CN109822401A - Active control shear action and temperature-induced gradient thicken polishing method - Google Patents

Active control shear action and temperature-induced gradient thicken polishing method Download PDF

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CN109822401A
CN109822401A CN201910246394.1A CN201910246394A CN109822401A CN 109822401 A CN109822401 A CN 109822401A CN 201910246394 A CN201910246394 A CN 201910246394A CN 109822401 A CN109822401 A CN 109822401A
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polishing
temperature
fluid
polishing fluid
gradient
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CN109822401B (en
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李敏
宋方增
董婷
杨晓莹
刘明辉
黄振荣
唐成
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Hunan University of Science and Technology
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Hunan University of Science and Technology
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Abstract

A kind of active control shear action and temperature-induced gradient thicken polishing method, comprising the following steps: 1) select work piece holder;2) by clamping workpiece on work piece holder;3) configuration has the polishing fluid of temperature-induced gradient thickening effect, and polishing fluid is placed in polishing liquid case;4) start main shaft and water pump, polishing fluid is input on polishing disk, so that polishing fluid relative motion on polishing disk, forms polishing fluid circulation;5) make workpiece rough polishing under big shear action;6) temperature sensor is used, monitors T DEG C of temperature of polishing fluid, starts alternating temperature stick, the polishing fluid temperature of gradient adjustment at regular intervals is controlled in conjunction with active shear rate, i.e. polishing fluid viscosity increases at regular intervals, and polishing fluid gradient is caused to thicken, and realizes temperature-induced gradient thickening polishing.The present invention provides a kind of higher polishing efficiency, polishing process controllability and the good active control shear temperature induction gradient thickening polishing method of flexibility.

