Disclosure of Invention
The invention provides automatic wrench drilling equipment which is suitable for a wrench drilling processing line and aims to solve the problems that most of the existing wrench drilling equipment is only suitable for manual operation, and is low in efficiency and low in processing precision and reliability.
In order to achieve the above object, the present invention provides an automatic wrench drilling apparatus, the wrench including a head and a shank, the wrench having three working surfaces on an inner side of the head and an outer contour surface on an outer side thereof, the wrench automatic drilling apparatus comprising:
the conveying line is fixedly provided with a plurality of supporting plates and is used for conveying a spanner to be drilled from a first end to a second end of the conveying line;
the correcting device is arranged at the second end of the conveying line and is used for correcting a wrench conveyed to the second end of the conveying line to a first preset posture;
the conveying manipulator is arranged at the second end of the conveying line and is used for conveying the wrench corrected at the second end of the conveying line to a station for drilling, positioning the handle of the wrench during drilling and removing the wrench after drilling is completed;
the positioning clamp is arranged on a workbench and is used for clamping and positioning the head of the wrench to be drilled;
the drilling device is arranged on the workbench and is used for drilling a wrench cooperatively positioned by the positioning clamp and the carrying manipulator.
Wherein, a plurality of positioning columns are also arranged on the supporting plates of the conveying line; the second end of the conveying line is also provided with a first oil cylinder.
Wherein the orthotic device comprises:
the side face of the correcting block is provided with three correcting faces which are in one-to-one correspondence with the working faces of the head part of the wrench;
the adjusting cylinder is fixedly arranged on the upper surface of the correcting block, a piston rod of the adjusting cylinder is fixedly connected with an adjusting roller arm, and the adjusting roller arm is used for moving the wrench and attaching the three working faces to the three corresponding correcting faces of the correcting block.
The conveying manipulator comprises a clamping and grabbing part, the bottom end of the clamping and grabbing part is fixedly connected with a Y-axis sliding block, the Y-axis sliding block is arranged on a Y-axis guide rail in a sliding manner, and the first end of the Y-axis guide rail is close to the second end of the conveying line; an X-axis sliding block is fixedly arranged at the bottom of the Y-axis guide rail, and the X-axis sliding block is slidingly arranged on an X-axis guide rail.
The second end of the Y-axis guide rail is further provided with a Y-axis motor, and the first end of the X-axis guide rail is further provided with an X-axis motor.
The clamping and grabbing part comprises an upper clamping and grabbing plate and a lower clamping and grabbing plate, the upper clamping and grabbing plate and the lower clamping and grabbing plate are arranged on a clamping and grabbing base of the clamping and grabbing part in a sliding mode, the bottom of the clamping and grabbing base is fixedly connected with the Y-axis sliding block, a clamping and grabbing cylinder is further arranged on the clamping and grabbing base and used for driving the upper clamping and grabbing plate and the lower clamping and grabbing plate to slide on the clamping and grabbing base.
Wherein, positioning fixture includes: a clamp base;
the three-bend positioning block is arranged on the first side of the clamp base in a sliding manner, and is provided with three positioning surfaces which are in one-to-one correspondence with the working surfaces of the head part of the wrench;
the clamping screw rod comprises an upper clamping screw rod and a lower clamping screw rod, the upper clamping screw rod and the lower clamping screw rod are respectively arranged above and below the plane where the three-bending positioning block is located, the upper clamping screw rod and the lower clamping screw rod are respectively fixedly arranged at first ends of an upper clamping arm and a lower clamping arm, and the upper clamping arm and the lower clamping arm are both arranged at the second side of the clamp base;
the side ejector block is arranged on the third side of the clamp base, one side, close to the three-bending positioning block, of the side ejector block is provided with an arc-shaped positioning surface, and the arc-shaped positioning surface corresponds to the outer contour surface of the wrench.
