CN109794634A - A kind of roughing bulk ceramics milling cutter - Google Patents
A kind of roughing bulk ceramics milling cutter Download PDFInfo
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- CN109794634A CN109794634A CN201910162394.3A CN201910162394A CN109794634A CN 109794634 A CN109794634 A CN 109794634A CN 201910162394 A CN201910162394 A CN 201910162394A CN 109794634 A CN109794634 A CN 109794634A
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- cutting edge
- angle
- milling cutter
- edge portion
- knife
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- 238000003801 milling Methods 0.000 title claims abstract description 53
- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 34
- 229910052759 nickel Inorganic materials 0.000 abstract description 17
- 229910000601 superalloy Inorganic materials 0.000 abstract description 16
- 238000003754 machining Methods 0.000 description 12
- 239000000956 alloy Substances 0.000 description 11
- 229910045601 alloy Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910000816 inconels 718 Inorganic materials 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Cutting Tools, Boring Holders, And Turrets (AREA)
- Milling Processes (AREA)
Abstract
The present invention provides a kind of roughing bulk ceramics milling cutter, the cutting speed block when processing nickel base superalloy improves processing efficiency, and the service life of cutter is long.It includes shank, neck and cutting edge portion, the rear end of the front end connecting neck portion of shank, the rear end of the front end connection cutting edge portion of neck, it is characterized by: the material of milling cutter is Sialon ceramics, cutting edge portion includes cutting edge, chip pocket and chip space, wherein cutting edge is by Zhou Ren, hold sword and the angle point of a knife R composition, the angle point of a knife R is used to connect the Zhou Ren and end sword of corresponding position, Zhou Ren is equipped with rake face and circular arc flank, sword is held to be equipped with rake face and straight flank, the angle point of a knife R is equipped with rake face and circular arc flank, chip pocket is equipped with groove bottom and out knife face, if dry end sword is radially uniformly arranged relative to the front end face of cutting edge portion, each end sword respectively corresponds the angle point of a knife R, one Zhou Ren, Zhou Ren cutting edge portion peripheral ring surface helix to being intervally arranged.
Description
Technical field
The present invention relates to the technical field of aerospace field milling cutter, specially a kind of roughing bulk ceramics milling cutter.
Background technique
In recent years, the development of domestic air mail aerospace industry is very swift and violent.With army/civilian big aircraft, invisbile plane, space flight fortune
It carries continuous equip such as rocket to come into operation, difficult-to-machine material nickel base superalloy is just got more and more applications.However, due to
Components mostly use greatly the processing technology based on solid forging blank, are largely even as high as 90% in NC Machining Process
Nickel-base high-temperature alloy material is all removed as clout, and material removal amount is very big, machining deformation control is also extremely difficult.
For the milling process of components, at present mainly using hard alloy and its coating milling cutter come thick/finishing, usually
Cutting speed only has 30~60m/min, and processing efficiency is extremely low.This is mainly due to cutting speed is improved, cutting temperature will cause
Higher, the Binder Phase cobalt in hard alloy ingredient can be lost, and sharply be worn so as to cause cutter, and the service life, which declines to a great extent even, to be occurred
Moment failure is not available situation.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of roughing bulk ceramics milling cutter, in processing nickel base superalloy
When cutting speed block, improve processing efficiency, and the service life of cutter is long.
A kind of roughing bulk ceramics milling cutter, technical solution are such comprising shank, neck and cutting edge portion,
The front end of the shank connects the rear end of the neck, and the front end of the neck connects the rear end of the cutting edge portion, feature
Be: the material of the milling cutter is Sialon ceramics, and the cutting edge portion includes cutting edge, chip pocket and chip space, wherein cutting
Sword is made of Zhou Ren, end sword and the angle point of a knife R, and the angle the point of a knife R is used to connect the Zhou Ren and end sword of corresponding position, and the week sword is set
There are rake face and circular arc flank, the end sword is equipped with rake face and straight flank, and the angle the point of a knife R is equipped with rake face and circular arc
Flank, chip pocket are equipped with groove bottom and out knife face, front end face center-diameter of several end swords relative to the cutting edge portion
To being uniformly arranged, each end sword respectively corresponds the angle the point of a knife R, a Zhou Ren, and the Zhou Ren is cut described
The peripheral ring surface helix of blade is cut to being intervally arranged.