Description

Active control shear action and temperature-induced gradient thicken polishing method
Technical field
The invention belongs to Ultraprecision Machining field, be specifically related to a kind of active control shear action with it is temperature-induced Gradient thickens polishing method.
Background technique
Ultraprecision Machining is widely applied in various fields in the important component of modern science and technology.Such as In terms of the processing of the hard materials such as crisp difficult-to-machine material and bearing element such as sapphire, monocrystalline silicon, each functionality ceramic;Various complexity The high-precision of curved surface, low damage, beauty etc..Using Ultraprecision Machining, low surface roughness, low/no can be obtained The workpiece surface of surface damage or sub-surface damage.
Polishing is one kind of Ultra-precision Turning, refers to and enables to workpiece under the action of mechanical, chemistry or electrochemistry, drop Low workpiece surface roughness improves the Ultra-precision Turning technique of workpiece surface finish.Shear thickening polishing is to propose in recent years New Polishing Process, shear thickening polishing be using have shear thickening effect non-newtonian fluid as base fluid, wherein plus Enter abrasive grain and polishing fluid is made, because shear action forms shear thickening flexible abrasive product, under the action of speed and load, realizes The polishing process of workpiece surface progress material removal.Workpiece under shear thickening polishing has smaller surface roughness, causes Surface damage or sub-surface damage it is small, have it is from a wealth of sources, it is inexpensive the features such as.The viscosity of shear thickening fluid is with temperature Decline, viscosity becomes larger.
Temperature sensor refers to the sensor that can be experienced temperature and be converted into usable output signal.Temperature sensor is temperature The core of measuring instrumentss, it is various in style.Contact and contactless two major classes can be divided by measurement method, according to sensor Material and electron component characteristic are divided into two class of thermal resistance and thermocouple.
It discloses Chinese invention patent (CN201810122104.8), patent name: a kind of efficient ultraprecise shear thickening- Chemical cooperated polishing processing device.The patent working equipment includes polishing tool, polishing tool fixture, polishes solid Moving plate, is dust-proof Cover and polishing liquid circulating device.The present invention utilizes liquid stream boundary active constraint and polishing liquid stream Active flow control, shear thickening It is cooperateed with Green Chemistry effect, improves processing efficiency, precision, and extend machinable material and face shape.The patent advantage is can Rapidoprint is wide, machined surface type is various, polishing fluid environmental protection, and shear thickening effect is utilized, this is made to be finished to flexible polishing, improves Material removes certainty, and damaged surface layer is few;Disadvantage is in polishing process, can not directed change workpiece polishing area polishing fluid Viscosity, so that polishing process lacks flexibility.
It has authorized Chinese utility model patent (CN 201410436897.2), patent name: non-Newtonian shear thickening With the ultra-precision processing apparatus of electrolysis complex effect, including polishing tool, polishing tool fixture, work piece holder and polishing pond, institute The conduct piece for stating work piece holder is connect with power anode, and the conduct piece of the polishing tool fixture is connect with power cathode.Having There are addition abrasive grain or micro mist in the non-newtonian fluid of shear thickening effect to prepare polishing fluid, and add electrolyte composition, makes to throw I.e. have electrolysis again has shear thickening effect to light liquid.After power supply is powered, produced between anode workpiece and cathode polishing tool Raw electrochemical reaction, the metal of workpiece surface is by electrodissolution, and workpiece surface will form one layer of obstruction electrochemical reaction therewith Oxidation film.The oxidation film of workpiece surface high spot is worn away first, exposes fresh metal, and electrochemical reaction is able in high spot Continue.And the oxidation film of recess is not removed, chemical reaction is hindered, and metal is protected at this.While by In the spike effect of electric current, high spot electric field strength is big, also strong to corrosion of metal ability, in addition shear thickening acts on lower abrasive grain Stronger to the removal effect of workpiece surface high spot, the collective effect of this several respect influences, so that workpiece surface high spot is rapid It is removed, surface roughness is also reduced rapidly.The patent disadvantage is not can solve the face shape bad adaptability of processable workpiece The certain problem of material removal, it is difficult to which the deterministic theory and high surface figure accuracy for realizing workpiece material limit processable material The range of material (conductive energy), electrolyte belong to non-environmental protection substance, and effect on environment is big, environmental protection treatment is at high cost.But by Single shear thickening effect being relied solely in the polishing, the removal of micro-cutting forming material being generated to workpiece, polishing efficiency still has promotion Space.
Authorized Chinese invention patent (CN 201510366852.7), patent name: a kind of active control workpiece material is gone Except the Ultraprecise polished method of mechanism transformation.The patent using workpiece-polishing disk contact condition by being adjusted in polishing process Mechanism, uses close contact polishing to guarantee work pieces process form accuracy when polishing initial, then adjusts workpiece and connects with polishing disk Touching state, using the workpiece surface machining damage layer of non-contact polishing removal close contact polishing.The patent is gone in non-contact polishing Except the stage, the concentration of polishing fluid can not be changed, polishing efficiency at this stage has deficiency.
