CN109774182B - Automatic fingerstall production equipment - Google Patents
Automatic fingerstall production equipment Download PDFInfo
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- CN109774182B CN109774182B CN201910092030.2A CN201910092030A CN109774182B CN 109774182 B CN109774182 B CN 109774182B CN 201910092030 A CN201910092030 A CN 201910092030A CN 109774182 B CN109774182 B CN 109774182B
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- fingerstall
- bottling
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 176
- 239000007788 liquid Substances 0.000 claims abstract description 89
- 238000005520 cutting process Methods 0.000 claims abstract description 49
- 238000007654 immersion Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 95
- 238000003825 pressing Methods 0.000 claims description 47
- 239000004744 fabric Substances 0.000 claims description 17
- 238000000748 compression moulding Methods 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000289 melt material Substances 0.000 claims description 2
- 238000004904 shortening Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention relates to the technical field of fingerstall production equipment, in particular to fingerstall automatic production equipment, which comprises a rack, wherein the rack is provided with a first station and a second station; the first station is provided with a first workbench, a pulling unit for pulling materials to move along the first workbench, a finger stall forming and cutting unit arranged on the first workbench, and the second station is provided with a second workbench, a liquid immersion and liquid extrusion bottling unit which is arranged on the second workbench and is used for immersing, extruding and bottling formed finger stalls, and a collecting unit which is used for collecting finger stalls which are processed by the finger stall forming and cutting unit and sending the finger stalls into the liquid immersion and liquid extrusion bottling unit. The invention is provided with the independent first station and the independent second station, and can realize a plurality of processing flows of automatic feeding of materials, material forming and cutting, liquid squeezing and bottling of fingerstall immersion liquid through one piece of equipment, thereby greatly reducing the time of feeding and discharging and replacing the machine and shortening the production cycle of fingerstalls.
Description
Technical Field
The invention relates to the technical field of fingerstall production equipment, in particular to fingerstall automatic production equipment.
Background
The finger stall, as the name implies, is the stall that overlaps on the finger, and the application of finger stall is extensive, and for example, establishes the dactylotheca that soaks the liquid medicine on the finger and cleans the disinfection to wound department, perhaps establishes the dactylotheca that soaks the cosmetic liquid and clean the skin at the finger, and dactylotheca production facility function is single among the prior art can't realize once only carrying out a plurality of processing flows to the material, need through artifical frequent change board, and its production efficiency is low, can't satisfy modern production's needs.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic fingerstall production equipment which is provided with an independent first station and an independent second station, and a plurality of processing flows of automatic material feeding, material forming and cutting and fingerstall immersion liquid squeezing and bottling can be realized through one piece of equipment, so that the time for feeding and discharging to replace a machine table is greatly reduced, and the production period of fingerstalls is shortened.
The invention adopts the following technical scheme:
an automatic fingerstall production device comprises a frame, wherein the frame is provided with a first station for carrying out molding cutting on materials and a second station for carrying out immersion liquid, liquid extrusion and bottling on the molded and cut fingerstall;
the first station is provided with a first workbench, a material pulling unit for pulling materials to move along the first workbench, and a fingerstall forming and cutting unit arranged on the first workbench, wherein the fingerstall forming and cutting unit comprises a compression molding mechanism for compression molding the materials and a cutting mechanism for cutting the compression molded materials to form fingerstalls;
the second station is provided with a second workbench, and an immersion liquid squeezing bottling unit which is arranged on the second workbench and used for immersing, squeezing and bottling the finger sleeve after the cutting and forming of the cutting mechanism, and an aggregate unit which is used for collecting and sending the finger sleeve processed by the finger sleeve forming cutting unit into the immersion liquid squeezing bottling unit.
The material supplying unit comprises a material frame and a material roll fixing piece which is arranged on the material frame and used for installing a material roll, and a pre-tensioning mechanism is arranged between the material roll fixing piece and the material pulling unit;
the pre-tensioning mechanism comprises a first base, a plurality of guide rollers arranged on the first base in parallel, a prediction roller arranged among the guide rollers, a cloth pressing cross beam connected to the first base, a prediction beam connected to the prediction roller, and a cloth pressing cylinder and a prediction cylinder respectively connected to the cloth pressing cross beam and the prediction beam in a driving mode, wherein the cloth pressing cylinder drives the cloth pressing cross beam to move to compress materials borne by the guide rollers, and the prediction cylinder drives the prediction beam to move to enable the prediction roller to pretreat the materials.