It is further characterized by: the material of the milling cutter is alpha-beta complex phase Sialon ceramics；
The quantity of the cutting edge of the cutting edge portion is 4~8；
The diameter of the cutting edge portion is 4~30mm, and the length of the cutting edge portion is 1~2 times of diameter, the cutting
The core thickness of blade is 0.7~0.8 times of diameter；
The radius at the angle the point of a knife R is 0.5mm~2mm；
The anterior angle angle of each Zhou Ren is -10 °~-3 °, and the relief angles of each Zhou Ren are 6 °~15 °, institute
The anterior angle angle for stating chip pocket is -5 °~0 °, and the end face inclination angle of the chip pocket is 12 °~22 °, and the chip pocket goes out nose angle
It is -45 °~-30 °, the relief angles of the end sword are 6 °~15 °；
The helix angle of the Zhou Ren is 38 °~42 °；
The rake face at the angle the point of a knife R is provided with appearance bits fillet slot, can dramatically improve the intensity at the angle point of a knife R,
So that it is not easy fragmentation in high-speed and high-temperature machining nickel base superalloy, improves cutter life.
After adopting the structure of the invention, when bulk ceramics milling cutter roughing nickel base superalloy, cutting speed can be up to
700~1000m/min, high cutting temperature make nickel base superalloy component surface material softening, and cutting becomes very
Easily, while cutting force declines, and greatly improves the cutting ability of nickel base superalloy, and processing efficiency improves 10 times or more；And it is whole
Body ceramics milling cutter can bear 1500 DEG C or more high temperature, under the conditions of high-speed cutting technique, cutter own material ingredient and mechanics
Performance is hardly affected, so that cutter life also greatly improves while greatly improving processing efficiency；And pass through
Optimize cutting edge roundness geometric parameter, if core is thick, rake angle and relief angle, chip pocket end face inclination angle, end clearance angle, so that matching is whole
Ceramic material used by body milling cutter, bulk ceramics milling cutter intensity when increasing high-speed cutting, thus greatly improving processing efficiency
While, cutter life is also further improved；
Detailed description of the invention
Fig. 1 is appearance schematic front view of the invention；
Fig. 2 is all sword partial schematic sectional views of the invention；
By the partial enlargement structural representation of end sword when Fig. 3 is isometric side view angle of the invention；
Fig. 4 is cutting edge end view of the invention.
Specific embodiment
Intensity and extreme hardness when nickel base superalloy room temperature, belong to typical difficult-to-machine material.In usual machining
Under the conditions of, carbide-tipped milling cutter process velocity is extremely low, and usual cutting speed only has 30~60m/min, and processing efficiency is extremely low.This master
If will cause that cutting temperature is higher due to improving cutting speed, the Binder Phase cobalt in hard alloy ingredient can be lost, to lead
Cause cutter sharply wear, the service life decline to a great extent or even occur moment failure be not available situation.
However, if machining temperature is more than 800 DEG C, nickel-base high-temperature closes for nickel base superalloy roughing
Thermal softening can occur for metal working part surfacing, and the intensity and hardness of material sharply decline at this time, so that machining becomes light
Very much, processing efficiency dramatically improves, and cutter life can also greatly improve.
Roughing bulk ceramics milling cutter of the present invention, it is intended to by developing and being substituted using high temperature resistant Sialon ceramics current extensive
The sintered carbide tool material used, then bulk ceramics milling cutter optimization cutting edge roundness geometric parameter is matched, as core is thick, rake angle
With relief angle, chip pocket end face inclination angle, end clearance angle etc., increase the intensity of bulk ceramics milling cutter, so that with high cutting
When speed processes nickel base superalloy, whole Sialon ceramics milling cutter performance and precision keep stablizing, and on the other hand high cutting heat
Lead to workpiece surface material thermal softening, processing efficiency can be improved 10 times it is even higher, while the cutting tool service life also obtain into
Improve to one step.
The attribute for the Sialon ceramics of exploitation and existing cemented carbide material compares as shown in table 1.It can be seen that Sai Longtao
Porcelain fracture toughness is lower than hard alloy, but coefficient of friction only has the 1/4~1/5 of hard alloy, and ceramic milling cutter high speed can be improved
Chip removal performance when cutting reduces tool wear, improves cutter life.In addition, in terms of thermal characteristics, the thermal conductivity of Sialon ceramics
Extremely low, high cutting heat when high-speed cutting is difficult to be transmitted to Sialon ceramics cutter hub.And on the other hand, Sialon ceramics linear expansivity
It is lower, it is ensured that in high-speed and high-temperature cutting, Sialon ceramics milling cutter has better precision stability.Particularly, Sai Longtao
Porcelain can bear 1600 DEG C of high temperature of highest, far more than hard alloy material, thereby may be ensured that whole Sialon ceramics milling cutter in height
Cutter stable material quality when fast high-temperature machining, corresponding intensity and hardness are substantially unaffected, the progress that cutter can be relatively stable
High speed, high efficiency cuts nickel base superalloy.
