CN109192558B - Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine - Google Patents

Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine Download PDF

Info

Publication number
CN109192558B
CN109192558B CN201811184713.2A CN201811184713A CN109192558B CN 109192558 B CN109192558 B CN 109192558B CN 201811184713 A CN201811184713 A CN 201811184713A CN 109192558 B CN109192558 B CN 109192558B
Authority
CN
China
Prior art keywords
assembly
clamp
shaft
divider
rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201811184713.2A
Other languages
Chinese (zh)
Other versions
CN109192558A (en
Inventor
李威
陈辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Zhuojin Electronic Machinery Co ltd
Original Assignee
Dongguan Zhuojin Electronic Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Zhuojin Electronic Machinery Co ltd filed Critical Dongguan Zhuojin Electronic Machinery Co ltd
Priority to CN201811184713.2A priority Critical patent/CN109192558B/en
Publication of CN109192558A publication Critical patent/CN109192558A/en
Application granted granted Critical
Publication of CN109192558B publication Critical patent/CN109192558B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003Apparatus or processes for encapsulating capacitors

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Automatic Assembly (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to the technical field of aluminum electrolytic capacitor processing, in particular to an aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine comprises an assembling machine, an ultrasonic cleaning machine and a sleeving machine which are connected in sequence. The invention can realize the production process of automatically assembling the core bag, the aluminum shell and the leather head (rubber particle), then carrying out ultrasonic cleaning, sleeving and heat shrinking, replaces manual operation and improves the production efficiency.

Description

Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine
Technical Field
The invention relates to the technical field of aluminum electrolytic capacitor processing, in particular to an aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine.
Background
The existing aluminum electrolytic capacitor is assembled by adopting manual operation, and has low production efficiency and poor product uniformity.
Disclosure of Invention
In order to solve the problems, the invention provides an aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine.
An aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine comprises an assembling machine, an ultrasonic cleaning machine and a sleeving machine which are connected in sequence;
The assembly machine comprises a machine body, the machine body is provided with a first motor, a first cam mechanism and a rocker arm mechanism, the first motor is electrically connected with a controller, the controller is arranged on one side of the machine body, the first cam mechanism is connected with the first motor in a transmission mode, the first cam mechanism is in transmission mode with a rocker arm mechanism, a core package steering mechanism, a core package upper leather head mechanism, a core package upper aluminum shell mechanism, a beam waist sealing mechanism and a discharge mechanism are sequentially arranged on a machine body workbench, and the core package steering mechanism, the core package upper leather head mechanism and the beam waist sealing mechanism are respectively connected with the rocker arm mechanism through connecting rods in a radial mode.
The ultrasonic cleaner comprises a divider, a transverse shaft of the divider is driven by an external driving device, a radial shaft of the divider is connected with a transmission assembly, the transmission assembly comprises a driving roller, a driven roller and a conveyor belt, a clamp is arranged on the conveyor belt of the transmission assembly, the clamp comprises a first clamping arm and a second clamping arm, an ultrasonic cleaning assembly is arranged on one side of the transmission assembly, the ultrasonic cleaning assembly comprises a cleaning tank, cleaning liquid and an ultrasonic transducer, an L-shaped channel is arranged on the other side of the transmission assembly, a first bevel gear is arranged at one end of the transverse shaft of the divider, the first bevel gear is meshed with a second bevel gear, the second bevel gear is arranged on a transmission shaft of the second cam mechanism, and the second cam mechanism comprises a cam assembly, a connecting rod assembly and a push rod.
The jacketing machine comprises a movable clamp assembly, a disc assembly, a sleeve assembly, a heat shrinkage assembly and a material returning assembly which are arranged above the first workbench, and a third cam mechanism arranged below the first workbench; the movable clamp assembly, the sleeve assembly, the heat shrinkage assembly and the material returning assembly are sequentially arranged around the disc assembly in a counterclockwise direction, the disc assembly comprises a plurality of material clamps uniformly arranged on the disc assembly, and the material clamps are used for clamping pins of the capacitor; the material clamp corresponds to the positions of the movable clamp assembly, the sleeve assembly, the heat shrinkage assembly and the material returning assembly, and the third cam mechanism comprises a driving motor which provides power for the rotation of the third cam mechanism.