The first side of the clamp base is also provided with a positioning cylinder, the positioning cylinder is fixedly arranged on the clamp base, and the positioning cylinder is used for driving the three-bending positioning block and providing extrusion force; a second oil cylinder is arranged between the upper clamping arm and the lower clamping arm, and is arranged on the second side inner wall of the clamp base in a sliding manner, and the second oil cylinder is used for driving the upper clamping arm and the lower clamping arm and providing clamping force; and a third oil cylinder is further arranged on the third side of the clamp base and used for driving the side surface jacking block and providing extrusion force on the outer contour surface of the arc-shaped positioning surface.
And the correcting block and the three-bending positioning block are respectively provided with a sensor used for sensing the fitting conditions of the correcting surface and the corresponding working surface and the fitting conditions of the positioning surface and the corresponding working surface.
The drilling device comprises a drill bit, the drill bit is arranged on a drill bit base in a telescopic mode, and the bottom of the drill bit base is fixedly connected with the workbench; the drill bit base is also provided with a linear motor and a rotary motor, the linear motor is used for driving the drill bit to linearly move, and the rotary motor is used for driving the drill bit to rotate.
The scheme of the invention has the following beneficial effects:
the automatic spanner drilling equipment is provided with the conveying line for conveying the spanner, the conveying manipulator, the correcting device and the positioning clamp for adjusting and positioning the spanner and the drilling device for drilling, can carry out the working procedures of spanner movement, posture adjustment, mechanical arm clamping conveying, positioning drilling and the like in a fully mechanized manner, and all the working procedures are integrated on one processing assembly line, so that the arrangement of each functional module and the connection and the matching between the adjacent modules are facilitated, the material transferring time between the working procedures is reduced, and the efficiency and the reliability of mechanical spanner drilling are improved; the automatic wrench drilling equipment is provided with a plurality of sensors, and the sensors, the execution cylinders, the oil cylinders, the motors and the like are electrically connected with a control system, so that the automatic wrench drilling equipment can complete drilling processing of a plurality of wrenches in a full-automatic manner, reduce the labor intensity of workers and improve the production efficiency and the productivity.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved more apparent, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.
Aiming at the problems that the existing wrench drilling equipment is mainly only suitable for manual operation, has low efficiency and low machining precision and reliability, the invention provides wrench automatic drilling equipment which is suitable for a wrench drilling production line, wherein the wrench 1 comprises a head part 101 and a handle part 102, three working surfaces 103 are arranged on the inner side of the head part 101 of the wrench 1, and an outer contour surface 104 is arranged on the outer side of the head part 101 of the wrench, as shown in fig. 5.
As shown in fig. 1, the present invention provides an automatic wrench drilling apparatus comprising: a conveying line 2, wherein a plurality of supporting plates 201 are fixedly arranged on the conveying line 2, and the conveying line 2 is used for conveying a wrench 1 to be drilled from a first end to a second end of the conveying line 2; a straightening device 3, wherein the straightening device 3 is arranged at the second end of the conveying line 2, and the straightening device 3 is used for straightening the wrench 1 conveyed to the second end of the conveying line 2 to a first preset posture; the conveying manipulator 4 is arranged at the second end of the conveying line 2, the conveying manipulator 4 is used for conveying the wrench 1 with the corrected second end of the conveying line 2 to a station for drilling, positioning the handle 102 of the wrench 1 during drilling, and removing the wrench after drilling is completed; the positioning clamp 5 is arranged on a workbench 6, and the positioning clamp 5 is used for clamping and positioning the head 101 of the wrench 1 to be drilled; the drilling device 7, drilling device 7 sets up on workstation 6, drilling device 7 is used for carrying out drilling to the spanner 1 that is located by positioning fixture 5 with the cooperation of handling manipulator 4.