In addition, compared with hard alloy material, since Sialon ceramics has lower chemical affinity, in High-speed machining nickel
When based high-temperature alloy, Sialon ceramics milling cutter is more difficult that oxidation occurs and diffusive wear, cutter life are higher.
Table 1
Based on Sialon ceramic material, entirety Sialon ceramics roughing milling cutter technical solution set forth below.
Roughing bulk ceramics milling cutter of the present invention, it is contemplated that cutter different diameter specifications and processing technology, milling cutter cutting edge
Sword number be set as 4~8.
As specific implementation case, by taking 6 blade milling cutters as an example, see FIG. 1 to FIG. 4: it includes shank 1, neck 2 and cutting edge portion
3, the rear end of the front end connecting neck portion 2 of shank 1, the front end of neck 2 connects the rear end of cutting edge portion 3, and the material of milling cutter is multiple for alpha-beta
Phase Sialon ceramics, shank 1 are installed for cutter and knife handle, and neck 2 is kept away interference and used when being milling cutter machining, and usual neck 2 is straight
Diameter is 0.2~0.3mm smaller than milling cutter sword diameter dc or so；Cutting edge portion 3 is milling cutter actual participation nickel base superalloy workpiece cutting portion
Position, including cutting edge 4, chip pocket 5 and chip space 6, cutting edge 4 is by all swords 7, end sword 8 and connects all swords 7 and holds the point of a knife R of sword 8
Angle 9 forms, and the angle point of a knife R 9 is used to connect all swords 7 and end sword 8 of corresponding position, front end of six end swords 8 relative to cutting edge portion 3
Face is radially uniformly arranged, and each end sword 8 respectively corresponds all swords 7 in 9, one, angle point of a knife R, and Zhou Ren 7 is in cutting edge portion 3
Peripheral ring surface helix is to being intervally arranged.
Milling cutter sword diameter dc is 4~30mm, and blade length lc is 1~2 times of milling cutter sword diameter dc, and core thickness Dx is milling cutter sword diameter dc
0.7~0.8 times, so as to improve milling cutter intensity in high-speed and high-temperature machining nickel base superalloy, improve the cutter longevity
Life；
Cutter helical angle is 38 °~42 °；9 radius of the angle point of a knife R is 0.5~2mm；
All swords 7 are equipped with rake face 10 and circular arc flank 11, and 7 anterior angle γ of Zhou Ren is -10 °~-3 °, and 7 relief angle α of Zhou Ren is 6 °
~15 °；
Sword 8 is held to be equipped with rake face 12, the angle point of a knife R 9 is equipped with rake face 14, and rake face 14 is equipped with and holds bits fillet slot 18, this
Sample can dramatically improve the intensity at the angle point of a knife R 9, be not easy it in high-speed and high-temperature machining nickel base superalloy
Fragmentation improves cutter life；Chip pocket 5 is equipped with groove bottom 16.Correspondingly, 5 anterior angle of chip pocket is -5 °~0 °, 5 end face of chip pocket
Inclination angle is 12 °~22 °；
Sword 8 is held to be equipped with straight flank 13, relief angle is 6 °~15 °.The angle point of a knife R 9 is equipped with circular arc flank 15, and chip pocket 5 is set
There are knife face 17 out, nose angle is -45 °~-30 ° out.
As the specific implementation case of roughing bulk ceramics milling cutter of the present invention, it is respectively by comparing two cutter material
Processing of the D12R1.5 round nose milling cutter of the Sialon ceramics of hard alloy in machining nickel base superalloy Inconel 718
Technique (as shown in table 2), it is found that whole Sialon ceramics milling cutter processing efficiency wants high more than hard alloy, it might even be possible to reach
To as many as 12 times of its processing efficiency.On the other hand, the abrasion loss after whole Sialon ceramics milling cutter processing is lower, and cutter life reaches
To 1.5 times of carbide-tipped milling cutter.Absolutely prove that roughing bulk ceramics Design Milling of the present invention is reasonable, it can be with high degree
Ground improves processing efficiency of the difficult-to-machine material nickel base superalloy in roughing, while guaranteeing that cutter life is further mentioned
It is high.
Table 2
Specific embodiments of the present invention are described in detail above, but content is only the preferable implementation of the invention
Example, should not be considered as limiting the invention the practical range of creation.It is all to become according to equalization made by the invention application range
Change and improve etc., it shall still fall within the scope of this patent.
