CN109794555A - A kind of rolling forming tool, device and method for progressive molding - Google Patents
A kind of rolling forming tool, device and method for progressive molding Download PDFInfo
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- CN109794555A CN109794555A CN201910280852.3A CN201910280852A CN109794555A CN 109794555 A CN109794555 A CN 109794555A CN 201910280852 A CN201910280852 A CN 201910280852A CN 109794555 A CN109794555 A CN 109794555A
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Abstract
The invention discloses a kind of rolling forming tool, device and methods for progressive molding, it solves forming tool in the prior art and sheet fabrication frictional resistance is big, the limited problem of larger tilt angle realization device use scope, with easy to operate, and the beneficial effect of effectively lubricating is carried out to plate in process, its scheme is as follows: a kind of rolling forming tool for progressive molding, including having the ball base of setting length, the hollow setting of ball base, ball base inside is for temporarily storing lubricating oil;Shape ball, part forming ball can be nested in ball base end, it is capable of forming gap between forming ball and ball base, drives forming ball that workpiece to be processed is formed by ball base, lubricating oil is lubricated workpiece to be processed by the gap between forming ball and ball base.
Description
Technical field
The present invention relates to progressive molding technical field, more particularly to a kind of rolling forming tool for progressive molding,
Device and method.
Background technique
Metal blank progressive molding technique is to be decomposed complicated threedimensional model according to a series of contour, by
Computer control forming tool is successively processed on two-dimensional surface.This method can process arbitrarily complicated in principle
Workpiece, and do not need mold.There is huge advantage for manufacture small lot, personalized new product.Compared to Sheet Metal Forming Technology, gradually
It is local plastic deformation into forming technology, makes full use of the deformability of plate, therefore can become second nature conventional ones technique cannot
The complicated shape of forming, have a wide range of applications potentiality in every field.Friction is prevalent in production practices, metal modeling
Property forming when in addition to general sliding friction feature and conventional mechanical transmission friction also make a big difference.It is asymptotic first
It is configured to local plastic deformation, tool heads and the small pressure caused on contact surface of web contact area are excessive, and lubricating oil film is fragile
It splits.Metal can generate certain heat during plastic deformation causes temperature to increase, and new gold continuously emerges in deformation process
Metal surface can all change original friction condition.Improve contact conditions to reduce frictional force, generally during progressive molding
Using lubricant, lubricant can be divided into liquid lubricant, lubricating grease and solid lubricant by its state.It is wherein most commonly used to be
Fluid lubricant.Lubricant improves the contact between forming tool and plate to a certain extent, improves the table of drip molding
Face quality.
Inventor's discovery has scholar to propose that rotation forming tool realizes the rotation of idler wheel in two mutually orthogonal directions,
Reduce the friction in forming process between forming tool and plate, but for the complex-shaped drip molding in practical application,
Complexity is contacted between forming tool and plate, flywheel moment size direction is uncertain, is difficult by rotary tool body around forming work
Tool arbor line is freely rotated, and guarantees that pivot center and the forming tool direction of motion are vertical always, the scheme that some scholars propose makes
Forming tool becomes non-centrosymmetric structure, but is not suitable for the high-speed rotating occasion of main shaft, and to Metal CNC Incremental Forming
The problems such as lathe need to coordinate feed speed and the speed of mainshaft when programming, and bring programming complicated, not easy to operate.
Therefore, that there are frictional resistance is big for existing forming tool and plate, because structure limitation can not be in larger use scope
The problem of interior wide-angle progressive molding for realizing plate.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of rolling forming tool for progressive molding, solutions
Sliding contact frictional force between traditional progressive molding tool and plate of having determined is big, and existing forming tool head shape angles are limited to ask
Topic, realizes being in rolling contact for wide-angle drip molding.