According to the automatic wrench drilling equipment disclosed by the embodiment of the invention, firstly, a wrench 1 is placed on a support 201 at the first end of a conveying line 2 in a certain posture manually or mechanically, and the conveying line 2 drives a support 201 fixedly arranged on the support and the wrench 1 placed on the support 201 to move to the second end of the conveying line 2. The correcting device 3 arranged at the second end of the conveying line 2 further corrects the wrench 1 on the supporting plate 201 to the first preset posture, so that the carrying manipulator 4 can smoothly clamp the handle 102 of the wrench 1. After the posture of the wrench 1 is adjusted by the correction device, the carrying manipulator 4 arranged at the second end of the conveying line 2 moves to the handle 102 of the wrench 1 to clamp and fix the wrench 1, and then carries the wrench 1 to the drilling station. A positioning clamp 5 is arranged at the drilling station, the head 101 of the wrench 1 is clamped and positioned by the positioning clamp 5 during drilling, and the handle 102 of the wrench 1 is still clamped and positioned by the carrying manipulator 4, so that the accuracy of positioning of the wrench 1 during drilling is ensured, and phenomena such as displacement and deflection are avoided. When the wrench 1 is clamped and positioned by the positioning fixture 5 and the carrying manipulator 4, the drilling device 7 arranged on one side of the positioning fixture 5 moves to the drilling position of the wrench 1 and drills the head 102 of the wrench 1. After the drilling is completed, the drilling device 7 and the positioning fixture 5 will be sequentially separated from the head 102 of the wrench 1, and then the carrying manipulator 4 continues to clamp the handle 102 of the wrench 1 and move the wrench 1 to the next station, so that the drilling of one wrench 1 is completed. The handling robot 4 is then reset to the second end of the conveyor line 2 and the next wrench 1 is gripped and subjected to the drilling process of the next wrench 1. The automatic spanner drilling equipment can fully mechanically carry out the working procedures of spanner 1 movement, posture adjustment, mechanical arm clamping and carrying, positioning drilling and the like, and all the working procedures are integrated on one processing assembly line, so that the arrangement of each functional module and the connection and matching between adjacent modules are facilitated, and the mechanical spanner 1 drilling efficiency and reliability are improved.
As shown in fig. 2, a plurality of positioning columns 202 are further disposed on the pallet 201 of the conveying line 2; the second end of the conveyor line 2 is further provided with a first cylinder 203.
According to the conveying line 2 of the embodiment of the present invention, the positioning columns 202 provided on the pallet 201 are used for preliminary positioning when the wrench 1 is placed on the pallet 201 by a manual or mechanical arm, so that the initial posture of the wrench 1 placed on the pallet 201 can be adjusted by the correcting device 3. The conveyor belt 2 is driven by a first oil cylinder 203 arranged at the second end, and the wrench 1 on the supporting plate 201 at the first end of the conveyor belt 2 is moved to the second end.
Wherein the orthotic device 3 comprises: the correcting block 301 is provided with three correcting surfaces 302 on the side surface of the correcting block 301, and the correcting surfaces 302 are in one-to-one correspondence with the working surfaces 103 of the head 101 of the wrench 1; the adjusting cylinder 303 is fixedly arranged on the upper surface of the correcting block 301, a piston rod of the adjusting cylinder 303 is fixedly connected with an adjusting roller arm 304, and the adjusting roller arm 304 is used for moving the wrench 1 and attaching the three working surfaces 103 to the three corresponding correcting surfaces 302 of the correcting block 301.
According to the correcting device of the embodiment of the invention, the three correcting surfaces 302 on the correcting block 301 correct the posture of the wrench 1 in a manner of being attached to the working surface 103 of the wrench 1, so that the handle 102 of the wrench 1 forms a first preset posture towards a specific direction, so that the handle is clamped and fixed by the carrying manipulator 4. The correction block 301 is fixedly arranged on one side of the conveying line 2, and an adjusting cylinder 303 is fixedly arranged on the upper surface of the correction block. The adjusting roller arm 304 comprises an adjusting arm, the adjusting arm is rotatably arranged on a bracket at the front side of the adjusting cylinder 303, the adjusting arm comprises a driving end and a roller end, the driving end is fixedly connected with a piston rod of the adjusting cylinder 303, a roller is arranged on the roller end, and the roller can roll on the upper surface of the supporting plate 201. When the supporting plate 201 with the wrench 1 placed thereon moves to the position right below the adjusting arm, the piston rod of the adjusting cylinder 303 extends to push the driving end of the adjusting arm to rotate outwards, so that the roller end moves inwards, the roller contacts the outer contour surface 104 of the wrench 1 and presses the wrench 1 towards the direction of the correcting block 301, and at this time, the three working surfaces 103 of the wrench 1 gradually approach and fit on the three correcting surfaces 302 of the corresponding correcting block 301. When all the three working surfaces 103 are attached, the wrench 1 completes posture correction and forms a first preset posture, and then the carrying manipulator 4 moves and clamps the handle 102 of the wrench 1.
