CN109822583B - UV glue automatic coating equipment for electronic products - Google Patents
UV glue automatic coating equipment for electronic products Download PDFInfo
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- CN109822583B CN109822583B CN201910020431.7A CN201910020431A CN109822583B CN 109822583 B CN109822583 B CN 109822583B CN 201910020431 A CN201910020431 A CN 201910020431A CN 109822583 B CN109822583 B CN 109822583B
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- 239000003292 glue Substances 0.000 title claims abstract description 48
- 238000000576 coating method Methods 0.000 title claims abstract description 25
- 239000011248 coating agent Substances 0.000 title claims abstract description 20
- 239000000758 substrate Substances 0.000 claims abstract description 71
- 238000007789 sealing Methods 0.000 claims description 103
- 239000000463 material Substances 0.000 claims description 78
- 238000004140 cleaning Methods 0.000 claims description 50
- 238000007599 discharging Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 18
- 208000032369 Primary transmission Diseases 0.000 claims description 17
- 208000032370 Secondary transmission Diseases 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 14
- 239000011159 matrix material Substances 0.000 claims description 11
- 238000003892 spreading Methods 0.000 claims description 9
- 230000007480 spreading Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 description 13
- 238000011068 loading method Methods 0.000 description 11
- 230000000149 penetrating effect Effects 0.000 description 6
- 238000001723 curing Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009046 primary transport Effects 0.000 description 2
- 238000003848 UV Light-Curing Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The invention relates to UV glue automatic coating equipment of electronic products, which comprises a rack assembly, a rotary assembling workbench, positioning clamping fixtures, a central fixing frame, a substrate feeding device and a substrate feeding manipulator, wherein the rotary assembling workbench is arranged on the rack assembly and driven by a motor to rotate, the positioning clamping fixtures are distributed on the rotary assembling workbench and used for placing electronic part substrates, the central fixing frame is fixedly arranged above the rotary assembling workbench, the substrate feeding device is arranged on the outer side of the rotary assembling workbench and used for conveying the electronic part substrates, and the substrate feeding manipulator is arranged on the central fixing frame and used for placing the electronic part substrates on the substrate feeding device onto the positioning clamping fixtures; the invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to automatic UV glue coating equipment for electronic products.
Background
The shadowless glue is also called photosensitive glue and ultraviolet light curing glue, is a kind of adhesive which can be cured only by ultraviolet light irradiation, can be used as adhesive, and can also be used as glue stock of paint, coating, ink and the like. UV is an abbreviation of UV glue automatic coating equipment of english Ultr electronic products and UV glue automatic coating equipment of technology violetR electronic products and technology ys, i.e. ultraviolet rays. The Ultraviolet (UV) is invisible to naked eyes, is a section of electromagnetic radiation except visible light, and has a wavelength of 10-400 nm. The curing principle of the shadowless adhesive is that a photoinitiator (or photosensitizer) in a UV curing material generates active free radicals or cations after absorbing ultraviolet light under the irradiation of ultraviolet rays, and initiates the polymerization and crosslinking chemical reaction of monomers, so that the adhesive is converted from a liquid state to a solid state within several seconds; the existing electronic products such as the parts of sensors, switches, relays and the like are adhered and bonded with some corresponding parts or plastic molds on a base body through UV glue, however, in the conventional coating process, after the UV glue is coated, the UV glue on the substrate of the electronic part is uniformly coated by manually taking a coating rod and is placed in a UV furnace for curing, then the glass plate is manually taken out and turned over by 180 degrees, coating UV glue on the reverse side of the glass plate, then uniformly coating by using a coating rod, finally placing the glass plate into a UV furnace for curing so as to bond other parts, because the stability of manual operation can lead to the UV glue of matrix scribble inhomogeneous, lead to other spare part bonding not inseparable, so traditional coating process needs a large amount of manual works, and the equipment is complicated, and quality and inefficiency, therefore, there are the defect in the prior art, need improvement.
Disclosure of Invention
The invention aims to solve the technical problems of providing the automatic UV glue coating equipment and the automatic UV glue coating process for the electronic products; the technical problems to be solved and the advantages to be achieved are set forth in the description which follows and in the detailed description of the embodiments.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an automatic UV glue coating device for electronic products is used for taking an electronic part substrate as a carrier, installing an electronic part sealing ring piece and an electronic part upper cover cap piece at the upper end of the electronic part substrate, and inserting an electronic part chuck piece into the side surface of the electronic part substrate so as to assemble an electronic finished product piece;
comprises a frame assembly, a rotary assembling workbench which is arranged on the frame assembly and is driven by a motor to rotate, positioning clamping fixtures which are distributed on the rotary assembling workbench and are used for placing electronic part matrixes, a central fixing frame which is fixedly arranged above the rotary assembling workbench, a matrix feeding device which is arranged outside the rotary assembling workbench and is used for conveying the electronic part matrixes, a matrix feeding manipulator which is arranged on the central fixing frame and is used for placing the electronic part matrixes on the matrix feeding device on the positioning clamping fixtures, a sealing ring feeding device which is arranged outside the rotary assembling workbench and is used for conveying electronic part sealing ring pieces, an electronic part matrix prepressing machine which is arranged on the central fixing frame and is used for placing the electronic part sealing ring pieces on the sealing ring feeding device on the positioning clamping fixtures, and an upper cover feeding device which is arranged outside the rotary assembling workbench and is used for conveying upper cover pieces of the electronic parts, The automatic feeding device comprises an upper cover feeding mechanical arm, a blower and a discharging station, wherein the upper cover feeding mechanical arm is arranged on a central fixing frame and used for placing an upper cover cap piece of an electronic part on an upper cover feeding device on a positioning clamping fixture, the blower is arranged on the outer side of a rotary assembling workbench and used for blowing air to the electronic part base body on the positioning clamping fixture, and the discharging station is arranged on the rotary assembling workbench.