A kind of concrete scheme of the rolling forming tool for progressive molding is as follows:
A kind of rolling forming tool for progressive molding, comprising:
Ball base with setting length, the hollow setting of ball base, ball base inside is for temporarily storing lubricating oil;
Ball is shaped, part, which shapes ball, can be nested in ball base end, shape and be capable of forming between ball and ball base
Gap, by ball base drive forming ball workpiece to be processed is formed, lubricating oil by forming ball and ball base it
Between gap workpiece to be processed is lubricated.
Above-mentioned rolling forming tool, forming ball are movably arranged at ball base, and forming tool and workpiece are rolling friction, this
In process, the big problem of frictional resistance between monolithic molding tool and workpiece before obtains effectively sample forming tool
Alleviate, and workpiece can directly be lubricated by ball base, without manually adding, is improved work efficiency.
Further, in order to avoid in forming tool moving process, the accident for shaping ball falls off, the ball base phase
For shaping the other end setting of ball for generating the adsorbing mechanism of suction to the forming ball.
Further, knife handle is arranged in the adsorbing mechanism end, and knife handle is connect with the ball base, the setting side of knife handle
Just forming tool will be rolled and be installed on lathe.
Further, the adsorbing mechanism includes the coil set on the ball base or the knife handle circumferential direction, ball base with
It shapes ball and forms electromagnet;Ball base serves as iron core, and forming ball serves as armature, and ball base and forming ball select high-speed steel
Equal materials.Coil is powered, and the magnetic force of generation is linked together the forming ball of forming tool and ball base closely.Adsorption machine
Structure increases coil in addition to being to guarantee that forming ball is not fallen out under gravity when installing forming tool if necessary
Electric current, adsorbing mechanism can to forming ball provide a larger power straight up, this power can make shape ball by
Plate still is able to stablize in ball base in the case where applying biggish power, shapes the part of ball embedded in ball base;
It is spherical surface, spherical surface and the forming ball engagement inside ball base end face, the diameter for shaping ball is greater than ball
The width of seat and forming ball engagement end, so that forming ball and the tangent normal in Forming Workpiece inclined-plane can be with ball base ends
Portion is arranged in set angle, which is 0 ° -15 °, is able to achieve the processing of larger tilt angle in this way, and shape ball and ball
Seat is using absorption connection, not additional mechanical connection mechanism, reduces and larger inclines to the interference of drip molding to be easier to realize
The processing of rake angle workpiece.
Further, it is connected to inside the knife handle and the ball base, and knife handle passes through rotary oil seal and pipeline and storage
Knife handle oil inlet is arranged in fuel tank connection, rotary oil seal, and pipeline is connect with knife handle oil inlet, and rotary oil seal is fixed on lathe setting,
So that knife handle is arranged relative to rotary oil seal, the rotation without will drive pipeline guarantees that oil sealing can be relative to main shaft rotation and oil
Road is unimpeded.High-pressure oil pump is arranged in pipeline, solenoid valve is arranged in pipeline, for controlling the input of lubricating oil.
Further, the hollow oil storing tube of setting in the ball base, oil storage tube end are equipped with shoe cream room, and shoe cream room is provided with
At least one circle nozzle opening will be will lubricate oil spurts to shaping ball;
Alternatively, the quantity of nozzle opening is incrementally increased from the Inside To Outside of shoe cream room in some schemes, by nozzle opening to
Shape ball fuel feeding.
A kind of device for progressive molding, comprising:
The rolling forming tool for progressive molding;
For clamping the fixture of workpiece to be processed;
Elevating mechanism, elevating mechanism drive the lifting action of fixture;
Support column, set on the lower section of fixture to support the workpiece in process.
In the device, fixture includes upper clamp plate and lower clamp plate, and upper and lower two clamping plates are bolted, the end of support column
By backplanes support, elevating mechanism can be set between lower clamp plate and bottom plate, and pass through fixture and guide post is arranged, and fixture is along guiding
Column moves up and down.