The material pulling unit comprises a second base arranged on the first workbench, a plurality of X-axis guide rails arranged on the second base in parallel, a Y-axis seat connected with the X-axis guide rails in a sliding manner, a material clamp assembly connected with the Y-axis seat in a sliding manner, an X-axis driving device for driving the Y-axis seat to move along the X-axis guide rails, a Y-axis driving device for driving the material clamp assembly to move along the Y-axis seat and a Z-axis driving device for driving the second base to lift.
The compression molding mechanism comprises a lower female die arranged on the first workbench, an upper female die arranged relative to the lower female die, a heating piece arranged on the lower female die and/or the upper female die, and a compression molding driving cylinder for driving the upper female die and the lower female die to combine and mold materials;
the cutting mechanism comprises a movable seat, a double-cutter module, an ultrasonic plate, a cutter assembly and a movable driving device, wherein the movable seat is slidably connected with the first workbench, the double-cutter module is arranged on the movable seat, the ultrasonic plate is connected with the frame and used for outputting ultrasonic waves to heat and melt materials to be cut, and the cutter assembly is connected with the ultrasonic plate and the movable driving device is used for driving the movable seat.
The immersion liquid squeezing and bottling unit comprises a turntable mechanism arranged on the second workbench, an immersion liquid mechanism for immersing the finger sleeve formed by cutting by the cutting mechanism, a liquid squeezing mechanism for squeezing the immersed finger sleeve and a bottling mechanism for bottling the finger sleeve after squeezing the immersion liquid, wherein the immersion liquid mechanism, the liquid squeezing mechanism and the bottling mechanism are arranged around the turntable mechanism;
the turntable mechanism comprises a stacking turntable, a plurality of fingerstall clamps connected to the stacking turntable and a rotation driving mechanism used for driving the stacking turntable to rotate, wherein the stacking turntable is provided with a plurality of groups of material containing holes, the plurality of groups of material containing holes are arranged around the central axis of the turntable mechanism, and the plurality of fingerstall clamps are correspondingly arranged below the plurality of groups of material containing holes.
The finger sleeve clamp comprises a material box, two first elastic pieces and two pressing dry plates, wherein the first elastic pieces are respectively connected to two sides of the material box, and the pressing dry plates are movably connected to the inner wall of the material box through the first elastic pieces;
the material box comprises a material box front plate, a material box rear plate and a vertical column friction plate, wherein the vertical column friction plate is arranged between the material box front plate and the material box rear plate, the two pressing dry plates are respectively positioned at two sides of the vertical column friction plate, the two pressing dry plates respectively enclose two material containing cavities with the material box front plate, the material box rear plate and the vertical column friction plate, the material containing cavities are used for communicating material containing holes, and the material box further comprises an adjusting assembly used for adjusting the distance between the pressing dry plates and the vertical column friction plate.
The adjusting assembly comprises a middle connecting rod arranged on the front plate of the material box in a sliding manner, a reset spring sleeved on the middle connecting rod, two telescopic metal plates and two opening and closing connecting pieces, wherein the two telescopic metal plates are respectively arranged on two sides of the front plate of the material box, the first elastic piece is connected to one side of the telescopic metal plates, the second elastic piece is connected to the other side of the telescopic metal plates, one end of the opening and closing connecting piece is hinged to the telescopic connecting rod, and the other end of the opening and closing connecting piece is connected with the telescopic metal plates.
The liquid squeezing mechanism comprises a third base arranged on the second workbench, two squeezing seats respectively arranged on two sides of the third base, and liquid squeezing driving cylinders respectively connected with the squeezing seats in a driving mode, wherein the squeezing seats are provided with a plurality of squeezing heads, and the liquid squeezing driving cylinders drive the squeezing seats to move so that the squeezing heads push the squeezing plates to squeeze liquid to finger sleeves in the material containing cavity.
The bottle feeding device is used for feeding bottles into the second workbench to carry out fingerstall loading, and the discharging device is used for discharging the bottles with the fingerstalls;
the bottle conveying device comprises a feeding groove arranged on one side of the second workbench, a pushing cylinder arranged at one end of the feeding groove and a bottle collecting frame obliquely arranged relative to the feeding groove, wherein the bottle collecting frame is provided with a feeding channel, the feeding groove is provided with a feeding hole and a discharging hole, and the feeding channel is communicated with the feeding hole;
the blanking device comprises a blanking base arranged at a discharge hole of the feeding groove, a bottle transfer seat slidably connected with the blanking base, a blanking driving cylinder for driving the transfer seat to move for blanking, a belt transmission device arranged on one side of the blanking base and a bottle pushing device arranged on the other side of the blanking base.
The collecting unit is arranged between the first workbench and the second workbench, and comprises a collecting vertical seat, a collecting head arranged on the collecting vertical seat and a collecting driving cylinder connected with the collecting head in a driving mode, wherein the collecting driving cylinder drives the collecting head to move, and the fingerstall cut by the cutting mechanism is pushed into a material containing cavity of the fingerstall clamp through a material containing hole of the turntable mechanism.