As a further improvement of the above technical solution:
a primary transmission device with an inlet end corresponding to a discharging station on the rotary assembling workbench is longitudinally arranged on the frame assembly, an outlet of the primary transmission device is connected with an inlet of a secondary transmission device, and an outlet of the secondary transmission device is connected with an inlet of a tertiary transmission device;
a secondary press, a clamping piece feeding device and a glue spreader are linearly distributed on the primary transmission device in sequence;
a marking machine with a laser head, a UV dispenser, a heater and a dryer are sequentially and linearly distributed on a tertiary conveying device with the same structure as the primary conveying device, and the output end of the tertiary conveying device is connected with a cleaning device;
and a stacking device is arranged on one side of the cleaning device, and a finished product output manipulator is arranged between the cleaning device and the stacking device.
The substrate feeding device comprises a substrate vibration feeding channel for transmitting the substrate of the electronic part, a substrate feeding and jacking cylinder arranged below a substrate feeding terminal of the substrate vibration feeding channel, and a substrate feeding baffle plate which is arranged at an inlet of the substrate feeding terminal and controlled by the cylinder;
the sealing ring feeding device comprises a sealing ring feeding support plate which is fixedly arranged on the frame assembly and is provided with a lower outlet for downward passing through an electronic part sealing ring piece, a sealing ring feeding rotary storage pipe which is vertically arranged above the sealing ring feeding support plate, is driven to rotate by a motor and stores the electronic part sealing ring piece, a sealing ring discharging channel with an inlet arranged below the lower outlet of the sealing ring feeding support plate, a sealing ring transverse pushing cylinder arranged at one end of the sealing ring discharging channel and used for pushing the electronic part sealing ring piece, a sealing ring upper jacking cylinder arranged below a corresponding positioning mould, a sealing ring vertical channel above the terminal of the sealing ring discharging channel, and a sealing ring downward pressing head which is arranged on the central fixing frame and used for downward passing through the sealing ring vertical channel to press the electronic part sealing ring piece to the electronic part base body;
and a terminal lower outlet of the sealing ring discharging channel is positioned above the corresponding positioning mould.
The upper cover feeding device comprises an upper cover feeding channel arranged on the rack assembly, an upper cover feeding lifting head arranged on the central fixing frame and controlled by an upper cover feeding mechanical arm to act, an upper cover feeding penetrating ring shaft shoulder arranged at the lower end of the upper cover feeding lifting head and driven by an air cylinder and used for sleeving an electronic part upper cover cap part, and an upper cover feeding positioning pin coaxially arranged at the lower end of the upper cover feeding penetrating ring shaft shoulder.
The primary conveying device comprises a primary longitudinal feeding cylinder transversely arranged on the rack assembly, a primary longitudinal moving rack connected with a piston rod of the primary longitudinal feeding cylinder and longitudinally moving, a primary station replacing manipulator respectively arranged on the primary longitudinal moving rack and used for clamping and transferring the electronic part base body, and a primary station positioning seat longitudinally distributed on the rack assembly and used for placing the electronic part base body;
the clamping piece feeding device comprises a clamping seat feeding channel on the rack assembly, a clamping seat pushing and assembling cylinder for transversely pushing an electronic piece clamping head piece at the outlet of the clamping seat feeding channel into an electronic piece base body, and a clamping seat pressing and positioning cylinder arranged above the electronic piece base body;
the glue spreader comprises a glue spreading telescopic seat which is transversely arranged on the frame assembly, and a glue spreading rubber tube is arranged on the glue spreading telescopic seat;
the secondary transmission device comprises a secondary feeding cylinder longitudinally arranged on the rack assembly, and a secondary feeding base which is movably arranged, driven by the secondary feeding cylinder and provided with an electronic part base body;
the cleaning device comprises a cleaning rotary table, a cleaning fixed seat and a cleaning spray head, wherein the cleaning rotary table is rotatably arranged on the rack assembly;
the stacking device comprises a material frame conveying belt which is transversely arranged and used for conveying a stacking tray, a material frame stacking station which is arranged on the material frame conveying belt, and a material frame storage frame and a material frame containing frame which are distributed on two sides of the material frame stacking station and are positioned on the material frame conveying belt;
the lower end of the material frame storage frame is provided with a material frame descending and clamping cylinder group, and the lower end of the material frame containing frame is provided with a material frame upward jacking cylinder and a clamping cylinder group.