Summary of the invention
In order to overcome the shortcomings of that the lower polishing efficiency for having polishing mode, polishing process controllability and flexibility are poor, The present invention provides a kind of higher polishing efficiency, polishing process controllability and the good active control shear temperature induction ladder of flexibility Degree thickening polishing method.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of active control shear action and temperature-induced gradient thicken polishing method, and the polishing method includes following step It is rapid:
1) work piece holder is selected;
2) by clamping workpiece on work piece holder;
3) configuration has the polishing fluid of temperature-induced gradient thickening effect, and polishing fluid is placed in polishing liquid case;
4) start main shaft and water pump, polishing fluid is input on polishing disk, so that polishing fluid relative motion on polishing disk, Form polishing fluid circulation;
5) make workpiece rough polishing under big shear action;
6) temperature sensor is used, monitors T DEG C of temperature of polishing fluid, starts alternating temperature stick, at regular intervals gradient tune Whole polishing fluid temperature is controlled in conjunction with active shear rate, i.e., polishing fluid viscosity increases at regular intervals, causes polishing fluid gradient Temperature-induced gradient thickening polishing is realized in thickening.
Further, in the step 3), each ingredient of the polishing fluid and its ratio: polishing abrasive grain 8wt.%-25wt.%, Shear thickening base fluid 16wt.%-25wt.%, water 35wt.%-55wt.%, alternating temperature particle 1wt.%-16wt.%, polishing fluid exist In process, quick alternating temperature, realization active control shear temperature induction gradient thickening it can be thrown under the action of alternating temperature stick Light.
Further, (numerical value can be than water or thickening phase for the particle of the optional setting specific heat capacitance of the alternating temperature particle It is small), it is desirable that the alternating temperature particle of selection will not have an impact the thickening effect of polishing fluid.
Further, the facilities and equipments of the method include work piece holder, polishing disk, polishing pad, polishing liquid pool, main shaft, Polishing liquid case, temperature sensor, alternating temperature stick and water pump, the polishing disk are mounted on main shaft, and polishing pad is mounted on polishing disk; The work piece holder is in the top of polishing disk, and clamping workpiece is on work piece holder;The polishing liquid case is on a left side for polishing liquid pool Lower section, polishing liquid pool are mounted under polishing disk, and perfusion tube connection polishing liquid pool and polishing liquid case, water pump are mounted on polishing liquid case In, water pump is connect with perfusion tube;The temperature sensor is mounted in work piece holder, and contact and workpiece polishing area polish Liquid contact;The alternating temperature stick is mounted in work piece holder;For with temperature-induced gradient thickening effect in the polishing liquid case Polishing fluid.
Further, the equipment further includes data sink, the signal that is transmitted for wireless receiving from temperature sensor, It is capable of the on/off of wireless control alternating temperature stick;The temperature sensor has data wireless transmission function and internal battery; The alternating temperature stick has data wireless transmission function and internal battery feature;The temperature sensor and alternating temperature stick with it is described Data sink communication connection.
In the step 4), the perfusion tube, polishing liquid pool, polishing liquid case, water pump form polishing fluid circulation, polishing Polishing fluid in liquid case is input in work piece holder, on polishing pad through perfusion tube by water pump, and extra polishing fluid is flowed into throwing Light liquid pool reaches polishing liquid case through perfusion tube.
Technical concept of the invention are as follows: with temperature-induced gradient thickening effect polishing fluid, shear thickening effect be because It is the shear thickening phase in polishing fluid when by shear action, polishing fluid viscosity increases, and abrasive grain is around thickening particle formation " mill Grain thickened mass ", a large amount of " abrasive grain thickened mass " forms flexible abrasive product and is identical workpiece polished surface, realizes the shearing to workpiece Thickening polishing;Temperature-induced is due to joined alternating temperature particle in polishing fluid, and polishing fluid, can be quick under the action of alternating temperature stick Alternating temperature (cooling or heating).
Polishing fluid circulatory function, i.e., polishing liquid case in polishing fluid be input in work piece holder by water pump through perfusion tube, On polishing pad, extra polishing fluid is flowed into polishing liquid pool and reaches polishing fluid temperature control box formation polishing fluid circulation function through perfusion tube Energy.
Above-mentioned active control shear action and the thickening of temperature-induced gradient polish, and active control shear action is to pass through Change work piece holder and be applied to the revolving speed of load or polishing disk on workpiece or the revolving speed of work piece holder, realizes active control workpiece The shear action being subject to;Temperature-induced gradient thickening, is to change polishing at regular intervals by the alternating temperature stick in work piece holder The temperature of liquid is controlled in conjunction with active shear rate, so that it may be reached the viscosity for changing polishing fluid at regular intervals, be realized polishing The thickening of liquid gradient.The rough polishing stage, since big shear action increases workpiece polished surface polishing fluid viscosity, and by shear action Frictional heat is generated to polish fluid viscosity reduction, final polishing fluid viscosity stabilization, workpiece rough polishing under the viscosity;The smart throwing stage, Polishing fluid temperature is set to rapidly change x DEG C by alternating temperature stick every the t time, polishing fluid viscosity increases, and one section is polished under the viscosity Time, such Circulated polishing are final to realize that active control shear action and the thickening of temperature-induced gradient polish.