The invention has the beneficial effects that: in practical application, the material pulling unit pulls the material to move along the gap of the first workbench, the compression molding mechanism is used for compressing the material into a preset finger stall shape, then the cutting mechanism is used for performing ultrasonic cutting on the material compression molding position to obtain individual finger stalls, the material collecting unit is used for sending the finger stalls into the immersion liquid squeezing bottling unit, immersing the molded finger stalls in sequence through the immersion liquid squeezing bottling unit, squeezing the immersed molded finger stalls, bottling the immersed molded finger stalls, and finally discharging the bottles with the finger stalls manually or by a mechanical arm. Specifically, the frame is also provided with a PLC control system, and the material pulling unit, the fingerstall forming and cutting unit, the immersion liquid squeezing and bottling unit and the material collecting unit are electrically connected with the PLC control system, and the PLC control system is used for setting and adjusting the operation parameters of the fingerstall automatic production equipment. The invention is provided with the independent first station and the independent second station, and can realize a plurality of processing flows of automatic feeding of materials, material forming and cutting, liquid squeezing and bottling of fingerstall immersion liquid through one device, thereby greatly reducing the time of feeding and discharging and replacing the machine and shortening the production period of fingerstalls.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the pre-tarpaulin of the present invention;
FIG. 3 is a schematic view of the structure of the present invention after hiding the material supply unit;
FIG. 4 is a schematic diagram of a drawing unit according to the present invention;
FIG. 5 is a schematic view of the structure of the first table and the finger cuff forming and cutting unit of the present invention;
FIG. 6 is a schematic view of the structure of the cutting mechanism, the aggregate unit and the stacker carousel of the present invention;
FIG. 7 is a schematic view of a second station hidden bottling mechanism according to the present invention;
FIG. 8 is a schematic view of the construction of the fingerstall clamp of the present invention;
FIG. 9 is a schematic view of the liquid squeezing mechanism of the present invention after hiding the liquid squeezing box;
fig. 10 is a schematic structural view of the rotary table mechanism and the bottling mechanism of the present invention.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention.
As shown in fig. 1 to 5, the automatic fingerstall production equipment provided by the invention comprises a frame 1, wherein the frame 1 is provided with a first station 01 for carrying out molding cutting on materials and a second station 02 for carrying out immersion liquid, extrusion liquid and bottling on the fingerstalls after molding cutting;
the first station 01 is provided with a first workbench 2, a material pulling unit 3 for pulling materials to move along the first workbench 2, and a finger stall forming and cutting unit 4 arranged on the first workbench 2, wherein the finger stall forming and cutting unit 4 comprises a compression molding mechanism 41 for compression molding the materials and a cutting mechanism 42 for cutting the compression molded materials;
the second station 02 is provided with a second workbench 8, an immersion liquid squeezing bottling unit 5 which is arranged on the second workbench 8 and is used for immersing, squeezing and bottling the finger sleeve which is cut and molded by the cutting mechanism 42, and an aggregate unit 6 which is used for collecting the finger sleeve which is processed by the finger sleeve molding cutting unit 4 and sending the finger sleeve into the immersion liquid squeezing bottling unit 5. Of course, the first table 2 and the second table 8 may be the same table according to actual needs.
In practical application, the material pulling unit 3 pulls the material to move along the first workbench 2 in a clearance way, the compression molding mechanism 41 is used for compressing the material into a preset finger stall shape, then the cutting mechanism 42 is used for cutting the material compression mold to obtain individual finger stalls, the material collecting unit 6 is used for feeding the finger stalls into the immersion liquid squeezing bottling unit 5, immersing the molded finger stalls, squeezing the immersed molded finger stalls and bottling the squeezed molded finger stalls sequentially through the immersion liquid squeezing bottling unit 5, and finally, the bottles filled with the finger stalls are fed manually or by a mechanical hand. Specifically, the frame 1 is further provided with a PLC control system 9, and the material pulling unit 3, the fingerstall forming and cutting unit 4, the immersion liquid squeezing and bottling unit 5 and the material collecting unit 6 are electrically connected with the PLC control system 9, and the operation parameters of the fingerstall automatic production equipment are set and adjusted through the PLC control system 9. The invention is provided with the independent first station 01 and the independent second station 02, and a plurality of processing flows of automatic feeding, material forming and cutting, fingerstall immersion liquid squeezing and bottling of materials can be realized through one device, so that the time of feeding and discharging and replacing a machine is greatly reduced, and the production period of fingerstalls is shortened.