An automatic UV glue coating process for electronic products comprises the following steps;
step one, building an automatic UV adhesive coating device of an electronic product, which comprises a rack assembly, a rotary assembling workbench which is arranged on the rack assembly and is driven to rotate by a motor, positioning molds which are distributed on the rotary assembling workbench and are used for placing electronic part matrixes, a central fixing frame which is fixedly arranged above the rotary assembling workbench, a matrix feeding device which is arranged outside the rotary assembling workbench and is used for conveying the electronic part matrixes, a matrix feeding manipulator which is arranged on the central fixing frame and is used for placing the electronic part matrixes on the matrix feeding device on the positioning molds, a sealing ring feeding device which is arranged outside the rotary assembling workbench and is used for conveying electronic part sealing ring pieces, a prepressing machine which is arranged on the central fixing frame and is used for placing the electronic part sealing ring pieces on the sealing ring feeding device on the electronic part matrixes on the positioning molds, and an upper cover feeding device which is arranged outside the rotary assembling workbench and is used for conveying upper cover cap pieces of the electronic parts, The upper cover feeding manipulator is arranged on the central fixing frame and used for placing an electronic part upper cover cap part on the upper cover feeding device on an electronic part base body on the positioning clamping fixture, the blower is arranged on the outer side of the rotary assembling workbench and used for blowing air to the electronic part base body on the positioning clamping fixture, and the discharging station is arranged on the rotary assembling workbench;
step two, conveying the electronic part substrate; firstly, under the driving of a vibrator, a base body vibration feeding channel sends an electronic part base body in a material frame to a base body feeding terminal; then, the substrate loading and ejecting cylinder ejects the electronic part substrate upwards to leave the substrate loading terminal; secondly, the substrate feeding baffle plate blocks the next electronic part substrate from entering a substrate feeding terminal; thirdly, the substrate loading manipulator places the electronic part substrate on the top onto the positioning mould; then, rotating the assembly workbench to drive the electronic part substrate to come to a seal ring feeding station;
thirdly, feeding the sealing ring; firstly, the sealing ring feeding rotary storage pipe lowers the sealing ring piece of the electronic part into a sealing ring discharging channel through a lower outlet; then, the sealing ring transverse pushing cylinder pushes the sealing ring piece of the electronic part to a terminal; secondly, a downward pressure head of the sealing ring places the sealing ring piece of the electronic part on the electronic part base body through a vertical channel of the sealing ring, and meanwhile, the sealing ring is jacked up to a cylinder and jacked up to a positioning mould; thirdly, the rotary assembly workbench drives the electronic part base body to come to a preassembling station, and the prepressing machine presses the electronic part sealing ring part into the electronic part base body;
step four, feeding the upper cover; firstly, an upper cover feeding channel sends an upper cover piece of the electronic part to a terminal; then, the upper cover feeding lifting head descends, and an upper cover feeding ring shaft shoulder is sleeved with an upper cover cap part of the sleeved electronic part; secondly, the upper cover feeding manipulator conveys the electronic part upper cover cap part to the upper part of the electronic part base body; thirdly, inserting the upper cover feeding positioning pin into the electronic part base body; then, the cylinder drives the upper cover feeding through ring shaft shoulder to retract, the upper cover feeding lifting head descends at the same time, and the electronic part upper cover cap part is installed on the electronic part base body;
and step five, firstly, the rotary assembly workbench drives the electronic part substrate to precess, and the electronic part substrate is blown by a blower positioned at the cleaning station and then arrives at an output station.
Firstly, a primary station replacement manipulator of a primary transmission device longitudinally conveys the electronic part base body of the output station of the step five to a press station; then, pressing down by a secondary press to press the upper cap piece of the electronic part into the substrate of the electronic part;
seventhly, feeding the electronic part clamping head part; firstly, under the drive of a vibration motor, electronic part card heads in a frame are output one by one through a card head feeding channel; then, the clamping seat pushes the assembling cylinder to transversely insert the electronic part clamping head part into the electronic part base body, and meanwhile, the clamping seat presses down the positioning cylinder to press down the electronic part base body to form an electronic finished part; secondly, the manipulator is replaced at a primary station and is sent to a gluing station;
step eight, firstly, gluing the electronic finished product at a gluing station by a gluing machine; then, the one-time station replacement manipulator conveys the electronic finished product to a drying station, a dryer arranged on one side of the glue spreader heats and dries the electronic finished product, and meanwhile, an electric grinding head is operated by the manipulator arranged on the dryer to clean exposed gel on the electronic finished product; secondly, the primary station replacement manipulator sends the workpiece to a primary output station;
step nine, firstly, the secondary transmission device sends the electronic finished parts positioned at the primary output station to the input station of the tertiary transmission device; then, under the transmission of the third transmission device, in sequence at the corresponding stations, a marking machine marks a character head on the electronic finished product, a UV dispenser replenishes glue to the electronic finished product, a heater heats the electronic finished product, and a dryer dries the electronic finished product.
Step ten, firstly, cleaning the fixing seat to receive the electronic finished product parts of the third-time transmission device; secondly, the cleaning rotary table rotates to convey the electronic finished product to a cleaning spray head, and the cleaning spray head removes glue and cleans the electronic finished product; thirdly, the cleaning rotary table rotates to convey the electronic finished product to an output station;
step eleven, firstly, the material frame descends and is driven by a clamping cylinder group to send a conveying stacking material plate at the lowest part of the material frame storage rack to a material frame conveying belt; then, the material frame conveying belt conveys the conveying stacking material disc to a material frame stacking station, and meanwhile, the finished product output mechanical arm conveys the electronic finished product on the cleaning rotary table to the material frame stacking station of the stacking device; secondly, the material frame conveying belt conveys the conveying stacking material discs to the lower part of the material frame containing frame; and thirdly, the material frame upper jacking cylinder is linked with the clamping cylinder group to jack the conveying stacking tray into the material frame containing frame.