The first cam mechanism is arranged below the machine body workbench and comprises an upper cam assembly and a lower cam assembly, the lower cam assembly comprises a first transmission shaft, a first sprocket, a second sprocket and a third sprocket are arranged on the first transmission shaft, a sprocket matched with the first sprocket is arranged on an output shaft of the first motor, the first transmission shaft is in transmission connection with an output shaft of the first motor through the first sprocket assembly, a plurality of lower cams are fixedly arranged on the first transmission shaft, the upper cam assembly comprises a second transmission shaft, a sprocket matched with the second sprocket and a fourth sprocket are arranged on the second transmission shaft, the second transmission shaft is in transmission connection with the first transmission shaft through the second sprocket assembly, and a plurality of upper cams are fixedly arranged on the second transmission shaft.
The rocker arm mechanism is arranged below the machine body workbench and comprises a fixed shaft, a plurality of rocker arms are arranged on the fixed shaft through movable blocks, contact blocks are arranged on the plurality of rocker arms, and the plurality of rocker arms are respectively matched with the track lines of a plurality of cams on the lower cam assembly through the contact blocks.
The core package steering mechanism comprises a core package feeding assembly and a core package steering assembly, the core package feeding assembly comprises a core package material groove and a core package material clamp, the core package material clamp is positioned at the discharge end of the core package material groove, the core package material clamp is driven to open and close by a first power device, the core package steering assembly comprises a core package steering shaft, a sprocket matched with a third sprocket is arranged on the core package steering shaft, the core package steering shaft is in transmission connection with a first transmission shaft through the third sprocket assembly, one end of the core package steering shaft is provided with a core package steering clamp, the core package steering clamp is driven to open and close by a second power device, the core package steering clamp is radially connected with a rocker arm mechanism through a first connecting rod, and the core package steering clamp is positioned at one side of the core package material clamp;
the core package upper leather head mechanism comprises a leather head feeding assembly, a leather head clamp assembly, a core package upper leather head assembly and an assembling assembly, wherein the leather head feeding assembly comprises a leather head trough and a positioning block positioned at one side of the discharging end of the leather head trough, the leather head clamp assembly comprises a first divider, a sprocket matched with a fourth sprocket and a fifth sprocket are arranged on a transverse shaft of the first divider, the transverse shaft of the first divider is in transmission connection with a second transmission shaft through the fourth sprocket assembly, a leather head turntable is arranged on a radial shaft of the first divider, the leather head turntable rotates along with the radial shaft of the first divider, the leather head turntable rotates anticlockwise, a leather head clamp is fixedly arranged on the leather head turntable and is driven to open and close by a third power device, a first fixing rod is arranged in the radial shaft of the first divider, the first fixing rod does not rotate along with the radial shaft, a small fixing disc is arranged on the first fixing rod, the core bag upper leather head assembly and the assembling assembly are connected with the small fixing disc, the core bag upper leather head assembly comprises a first sliding block and a second sliding block which are arranged on a transverse sliding rod, half-tooth gears which are matched with each other are arranged on one side of each of the two sliding blocks, one side of each half-tooth gear is radially connected with a rocker arm mechanism through a second connecting rod, radial sliding rods are arranged between the two sliding blocks, a first clamping block and a second clamping block which are matched with each other are respectively arranged on the radial sliding rods, the two clamping blocks are positioned below a core bag steering clamp, the lower end of each radial sliding rod is radially connected with the rocker arm mechanism through a third connecting rod, a push knife is arranged on the assembling assembly and positioned above the leather head clamp, and the push knife is driven by a third power device;
The aluminum shell feeding rotary disc is provided with a plurality of aluminum shell material holes, the aluminum shell feeding rotary disc is arranged on a radial shaft of the second divider, a chain wheel matched with a fifth chain wheel is arranged on a transverse shaft of the second divider, the transverse shaft of the second divider is in transmission connection with a transverse shaft of the first divider through a fifth chain wheel component, and a first synchronous wheel is arranged at the lower end of the radial shaft of the second divider;
the corset sealing mechanism comprises a second motor, a corset assembly and a sealing assembly, the second motor is electrically connected with the controller, the second motor is in transmission connection with the corset assembly and the sealing assembly, the corset assembly comprises a third motor, the third motor is electrically connected with the controller, an output shaft of the third motor is connected with a corset transmission rod, a loop bar is sleeved on the corset transmission rod, the loop bar is radially connected with a rocker arm mechanism through a fourth connecting rod, an inner shell is arranged outside the loop bar through a fixed block, two compression bars are fixedly arranged at the lower end of the loop bar, a third sliding block and a fourth sliding block are arranged below the inner shell through a first sliding rod, the first sliding rod is fixedly arranged on the inner shell, the two compression bars are respectively contacted with the two sliding blocks, the two compression bars are driven by a fourth power device, a corset roller and a pre-sealing roller are respectively arranged below the two sliding blocks, the sealing assembly comprises an inner rod, the inner rod is fixedly provided with a connecting block through a fifth connecting rod radial connecting rocker arm mechanism, and two connecting blocks are arranged below the inner rod;
The discharging mechanism comprises a discharging transmission shaft, the discharging transmission shaft is in transmission connection with a radial shaft of the second divider, a discharging rotary table is fixedly arranged at the upper end of the discharging transmission shaft, a discharging clamp is arranged on the discharging rotary table, two clamping arms of the discharging clamp are fixed on the discharging rotary table through movable pins, a second fixing rod is arranged in the discharging transmission shaft, and a small cam is arranged at the top end of the second fixing rod.