As shown in fig. 3, the handling manipulator 4 includes a gripping portion 401, the bottom end of the gripping portion 401 is fixedly connected to a Y-axis slider 402, the Y-axis slider 402 is slidably disposed on a Y-axis guide rail 403, and a first end of the Y-axis guide rail 403 is close to a second end of the conveying line 2; an X-axis slider 404 is fixedly disposed at the bottom of the Y-axis guide 403, and the X-axis slider 404 is slidably disposed on an X-axis guide 405. The second end of the Y-axis guide 403 is further provided with a Y-axis motor 406, and the first end of the X-axis guide 405 is further provided with an X-axis motor 407. The clamping and grabbing portion 401 includes an upper clamping plate 408 and a lower clamping plate 409, the upper clamping plate 408 and the lower clamping plate 409 are slidably disposed on a clamping base 410 of the clamping and grabbing portion 401, the bottom of the clamping base 410 is fixedly connected with the Y-axis sliding block 402, a clamping cylinder 411 is further disposed on the clamping base 410, and the clamping cylinder 411 is used for driving the upper clamping plate 408 and the lower clamping plate 409 to slide on the clamping base 411.
The carrying robot 4 according to the above embodiment of the present invention grips the handle 102 of the wrench 1 by the grip portion 401. While the handling robot 4 is provided with an X-axis guide rail 405 and a Y-axis guide rail 403 so that the gripping portion 401 can be moved back and forth in the direction X, Y to handle the wrench 1 from the second end of the conveyor line 2 to the station of the positioning jig 5. The gripping part 401 is slidably disposed on the Y-axis guide rail 403 through the Y-axis slider 402 at the bottom, and the first end of the Y-axis guide rail 403 is close to the second end of the conveying line 2, so that the gripping part 401 can slide to the first end of the Y-axis guide rail 403 to grip the handle 102 of the wrench 1 under the driving of the Y-axis motor 406. Meanwhile, the Y-axis guide rail 403 is slidably disposed on the X-axis guide rail 405 through the X-axis slider 404 at the bottom thereof, so that the whole of the Y-axis guide rail 403 and the grip 401 can slide back and forth along the X-axis guide rail 405, and is driven by the X-axis motor 407 to move the wrench 1 from the X-axis coordinate position of the conveying line 2 to the X-axis coordinate position of the positioning jig 5, and to move the wrench 1 having completed the drilling process from the X-axis coordinate position of the positioning jig 5 to the X-axis coordinate position of the next station. The gripping portion 401 of the carrying robot 4 grips and fixes the handle 102 of the wrench 1 by the cooperation of the upper gripping plate 408 and the lower gripping plate 409 provided on the gripping base 410 in a sliding manner, wherein the sliding of the upper gripping plate 408 and the lower gripping plate 409 is controlled by driving the gripping cylinder 411 provided on the gripping base 410. According to the carrying manipulator 4, the clamping action of the clamping part 401, the movement of the clamping part 401 along the Y-axis direction and the movement of the clamping part 401 along the X-axis direction are independently executed, so that the movement control is simplified, and the flexibility of clamping and carrying of the wrench 1 is improved.