A primary transmission device with an inlet end corresponding to a discharging station on the rotary assembling workbench is longitudinally arranged on the frame assembly, an outlet of the primary transmission device is connected with an inlet of a secondary transmission device, and an outlet of the secondary transmission device is connected with an inlet of a tertiary transmission device;
a secondary press, a clamping piece feeding device and a glue spreader are linearly distributed on the primary transmission device in sequence;
a marking machine with a laser head, a UV dispenser, a heater and a dryer are sequentially and linearly distributed on a tertiary conveying device with the same structure as the primary conveying device, and the output end of the tertiary conveying device is connected with a cleaning device;
and a stacking device is arranged on one side of the cleaning device, and a finished product output manipulator is arranged between the cleaning device and the stacking device. The advantages of the invention are not limited to this description, but are described in more detail in the detailed description for better understanding.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic structural diagram of part one of the present invention;
FIG. 3 is a schematic structural view of part two of the present invention;
FIG. 4 is a schematic structural view of part three of the present invention;
FIG. 5 is a schematic structural view of part four of the present invention;
FIG. 6 is a schematic structural view of a lid loading robot of the present invention;
FIG. 7 is a schematic structural view of a primary transport apparatus of the present invention;
FIG. 8 is a schematic structural view of the card feeding device of the present invention;
FIG. 9 is a schematic illustration of the present invention palletizer;
wherein: 1. an electronic component base body; 2. an electronics seal ring; 3. the electronic part is covered with a cap part; 4. an electronic part card head part; 5. an electronic finished part; 6. a frame assembly; 7. a substrate feeding device; 8. rotating the assembly workbench; 9. a substrate loading manipulator; 10. a sealing ring feeding device; 11. a prepress; 12. an upper cover feeding device; 13. an upper cover feeding manipulator; 14. a blower; 15. a primary transport device; 16. a secondary press; 17. a card feeding device; 18. a glue spreader; 19. a secondary transmission device; 20. a third transmission device; 21. marking machine; 22. a UV dispenser; 23. a heater; 24. a dryer; 25. a cleaning device; 26. a finished product output manipulator; 27. a palletizing device; 28. a substrate vibration feeding channel; 29. a substrate feeding and jacking cylinder; 30. a substrate loading terminal; 31. a substrate feeding baffle; 32. a central fixing frame; 33. a sealing ring material loading support plate; 34. the sealing ring is loaded and rotates to store the material pipe; 35. the sealing ring is transversely pushed to the air cylinder; 36. a sealing ring discharge channel; 37. the sealing ring is pushed up against the cylinder; 38. a downward pressure head of the sealing ring; 39. a sealing ring vertical channel; 40. an upper cover feeding channel; 41. a material loading lifting head is covered; 42. an upper cover is provided with a material feeding positioning pin; 43. the upper cover is provided with a feeding ring-penetrating shaft shoulder; 44. positioning a mould; 45. a primary longitudinal feeding cylinder; 46. a primary longitudinal moving frame; 47. replacing the manipulator at a primary station; 48. a primary station positioning seat; 49. a laser head; 50. a card seat feeding channel; 51. the clamping seat pushes the assembling cylinder; 52. the clamping seat presses down the positioning cylinder; 53. gluing a telescopic base; 54. gluing a rubber tube; 55. a secondary feeding cylinder; 56. a secondary feeding base; 57. cleaning the rotary table; 58. cleaning the fixed seat; 59. cleaning the spray head; 60. a material frame storage rack; 61. stacking trays; 62. descending the material frame and clamping the air cylinder group; 63. a material frame conveyor belt; 64. a material frame stacking station; 65. a material frame containing frame; 66. the material frame is pushed up the cylinder and is blocked the cylinder group.
Detailed Description
As shown in fig. 1 to 9, the automatic UV paste coating apparatus for electronic products of the present embodiment is used for assembling an electronic product 5 by using an electronic component substrate 1 as a carrier, installing an electronic component sealing ring member 2 and an electronic component upper cap member 3 on the upper end of the electronic component substrate, and inserting an electronic component chuck member 4 into the side of the electronic component substrate 1;
comprises a frame assembly 6, a rotary assembling workbench 8 which is arranged on the frame assembly 6 and is driven by a motor to rotate, a positioning clamping fixture 44 which is distributed on the rotary assembling workbench 8 and is used for placing an electronic part base body 1, a central fixing frame 32 which is fixedly arranged above the rotary assembling workbench 8, a base body feeding device 7 which is arranged outside the rotary assembling workbench 8 and is used for conveying the electronic part base body 1, a base body feeding mechanical arm 9 which is arranged on the central fixing frame 32 and is used for placing the electronic part base body 1 on the base body feeding device 7 on the positioning clamping fixture 44, a sealing ring feeding device 10 which is arranged outside the rotary assembling workbench 8 and is used for conveying an electronic part sealing ring part 2, a prepressing machine 11 which is arranged on the central fixing frame 32 and is used for placing the electronic part sealing ring part 2 on the sealing ring feeding device 10 on the electronic part base body 1 on the positioning clamping fixture 44, a prepressing machine 11, The automatic cover feeding device comprises an upper cover feeding device 12, an upper cover feeding manipulator 13, a blower 14 and a discharging station, wherein the upper cover feeding device 12 is arranged on the outer side of the rotary assembling workbench 8 and used for conveying electronic part upper cover cap parts 3, the upper cover feeding manipulator 13 is arranged on a central fixing frame 32 and used for placing the electronic part upper cover cap parts 3 on the upper cover feeding device 12 on electronic part base bodies 1 on a positioning clamping fixture 44, the blower 14 is arranged on the outer side of the rotary assembling workbench 8 and used for blowing air to the electronic part base bodies 1 on the positioning clamping fixture 44, and the discharging station is arranged on the rotary assembling workbench 8.
