CN109807082A - Crawler type detection device and detection system - Google Patents
Crawler type detection device and detection system Download PDFInfo
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- CN109807082A CN109807082A CN201910160502.3A CN201910160502A CN109807082A CN 109807082 A CN109807082 A CN 109807082A CN 201910160502 A CN201910160502 A CN 201910160502A CN 109807082 A CN109807082 A CN 109807082A
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- 238000001514 detection method Methods 0.000 title claims abstract description 92
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 238000010521 absorption reaction Methods 0.000 claims description 21
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000012797 qualification Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 abstract description 16
- 239000000047 product Substances 0.000 description 55
- 238000005516 engineering process Methods 0.000 description 10
- 230000001360 synchronised effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The present invention relates to detection device technical fields, more particularly, to a kind of crawler type detection device and detection system.Crawler type detection device includes feed mechanism, conveying mechanism, transmission mechanism and sorting mechanism;The transmission mechanism includes conveyer belt and the transparent panel for placing product to be detected, and the transparent panel is moved with the transmission of the conveyer belt;Multiple orientation of the transparent panel are provided with camera shooting mechanism, and multiple camera shooting mechanisms can distinguish each face of testing product.Detection system, comprising: crawler type detection device described above.The present invention solves the technical problem that detection speed is low in the prior art.
Description
Technical field
The present invention relates to detection device technical fields, more particularly, to a kind of crawler type detection device and detection system.
Background technique
Visual inspection machine is mainly the electromechanical that Pneumatic assembly, servo motor etc. form with many machine components
Change equipment, it is program-controlled to be write by industrial personal computer, mainly by entering material unit, correcting unit, rotary unit, detection unit and under
Five locality units of material unit are assembled.
And visual inspection machine is using more than element transmission detections of rotating disc type in the prior art, it is more difficult to realize that ultrahigh speed is examined
Survey, current 10,000 be per minute overseas equipment highest level, and big element testing speed is lower.
The information disclosed in the background technology section is intended only to deepen understanding of the general background technology to the present invention, and
It is not construed as recognizing or implying in any form that the information constitutes the prior art known to those skilled in the art.
Summary of the invention
The first object of the present invention is to provide a kind of crawler type detection device that it is low to solve detection speed in the prior art
The technical issues of.
Crawler type detection device provided by the invention, comprising: feed mechanism, conveying mechanism, transmission mechanism and sorting mechanism;
The transmission mechanism includes conveyer belt and the transparent panel for placing product to be detected, the transparent panel with
The transmission of the conveyer belt and move;
Multiple orientation of the transparent panel are provided with camera shooting mechanism, and multiple camera shooting mechanisms can detect production to be detected respectively
Each face of product.
In any of the above-described technical solution, further, the conveyer belt is arranged two, and the transparent panel setting is more
It is a;
Multiple transparent panels are arranged side by side, and the two sides of multiple transparent panels are fixedly connected with the conveyer belt,
Form caterpillar drive mechanism.
In any of the above-described technical solution, further, it is provided with Electrostatic Absorption component below the transparent panel, it is described
For Electrostatic Absorption component close to described conveying mechanism one end, the setting of Electrostatic Absorption component makes transparent panel surface generate electrostatic, inhales
By-product.
In any of the above-described technical solution, further, it is additionally provided with positioning mechanism above the transparent panel, and described
The transparent panel below positioning mechanism is adjacent with the transparent panel above the Electrostatic Absorption component.
In any of the above-described technical solution, further, the positioning mechanism is suspended on the transparent side by elevating lever
Above plate.
In any of the above-described technical solution, further, the sorting mechanism is located at the top of the transparent panel, and position
In, far from one end of the conveying mechanism, the sorting mechanism is controlled by controller, for product point on the transmission mechanism
Choosing;
The sorting mechanism includes that absorption flotation-dividing part and sorption channel, the absorption flotation-dividing part bottom surface are provided with suction
Mouth, the suction nozzle are arranged in a one-to-one correspondence with product to be detected.
In any of the above-described technical solution, further, the transparent panel is set as high light transmission glass panel.
In any of the above-described technical solution, further, the camera shooting mechanism is set as low speed video camera, high-speed camera
Or camera lens.
It further include the cutting agency for collecting qualified product to be detected further in any of the above-described technical solution.
The second object of the present invention is to provide a kind of detection system solve the technology that detection speed is low in the prior art
Problem.
Detection system provided by the invention, comprising: crawler type detection device described above.