Compared with prior art, the beneficial effects of the present invention are:
(1) it present invention utilizes active control shear action and temperature-induced gradient thickening technology, not only increases to work The polishing efficiency of part, obtain the high and low surface roughness of surface quality workpiece, also improve polishing process controllability, flexibly Property, increase the diversity of polishing process.
(2) present invention utilizes the shear thickening effect of non-newtonian fluid, this is made to be finished to flexible polishing, can arrive The workpiece of surface damage or sub-surface damage low/no.
Detailed description of the invention
Fig. 1 be active control shear action and temperature-induced gradient thickening polishing schematic diagram, workpiece 1, temperature sensor 2, Polishing fluid 3, alternating temperature stick 4, polishing pad 5, work piece holder 6, perfusion tube 7, water pump 8, polishing liquid case 9, main shaft 10, polishing liquid pool 11, Polishing disk 12, flexible abrasive product layer 13.
Fig. 2 is the microgram of the flexible abrasive product layer 13 formed when polishing, wherein 1 is workpiece, and 21 be abrasive grain, and 22 be alternating temperature Particle, 23 be thickening particle, and 24 be flexible abrasive product layer;5 be polishing pad.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawing.
Referring to Fig.1, a kind of active control shear action and temperature-induced gradient thicken polishing method, include the following steps:
1) work piece holder 6 is selected;
2) by 1 clamping of workpiece on work piece holder 6;
3) configuration has the polishing fluid 3 of temperature-induced gradient thickening effect, and polishing fluid 3 is placed in polishing liquid case 9;
4) start main shaft 10 and water pump 8, polishing fluid 3 is input on polishing disk 12, so that polishing fluid 3 is on polishing disk 12 Relative motion forms polishing fluid circulation;
5) make the rough polishing under big shear action of workpiece 1;
6) temperature sensor 2 is used, monitors T DEG C of temperature of polishing fluid 3, starts alternating temperature stick 4, at regular intervals gradient It adjusts 3 temperature of polishing fluid, controlled in conjunction with active shear rate, i.e., 3 viscosity of polishing fluid increases at regular intervals, causes polishing fluid Temperature-induced gradient thickening polishing is realized in the thickening of 3 gradients.
Further, in the step 3), each ingredient of the polishing fluid and its ratio: polishing abrasive grain 8wt.%-25wt.%, Shear thickening base fluid 16wt.%-25wt.%, water 35wt.%-55wt.%, alternating temperature particle 1wt.%-16wt.%, polishing fluid exist In process, quick alternating temperature, realization active control shear temperature induction gradient thickening it can be thrown under the action of cooling piece Light.
In the present embodiment, each ingredient and its ratio that the polishing fluid can choose are as follows:
Polish abrasive grain 8wt.%, shear thickening base fluid 25wt.%, water 55wt.%, alternating temperature particle 12wt.%;
Either: polishing abrasive grain 20wt.%, shear thickening base fluid 16wt.%, water 50wt.%, alternating temperature particle 14wt.%;
Again either: polishing abrasive grain 25wt.%, shear thickening base fluid 24wt.%, water 35wt.%, alternating temperature particle 16wt.%;
Or it is: polishing abrasive grain 24wt.%, shear thickening base fluid 23wt.%, water 52wt.%, alternating temperature particle 1wt.%.
Further, (numerical value can be than water or thickening phase for the particle of the optional setting specific heat capacitance of the alternating temperature particle It is small), it is desirable that the alternating temperature particle of selection will not have an impact the thickening effect of polishing fluid.
The facilities and equipments of this method include work piece holder 6, polishing disk 12, polishing pad 5, polishing liquid pool 11, main shaft 10, polishing Liquid case 9, temperature sensor 2, alternating temperature stick 4 and water pump 8, the polishing disk 12 are mounted on main shaft 10, and polishing pad 5 is mounted on polishing On disk 12, polishing liquid pool 11 is mounted under polishing disk 12;The work piece holder 6 is in the top of polishing disk 12, and 1 clamping of workpiece is in work On part fixture 6;The polishing liquid case 9 is in the lower left of polishing liquid pool 11, the connection of perfusion tube 7 polishing liquid pool 11 and polishing liquid case 9, water pump 8 is mounted in polishing liquid case 9, and water pump 8 is connect with perfusion tube 7;The temperature sensor 2 is mounted on work piece holder 6 Interior, contact is contacted with 1 polishing area polishing fluid of workpiece;The alternating temperature stick 4 is mounted in work piece holder, the polishing liquid case It is the polishing fluid with temperature-induced gradient thickening effect in 9.
The equipment further includes data sink, the signal that transmits for wireless receiving from temperature sensor 2, can be wireless Control the on/off of alternating temperature stick 4;The temperature sensor 2 has data wireless transmission function and internal battery;Described Alternating temperature stick 4 has data wireless transmission function and internal battery feature;The temperature sensor 2 and alternating temperature stick 4 and the number According to receiver communication connection.
The perfusion tube 7, polishing liquid pool 11, polishing liquid case 9, water pump 8 form polishing fluid circulation, polish in liquid case 9 Polishing fluid be input in work piece holder by water pump 8 through perfusion tube, on polishing pad 5, extra polishing fluid is flowed into polishing fluid Pond 11 reaches polishing liquid case 9 through perfusion tube.
As shown in Figure 1, the present invention is hard for processing bearing steel, hard alloy, cermet, optical glass and difficult processing The workpiece such as crisp material.