A primary transmission device 15 with an inlet end corresponding to a discharging station on the rotary assembling workbench 8 is longitudinally arranged on the frame assembly 6, an outlet of the primary transmission device 15 is connected with an inlet of a secondary transmission device 19, and an outlet of the secondary transmission device 19 is connected with an inlet of a tertiary transmission device 20;
a secondary press 16, a clamping piece feeding device 17 and a glue spreader 18 are linearly distributed on the primary transmission device 15 in sequence;
a marking machine 21 with a laser head 49, a UV dispenser 22, a heater 23 and a dryer 24 are sequentially and linearly distributed on a tertiary transmission device 20 with the same structure as the primary transmission device 15, and the output end of the tertiary transmission device 20 is connected with a cleaning device 25;
a stacking device 27 is arranged on one side of the cleaning device 25, and a finished product output manipulator 26 is arranged between the cleaning device 25 and the stacking device 27.
The substrate feeding device 7 comprises a substrate vibration feeding channel 28 for transmitting the electronic component substrate 1, a substrate feeding and pushing cylinder 29 arranged below a substrate feeding terminal 30 of the substrate vibration feeding channel 28, and a substrate feeding baffle plate 31 arranged at an inlet of the substrate feeding terminal 30 and controlled by the cylinder;
the sealing ring feeding device 10 comprises a sealing ring feeding and supporting plate 33 which is fixedly arranged on the frame assembly 6 and is provided with a lower outlet for downward passing through the electronic part sealing ring 2, a sealing ring feeding and rotating storage pipe 34 which is vertically arranged and distributed above the sealing ring feeding and supporting plate 33, is driven by a motor to rotate and is used for storing the electronic part sealing ring 2, a sealing ring discharging channel 36 with an inlet arranged below the lower outlet of the sealing ring feeding and supporting plate 33, and a sealing ring transverse pushing cylinder 35 which is arranged at one end of the sealing ring discharging channel 36 and is used for pushing the electronic part sealing ring 2, the sealing ring downward pressing head 38 is arranged on the central fixing frame 32 and is used for downward penetrating through the sealing ring vertical channel 39 to press the electronic part sealing ring piece 2 to the electronic part base body 1;
the terminal lower outlet of the sealing ring discharging channel 36 is positioned above the corresponding positioning clamping fixture 44.
The upper cover feeding device 12 comprises an upper cover feeding channel 40 arranged on the frame assembly 6, an upper cover feeding lifting head 41 arranged on the central fixing frame 32 and controlled by the upper cover feeding manipulator 13 to act, an upper cover feeding ring penetrating shaft shoulder 43 arranged at the lower end of the upper cover feeding lifting head 41, driven by an air cylinder and used for sleeving the upper cover cap part 3 of the electronic part, and an upper cover feeding positioning pin 42 coaxially arranged at the lower end of the upper cover feeding ring penetrating shaft shoulder 43.
The primary conveying device 15 comprises a primary longitudinal feeding cylinder 45 transversely arranged on the rack assembly 6, a primary longitudinal moving rack 46 connected with a piston rod of the primary longitudinal feeding cylinder 45 and longitudinally moving, a primary station replacing manipulator 47 respectively arranged on the primary longitudinal moving rack 46 and used for clamping and transferring the electronic part base body 1, and a primary station positioning seat 48 longitudinally distributed on the rack assembly 6 and used for placing the electronic part base body 1;
the card piece feeding device 17 comprises a card seat feeding channel 50 on the frame assembly 6, a card seat pushing and assembling cylinder 51 for transversely pushing the electronic piece card head piece 4 at the outlet of the card seat feeding channel 50 into the electronic piece base body 1, and a card seat pressing and positioning cylinder 52 arranged above the electronic piece base body 1;
the glue spreader 18 comprises a glue spreading telescopic base 53 which is transversely arranged on the frame assembly 6, and a glue spreading rubber tube 54 is arranged on the glue spreading telescopic base 53;
the secondary transmission device 19 comprises a secondary feeding cylinder 55 longitudinally arranged on the frame assembly 6, and a secondary feeding base 56 movably arranged and driven by the secondary feeding cylinder 55 and provided with the electronic part base body 1;
the cleaning device 25 comprises a cleaning rotary table 57 rotatably arranged on the rack assembly 6, a cleaning fixed seat 58 arranged on the cleaning rotary table 57 and used for bearing the electronic part base body 1, and a cleaning spray head 59 arranged above the cleaning rotary table 57;
the stacking device 27 comprises a material frame conveyor belt 63 which is transversely arranged for conveying the stacking trays 61, a material frame stacking station 64 which is arranged on the material frame conveyor belt 63, and a material frame storage frame 60 and a material frame containing frame 65 which are distributed on two sides of the material frame stacking station 64 and are positioned on the material frame conveyor belt 63;
a material frame descending and blocking cylinder group 62 is arranged at the lower end of the material frame storage rack 60, and a material frame ascending cylinder and blocking cylinder group 66 is arranged at the lower end of the material frame containing rack 65.