Referring to fig. 1 and 2, in the present embodiment, the apparatus further includes a material supply unit 7 disposed on one side of the frame 1 and configured to supply a material to the first station 01, where the material supply unit 7 includes a material frame 71 and a roll fixing member 72 disposed on the material frame 71 and configured to mount a roll, and a pre-stretching mechanism 73 is disposed between the roll fixing member 72 and the material pulling unit 3;
the pre-tensioning mechanism 73 comprises a first base 731, a plurality of guide rollers 732 arranged on the first base 731 in parallel, a predicting roller 733 arranged among the plurality of guide rollers 732, a cloth pressing beam 734 connected to the first base 731, a predicting beam 735 connected to the predicting roller 733, and a cloth pressing cylinder 736 and a predicting cylinder 737 respectively connected to the cloth pressing beam 734 and the predicting beam 735, wherein the cloth pressing cylinder 736 drives the cloth pressing beam 734 to move and press materials carried by the guide rollers 732, and the predicting cylinder 737 drives the predicting beam 735 to move so as to pretreat the materials by the predicting roller 733.
Specifically, the material rolls are placed on the material roll fixing piece 72 and sequentially pass through the plurality of material guide rollers 732, the cloth pressing cylinder 736 drives the cloth pressing beam 734 to move downwards to be closely attached to the material guide rollers 732, the material pressing beam 737 drives the material predicting beam 735 to descend, the material between two adjacent material guide rollers 732 is preprocessed through the predicting roller 733, deformation of the material due to tension is avoided, the material is guided to the feeding end of the first workbench 2 through the material guide rollers 732 close to the machine frame 1, then the material pulling unit 3 pulls the material to intermittently move along the first workbench 2, the material supplying unit 7 is electrically connected with the PLC control system 9, when the material pulling unit 3 pulls the material once, the pre-pulling mechanism 73 acts once, the material pulling unit 3 is matched to feed the material, the structure is simple and compact, the quality of the formed fingerstall is improved through preprocessing the material, and the rejection rate of the fingerstall is greatly reduced.
As shown in fig. 3, in the present embodiment, the material pulling unit 3 includes a second base 31 disposed on the first table 2, a plurality of X-axis guide rails 32 disposed on the second base 31 in parallel, a Y-axis seat 33 slidably connected to the X-axis guide rails 32, a material clamp assembly 34 slidably connected to the Y-axis seat 33, an X-axis driving device 35 for driving the Y-axis seat 33 to move along the X-axis guide rails 32, a Y-axis driving device 36 for driving the material clamp assembly 34 to move along the Y-axis seat 33, and a Z-axis driving device 37 for driving the second base 31 to lift. Specifically, the X-axis driving device 35 and the Y-axis driving device 36 are preferably driving cylinders and cooperate with a screw-nut mechanism, and the Z-axis driving device 37 includes a driving motor, a sprocket chain connected to the driving motor, and a cam mechanism connected to the sprocket chain, so that the material clamp assembly 34 can move along three directions of XYZ axes, which is convenient for feeding the material into the first workbench 2 for processing, and is also convenient for discharging the processed waste material.
As shown in fig. 5 and 6, in the present embodiment, the compression molding mechanism 41 includes a lower die 412 disposed on the first table 2, an upper die 411 disposed opposite to the lower die 412, a heating element disposed on the lower die 412 and/or the upper die 411, and a compression molding driving cylinder 413 for driving the upper die 411 to be combined with the lower die 412 to perform compression molding on the material;
the cutting mechanism 42 includes a moving seat 421 slidably connected to the first table 2, a double-blade module 422 disposed on the moving seat 421, an ultrasonic plate 423 connected to the frame and configured to output ultrasonic waves to heat and melt a material to be cut, a cutter assembly (not labeled in the drawing) connected to the ultrasonic plate 423, and a moving driving device 424 for driving the moving seat 421.
Specifically, the upper die 411 and the lower die 412 are both provided with two pressing stations, in practical application, the material pulling unit 3 pulls the material into the pressing station of the lower die 412 along the first working table 2, the pressing driving cylinder 413 drives the upper die 411 to descend and the lower die 412 to butt against and press the material, the lower die 412 and/or the upper die 411 heated by the heating element heats the material, so that the plasticity of the material is increased, the material is further remained in two fingerstall stamps, then the material pulling unit 3 pulls the material to continuously move along the first working table 2 into the cutting mechanism 42, wherein the two fingerstall stamps are respectively aligned with the two cutter holes 4221, in operation, the ultrasonic wave plate 423 outputs ultrasonic waves to act on the material in the cutter holes 4221, the cutter assembly cuts off the material in the cutter holes 4221, two independent fingerstalls are obtained, then the moving driving device 424 drives the moving seat 421 to move to the feeding end of the second working table 8, and the material collecting unit 6 sends the fingerstall in the cutter holes 4221 into the bottle filling unit 5. The invention adopts a double-station structure, thereby improving the production efficiency of the fingerstall.