Compared with the existing technology, crawler type detection device provided by the invention and detection system have the advantage that
Crawler type detection device provided by the invention, comprising: feed mechanism, conveying mechanism, transmission mechanism and sorting mechanism;
Transmission mechanism includes conveyer belt and the transparent panel for placing product to be detected, and transparent panel is moved with the transmission of conveyer belt
It is dynamic;Multiple orientation of transparent panel are provided with camera shooting mechanism, and multiple camera shooting mechanisms can detect each face of product to be detected respectively.
The surface that product to be detected is placed on transparent panel is detected when use, is taken the photograph since multiple orientation of transparent panel are provided with
Camera structure can treat testing product and carry out multi-faceted detection, for example, can be to the front and back up and down of multiple rows of product to be detected inside and outside
The synchronous detection in six directions, substantially increases detection efficiency;Solves the technical problem that detection speed is low in the prior art.
Detection system provided by the invention, including above-mentioned crawler type detection device.Due to setting for crawler type detection device
It sets, so detection system has the advantages that all of above-mentioned crawler type detection device;It can be to the front and back up and down of multiple rows of testing product
The synchronous detection in inside and outside six direction, substantially increases detection efficiency;Solves the technical problem that detection speed is low in the prior art.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the main view of crawler type detection device provided in an embodiment of the present invention;
Fig. 2 is the top view of the transmission mechanism of crawler type detection device provided in an embodiment of the present invention;
Fig. 3 is the partial enlarged view in crawler type detection device Fig. 1 provided in an embodiment of the present invention at A;
Fig. 4 is the partial enlarged view in crawler type detection device Fig. 1 provided in an embodiment of the present invention at B.
Icon:
100- feed mechanism;200- conveying mechanism;300- transmission mechanism;400- images mechanism;500- sorting mechanism;
301- transparent panel;302- conveyer belt;3011- product to be detected;3012- positioning mechanism;30121- elevating lever;
3013- Electrostatic Absorption component;501- adsorbs flotation-dividing part;502- sorption channel;5011- suction nozzle.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second " are only
For descriptive purposes, it is not understood to indicate or imply relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
The present invention is described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
Embodiment one
As shown in Figs 1-4, Fig. 1 is the main view of crawler type detection device provided in an embodiment of the present invention;Fig. 2 is the present invention
The top view of the transmission mechanism for the crawler type detection device that embodiment provides;Fig. 3 is crawler type provided in an embodiment of the present invention inspection
The partial enlarged view one of measurement equipment;Fig. 4 is the partial enlarged view two of crawler type detection device provided in an embodiment of the present invention.
Crawler type detection device provided in this embodiment, comprising: feed mechanism 100, conveying mechanism 200, transmission mechanism 300
With sorting mechanism 500;The transmission mechanism 300 includes conveyer belt 302 and the transparent panel for placing product 3011 to be detected
301, the transparent panel 301 is moved with the transmission of the conveyer belt 302;Multiple orientation of the transparent panel 301 are set
It is equipped with camera shooting mechanism 400, multiple camera shooting mechanisms 400 can detect each face of product to be detected respectively.It therefore can be to be detected
The synchronous detection in six directions, substantially increases detection efficiency inside and outside the front and back up and down of product 3011;It solves and examines in the prior art
The low technical problem of degree of testing the speed.
Have in design, original crawler type detection device is using more than element transmission detections of rotating disc type, it is more difficult to realize
Ultrahigh speed detection, current 10,000 be per minute overseas equipment highest level, and big element testing speed is lower.And
Crawler type detection device provided in this embodiment, it is settable since product 3011 to be detected is placed on the surface of transparent panel 301
Multiple rows of element, multiple orientation of transparent panel 301 be provided with camera shooting mechanism 400, can treat testing product 3011 carry out it is multi-faceted
Detection, substantially increase detection efficiency;Solves the technical problem that detection speed is low in the prior art.
Specifically, the conveyer belt 302 is arranged two, the transparent panel 301 is arranged multiple;Multiple transparent panels
301 are arranged side by side (i.e. transparent panel is arranged along the extending direction of conveyer belt), and the two sides of multiple transparent panels 301 are solid
Surely the conveyer belt 302 (i.e. the two sides of transparent panel respectively with two transmission band connections) is connected, caterpillar drive mechanism is formed
300.Since product 3011 to be detected is placed on transparent panel 301, the testing product 3011 for the treatment of carries out front and back up and down
The synchronous detection in inside and outside six direction, substantially increases detection efficiency.
Further, the transparent panel 301 is set as high light transmission glass panel (i.e. the high glass panel of light transmittance).
It should be noted that the transparent panel 301 can be set to glass panel, it may be set to be other materials
Panel as long as panel keeps transparent and light transmittance high, therefore no longer illustrates one by one here.