The automatic UV glue coating process for the electronic product comprises the following steps;
step one, building UV glue automatic coating equipment of an electronic product;
step two, conveying the electronic part substrate 1; firstly, under the drive of a vibrator, the substrate vibration feeding channel 28 sends the electronic part substrate 1 in the material frame to a substrate feeding terminal 30; then, the substrate loading and ejecting cylinder 29 ejects the electronic component substrate 1 upward away from the substrate loading terminal 30; secondly, the substrate feeding baffle 31 blocks the next electronic component substrate 1 from entering the substrate feeding terminal 30; thirdly, the substrate loading manipulator 9 places the electronic component substrate 1 on the top onto the positioning mould 44; then, the rotary assembly workbench 8 drives the electronic part substrate 1 to come to a sealing ring feeding station;
thirdly, feeding the sealing ring; firstly, the sealing ring feeding rotary material storage pipe 34 descends the electronic part sealing ring piece 2 into the sealing ring discharging channel 36 through a lower outlet; then, the sealing ring transverse pushing cylinder 35 pushes the electronic part sealing ring piece 2 to a terminal; secondly, the sealing ring descending pressure head 38 places the electronic part sealing ring part 2 on the electronic part base body 1 through the sealing ring vertical channel 39, and meanwhile, the sealing ring upper ejection cylinder 37 is ejected upwards to a positioning mould 44; thirdly, the rotary assembling workbench 8 drives the electronic part base body 1 to come to a preassembling station, and the prepressing machine 11 presses the electronic part sealing ring part 2 into the electronic part base body 1;
step four, feeding the upper cover; firstly, the upper cover feeding channel 40 sends the upper cover component 3 of the electronic part to the terminal; then, the upper cover feeding lifting head 41 descends, and the upper cover feeding ring penetrating shaft shoulder 43 is provided with the upper cover cap part 3 of the sleeved electronic part; secondly, the upper cover feeding manipulator 13 conveys the electronic part upper cover cap part 3 to the upper part of the electronic part base body 1; thirdly, the upper cover feeding positioning pin 42 is inserted into the electronic component base body 1; then, the cylinder drives the upper cover feeding through ring shaft shoulder 43 to retract, the upper cover feeding lifting head 41 descends at the same time, and the electronic part upper cover cap part 3 is installed on the electronic part base body 1;
and step five, firstly, the rotary assembling workbench 8 drives the electronic part base body 1 to be screwed in, and the electronic part base body is blown to an output station through a blower 14 positioned at the cleaning station.
Step six, firstly, a primary station replacing manipulator 47 of the primary transmission device 15 longitudinally sends the electronic part base body 1 of the output station in the step five to a press station; then, the secondary press 16 presses down to press the electronic part upper cap part 3 into the electronic part base body 1;
feeding the electronic part chuck part 4; firstly, under the drive of a vibration motor, the card seat feeding channel 50 outputs the electronic part card seats 4 in the frame one by one; then, the clamping seat pushing and assembling cylinder 51 transversely inserts the electronic part clamping head part 4 into the electronic part base body 1, and meanwhile, the clamping seat pressing and positioning cylinder 52 downwards presses the electronic part base body 1 to form an electronic finished part 5; secondly, the primary station replacement manipulator 47 sends the glue to a gluing station;
step eight, firstly, gluing the electronic finished product 5 at a gluing station by a gluing machine 18; then, the one-time station replacement manipulator 47 sends the electronic finished product 5 to a drying station, a dryer arranged on one side of the glue spreader 18 heats and dries the electronic finished product 5, and meanwhile, a manipulator arranged on the dryer operates an electric grinding head to clean exposed gel on the electronic finished product 5; secondly, the primary station changing manipulator 47 sends the same to a primary output station;
step nine, firstly, the secondary transmission device 19 sends the electronic finished parts 5 positioned at the primary output station to the tertiary transmission device 20 input station; then, under the transmission of the third transmission device 20, at the corresponding stations, the marking machine 21 marks the heads on the electronic finished parts 5, the UV dispenser 22 fills glue to the electronic finished parts 5, the heater 23 heats the electronic finished parts 5, and the dryer 24 dries the electronic finished parts 5.
Step ten, firstly, cleaning the fixing seat 58 to receive the electronic finished part 5 of the tertiary transmission device 20; secondly, the cleaning turntable 57 rotates to convey the electronic finished product 5 to the cleaning spray head 59, and the cleaning spray head 59 removes glue from the electronic finished product 5; thirdly, the cleaning turntable 57 rotates to convey the electronic finished product parts 5 to an output station;
step eleven, firstly, the material frame descending and clamping cylinder group 62 drives the material frame descending and clamping cylinder group to convey the lowermost conveying stacking material disc 61 of the material frame storage rack 60 to the material frame conveying belt 63; then, the material frame conveyor belt 63 conveys the material frame conveying belt 61 to the material frame stacking station 64, and meanwhile, the finished product output manipulator 26 conveys the electronic finished product 5 on the cleaning rotary table 57 to the material frame stacking station 64 of the stacking device 27; secondly, the material frame conveying belt 63 conveys the material conveying and stacking tray 61 to the position below the material frame containing frame 65; and thirdly, the material frame upper jacking cylinder is linked with the clamping cylinder group 66 to jack the conveying stacking tray 61 up to the material frame containing frame 65.