Further, device further includes the collection oilcan around the fixture side, and collection oilcan rolls forming work for collecting
Has the lubricating oil sprayed.
Further, the collection oilcan includes the side plate set on the fixture side, the openable setting of side plate, and side plate
Cover board is arranged in top side activity;Side plate interior sides are fixed with the fixture, side plate be arranged oil return hole, oil return hole by oil return hole pipeline with
Fuel reserve tank connection, and lubricating oil filter is arranged in oil return hole pipeline, side plate bottom side bends inwards, and not only facilitates side plate and fixture
It is connected, and forms oil groove between side plate and fixture, side plate bottom side has the inclination angle of setting, convenient for the recycling benefit to lubricating oil
With.
In some schemes, cover board includes telescoping cover, and telescoping cover has certain height, and support is arranged in the side of telescoping cover
Plate, fagging are detachably connected with the side plate, and the rolling forming tool passes through the telescoping cover, and the avris of fagging has
Vertical edge, convenient for the connection of cover board and side plate.
A kind of application method of the device for progressive molding, including following content:
1) workpiece to be processed is clamped by fixture;
2) it rolls forming tool and is installed on lathe, and set the machining locus for rolling forming tool;
3) workpiece to be processed is processed, workpiece to be processed is carried out by the gap between forming ball and ball base
Lubrication;
4) it as the layer-by-layer decline for rolling forming tool, fixture drive workpiece to be processed gradually to decline, constantly repeats, until
It completes the process.
Compared with prior art, the beneficial effects of the present invention are:
1) by the setting in gap between ball base and forming ball, shape ball relative to workpiece to be processed is the present invention
Rolling friction is played the role of tentatively reducing friction, furthermore such that forming stable oil film between forming ball and ball base, be subtracted
The frictional force between ball and ball base is shaped less, guarantees that forming ball can freely roll in ball base.
2) present invention is not only convenient for the lubrication to workpiece to be processed by the hollow setting of ball base, and lubricating oil can be right
Plate after forming is washed away, and is played the role of cleaning plate surface, is prevented the particle to fall off when previously processing plate from connecing
Abrasive grain is served as in the process got off, and damages finished surface.
3) present invention is not only able to achieve the recycling to lubricating oil by the setting of collection oilcan, but also guarantees processing ring
The safety in border avoids extraneous environment from impacting process, and the oil liquid in process, scrap is also avoided to fly everywhere
It splashes.
Detailed description of the invention
The Figure of description for constituting a part of the invention is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.
Fig. 1 is the schematic perspective view of device in the embodiment of the present invention.
Fig. 2 is progressive molding tool space framework figure in the embodiment of the present invention.
Fig. 3 (a) is progressive molding tool main view in the embodiment of the present invention;
Fig. 3 (b) is A-A diagrammatic cross-section in Fig. 3 (a) in the embodiment of the present invention.
Fig. 4 is that oil-collecting shell-side plate and fixture install bottom view in the embodiment of the present invention.
Fig. 5 is that oil-collecting shell-side plate and fixture install front view in the embodiment of the present invention.
Fig. 6 is to collect oilcan scheme of installation in the embodiment of the present invention.
Fig. 7 is telescoping cover and knife handle scheme of installation in the embodiment of the present invention.
Fig. 8 is forming ball and ball base shape angles schematic diagram in the embodiment of the present invention.