The first clamping arm and the second clamping arm are respectively arranged on the conveyor belt through pins, fixed ends of the first clamping arm and the second clamping arm are meshed with each other, a tension spring is arranged between the first clamping arm and the second clamping arm, and an auxiliary push rod is arranged at the fixed end of the first clamping arm;
one end of the L-shaped channel is a water blowing position, a blower is arranged at the water blowing position, the other end of the L-shaped channel is a drying position, and a dryer is arranged at the drying position;
the cam assembly comprises a transmission shaft and a plurality of cams, and the cams are fixedly arranged on the transmission shaft in a row manner;
the connecting rod assembly consists of a plurality of connecting rods, the connecting rod assembly is connected with a transmission shaft through bearings, and the connecting rod assembly is 2 groups and is respectively positioned in two sides of the transmission belt;
the push rod is movably arranged on an external frame through the fixing frame, a reset spring is arranged on the push rod, one end of the push rod is positioned at the outer side of the boosting rod, and the other end of the push rod is positioned at the outer side of the upper end of the connecting rod assembly.
The movable clamp assembly comprises a movable clamp and a combined station, the movable clamp comprises a movable clamp mounting frame fixed on a first workbench, L-shaped push blocks are arranged on two side surfaces of the movable clamp mounting frame, and the corners of the L-shaped push blocks are hinged to the movable clamp mounting frame; the movable clamp pushing plate is further arranged on the movable clamp mounting frame, two ends of the movable clamp pushing plate extend out of the side face of the movable clamp mounting frame for a certain distance, and one end of the L-shaped pushing block can push the movable clamp pushing plate to slide on the longitudinal position of the L-shaped pushing block when rotating; a movable clamp horizontal sliding block is arranged in the moving direction of the movable clamp pushing plate, horizontally slides on the movable clamp mounting frame, and the side surface of the movable clamp horizontal sliding block is connected with a driving cylinder; the movable clamp horizontal sliding block is fixedly provided with a movable clamp fixing part, the movable clamp horizontal sliding block is provided with a movable clamp part along the moving direction of the movable clamp pushing plate, the tail end of the movable clamp part is provided with a movable clamp tail wheel, the movable clamp tail wheel is in contact with the movable clamp pushing plate, and the movable clamp part is pushed by the movable clamp pushing plate to control the opening and closing of the movable clamp; the combined station is arranged below the movable clamp.
The combined station comprises a combined station mounting plate, and two combined station movable plates are arranged on the combined station mounting plate; the combined station movable plate is sequentially provided with a foot separating station, a foot arranging station, a first anode and cathode measuring station and a second anode and cathode measuring station, a reversing clamp reserved hole is formed in the position between the first anode and cathode measuring station and the second anode and cathode measuring station, a reversing clamp is arranged in the reversing clamp reserved hole, the reversing clamp comprises a reversing clamp body and a reversing clamp driving motor, and the reversing clamp driving motor is arranged below the first workbench and drives the reversing clamp body to rotate and reverse through a synchronous wheel synchronous belt.