Claims (6)

1. a kind of active control shear action and temperature-induced gradient thicken polishing method, which is characterized in that the polishing method The following steps are included:
1) work piece holder is selected;
2) by clamping workpiece on work piece holder;
3) configuration has the polishing fluid of temperature-induced gradient thickening effect, and polishing fluid is placed in polishing liquid case;
4) start main shaft and water pump, polishing fluid is input on polishing disk, so that polishing fluid relative motion on polishing disk, forms Polish fluid circulation;
5) make workpiece rough polishing under big shear action;
6) temperature sensor is used, monitors T DEG C of temperature of polishing fluid, starts alternating temperature stick, gradient adjustment at regular intervals is thrown Light liquid temperature is controlled in conjunction with active shear rate, i.e., polishing fluid viscosity increases at regular intervals, and polishing fluid gradient is caused to increase It is thick, realize temperature-induced gradient thickening polishing.
2. active control shear action as described in claim 1 and temperature-induced gradient thicken polishing method, which is characterized in that In the step 3), each ingredient of the polishing fluid and its ratio: polishing abrasive grain 8wt.%-25wt.%, shear thickening base fluid 16wt.%-25wt.%, water 35wt.%-55wt.%, alternating temperature particle 1wt.%-16wt.%, polishing fluid in process, It being capable of quick alternating temperature, realization active control shear temperature induction gradient thickening polishing under the action of alternating temperature stick.
3. active control shear action as claimed in claim 2 and temperature-induced gradient thicken polishing method, which is characterized in that The particle of setting specific heat capacitance may be selected in the alternating temperature particle, it is desirable that the alternating temperature particle of selection will not be to the thickening effect of polishing fluid It has an impact.
4. the active control shear action and temperature-induced gradient as described in one of claims 1 to 3 thicken polishing method, special Sign is that the facilities and equipments of the method include work piece holder, polishing disk, polishing pad, polishing liquid pool, main shaft, polishing liquid case, temperature Degree sensor, alternating temperature stick and water pump, the polishing disk are mounted on main shaft, and polishing pad is mounted on polishing disk;The workpiece clamp Tool is in the top of polishing disk, and clamping workpiece is on work piece holder;The polishing liquid case is in the lower left of polishing liquid pool, polishing fluid Pond is mounted under polishing disk, and perfusion tube connection polishing liquid pool and polishing liquid case, water pump are mounted in polishing liquid case, water pump and infusion Pipe connection;The temperature sensor is mounted in work piece holder, and contact is contacted with workpiece polishing area polishing fluid;Described Alternating temperature stick is mounted in work piece holder;It is the polishing fluid with temperature-induced gradient thickening effect in the polishing liquid case.
5. active control shear action as claimed in claim 4 and temperature-induced gradient thicken polishing method, which is characterized in that The equipment further includes data sink, the signal that transmits for wireless receiving from temperature sensor, being capable of wireless control alternating temperature The on/off of stick;The temperature sensor has data wireless transmission function and internal battery;The alternating temperature stick has Data wireless transmission function and internal battery feature;The temperature sensor and alternating temperature stick and data sink communication connect It connects.
6. active control shear action as claimed in claim 4 and temperature-induced gradient thicken polishing method, which is characterized in that In the step 4), the perfusion tube, polishing liquid pool, polishing liquid case, water pump form polishing fluid circulation, polish in liquid case Polishing fluid is input in work piece holder, on polishing pad through perfusion tube by water pump, and extra polishing fluid is flowed into polishing liquid pool warp Perfusion tube reaches polishing liquid case.
CN201910246394.1A 2019-03-29 2019-03-29 Active control shearing action and temperature induction gradient thickening polishing method Active CN109822401B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110181359A (en) * 2019-06-03 2019-08-30 成都精密光学工程研究中心 It is a kind of for adjusting the device of annular polishing machine pitch panel surface face shape
CN112497044A (en) * 2020-11-10 2021-03-16 浙江工业大学 Ultra-precise polishing method based on thermal thickening effect
CN114393503A (en) * 2021-12-20 2022-04-26 浙江工业大学 Jet polishing device and method based on ultraviolet light response self-assembly system
WO2022187023A1 (en) * 2021-03-03 2022-09-09 Applied Materials, Inc. Temperature controlled rate of removal in cmp