As shown in fig. 6, 7, 9 and 10, in the present embodiment, the dip squeezing and bottling unit 5 includes a turntable mechanism 51 provided on the second table 8, a dip mechanism 52 for dipping the finger sleeve cut by the cutting mechanism 42, a squeezing mechanism 53 for squeezing the dipped finger sleeve, and a bottling mechanism 54 for bottling the squeezed finger sleeve, wherein the dip mechanism 52, the squeezing mechanism 53, and the bottling mechanism 54 are provided around the turntable mechanism 51; the turntable mechanism 51 is used for feeding the finger cuff of the first station 01 into the immersion mechanism 52, feeding the finger cuff of the immersion mechanism 52 into the liquid squeezing mechanism 53 and feeding the finger cuff of the liquid squeezing mechanism 53 into the bottling mechanism 54. Specifically, the turntable mechanism 51 includes a stacking turntable 511, a plurality of finger-stall clamps 512 connected to the stacking turntable 511, and a rotation driving mechanism 513 for driving the stacking turntable 511 to rotate, where the stacking turntable 511 is configured with a plurality of groups of material containing holes 5111, the plurality of groups of material containing holes 5111 are disposed around a central axis of the turntable mechanism 51, and the plurality of finger-stall clamps 512 are correspondingly disposed below the plurality of groups of material containing holes 5111.
In practical application, the moving driving device 424 drives the moving seat 421 to move to the stacker carousel 511, so that the knife hole 4221 of the double knife module 422 is communicated with the material accommodating hole 5111, the collecting unit 6 pushes the finger stall in the knife hole 4221 into the finger stall clamp 512 through the material accommodating hole 5111, so as to realize automatic feeding of the finger stall to the second station 02, and then when the rotating driving mechanism 513 drives the stacker carousel 511 to rotate, the finger stall clamp 512 clamped with the finger stall sequentially passes through the immersion mechanism 52, the liquid squeezing mechanism 53 and the bottling mechanism 54, and due to simultaneous multiple actions of collecting, immersing, liquid squeezing and bottling, the time difference is eliminated, and the production period of the formed finger stall is further shortened. Wherein, every group holds material hole 5111 and is equipped with two hole sites, can carry out material loading and unloading to multiunit dactylotheca simultaneously, improves dactylotheca production efficiency. In practical application, the immersion mechanism 52 includes a liquid container and a liquid spraying pipe, the liquid container is used for containing external liquid, the finger stall clamp 512 is immersed in the liquid container together with the finger stall, and meanwhile, the external pump body extracts the liquid in the liquid container and sprays the liquid into the finger stall in the finger stall clamp 512 through the liquid spraying pipe.
Referring to fig. 8, in the present embodiment, the finger-sleeve clamp 512 includes a cartridge, two first elastic members 5121 respectively connected to two sides of the cartridge, and two pressing plates 5122, wherein the pressing plates 5122 are movably connected to an inner wall of the cartridge via the first elastic members 5121;
the material box comprises a material box front plate 5123, a material box rear plate 5124 and a vertical column friction plate 5125, wherein the vertical column friction plate 5125 is arranged between the material box front plate 5123 and the material box rear plate 5124, two pressing dry plates 5122 are respectively positioned on two sides of the vertical column friction plate 5125, two pressing dry plates 5122 respectively enclose two material containing cavities 5130 with the material box front plate 5123, the material box rear plate 5124 and the vertical column friction plate 5125, the material containing cavities 5130 are used for communicating material containing holes 5111, and the material box further comprises an adjusting assembly used for adjusting the distance between the pressing dry plates 5122 and the vertical column friction plates 5125.
Specifically, the two accommodating chambers 5130 are correspondingly communicated with the two holes of the group of accommodating holes 5111, in practical application, before the fingerstall is fed to the second work, a worker adjusts the distance between the pressing plate 5122 and the upright friction plate 5125 through the adjusting component, so that the fingerstall is accommodated in the accommodating chamber 5130 and does not fall down, the fingerstall is conveniently fed and immersed, when the fingerstall clamp 512 is fed into the liquid squeezing station, the liquid squeezing mechanism 53 pushes the two pressing plates 5122 to respectively approach the upright friction plate 5125, thereby realizing liquid squeezing of the fingerstall in the accommodating chambers 5130, after the liquid squeezing is finished, the pressing plates 5122 reset under the elastic action of the first elastic piece 5121, and when the fingerstall is discharged and bottled, the manipulator adjusts the distance between the pressing plate 5122 and the upright friction plate 5125 through the adjusting component, so that the fingerstall falls down from the accommodating chamber 5130, the fingerstall is automatically fed, and the fingerstall is firmly clamped, conveniently clamped and bottled.