Fig. 9 is the cross-sectional view of device in the embodiment of the present invention;
1 knife handle in figure;2 knife handle oil inlets;3 rotary oil seals;4 adsorbing mechanisms;5 ball bases;6 plates;7 forming balls;8 collection
Oilcan;9 guide posts;10 upper clamp plates;11 lower clamp plates;12 oil return holes;13 support columns;14 bottom plates;15 fuel reserve tank fuel feed holes;16 oil storages
Case oil filler point;17 fuel reserve tanks;18 fuel reserve tank oil outlets;19 high-pressure oil pump fuel feed holes;20 high-pressure pump power input shafts;21 high pressure oils
Pump;22 pressure regulator valves;23 telescoping covers;24 coils;25 bearing balls;26 shoe cream rooms;27 nozzle openings;28 high-pressure oil pump oil outlets;29
Lubricating oil filter;30 solenoid valves;31 bolts;32 tight fixed bolts;33 hinges;34 buckles;35 side plates;36 faggings.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the present invention.Unless another
It indicates, all technical and scientific terms used herein has usual with general technical staff of the technical field of the invention
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to exemplary embodiments of the present invention.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, the deficiencies in the prior art, in order to solve technical problem as above, this hair
It is bright to propose a kind of rolling forming tool for progressive molding.
In a kind of typical embodiment of the invention, as shown in Fig. 2, a kind of rolling for progressive molding shapes work
Tool, including having the ball base 5 of setting length, the hollow setting of ball base 5, for temporarily storing lubricating oil inside ball base 5;At
Shape ball 7, part, which shapes ball 7, can be nested in 5 end of ball base, and ball base 5 is used to limit forming ball 7, shape
It is capable of forming gap between ball 7 and ball base 5, drives forming ball 7 that workpiece to be processed is formed by ball base 5,
Lubricating oil is lubricated workpiece to be processed by the gap between forming ball 7 and ball base 5.
Above-mentioned rolling forming tool, forming ball 7 are movably arranged at ball base 5, and forming tool and workpiece are rolling friction,
It is shaped so as to tool in process, the big problem of frictional resistance, is had between monolithic molding tool and workpiece before
Effect is alleviated, and can directly be lubricated by ball base 5 workpiece, without manually adding, improves work efficiency.
In order to avoid in forming tool moving process, the accident of forming ball 7 falls off, and ball base 6 is rolled relative to forming
The other end setting of pearl is for generating the adsorbing mechanism of suction to the forming ball.
Knife handle 1 is arranged in adsorbing mechanism end, and knife handle 1 is connect with the ball base 5, and the setting of knife handle 1, which facilitates, to be rolled
Forming tool is installed on lathe.
Adsorbing mechanism 4 includes the coil 24 circumferential set on ball base 5 or knife handle 1, and coil 24 is installed by ball bearing 25
In knife handle 1, the side of knife handle 1 be it is coniform, setting helicitic texture is for fastening the ball base 5, coil 24 on the inside of the other end
Set on the outside of ball bearing 25, ball base 5 and forming ball 7 form an electromagnet, in this way in addition in installation forming tool
When be guarantee forming ball 7 do not fall out under gravity, if necessary increase coil 24 electric current, adsorbing mechanism 4 can
To provide a larger power straight up to forming ball 7, this power can make to shape ball 7 biggish by plate application
It still is able to stablize in ball base 5 in the case where power, adsorbing mechanism 4 is convenient for generating enough suction, and response speed and frequency
Rate is all very high.When shape ball and when web contact the closing of coil 24 make its freely roll and when it leaves plate adsorption machine
The conducting of structure 4 is adsorbed on it in ball base 5.
Coil selects conventional products on the market, and having a size of internal diameter 20mm outer diameter 40mm high 32mm, voltage rating is direct current
24v, the number of turns are 1900 circles, power 10w, and nominal suction is up to 300N.It can satisfy conventional progressive molding experiment forming used
The dimensions of tool.
The part for shaping ball 7 is embedded in ball base 5, and forming ball 7 can arbitrarily roll in ball base 5, shapes ball 7
Diameter be greater than the internal diameter of the setting forming of ball base 5 ball end, the end of the setting forming ball of ball base 5 is horn-like to be convenient for
Setting forming ball 7, in forming process, to coil blackout, at this time without adsorbing forming ball 7.