The disc assembly further comprises a divider arranged below the first workbench, the divider is in transmission connection with the driving motor, a rotating disc is arranged on a force output shaft of the divider, a disc cam is arranged in the middle of the rotating disc, the material clamps are uniformly arranged on the edge of the rotating disc and are divided into a main clamp and an auxiliary clamp, the auxiliary clamp is fixed on the rotating disc, the main clamp is fixed on the rotating disc through a pin, the tail of the main clamp abuts against the disc cam, the rotating disc drives the material clamps to rotate, when the tail of the main clamp moves to the protruding part of the disc cam, the tail of the main clamp is stressed and rotates around the pin, and at the moment, the material clamps are opened.
The sleeve assembly comprises a sleeve turntable which is in transmission connection with the driving motor to realize synchronous movement with the disc assembly; the bottom surface of the sleeve turntable is provided with a plurality of sleeve devices which can stay right above the material clamp, a pipe expanding needle is arranged below the sleeve devices and on the same straight line with the circle centers of the material clamp and the sleeve turntable, the pipe expanding needle is thinner and thicker at the lower part, and the heat shrinkage pipe is fed from the lower part to the upper part and is gradually expanded by the pipe expanding needle; the heat shrinkage pipe is sleeved on the sleeve device after being expanded by the pipe expanding needle and then cut off by the pipe cutting device, the pipe cutting device is in transmission connection with a third cam mechanism and performs reciprocating motion, a sleeve clamp is arranged between the sleeve device and the material clamp, and the sleeve clamp is in transmission connection with the third cam mechanism and performs up-and-down reciprocating motion to clamp the heat shrinkage pipe sleeved on the sleeve device on a capacitor on the material clamp.
The heat shrinkage assembly comprises a heat shrinkage bracket, the heat shrinkage bracket is fixed on a first workbench, a lifting motor and a sliding block are arranged at the bottom of the heat shrinkage bracket, the sliding block is in sliding connection with the heat shrinkage bracket through two vertically arranged guide rails, a lead screw is connected to the output end of the lifting motor, the lead screw is connected with the sliding block, the lifting motor drives the lead screw to rotate, and the rotating action of the lead screw drives the sliding block to slide on the heat shrinkage bracket; a lifting plate is arranged on one side of the sliding block, which is close to the disc assembly, and a hot air assembly is arranged on the lifting plate and used for blowing hot air to the heat shrinkage tube to shrink the heat shrinkage tube;
The hot air assembly comprises an air inlet pipe, a flow divider and a hot air outlet which are sequentially arranged from top to bottom, the air inlet pipe is connected with an external fan, the flow divider divides hot air blown into the air inlet pipe into a plurality of strands and blows the strands of hot air out of the hot air outlet, the hot air outlet is positioned at the edge of the bottom of the flow divider, the air outlet position of the hot air outlet faces the central position of the flow divider, and the central position of the flow divider is positioned right above the material clamp;
the material returning assembly comprises a material returning box, a material returning support and a material returning elastic piece arranged on the material returning support, the material returning support is arranged on one side of the material clamp, the material returning elastic piece is located right above the material clamp, one end of the material returning elastic piece is bent towards the center of the disc assembly, the position of the material returning box faces to the material returning elastic piece, when the material clamp rotates to the material returning elastic piece, the capacitor moves from the bent position of the material returning elastic piece to the middle, the material returning elastic piece is extruded gradually, and due to the elastic force, the material returning elastic piece ejects the capacitor to the material returning box to perform finished material returning at the moment that the material clamp is loosened.
The invention has the beneficial effects that: realizing the production process of automatically assembling the core bag, the aluminum shell and the leather head (colloidal particle) together, then carrying out ultrasonic cleaning, sleeving and heat shrinking, replacing the human work industry and improving the production efficiency.
Drawings
FIG. 1 is a schematic structural diagram of an aluminum electrolytic capacitor assembly, cleaning and casing integrated machine.
Fig. 2 is a schematic view of a first direction structure of the assembly machine of the present invention.
Fig. 3 is a schematic view of a second direction structure of the assembly machine of the present invention.
Fig. 4 is a schematic view of a third directional structure of the assembly machine of the present invention.
Fig. 5 is a partial schematic view of the invention at a in fig. 2.
Fig. 6 is a partial schematic view of the invention at B in fig. 2.
Fig. 7 is a partial schematic view of the invention at C in fig. 2.
Fig. 8 is a partial schematic view of the assembled cartridge bag epithelial head mechanism of the present invention.
FIG. 9 is a partial schematic view of the discharge assembly of the assembler of the present invention.
