is placed on the seventh V-shaped seat (50) of the second tire membrane clamping group (12), the second positioning pin (21) of the first tire membrane fixture (4) is correspondingly placed on the eighth V-shaped seat (51) of the second tire membrane clamping group (12), the first tire membrane fixture (4) is pressed and positioned through a pressing cylinder (54), the second electrical plug (15) on one side of the second tire membrane clamping group (12) is connected with the first electrical socket (27), and the first profiling tire membrane block (18) performs vacuum suction positioning on the first workpiece (3).
6. The glue pressing method of the automatic glue pressing equipment for the automotive spoiler according to the claim 5, characterized in that a first clamping cylinder (34) of the auxiliary tire mold tooling (7) clamps a first flange (36) of the inner cavity of the first workpiece (3), a second clamping cylinder (35) of the auxiliary tire mold tooling (7) clamps a second flange (37) of the inner cavity of the first workpiece (3), and a pressing block (38) of the auxiliary tire mold tooling (7) is positioned and abutted against the first workpiece (3) through a pressing block cylinder (39); the auxiliary tire film tool (7) is used for adsorbing and clamping the first workpiece (3) through a third copying tire film block (29) and a fourth copying tire film block (30).
7. The method for automatically pressing rubber of an automobile spoiler according to claim 5, wherein in the step S0034, the third positioning pin (24) of the second tire membrane fixture (6) is placed on the ninth V-shaped seat (52) of the third tire membrane clamping group (13), the fourth positioning pin (25) of the second tire membrane fixture (6) is placed on the tenth V-shaped seat (53) of the third tire membrane clamping group (13), and the second tire membrane fixture (6) is pressed and positioned by the corresponding pressing cylinder (54); and a third electric plug (16) of the third fetal membrane clamping group (13) is connected with a second electric socket (28) of the second fetal membrane tool (6), and the second profiling fetal membrane block (23) is used for vacuumizing, adsorbing and positioning the second workpiece (5).
8. The method for dispensing an automatic glue-dispensing device for automotive spoilers according to claim 7, wherein in the step S005, the second electrical outlet (28) is disconnected from the third electrical plug (16); in step S006, the first electrical socket (27) is disconnected from the second electrical plug (15), and the first electrical plug (14) is disconnected from the third electrical socket (33).
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| CN112893033B (en) * | 2021-01-25 | 2022-05-27 | 珠海格力智能装备有限公司 | Workbench and gluing equipment |
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| CN106513261A (en) * | 2016-11-02 | 2017-03-22 | 丹阳正联知识产权运营管理有限公司 | Vehicle lamp gluing and lamination device |
| DE102017208885B4 (en) * | 2017-05-24 | 2022-11-03 | Volkswagen Aktiengesellschaft | Air guiding device for a motor vehicle, motor vehicle |
| CN207868218U (en) * | 2018-02-16 | 2018-09-14 | 西安中科麦特电子技术设备有限公司 | Concentrating photovoltaic assembly based on robot assisted presses system |
| CN208169277U (en) * | 2018-04-28 | 2018-11-30 | 四川湘邻科技有限公司 | A kind of spoiler automatic assembly equipment |
| CN108612719A (en) * | 2018-04-28 | 2018-10-02 | 四川湘邻科技有限公司 | A kind of spoiler automatic impaction assembling device and method |
| CN108857410B (en) * | 2018-06-29 | 2024-01-12 | 武汉和盛汽车零部件有限公司 | Automobile tail wing gluing and welding assembly production line |
| CN109128851B (en) * | 2018-09-18 | 2020-09-22 | 钱周忠 | Flexible automatic production line for punching, welding or bonding automobile exterior trimming parts |
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Denomination of invention: A glue pressing method of automatic glue pressing equipment for automobile spoiler Effective date of registration: 20211116 Granted publication date: 20200616 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Yuyao sub branch Pledgor: AISONIC AUTOMATION TECHNOLOGY CO.,LTD. Registration number: Y2021330002266 |
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