The adjusting component comprises a middle connecting rod 5126 which is arranged on the front plate 5123 of the material box in a sliding manner, a reset spring 5127 which is sleeved on the middle connecting rod 5126, two telescopic metal plates 5128 and two opening and closing connecting pieces 5129, wherein the two telescopic metal plates 5128 are respectively arranged on two sides of the front plate 5123 of the material box, the first elastic piece 5121 is connected to one side of the telescopic metal plates 5128, the second elastic piece 5131 is connected to the other side of the telescopic metal plates 5128, one end of the opening and closing connecting piece 5129 is hinged with the telescopic connecting rod, and the other end of the opening and closing connecting piece 5129 is connected with the telescopic metal plates 5128. Specifically, during bottling, the middle connecting rod 5126 is pushed to move downwards by a manual or mechanical arm to drive the telescopic movement through the opening and closing connecting piece 5129, and then the pressing plate 5122 is driven to be far away from the upright post friction plate 5125, so that the fingerstall falls from the accommodating cavity 5130, the fingerstall blanking is realized, and then the middle connecting rod 5126 and the telescopic sheet metal 5128 are reset under the elastic action of the reset spring 5127 and the second elastic piece 5131 respectively, so that the pressing plate 5122 is reset.
In this embodiment, the liquid squeezing mechanism 53 includes a third base 531 disposed on the second workbench 8, two squeezing bases 532 disposed on two sides of the third base 531, and a liquid squeezing driving cylinder 533 disposed on the third base 531 and respectively driving the squeezing bases 532, the squeezing bases 532 are provided with a plurality of squeezing heads 5321, the liquid squeezing driving cylinder 533 drives the squeezing bases 532 to move, so that the squeezing heads 5321 push the drying plates 5122 to squeeze liquid from the finger stall in the accommodating cavity 5130, after liquid squeezing is completed, the drying plates reset under the elastic action of the first elastic member 5121, wherein the liquid squeezing mechanism 53 is disposed on one side of the stacking turntable 511, the liquid squeezing mechanism 53 further includes a liquid receiving box 534 disposed on the machine table and a moving driving cylinder 535 driving the third base 531, the third base 531 is provided with a avoiding groove 5311, when the moving driving cylinder 535 drives the third base 531 to move towards the stacking turntable 511, so that the finger stall 512 is disposed in the groove 5311, and when the moving the third base 531 is far away from the stacking turntable 511, the liquid squeezing cylinder 5311 is driven by the third base 531, and the finger stall 512 is moved away from the groove 5311, so that the liquid is driven by the third base 531 to move away from the stacking turntable 511, and the finger stall 512 is disposed in the groove 5311.
In this embodiment, the pressing plate 5122 is provided with a liquid leakage hole (not labeled in the figure) penetrating through the pressing plate 5122, the liquid leakage hole is communicated with the material containing cavity 5130, in the process of immersing the finger stall in the liquid containing box, the finger stall is soaked in the liquid containing cavity 5130 through the liquid leakage hole, the liquid in the finger stall sprayed into the material containing cavity 5130 by the liquid spraying pipe is discharged through the liquid leakage hole, and the pressing plate 5122 is pushed by the pressing head 5321 to discharge the redundant liquid in the finger stall in the material containing cavity 5130 through the liquid leakage hole.
As shown in fig. 10, in this embodiment, the bottling mechanism 54 includes a bottle feeding device 541 for feeding bottles into the second table 8 for fingerstall, and a discharging device 542 for discharging the fingerstall-loaded bottles;
the bottle feeding device 541 comprises a feeding groove 5411 arranged at one side of the second workbench 8, a pushing cylinder 5412 arranged at one end of the feeding groove 5411, and a bottle collecting frame 5413 obliquely arranged relative to the feeding groove 5411, wherein the bottle collecting frame 5413 is provided with a feeding channel 5414, the feeding groove 5411 is provided with a feeding hole and a discharging hole, and the feeding channel 5414 is communicated with the feeding hole;
the blanking device 542 includes a blanking base 5421 disposed at a discharge port of the feeding tank 5411, a bottle transfer seat 5422 slidably connected to the blanking base 5421, a blanking driving cylinder (not labeled in the figure) for driving the transfer seat to move for blanking, a belt transmission device 5424 disposed at one side of the blanking base 5421, and a bottle pushing device 5425 disposed at the other side of the blanking base 5421.