FIG. 10 is a schematic view of the construction of the assembled machine leather head clamp assembly of the present invention.
FIG. 11 is a schematic diagram of the assembled cartridge bag epithelial head assembly of the present invention.
Fig. 12 is a schematic view of the internal structure of the waist-sealing mechanism of the assembling machine.
Fig. 13 is a schematic view showing a first direction structure of the ultrasonic cleaner of the present invention.
Fig. 14 is a schematic view showing a second direction structure of the ultrasonic cleaner of the present invention.
Fig. 15 is a schematic view of a third directional structure of the ultrasonic cleaner of the present invention.
Fig. 16 is a schematic view showing the structure of the ultrasonic cleaner according to the fourth aspect of the present invention.
Fig. 17 is a schematic view of a second cam mechanism of the ultrasonic cleaner of the present invention.
FIG. 18 is a schematic view of the push rod and clamp positions of the ultrasonic cleaner of the present invention.
Fig. 19 is a front view of the jacketing machine of this invention.
Fig. 20 is a rear view of the jacketing machine of this invention.
Fig. 21 is a schematic view of the structure of the moving clip of the present invention.
Fig. 22 is a schematic view of the construction of the combination station of the present invention.
Fig. 23 is a schematic structural view of a reversing clip of the present invention.
Fig. 24 is a schematic view of the structure of the disc pack of the present invention.
Fig. 25 is a rear view of the sleeve assembly of the present invention.
Fig. 26 is a front view of the sleeve assembly of the present invention.
FIG. 27 is a schematic view of the structure of the heat-shrinkable assembly of the present invention.
Fig. 28 is a schematic structural view of the material returning assembly of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the particular embodiments described herein are illustrative only and are not limiting upon the invention.
As shown in fig. 1-28, an aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine comprises an assembling machine 3, an ultrasonic cleaner 2 and a sleeving machine 1 which are connected in sequence.
The assembling machine comprises a machine body 31, wherein the machine body 31 is provided with a first motor 32, a first cam mechanism 33 and a rocker arm mechanism 34, the first motor 32 is electrically connected with a controller 311, the controller 311 is arranged on one side of the machine body 31, the motor 32 is in transmission connection with the first cam mechanism 33, the first cam mechanism 33 is in transmission with the rocker arm mechanism 34, a core-in-package steering mechanism 35, a core-in-package head mechanism 36, a core-in-package aluminum shell mechanism 37, a waist-sealing mechanism 38 and a material discharging mechanism 39 are sequentially arranged on a workbench of the machine body 1, and the core-in-package steering mechanism 35, the core-in-package head mechanism 36 and the waist-sealing mechanism 38 are respectively and radially connected with the rocker arm mechanism 34 through connecting rods.
The ultrasonic cleaner comprises a divider 21, the divider 21 is a cam divider, a transverse shaft 2101 of the divider 21 is driven by an external driving device (which can be a motor and is not shown in the drawing), the divider 21 converts rotation of the transverse shaft 2101 into rotation of a radial shaft 2102, the radial shaft 2102 of the divider 21 is connected with a transmission assembly 22, the transmission assembly 22 comprises a driving roller 2201, a conveyor belt 2202 and driven rollers 2203, the radial shaft 2102 of the divider 21 is connected with the driving roller 2201, the driving roller 2201 is driven to rotate when the radial shaft 2102 of the divider 21 rotates, the driven rollers 2203 are driven together through the conveyor belt 2202 when the driving roller 2201 rotates, and the driven rollers 2203 are fixedly connected with an external frame (not shown in the drawing) through fixing seats.
The jacketing machine comprises a movable clamp assembly 1100, a disc assembly 1200, a sleeve assembly 1300, a heat shrinkage assembly 1400 and a material returning assembly 1500 which are arranged above a first workbench, and a third cam mechanism 1600 which is arranged below the first workbench; the moving clamp assembly 1100, the sleeve assembly 1300, the heat shrinking assembly 1400 and the material returning assembly 1500 are sequentially arranged around the disc assembly 1200 in a counterclockwise direction, the disc assembly 1200 comprises a plurality of material clamps 1240 uniformly arranged on the disc assembly 1200, and the material clamps 1240 are used for clamping pins of a capacitor; the charge clamp 1240 corresponds to the position of the moving clamp assembly 1100, sleeve assembly 1300, heat shrink assembly 1400, and material withdrawal assembly 1500, and the third cam mechanism 1600 includes a drive motor that powers the rotation of the third cam mechanism 1600.