As shown in fig. 4 and 5, the positioning jig 5 includes: a jig base 501; the three-bend positioning block 502 is slidably arranged on the first side of the fixture base 501, and three positioning surfaces 503 are arranged on the three-bend positioning block 502 and correspond to the working surfaces 103 of the head 101 of the wrench 1 one by one; the clamping screw rod comprises an upper clamping screw rod 504 and a lower clamping screw rod 505, the upper clamping screw rod 504 and the lower clamping screw rod 505 are respectively arranged above and below the plane where the three-bending positioning block 502 is arranged, the upper clamping screw rod 504 and the lower clamping screw rod 505 are respectively fixedly arranged at first ends of an upper clamping arm 506 and a lower clamping arm 507, and the upper clamping arm 506 and the lower clamping arm 507 are respectively arranged at the second side of the clamp base 501; the side top block 508, the side top block 508 is disposed on the third side of the fixture base 501, one side of the side top block 508, which is close to the three-bend positioning block 502, is provided with an arc positioning surface 509, and the arc positioning surface 509 corresponds to the outer profile surface 104 of the wrench 1.
The positioning fixture 5 according to the above embodiment of the present invention completes the clamping and positioning of the head 101 of the wrench 1 through the cooperation of the tri-bend positioning block 502, the clamping screw and the side top block 508. The three positioning surfaces 503 arranged on the three-bending positioning block 502 are in one-to-one correspondence with the three working surfaces 103 on the inner side of the head 101 of the wrench 1, when the wrench 1 is carried to the preset position of the positioning fixture 5, the three-bending positioning block 502 moves, so that the three positioning surfaces 503 are in contact with the corresponding working surfaces 103 and apply extrusion force to adjust the posture of the wrench 1, and the correction of the position of the head 101 of the wrench 1 is completed. The upper clamping screw rod 504 and the lower clamping screw rod 505 respectively arranged above and below the plane of the three-bending positioning block 502 respectively press the head 101 of the wrench 1 downwards and upwards respectively after the three-bending positioning block 502 contacts the head 101 of the wrench 1, so as to finish clamping and positioning the head 101 of the wrench 1 in the vertical direction. Wherein, the upper clamping screw 504 and the lower clamping screw 505 are respectively fixedly connected with the first ends of the upper clamping arm 506 and the lower clamping arm 507 which are arranged on the second side of the clamp base 501, the upper clamping arm 506 and the lower clamping arm 507 are driven by the driving mechanism arranged on the second ends of the two clamping arms, and clamping force is respectively transmitted to the upper clamping screw 504 and the lower clamping screw 505, so as to form clamping and positioning of the head 101 of the wrench 1. Subsequently, a side face top piece 508 provided on the third side of the jig base 501 is brought into contact with the outer contour face 104 of the outer side of the head 101 of the wrench 1 via an arc-shaped positioning face 509 provided on the side face thereof and applies a pressing force to restrict the position of the outer side of the wrench 1. The cooperation of the three-bend positioning block 502 and the side top block 508 forms clamping and positioning on the horizontal direction of the head 101 of the wrench 1, and finally the head 101 of the wrench 1 is clamped and positioned on the vertical direction and the horizontal direction under the combined action of the three-bend positioning block 502, the clamping screw and the side top block 508 so as to facilitate drilling, and displacement and deflection phenomena can not occur during drilling.
The first side of the fixture base 501 is further provided with a positioning cylinder 510, the positioning cylinder 510 is fixedly arranged on the fixture base 501, and the positioning cylinder 510 is used for driving the three-bend positioning block 502 and providing extrusion force; a second oil cylinder 511 is arranged between the upper clamping arm 506 and the lower clamping arm 507, the second oil cylinder 511 is slidably arranged on the second side inner wall of the clamp base 501, and the second oil cylinder 511 is used for driving the upper clamping arm 506 and the lower clamping arm 507 and providing clamping force; a third oil cylinder 512 is further disposed on the third side of the fixture base 501, and the third oil cylinder 512 is configured to drive the side top block 508 and provide a pressing force of the arc-shaped positioning surface 509 on the outer contour surface 104.