In practical application, a plurality of empty bottles for accommodating fingerstall are stored in the bottle collecting frame 5413, when the bottle collecting frame works, the empty bottles flow into a feeding hole of the feeding groove 5411 from the feeding channel 5414 under the action of gravity, the empty bottles are pushed to a transfer seat of a discharging hole of the feeding groove 5411 by the pushing cylinder 5412, the distance between the width-adjusting pressure-drying plate 5122 and the upright friction plate 5125 is adjusted by the adjusting component, the fingerstall falls from the material accommodating cavity 5130 to the empty bottles of the transfer seat, after the fingerstall is accommodated in the bottle, the transfer seat is driven to move along the blanking base 5421 by the blanking driving cylinder, when the bottle transfer seat 5422 moves to the bottle pushing device 5425, the bottle with the fingerstall is pushed into the belt transmission device 5424 by the bottle pushing device 5425, the fingerstall and the bottle are fed together by the belt transmission device 5424, the bottle collecting frame is simple in structure, feeding and blanking are reliable, and manufacturing cost of mechanical equipment is reduced.
In this embodiment, the collecting unit 6 is disposed between the first working table 2 and the second working table 8, the collecting unit 6 includes a collecting stand 61, a collecting head 62 disposed on the collecting stand 61, and a collecting driving cylinder 63 drivingly connected to the collecting head 62, the collecting driving cylinder 63 drives the collecting head 62 to move to push the finger stall of the double-knife module 422 into the receiving cavity 5130 of the finger stall clamp 512 through the receiving hole 5111 of the turntable mechanism 51, so that the invention has compact structure, realizes the transition of the finger stall from the first working station 01 to the second working station 02, does not need to manually transfer the finger stall, has high automation degree, and greatly improves working efficiency.
All technical features in the embodiment can be freely combined according to actual needs.
The foregoing embodiments are preferred embodiments of the present invention, and in addition, the present invention may be implemented in other ways, and any obvious substitution is within the scope of the present invention without departing from the concept of the present invention.
Claims (2)
1. Automatic production equipment for fingerstall is characterized in that: the machine comprises a machine frame, wherein the machine frame is provided with a first station for carrying out forming cutting on materials and a second station for carrying out immersion liquid, liquid extrusion and bottling on a formed and cut fingerstall; the first station is provided with a first workbench, a material pulling unit for pulling materials to move along the first workbench, and a fingerstall forming and cutting unit arranged on the first workbench, wherein the fingerstall forming and cutting unit comprises a compression molding mechanism for compression molding the materials and a cutting mechanism for cutting the compression molded materials into fingerstalls; the second station is provided with a second workbench, and an immersion liquid squeezing bottling unit which is arranged on the second workbench and is used for immersing, squeezing and bottling the finger sleeve after the cutting and forming by the cutting mechanism, and an aggregate unit which is used for collecting the finger sleeve which is processed by the finger sleeve forming cutting unit and sending the finger sleeve into the immersion liquid squeezing bottling unit; the material pulling unit comprises a second base arranged on the first workbench, a plurality of X-axis guide rails arranged on the second base in parallel, a Y-axis seat connected with the X-axis guide rails in a sliding manner, a material clamp assembly connected with the Y-axis seat in a sliding manner, an X-axis driving device for driving the Y-axis seat to move along the X-axis guide rails, and a Y-axis driving device for driving the material clamp assembly to move along the Y-axis seat and a Z-axis driving device for driving the second base to lift; the compression molding mechanism comprises a lower female die arranged on the first workbench, an upper female die arranged relative to the lower female die, a heating piece arranged on the lower female die and/or the upper female die, and a compression molding driving cylinder for driving the upper female die and the lower female die to combine and mold materials; the cutting mechanism comprises a movable seat, a double-cutter module, an ultrasonic plate, a cutter assembly and a movable driving device, wherein the movable seat is connected to the first workbench in a sliding way, the double-cutter module is arranged on the movable seat, the ultrasonic plate is connected to the frame and used for outputting ultrasonic waves to heat and melt materials processed by the film pressing forming mechanism, and the movable driving device is connected to the ultrasonic plate and used for driving the movable seat; the immersion liquid squeezing and bottling unit comprises a turntable mechanism arranged on the second workbench, an immersion liquid mechanism for immersing the finger sleeve formed by cutting by the cutting mechanism, a liquid squeezing mechanism for squeezing the immersed finger sleeve and a bottling mechanism for bottling the finger sleeve after squeezing the immersion liquid, wherein the immersion liquid mechanism, the liquid squeezing mechanism and the bottling mechanism are arranged around the turntable mechanism; the turntable mechanism comprises a stacking turntable, a plurality of fingerstall clamps connected to the stacking turntable and a rotation driving mechanism for driving the