The first cam mechanism 33 is arranged below the workbench of the machine body 31, the first cam mechanism 33 comprises an upper cam assembly 332 and a lower cam assembly 331, the lower cam assembly 331 comprises a first transmission shaft 3311, a first sprocket, a second sprocket and a third sprocket are arranged on the first transmission shaft 3311, a sprocket matched with the first sprocket is arranged on an output shaft of the first motor 32, the first transmission shaft 3311 is in transmission connection with an output shaft of the first motor 32 through the first sprocket assembly, a plurality of lower cams are fixedly arranged on the first transmission shaft 3311, the upper cam assembly 332 comprises a second transmission shaft 3321, a sprocket matched with the second sprocket and a fourth sprocket are arranged on the second transmission shaft 3321, the second transmission shaft 3321 is in transmission connection with the first transmission shaft 3311 through the second sprocket assembly, and a plurality of upper cams are fixedly arranged on the second transmission shaft 3321.
The rocker arm mechanism 34 is arranged below the workbench of the machine body 31, the rocker arm mechanism 34 comprises a fixed shaft 341, a plurality of rocker arms are arranged on the fixed shaft 341 through movable blocks, contact blocks are arranged on the plurality of rocker arms, the plurality of rocker arms are respectively matched with the track lines of a plurality of cams on the lower cam assembly 332 through the contact blocks, when the lower cam assembly 331 works, the salient points of the plurality of lower cams are respectively collided with the contact blocks on the plurality of rocker arms (when the salient points are collided with the contact blocks, the contact blocks are pushed up, and when the contact blocks are separated from the contact blocks, the contact blocks are reset), and the rocker arms are enabled to swing.
The core-package steering mechanism 35 comprises a core-package feeding assembly 351 and a core-package steering assembly 352, the core-package feeding assembly 351 comprises a core-package feeding groove 3511 and a core-package feeding clamp 3512, the core-package feeding clamp 3512 is positioned at the discharge end of the core-package feeding groove 3511, the core-package feeding clamp 3512 is driven to open and close by a first power device (the first power device can be an air cylinder or other power, not shown in the drawing), the core-package steering assembly 352 comprises a core-package steering shaft 3521, a sprocket matched with a third sprocket is arranged on the core-package steering shaft 3521, the core-package steering shaft 3521 is in transmission connection with a first transmission shaft 3311 through the third sprocket assembly, one end of the core-package steering shaft 3521 is provided with a core-package steering clamp 3522, the core-package steering clamp 3522 is driven to open and close by a second power device (the second power device can be an air cylinder or other power, not shown in the drawing), the core-package steering shaft 3522 is connected with the first link radial link mechanism 34, and the core-package steering shaft 3522 is driven to rotate along with the first sprocket assembly 3522, and the core-package steering shaft 3522 is positioned on one side of the first sprocket assembly 3512.
The core package upper leather head mechanism 36 comprises a leather head feeding component 361, a leather head clamp component 362, a core package upper leather head component 363 and an assembling component 364, the leather head feeding component 361 comprises a leather head trough 3611 and a positioning block positioned at one side of the discharging end of the leather head trough 3611, the leather head clamp component 362 comprises a first divider 3621, a transverse shaft of the first divider 3621 is provided with a chain wheel matched with a fourth chain wheel and a fifth chain wheel, the transverse shaft of the first divider 3621 is connected with a second transmission shaft 3321 through the fourth chain wheel component, a radial shaft of the first divider 3621 is provided with a leather head rotary table 3622, the leather head rotary table 3622 rotates along with the radial shaft of the first divider, the leather head rotary table 3622 rotates anticlockwise, the leather head rotary table 3622 is fixedly provided with a leather head clamp 3623, the leather head clamp 3623 is driven to open and close by a third power device (the third power device can be an air cylinder or other power, and is not shown in the figure), a first fixing rod is arranged in a radial shaft of the first divider 3621, the first fixing rod does not rotate along with the radial shaft, a small fixing disc 3624 is arranged on the first fixing rod, the core bag leather head assembly 363 and the assembly 364 are connected with the small fixing disc 3624, the core bag leather head assembly 363 comprises a first sliding block and a second sliding block which are arranged on a transverse sliding rod, one sides of the two sliding blocks are respectively provided with a half-tooth gear which is matched with each other, one side of the half-tooth gear is radially connected with a rocker arm mechanism 34 through a second connecting rod, radial sliding rods are respectively arranged between the two sliding blocks, the radial sliding rods do not interfere with the transverse sliding rods, first clamping blocks 3631 and the second clamping blocks 3632 which are matched with each other are respectively arranged on the radial sliding rods, the two clamping blocks are located below the core pack steering clamp 3522, the lower end of the radial sliding rod is radially connected with the rocker mechanism 34 through a third connecting rod, when the second connecting rod is pulled down, due to the cooperation between the half-toothed gears, the two sliding blocks are opened, so that the two clamping blocks are opened, when the third connecting rod is pulled down, the clamping blocks follow the radial sliding rod to descend, a push-off knife 3641 is arranged on the assembly 364, the push-off knife 3641 is located above the leather head clamp 3623, and the push-off knife 3641 is driven by a third power device (the third power device can be an air cylinder or other power, and is not shown in the drawing) and can move up and down in the radial direction (Y axis) under the driving of the third power device.