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308670B (en) * 2014-08-29 2016-09-14 浙江工业大学 Ultraprecise processing method based on non-Newtonian shear thickening with electrolysis complex effect
CN108015661A (en) * 2017-12-15 2018-05-11 浙江工业大学 A kind of polishing plate clamp for being integrated with temperature control device
CN109054656A (en) * 2018-09-17 2018-12-21 宁波日晟新材料有限公司 A kind of metal free form surface surface polishing liquid and its preparation method and application

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104308670B (en) * 2014-08-29 2016-09-14 浙江工业大学 Ultraprecise processing method based on non-Newtonian shear thickening with electrolysis complex effect
CN108015661A (en) * 2017-12-15 2018-05-11 浙江工业大学 A kind of polishing plate clamp for being integrated with temperature control device
CN109054656A (en) * 2018-09-17 2018-12-21 宁波日晟新材料有限公司 A kind of metal free form surface surface polishing liquid and its preparation method and application

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110181359A (en) * 2019-06-03 2019-08-30 成都精密光学工程研究中心 It is a kind of for adjusting the device of annular polishing machine pitch panel surface face shape
CN110181359B (en) * 2019-06-03 2020-10-30 成都精密光学工程研究中心 Device for adjusting surface shape of asphalt disc surface of annular polishing machine
CN112497044A (en) * 2020-11-10 2021-03-16 浙江工业大学 Ultra-precise polishing method based on thermal thickening effect
WO2022187023A1 (en) * 2021-03-03 2022-09-09 Applied Materials, Inc. Temperature controlled rate of removal in cmp
CN114393503A (en) * 2021-12-20 2022-04-26 浙江工业大学 Jet polishing device and method based on ultraviolet light response self-assembly system
CN114393503B (en) * 2021-12-20 2023-05-02 浙江工业大学 Jet polishing device and method based on ultraviolet light response self-assembly system

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