Claims (8)
1. a kind of roughing bulk ceramics milling cutter comprising shank, neck and cutting edge portion, the shank front end connection described in
The rear end of neck, the front end of the neck connect the rear end of the cutting edge portion, it is characterised in that: the material of the milling cutter is match
Grand ceramics, the cutting edge portion include cutting edge, chip pocket and chip space, and wherein cutting edge is by Zhou Ren, end sword and the angle point of a knife R group
At the angle the point of a knife R is used to connect the Zhou Ren of corresponding position and end sword, the Zhou Ren are equipped with rake face and circular arc flank, institute
It states end sword and is equipped with rake face and straight flank, the angle the point of a knife R is equipped with rake face and circular arc flank, and chip pocket is equipped with groove bottom
Knife face out, several end swords are radially uniformly arranged relative to the front end face of the cutting edge portion, each end sword
Respectively correspond the angle the point of a knife R, a Zhou Ren, the Zhou Ren the cutting edge portion peripheral ring surface helix to
Every arrangement.
2. a kind of roughing bulk ceramics milling cutter as described in claim 1, it is characterised in that: the material of the milling cutter is alpha-beta
Complex phase Sialon ceramics.
3. a kind of roughing bulk ceramics milling cutter as claimed in claim 2, it is characterised in that: the cutting edge of the cutting edge portion
Quantity be 4~8.
4. a kind of roughing bulk ceramics milling cutter as claimed in claim 3, it is characterised in that: the diameter of the cutting edge portion is
4~30mm, the length of the cutting edge portion are 1~2 times of diameter, and the core thickness of the cutting edge portion is the 0.7~0.8 of diameter
Times.
5. a kind of roughing bulk ceramics milling cutter as described in claim 1, it is characterised in that: the radius at the angle the point of a knife R is
0.5mm~2mm.
6. a kind of roughing bulk ceramics milling cutter as described in claim 1, it is characterised in that: the anterior angle angle of each Zhou Ren
Degree is -10 °~-3 °, and the relief angles of each Zhou Ren are 6 °~15 °, and the anterior angle angle of the chip pocket is -5 °~0 °,
The end face inclination angle of the chip pocket is 12 °~22 °, and the nose angle that goes out of the chip pocket is -45 °~-30 °, the relief angle of the end sword
Angle is 6 °~15 °.
7. a kind of roughing bulk ceramics milling cutter as described in claim 1, it is characterised in that: the helix angle of the Zhou Ren
It is 38 °~42 °.
8. a kind of roughing bulk ceramics milling cutter as described in claim 1, it is characterised in that: the rake face at the angle the point of a knife R
It is provided with appearance bits fillet slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910162394.3A CN109794634A (en) | 2019-03-05 | 2019-03-05 | A kind of roughing bulk ceramics milling cutter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910162394.3A CN109794634A (en) | 2019-03-05 | 2019-03-05 | A kind of roughing bulk ceramics milling cutter |
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| Publication Number | Publication Date |
|---|---|
| CN109794634A true CN109794634A (en) | 2019-05-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910162394.3A Pending CN109794634A (en) | 2019-03-05 | 2019-03-05 | A kind of roughing bulk ceramics milling cutter |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111906360A (en) * | 2020-08-11 | 2020-11-10 | 西安交通大学深圳研究院 | Nickel-based superalloy closed impeller rough machining method |
| CN112157303A (en) * | 2020-10-23 | 2021-01-01 | 苏州阿诺精密切削技术有限公司 | A ripples sword rough milling cutter for processing of cast iron vortex dish |
| CN112191956A (en) * | 2020-09-02 | 2021-01-08 | 锑玛（苏州）精密工具股份有限公司 | Thread milling cutter for high-temperature nickel-based alloy |
| CN112828368A (en) * | 2021-01-04 | 2021-05-25 | 苏州阿诺精密切削技术有限公司 | Taper milling cutter for worm machining |
| CN114147271A (en) * | 2021-12-13 | 2022-03-08 | 山东大学 | Ceramic milling cutter with multi-section arc edges |
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| CN111906360A (en) * | 2020-08-11 | 2020-11-10 | 西安交通大学深圳研究院 | Nickel-based superalloy closed impeller rough machining method |
| CN112191956A (en) * | 2020-09-02 | 2021-01-08 | 锑玛（苏州）精密工具股份有限公司 | Thread milling cutter for high-temperature nickel-based alloy |
| CN112157303A (en) * | 2020-10-23 | 2021-01-01 | 苏州阿诺精密切削技术有限公司 | A ripples sword rough milling cutter for processing of cast iron vortex dish |
| CN112828368A (en) * | 2021-01-04 | 2021-05-25 | 苏州阿诺精密切削技术有限公司 | Taper milling cutter for worm machining |
| CN114147271A (en) * | 2021-12-13 | 2022-03-08 | 山东大学 | Ceramic milling cutter with multi-section arc edges |
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Application publication date: 20190524 |