When the invention is used, automatic feeding, assembling, gluing, cleaning and drying of electronic finished products 5 are realized, a frame assembly 6 is taken as a reference, a base body feeding device 7 realizes automatic feeding, a rotary assembling workbench 8 realizes rotary procedure connection, a sealing ring feeding device 10 realizes automatic feeding, a prepress 11 realizes primary assembling, an upper cover feeding device 12 realizes automatic feeding, a blower 14 realizes dust cleaning and the like, a material frame conveyor belt 63, a primary transmission device 15, a secondary transmission device 19 and a tertiary transmission device 20 realize output, a secondary press 16 realizes installation, a clamping piece feeding device 17 realizes automatic feeding, a gluing machine 18 realizes automatic gluing, a marking machine 21, a UV dispenser 22, a heater 23, a dryer 24 and a cleaning device 25 realize corresponding procedure actions, a finished product output manipulator 26 realizes output, a stacking device 27 realizes automatic discharging, placing and stacking, the material frame descends and the clamping cylinder group 62, and the material frame upper top cylinder and the clamping cylinder group 66 control material conveying and positioning through a plurality of different groups of cylinders.
The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Claims (4)
1. An automatic UV glue coating device for electronic products is used for taking an electronic part base body (1) as a carrier, installing an electronic part sealing ring piece (2) and an electronic part upper cover cap piece (3) at the upper end of the electronic part base body, and inserting an electronic part clamping head piece (4) into the side surface of the electronic part base body (1) so as to assemble an electronic finished product piece (5); the method is characterized in that:
comprises a rack assembly (6), a rotary assembling workbench (8) which is arranged on the rack assembly (6) and is driven to rotate by a motor, positioning clamping fixtures (44) which are distributed on the rotary assembling workbench (8) and are used for placing electronic part matrixes (1), a central fixing frame (32) which is fixedly arranged above the rotary assembling workbench (8), a matrix feeding device (7) which is arranged at the outer side of the rotary assembling workbench (8) and is used for conveying the electronic part matrixes (1), a matrix feeding manipulator (9) which is arranged on the central fixing frame (32) and is used for placing the electronic part matrixes (1) on the matrix feeding device (7) on the positioning clamping fixtures (44), a sealing ring feeding device (10) which is arranged at the outer side of the rotary assembling workbench (8) and is used for conveying the electronic part sealing ring pieces (2), and a sealing ring piece (2) which is arranged on the central fixing frame (32) and is used for placing the electronic part sealing ring pieces (2) on the sealing ring feeding device (10) on the positioning clamping fixtures (2) 44) A prepress (11) of the electronic part base body (1), an upper cover feeding device (12) which is arranged on the outer side of the rotary assembling workbench (8) and used for conveying the electronic part upper cover cap part (3), an upper cover feeding manipulator (13) which is arranged on the central fixing frame (32) and used for placing the electronic part upper cover cap part (3) on the upper cover feeding device (12) on the electronic part base body (1) on the positioning clamping fixture (44), a blower (14) which is arranged on the outer side of the rotary assembling workbench (8) and used for blowing air to the electronic part base body (1) on the positioning clamping fixture (44), and a discharging station which is arranged on the rotary assembling workbench (8);
a primary transmission device (15) with an inlet end corresponding to a discharging station on the rotary assembling workbench (8) is longitudinally arranged on the frame assembly (6), an outlet of the primary transmission device (15) is connected with an inlet of a secondary transmission device (19), and an outlet of the secondary transmission device (19) is connected with an inlet of a tertiary transmission device (20);
a secondary press (16), a clamping piece feeding device (17) and a glue spreader (18) are sequentially and linearly distributed on the primary transmission device (15);
a marking machine (21) with a laser head (49), a UV dispenser (22), a heater (23) and a dryer (24) are sequentially and linearly distributed on a tertiary transmission device (20) with the same structure as the primary transmission device (15), and the output end of the tertiary transmission device (20) is connected with a cleaning device (25);
a stacking device (27) is arranged on one side of the cleaning device (25), and a finished product output manipulator (26) is arranged between the cleaning device (25) and the stacking device (27).
2. The automatic UV glue coating equipment for electronic products according to claim 1, wherein the substrate feeding device (7) comprises a substrate vibration feeding channel (28) for conveying the electronic component substrate (1), a substrate feeding and jacking cylinder (29) arranged below a substrate feeding terminal (30) of the substrate vibration feeding channel (28), and a substrate feeding baffle plate (31) arranged at an inlet of the substrate feeding terminal (30) and controlled by the cylinder;
the sealing ring feeding device (10) comprises a sealing ring feeding support plate (33) which is fixedly arranged on a rack assembly (6) and is provided with a lower outlet for passing through an electronic part sealing ring piece (2) downwards, a sealing ring feeding rotary storage pipe (34) which is vertically arranged above the sealing ring feeding support plate (33), is driven by a motor to rotate and stores the electronic part sealing ring piece (2), a sealing ring discharging channel (36) with an inlet arranged below the lower outlet of the sealing ring feeding support plate (33), a sealing ring transverse pushing cylinder (35) which is arranged at one end of the sealing ring discharging channel (36) and is used for pushing the electronic part sealing ring piece (2), a sealing ring upper jacking cylinder (37) arranged below a corresponding positioning clamping fixture (44), a sealing ring vertical channel (39) above the terminal of the sealing ring discharging channel (36), and a central fixing frame (32) and is used for passing through the sealing ring vertical channel (39) downwards to push the electronic part sealing ring piece (2) A downward pressing head (38) of the sealing ring pressed down to the electronic component base body (1);
the terminal lower outlet of the sealing ring discharging channel (36) is positioned above the corresponding positioning clamping fixture (44).