Further, the camera shooting mechanism 400 is set as low speed video camera, high-speed camera or camera lens;It is also possible to
Light source.
It should be noted that being all made of ultrahigh speed video camera in the prior art, the progress of testing product 3011 can be just treated
High speed detection, time are short to several milliseconds, brightness, image definition, Communication processing, in terms of require it is especially high but past
Toward the effect that anticipation is not achieved;And crawler type detection device can also treat testing product even if using low speed video camera quickly
3011 detect;It can be faster to be checked using high-speed camera in detection process if should be noted
Survey product 3011 detect.Wherein camera lens generally refers to the camera lens for camera shooting.
Further, the feed mechanism 100 is set as one or more groups of feeding systems.
It should be noted that being all made of ultrahigh speed feeding mechanism in the prior art carries out feeding, but anticipation is often not achieved
Effect;And crawler type detection device is even if can also be with because product to be detected 3011 need to be transparent using low speed feeding mechanism
Panel 301 stays for some time, and is detected, even if just can detect within several seconds several hundred even thousands of products to be detected
3011, therefore detection efficiency is also very high.
It should also be noted that, crawler type detection device further includes the blanking machine for collecting qualified product 3011 to be detected
Structure.
In the present embodiment optinal plan, Electrostatic Absorption component 3013, the electrostatic are provided with below the transparent panel 301
Adsorption element 3013 is close to described conveying mechanism one end (i.e. input terminal of the Electrostatic Absorption component close to the conveying mechanism), electrostatic
The setting of adsorption element 3013 makes transparent panel surface generate electrostatic, adsorption production;Avoid 3011 transmit process of product to be detected
Change in location influences detection accuracy.
It should be noted that Electrostatic Absorption component 3013 can use electrostatic adsorption device, it can also be using other absorption
Device, as long as being capable of fixing multiple products to be detected 3011 avoids 3011 transmit process change in location of product to be detected, because
Here no longer illustrate one by one.
Specifically, positioning mechanism 3012 is additionally provided with above the transparent panel 301,3012 lower section of positioning mechanism
The transparent panel 301 is adjacent with the transparent panel 301 of 3013 top of Electrostatic Absorption component;The positioning mechanism
3012 are suspended on 301 top of transparent panel by elevating lever.The setting of positioning mechanism 3012 can ensure every piece of transparent side
The consistency of 3011 position of product to be detected on plate 301.
Further, the sorting mechanism 500 is located at the top of the transparent panel 301, and is located on transmission mechanism 300
(i.e. sorting mechanism is located at the input terminal on transmission mechanism far from the conveying mechanism for one end far from the conveying mechanism 200
One end), the sorting mechanism 500 is controlled by controller, is used for product selecting;The sorting mechanism 500 includes absorption sorting
Component 501 and sorption channel 502,501 bottom surface of absorption flotation-dividing part are provided with suction nozzle 5011, the suction nozzle 5011 with it is to be checked
It surveys product 3011 to be arranged in a one-to-one correspondence, controller control absorption flotation-dividing part starting, it is logical that the product then sub-elected enters absorption
Road;Wherein, the control principle of controller can use the prior art, as long as being able to achieve, not be specifically described.
It should be noted that the sorting mechanism 500 mainly adsorbs underproof product 3011 to be detected, thus
Underproof product selecting is come out, qualified product is sent to baiting structure, and use is also very convenient.
It should also be noted that, signal can be passed by controller after camera shooting mechanism 400 detects underproof product
Sorting mechanism 500 is passed, then sorting mechanism 500 carries out underproof product to be adsorbed onto corresponding rewinding box.
The course of work of crawler type detection device:
1) product is delivered to 301 surface of transparent panel by conveying mechanism 200 by feed mechanism 100;
2) product to be detected is positioned by positioning mechanism 3012 on the surface of transparent panel 301, is then passed through
Electrostatic Absorption component 3013 is treated testing product 3011 and is adsorbed, and 3011 transmit process change in location of product to be detected is avoided;
3) it after product 3011 to be detected is placed to the surface of transparent panel 301, stays for some time, passes through video camera
Structure 400 is imaged, and detects underproof product, after camera shooting mechanism 400 detects underproof product, can pass through control
Signal is passed to sorting mechanism 500 by device, and then sorting mechanism 500 adsorbs underproof product;
4) product of the remaining qualification in 301 surface of transparent panel, continues to be driven, finally to blanking by transmission mechanism 300
Mechanism.
It should be noted that product 3011 to be detected stays for some time after being placed to the surface of transparent panel 301, it should
Section the time can determine according to the actual situation, milliseconds up to a hundred or more can be stopped under normal circumstances, thus one minute detection 10,000 to
Testing product 3011 is very easy to realize, or can detecte more products 3011 to be detected.