It is connected to inside knife handle 1 and the ball base 5, and knife handle oil inlet 2 is arranged in knife handle 1,25 side of ball bearing is set
Rotary oil seal 3 is set, knife handle fuel feed hole 2 is set at rotary oil seal 3, and knife handle oil inlet 2 is connect by pipeline with fuel reserve tank 17, pipeline
High-pressure oil pump is set, and solenoid valve 30 is arranged in pipeline, for controlling in the connection of high-pressure oil pump oil outlet 28 of pipeline and high-pressure oil pump
Fuel reserve tank oil filler point 16 is arranged in the input of lubricating oil, fuel reserve tank 17, and fuel reserve tank oil outlet 18 is connect with high-pressure oil pump fuel feed hole 19,
And it is again provided with lubricating oil filter in the pipeline that fuel reserve tank is connect with high-pressure oil pump, pressure regulator valve 22, high pressure is arranged in high-pressure oil pump
Oil pump is connected to motor by high-pressure pump power input shaft 20.
Hollow oil storing tube is equipped in ball base 5, oil storage tube material is high-speed steel, is connected to knife handle oil inlet 2, such as Fig. 3
(a) shown in, oil storage tube end be equipped with shoe cream room 26, shoe cream room 26 be provided at least one circle nozzle opening 27 with will lubricate oil spurts extremely at
Shape ball 7;
In section Example, the quantity of nozzle opening 27 is incrementally increased from the Inside To Outside of shoe cream room 26, passes through nozzle opening
To forming ball fuel feeding, as shown in Fig. 3 (b), three layers totally 15 nozzle openings be evenly distributed in it is cylindrical shape ball base and at
On the contact surface of shape ball, guarantee still to be able to obtain enough lubricating oil formation oil films when stress is concentrated in forming ball side, from
And guarantees to be formed between forming ball and cylindrical forming ball base and stablize oil film.
A kind of device for progressive molding, comprising: the rolling forming tool for progressive molding;For clamping
The fixture of workpiece to be processed;Elevating mechanism, elevating mechanism drive the lifting action of fixture;Support column 13, set on the lower section of fixture
To support the workpiece in process.
In the device, fixture includes upper clamp plate 10 and lower clamp plate 11, and upper and lower two clamping plates are connected by bolt 31, support column
13 end is supported by bottom plate 14, and elevating mechanism can be set between lower clamp plate 11 and bottom plate 14, and passes through fixture setting guiding
Column 9, fixture are moved up and down along guide post 9.
Device further includes the collection oilcan 8 around fixture side, and collection oilcan 8, which is used to collect, rolls the lubrication that forming tool sprays
Oil.
As shown in Figure 4-Figure 6, collection oilcan 8 includes four blocks of side plates 35 set on fixture side, the adjacent side plate fastening in part
Connection, wherein side plate is connect with adjacent side plate by hinge 33, which is connected by removably buckle with another side plate
It connects, wherein two pieces of openable settings of side plate 35, and cover board is arranged in the top side activity of side plate, cover board equally passes through with side plate detachable
Snap connection;Other two blocks of side plates 35 are fixed with fixture, side plate be arranged oil return hole 12, oil return hole 12 by oil return hole pipeline with
Fuel reserve tank 17 connects, and lubricating oil filter 29, the fuel reserve tank oil inlet of oil return hole pipeline and fuel reserve tank 17 is arranged in oil return hole pipeline
Hole 15 connects.
In some embodiments, cover board includes telescoping cover 23, and telescoping cover 23 has certain height, and the setting of telescoping cover 23 is anti-
The high pressure oil that only forming tool ejects sputters everywhere while also preventing the excessive loss of high pressure oil, and telescoping cover 23 is using saturating
Bright soft rubber is made and observes plate when facilitating forming, and can guarantee that there is certain mobile model in the upper end for wavy shaped configuration
It encloses, such telescoping cover 23 can realize the movement of height and horizontal direction, to not interfere with the processing road for rolling forming tool
Diameter.Fagging 36 is arranged in the side of telescoping cover 23, and fagging is detachably connected with the side plate 35, and the rolling forming tool is worn
23 center preformed hole of the telescoping cover setting is crossed, fagging 36 and side plate 35 are pmma material, convenient for observation process
In situation.