The positioning fixture 5 according to the above embodiment of the present invention, the tri-bend positioning block 502 is slidably disposed on the first side of the fixture base 501 and is driven by the positioning cylinder 510, so that each positioning surface 503 of the tri-bend positioning block 502 can enter the inner side of the head 101 of the wrench 1 to contact with each corresponding working surface 103, and the pressing force is applied by the positioning cylinder 510. The second cylinder 511 disposed on the second side of the clamp base 501 has a cylinder side slidably disposed on the second side of the clamp base 501, and has a piston rod fixedly connected with the clamp base 501, so that when the piston rod of the second cylinder 511 extends, the cylinder can be reversely pushed to slide and act on the upper clamping arm 506 and the lower clamping arm 507, so as to respectively drive and control the upper clamping screw 504 and the lower clamping screw 505 disposed on the first ends of the upper clamping arm 506 and the lower clamping arm 507, so as to clamp and position the head 101 of the wrench 1 in the vertical direction. The side top block 508 is driven by the third oil cylinder 512, so that the side top block 508 can slide back and forth on the bottom plate of the fixture base 501 along the moving direction of the piston rod of the third oil cylinder 512, so as to press and limit the outer contour surface 104 of the head 102 of the wrench 1.
The correcting block 301 and the three-bend positioning block 502 are respectively provided with a sensor 8 for sensing the fitting condition of the correcting surface 302 and the corresponding working surface 103, and the fitting condition of the positioning surface 503 and the corresponding working surface 103.
According to the automatic wrench drilling equipment disclosed by the embodiment of the invention, the two sensors 8, the execution cylinders, the oil cylinders, the motors and the like are electrically connected with a control system, and the drilling processing of the wrench 1 is controlled in a full-automatic mode. When the wrench 1 moves to the second end of the conveying line 2 along with the pallet 201, the sensor 8 installed on the correcting block 301 triggers and feeds back to the control system, the control system controls the adjusting cylinder 303 to act, and the adjusting roller arm 304 is driven to correct the posture of the wrench 1, so that the three working surfaces 103 of the wrench 1 are attached to the corresponding correcting surfaces 302. When the whole fitting is completed, the sensor 8 is triggered again, and the control system then sends out an instruction to control the carrying manipulator 4 to move to the second end of the conveying line 2 so as to clamp the handle 102 of the wrench 1. After the wrench 1 moves to the position of the positioning fixture 5 and each positioning surface 503 of the three-bending positioning block 502 is attached to the corresponding working surface 103, the sensor 8 on the three-bending positioning block 502 can feed back information to the control system, and the control system sends out instructions and gradually controls the upper clamping screw 504, the lower clamping screw 505 and the upper clamping screw and the lower clamping screw and the limiting of the side top block 508 on the outer side of the wrench 1, so that the orderly clamping and positioning of the head 101 of the wrench 1 by the positioning fixture 5 is ensured, and the reliability of operation is improved.
Referring to fig. 6, the drilling device 7 includes a drill 701, the drill 701 is telescopically disposed on a drill base 702, and the bottom of the drill base 702 is fixedly connected with the workbench 6; the drill bit base 702 is further provided with a linear motor 703 and a rotary motor 704, the linear motor 703 is used for driving the drill bit 701 to linearly move, and the rotary motor 704 is used for driving the drill bit 701 to rotate.
The drilling device 7 according to the above embodiment of the present invention has a drill 701 for drilling processing telescopically mounted on a drill base 702 and driven to move telescopically by a linear motor 703. When the head 101 of the wrench 1 moves to the positioning fixture 5 and is clamped and positioned, the linear motor 703 drives the drill bit 701 to extend and move to the drilling position of the head 101 of the wrench 1 on the positioning fixture 5, and then the rotary motor 704 drives the drill bit 701 to rotate, so as to drill the head 101 of the wrench 1. When the drilling is completed, the rotation of the rotation motor 704 is stopped, and then the linear motor 703 drives the drill 701 to retract to the drill base 702, so that the drilling of the wrench 1 is completed.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.