stacking turntable to rotate, wherein the stacking turntable is provided with a plurality of groups of material containing holes, the plurality of groups of material containing holes are arranged around the central axis of the turntable mechanism, and the plurality of fingerstall clamps are correspondingly arranged below the plurality of groups of material containing holes; the finger sleeve clamp comprises a material box, two first elastic pieces and two pressing dry plates, wherein the first elastic pieces are respectively connected to two sides of the material box, and the pressing dry plates are movably connected to the inner wall of the material box through the first elastic pieces; the material box comprises a material box front plate, a material box rear plate and a vertical column friction plate, wherein the vertical column friction plate is arranged between the material box front plate and the material box rear plate, the two pressing dry plates are respectively positioned at two sides of the vertical column friction plate, the two pressing dry plates, the material box front plate, the material box rear plate and the vertical column friction plate form two material containing cavities in a surrounding mode, the material containing cavities are used for communicating material containing holes, and the material box further comprises an adjusting assembly used for adjusting the distance between the pressing dry plates and the vertical column friction plate; the adjusting component comprises a middle connecting rod, a reset spring, two telescopic metal plates and two opening and closing connecting pieces, wherein the middle connecting rod is arranged on the front plate of the material box in a sliding mode, the reset spring is sleeved on the middle connecting rod, the two telescopic metal plates are respectively arranged on two sides of the front plate of the material box, the first elastic piece is connected to one side of the telescopic metal plate, the second elastic piece is connected to the other side of the telescopic metal plate, one end of the opening and closing connecting piece is hinged with the telescopic connecting rod, and the other end of the opening and closing connecting piece is connected with the telescopic metal plate; the liquid squeezing mechanism comprises a third base arranged on the second workbench, two squeezing seats respectively arranged on two sides of the third base, and liquid squeezing driving cylinders respectively connected with the squeezing seats in a driving mode, wherein the squeezing seats are provided with a plurality of squeezing heads, and the liquid squeezing driving cylinders drive the squeezing seats to move so that the squeezing heads push the squeezing plates to squeeze liquid from finger sleeves in the accommodating cavity; the bottling mechanism comprises a bottle feeding device for feeding bottles into the second workbench for fingerstall loading and a discharging device for discharging the fingerstall-loaded bottles; the bottle conveying device comprises a feeding groove arranged on one side of the second workbench, a pushing cylinder arranged at one end of the feeding groove and a bottle collecting frame obliquely arranged relative to the feeding groove, wherein the bottle collecting frame is provided with a feeding channel, the feeding groove is provided with a feeding hole and a discharging hole, and the feeding channel is communicated with the feeding hole; the blanking device comprises a blanking base arranged at a discharge hole of the feeding groove, a bottle transfer seat which is connected with the blanking base in a sliding manner, a blanking driving cylinder which drives the transfer seat to move for blanking, a belt transmission device arranged at one side of the blanking base and a bottle pushing device arranged at the other side of the blanking base; the collecting unit is arranged between the first workbench and the second workbench, and comprises a collecting vertical seat, a collecting head arranged on the collecting vertical seat and a collecting driving cylinder connected to the collecting head in a driving mode, wherein the collecting driving cylinder drives the collecting head to move so that the fingerstall cut by the cutting mechanism is pushed into a receiving cavity of the fingerstall clamp through a receiving hole of the turntable mechanism.
2. An automatic fingerstall production apparatus according to claim 1, wherein: the material supplying unit comprises a material frame and a material roll fixing piece arranged on the material frame and used for installing a material roll, and a pre-tensioning mechanism is arranged between the material roll fixing piece and the material pulling unit;
the pre-tensioning mechanism comprises a first base, a plurality of guide rollers arranged on the first base in parallel, a prediction roller arranged among the guide rollers, a cloth pressing cross beam connected to the first base, a prediction beam connected to the prediction roller, and a cloth pressing cylinder and a prediction cylinder respectively connected to the cloth pressing cross beam and the prediction beam in a driving mode, wherein the cloth pressing cylinder drives the cloth pressing cross beam to move to compress materials borne by the guide rollers, and the prediction cylinder drives the prediction beam to move to enable the prediction roller to pretreat the materials.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910092030.2A CN109774182B (en) | 2019-01-30 | 2019-01-30 | Automatic fingerstall production equipment |
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| CN201910092030.2A CN109774182B (en) | 2019-01-30 | 2019-01-30 | Automatic fingerstall production equipment |
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| CN109774182B true CN109774182B (en) | 2023-10-27 |
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