The present invention constitutes two-part forming tool using ball base 5 and forming ball 7, wherein forming ball is standard component,
Its material is hard alloy or bearing steel, its price is also relatively very cheap while batch production ensure that its quality, one
As forming ball failure when, directly replaced, greatly saved time and money cost.
As shown in figure 8, the radius r of forming ball 7 is 10mm, the overlapping vertical height h for shaping ball 7 and ball base 5 is
8.1mm in this case analyzes the shape angles of plate, and shape angles α is 79.03 degree in this case, to forming
Ball 7 carries out force analysis, shapes ball 7 by plate 6 and acts on point of contact B and the power F of direction straight upBWith plate 6
Act on point of contact A and direction along the direction AC power FAC.The direction that the synthesis of the two power can be obtained into resultant force it is inevitable in the direction AC and
Some direction between direction straight up shapes resultant force of the ball 7 by ball base 5 so stablizing to make to shape ball 7
And FBAnd FACResultant force etc. it is big reversed, therefore direction should some direction between the direction CA and vertically downward direction, can by Fig. 8
Know that ball base 5 can provide such a power, therefore ball 7 is stable state.Adsorbing mechanism 4 in addition to being in installation forming tool
When guarantee that forming ball 7 is not fallen out under gravity, the electric current that can increase coil 24 if necessary is that electromagnet can be with
A larger power straight up is provided to ball 7, this power can make to shape ball 7 in the feelings for being applied biggish power by plate
It still is able to stablize in ball base 5 under condition.If the yield strength of plate 6 is σ, the vertical direction that plate 6 and forming ball 7 contact
Projected area is SUnder,The vertical direction perspective plane that ball base 5 and forming ball 7 contact
Product is SOn=π [r2-(r-h)2], the oil pressure of high pressure oil is POil, the projected area S of nozzle openingSprayAbout 15 π mm2, on vertical direction
Forming force be FIt is perpendicular, according to POily MAX×SOn=σ × SUnder, with 1050 fine aluminium sheet material formings, shape angles α is that 45 degree of progressive moldings are
Example, wherein being 38.91Mpa by the yield strength σ that stretching experiment obtains fine aluminium.Bring P intoOily MAX×SOn=σ × SUnderIt can obtainThe P finally acquiredOily MAX=14.27Mpa.Because of F when plate 6 shapesIt is hardIt is opened from zero
Begin to increase, therefore POilAlso start from scratch increase.In view of being higher than fine aluminium with the yield strength of alloy or other materials, therefore push away
It recommends and selects maximum pressure for 25Mpa, discharge capacity 25ml/r, rated speed is the high-pressure oil pump of 2000r/min.
A kind of application method of the device for progressive molding, including following content:
1) workpiece to be processed is clamped by upper clamp plate and lower clamp plate, and is locked by bolt and nut, the side of setting collection oilcan
Plate;
2) it rolls forming tool and is installed on milling machine, it is general to roll exposed length after forming tool is mounted on knife handle 1
For 60mm, and the machining locus for rolling forming tool is set, the threedimensional model of drip molding is drawn especially by CAD/CAM software.