3. The automatic UV glue coating equipment for electronic products according to claim 2, wherein the upper cover feeding device (12) comprises an upper cover feeding channel (40) arranged on the rack assembly (6), an upper cover feeding lifting head (41) arranged on the central fixing frame (32) and controlled by the upper cover feeding manipulator (13) to act, an upper cover feeding ring shaft shoulder (43) which is arranged at the lower end of the upper cover feeding lifting head (41), driven by an air cylinder and used for sleeving the electronic component upper cover cap component (3), and an upper cover feeding positioning pin (42) coaxially arranged at the lower end of the upper cover feeding ring shaft shoulder (43).
4. The automatic UV adhesive coating equipment for electronic products according to claim 2, wherein the primary conveying device (15) comprises a primary longitudinal feeding cylinder (45) transversely arranged on the rack assembly (6), a primary longitudinal moving rack (46) connected with a piston rod of the primary longitudinal feeding cylinder (45) and longitudinally moving, a primary station replacing manipulator (47) respectively arranged on the primary longitudinal moving rack (46) and used for clamping and transferring the electronic part base body (1), and a primary station positioning seat (48) longitudinally distributed on the rack assembly (6) and used for placing the electronic part base body (1);
the clamping piece feeding device (17) comprises a clamping seat feeding channel (50) on the rack assembly (6), a clamping seat pushing and assembling cylinder (51) for transversely pushing the electronic piece clamping head piece (4) at the outlet of the clamping seat feeding channel (50) into the electronic piece base body (1), and a clamping seat pressing and positioning cylinder (52) arranged above the electronic piece base body (1);
the glue spreader (18) comprises a glue spreading telescopic base (53) which is transversely arranged on the frame assembly (6), and a glue spreading rubber tube (54) is arranged on the glue spreading telescopic base (53);
the secondary transmission device (19) comprises a secondary feeding cylinder (55) longitudinally arranged on the rack assembly (6), and a secondary feeding base (56) which is movably arranged, driven by the secondary feeding cylinder (55) and is provided with the electronic part base body (1);
the cleaning device (25) comprises a cleaning rotary table (57) which is rotatably arranged on the frame assembly (6), a cleaning fixed seat (58) which is arranged on the cleaning rotary table (57) and used for bearing the electronic part base body (1), and a cleaning spray head (59) which is arranged above the cleaning rotary table (57);
the stacking device (27) comprises a material frame conveying belt (63) which is transversely arranged and used for conveying a stacking tray (61), a material frame stacking station (64) which is arranged on the material frame conveying belt (63), and a material frame storage frame (60) and a material frame containing frame (65) which are distributed on two sides of the material frame stacking station (64) and are positioned on the material frame conveying belt (63);
the lower end of the material frame storage rack (60) is provided with a material frame descending and blocking cylinder group (62), and the lower end of the material frame containing rack (65) is provided with a material frame ascending cylinder and a blocking cylinder group (66).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020431.7A CN109822583B (en) | 2019-01-09 | 2019-01-09 | UV glue automatic coating equipment for electronic products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910020431.7A CN109822583B (en) | 2019-01-09 | 2019-01-09 | UV glue automatic coating equipment for electronic products |
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| CN109822583A CN109822583A (en) | 2019-05-31 |
| CN109822583B true CN109822583B (en) | 2021-01-05 |
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| CN201910020431.7A Expired - Fee Related CN109822583B (en) | 2019-01-09 | 2019-01-09 | UV glue automatic coating equipment for electronic products |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110722353B (en) * | 2019-11-20 | 2024-05-07 | 浙江锦盛新材料股份有限公司 | Automatic pump sleeve assembling system |
| CN110813628B (en) * | 2019-11-25 | 2024-05-17 | 无锡奥金液压机械有限公司 | Automatic glue coating and attaching production line for drawing board |
| CN111195582B (en) * | 2020-03-09 | 2021-04-13 | 宁波永恩半导体科技有限公司 | Preparation process of semiconductor electronic element |
| CN111672714B (en) * | 2020-06-19 | 2021-04-23 | 宁波星河自动化设备有限公司 | Gluing method and gluing mechanism |
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| CN102169253A (en) * | 2010-02-23 | 2011-08-31 | 株式会社日立工业设备技术 | Liquid crystal substrate bonding system |
| WO2015100375A1 (en) * | 2013-12-26 | 2015-07-02 | Kateeva, Inc. | Thermal treatment of electronic devices |
| JP2018125323A (en) * | 2017-01-30 | 2018-08-09 | 株式会社ディスコ | Protection member formation device |
| CN108503234A (en) * | 2018-06-21 | 2018-09-07 | 李红伟 | A kind of automatic coating equipment of UV glue and technique for electronic product glass plate |
| CN108857399A (en) * | 2018-08-14 | 2018-11-23 | 温州大学激光与光电智能制造研究院 | Electric air pump rear cover package system |
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| CN102169253A (en) * | 2010-02-23 | 2011-08-31 | 株式会社日立工业设备技术 | Liquid crystal substrate bonding system |
| WO2015100375A1 (en) * | 2013-12-26 | 2015-07-02 | Kateeva, Inc. | Thermal treatment of electronic devices |
| JP2018125323A (en) * | 2017-01-30 | 2018-08-09 | 株式会社ディスコ | Protection member formation device |
| CN108503234A (en) * | 2018-06-21 | 2018-09-07 | 李红伟 | A kind of automatic coating equipment of UV glue and technique for electronic product glass plate |
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