It can be seen that crawler type detection device provided in this embodiment in conjunction with the above detailed description of the present invention, comprising:
Feed mechanism 100, conveying mechanism 200, transmission mechanism 300 and sorting mechanism 500;Transmission mechanism 300 includes conveyer belt 302 and uses
In the transparent panel 301 for placing product 3011 to be detected, transparent panel 301 is moved with the transmission of conveyer belt 302;Transparent side
Multiple orientation of plate 301 are provided with camera shooting mechanism 400, and multiple camera shooting mechanisms can distinguish each face of testing product.It will when use
The surface that product 3011 to be detected is placed on transparent panel 301 is detected, since multiple orientation of transparent panel 301 are provided with
Mechanism 400 is imaged, testing product 3011 can be treated and carry out multi-faceted detection, such as the upper and lower of testing product 3011 can be treated
The synchronous detection in six directions, can also substantially increase detection efficiency to multiple rows of multi-direction detection inside and outside front and back;It solves existing
The low technical problem of speed is detected in technology.
Embodiment two
Detection system provided in this embodiment, comprising: crawler type detection device described above.
Detection system provided in this embodiment, including above-mentioned crawler type detection device.Due to crawler type detection device
Setting, so detection system has the advantages that all of above-mentioned crawler type detection device;The upper and lower of testing product 3011 can be treated
The synchronous detection in six directions, substantially increases detection efficiency inside and outside front and back;Solves the technology that detection speed is low in the prior art
Problem.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
In addition, it will be appreciated by those of skill in the art that although some embodiments described herein include other embodiments
In included certain features rather than other feature, but the combination of the feature of different embodiments mean it is of the invention
Within the scope of and form different embodiments.For example, the one of any of embodiment claimed can be with arbitrary
Combination come using.The information disclosed in the background technology section is intended only to deepen to general background technology of the invention
Understand, and is not construed as recognizing or implying in any form that the information constitutes known to those skilled in the art show
There is technology.
Claims (10)
1. a kind of crawler type detection device characterized by comprising feed mechanism, conveying mechanism, transmission mechanism and sorting machine
Structure;
The transmission mechanism includes conveyer belt and the transparent panel for placing product to be detected, and the transparent panel is with described
The transmission of conveyer belt and move;
Multiple orientation of the transparent panel are provided with camera shooting mechanism.
2. crawler type detection device according to claim 1, which is characterized in that described conveyer belt setting two, described
Bright panel setting is multiple;
Multiple transparent panels are arranged side by side, and the two sides of multiple transparent panels are fixedly connected with the conveyer belt, are formed
Caterpillar drive mechanism.
3. crawler type detection device according to claim 1, which is characterized in that be provided with electrostatic below the transparent panel
Adsorption element, the Electrostatic Absorption component is close to described conveying mechanism one end.
4. crawler type detection device according to claim 3, which is characterized in that it is fixed to be additionally provided with above the transparent panel
Position mechanism, and the transparent panel below the positioning mechanism and the transparent panel phase above the Electrostatic Absorption component
It is adjacent.
5. crawler type detection device according to claim 4, which is characterized in that the positioning mechanism is hung by elevating lever
Above the transparent panel.
6. crawler type detection device according to claim 1, which is characterized in that the sorting mechanism is located at the transparent side
The top of plate, and it is located at one end on the transmission mechanism far from the conveying mechanism, the sorting mechanism passes through controller control
System;
The sorting mechanism includes that absorption flotation-dividing part and sorption channel, the absorption flotation-dividing part bottom surface are provided with suction nozzle, institute
Suction nozzle is stated to be arranged in a one-to-one correspondence with product to be detected.
7. crawler type detection device according to claim 1-6, which is characterized in that the transparent panel is set as
High light transmission glass panel.
8. crawler type detection device according to claim 1-6, which is characterized in that the camera shooting mechanism is set as
Low speed video camera, high-speed camera or camera lens.
9. crawler type detection device according to claim 1-6, which is characterized in that further include for collecting qualification
The cutting agency of product to be detected.
10. a kind of detection system characterized by comprising the described in any item crawler type detection devices of claim 1-9.
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CN201910160502.3A CN109807082A (en) | 2019-03-04 | 2019-03-04 | Crawler type detection device and detection system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113834513A (en) * | 2020-06-23 | 2021-12-24 | 广东技术师范大学 | Automobile spare and accessory part visual detection system |
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CN103308450A (en) * | 2012-03-09 | 2013-09-18 | 胜利科技股份有限公司 | Electrostatic inductive absorption type inspection table for electronic components |
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