Voltage and current is simultaneously transferred to desired value by closing coil power supply, guarantees that forming ball is stablized in ball base 5, moving milling machine work is flat
Platform finds working origin;Telescoping cover is installed, and telescoping cover upper end is fixed on ball base 5 with hose clamp, and connect lubricating oil pipe
Road;
3) workpiece to be processed is processed, disconnects the power supply of coil 24, opened solenoid valve 30 and start to forming ball spray
Oil, until adjusting pressure regulator valve 22 makes to shape ball rolling 7;
4) it as the layer-by-layer decline for rolling forming tool, fixture drive workpiece to be processed gradually to decline, constantly repeats, until
It completes the process;
5) it closes solenoid valve 30 and stops oil spout, operation buckle opens collection oilcan, unclamps fixture bolt using spanner, take out
Plate after forming, re-replace plate repeat the above steps carry out next group of processing or remove all devices terminate plus
Work.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of rolling forming tool for progressive molding characterized by comprising
Ball base with setting length, the hollow setting of ball base, ball base inside is for temporarily storing lubricating oil;
Ball is shaped, part, which shapes ball, can be nested in ball base end, and it shapes and is capable of forming gap between ball and ball base,
Drive forming ball that workpiece to be processed is formed by ball base, between lubricating oil is by shaping between ball and ball base
Gap is lubricated workpiece to be processed.
2. a kind of rolling forming tool for progressive molding according to claim 1, which is characterized in that the ball base
Other end setting relative to forming ball is for generating the adsorbing mechanism of suction to the forming ball.
3. a kind of rolling forming tool for progressive molding according to claim 2, which is characterized in that the adsorption machine
Knife handle is arranged in structure end, and knife handle is connect with the ball base.
4. a kind of rolling forming tool for progressive molding according to claim 3, which is characterized in that the adsorption machine
Structure includes the coil set on the ball base or knife handle circumferential direction, and ball base and forming ball form electromagnet;
Alternatively, being connected to inside the knife handle and the ball base, and knife handle is connect by pipeline with fuel reserve tank, pipeline setting is high
Pressure oil pump.
5. a kind of rolling forming tool for progressive molding according to claim 1, which is characterized in that the ball base
It is spherical surface, spherical surface and the forming ball engagement inside end face, the diameter for shaping ball is greater than ball base and matches with forming ball
The width of end is closed, so that shaping the ball normal tangent with Forming Workpiece inclined-plane can set with ball base end in set angle
It sets.
6. a kind of rolling forming tool for progressive molding according to claim 1, which is characterized in that the ball base
The hollow oil storing tube of interior setting, oil storage tube end are equipped with shoe cream room, and shoe cream room is provided at least one circle nozzle opening to spray lubricating oil
It is incident upon forming ball;
Alternatively, the quantity of nozzle opening is incrementally increased from the Inside To Outside of shoe cream room.
7. a kind of device for progressive molding characterized by comprising
Rolling forming tool of any of claims 1-6 for progressive molding;
For clamping the fixture of workpiece to be processed;
Elevating mechanism, elevating mechanism drive the lifting action of fixture;
Support column, set on the lower section of fixture to support the workpiece in process.
8. a kind of device for progressive molding according to claim 7, which is characterized in that further include around the fixture
The collection oilcan of side, collection oilcan, which is used to collect, rolls the lubricating oil that forming tool sprays.
9. a kind of device for progressive molding according to claim 8, which is characterized in that the collection oilcan includes being set to
Cover board is arranged in the top side activity of the side plate of the fixture side, the openable setting of side plate, and side plate;
Alternatively, cover board includes telescoping cover, fagging is arranged in the side of telescoping cover, and fagging is detachably connected with the side plate, described
Rolling forming tool across the telescoping cover be arranged.
10. a kind of application method of the device for progressive molding, feature according to any one of claim 7-9 exist
In, including following content:
1) workpiece to be processed is clamped by fixture;
2) it rolls forming tool and is installed on lathe, and set the machining locus for rolling forming tool;
3) workpiece to be processed is processed, workpiece to be processed is moistened by the gap between forming ball and ball base
It is sliding;
4) it as the layer-by-layer decline for rolling forming tool, fixture drive workpiece to be processed gradually to decline, constantly repeats, until processing
It completes.
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CN110695196A (en) * | 2019-09-11 | 2020-01-17 | 东南大学 | Forming method of straight-wall cylindrical part with uniform wall thickness |
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