The aluminum shell mechanism 37 on the core package comprises an aluminum shell material groove 371 and an aluminum shell material feeding turntable 372, a plurality of aluminum shell material holes are formed in the aluminum shell material feeding turntable 372, the aluminum shell material feeding turntable 372 is arranged on a radial shaft of a second divider, a sprocket matched with a fifth sprocket is arranged on a transverse shaft of the second divider, the transverse shaft of the second divider is connected with a transverse shaft of a first divider through a fifth sprocket assembly in a transmission manner, a first synchronous wheel is arranged at the lower end of the radial shaft of the second divider, the aluminum shell material feeding turntable 372 rotates anticlockwise, and when the aluminum shell material feeding turntable 372 rotates, the aluminum shell material holes pass through the lower part of a material discharging end of the aluminum shell material groove 371.
The core pack steering mechanism 35, the core pack epithelial head mechanism 36 and the core pack aluminum shell mechanism 37 are operated according to the following principle: when the core pack is arranged at the discharge end of the core pack material tank 3511, the core pack loading clamp 3512 clamps the core pack, the core pack steering clamp 3522 clamps the core pack on the core pack loading clamp 3512 in the process of rotating along with the core pack steering shaft 3521, and the core pack is sent to the position below the core pack upper leather head assembly 363, and at the moment, two pins of the core pack are upwards; the leather head passes through the leather head trough 3611 to the positioning block, the leather head clamp 3623 lifts the leather head clamp 3623, and the leather head clamp 3623 rotates anticlockwise along with the leather head turntable 3622 and rotates to the position above the leather head assembly 363 of the core bag; the aluminum shell passes through the aluminum shell trough 371 to the aluminum shell hole, at the moment, the opening of the aluminum shell is upward, the aluminum shell feeding rotary disc 372 with the aluminum shell Kong Gensui rotates anticlockwise and rotates to the lower part of the assembly component 364; because the rocker arm mechanism 34 and the lower cam component 331 are driven, the connecting arm mechanism 34 drives the second connecting rod and the third connecting rod to radially move, the second connecting rod pulls down to enable the first sliding block and the second sliding block to be opened, the two sliding blocks drive the first clamping block 3631 and the second clamping block 3632 to be opened through radial sliding, the third connecting rod pulls down to enable the first clamping block 3631 and the second clamping block 3632 to be driven by radial sliding rods to be pulled down to the outside of two pins of the core package, the second connecting rod resets to enable the two sliding blocks to reset, the two clamping blocks follow the sliding blocks to reset and clamp the two pins of the core package, the third connecting rod resets to enable the two clamping blocks to be pushed up through radial sliding rods, in the process of pushing up, the two pins of the core package are pushed into the two holes of the leather head and are embedded in the holes, then the second connecting rod and the third connecting rod continue to pull down, the core package is loosened, the core package is enabled to follow the leather head turntable 3622 to rotate to the lower part of the assembly (located above the aluminum shell hole where the aluminum shell is placed), the third sliding rod resets to push the pins downwards, and the third sliding rod pushes the pins downwards to rotate to the aluminum shell to the lower the leather shell, and the aluminum shell rotates to the cutter drum side to the lower the cutter drum side to the seal the cutter drum side to the front side to the aluminum shell side to the front side of the cutter drum side to the cutter drum side.
The girdle sealing mechanism 38 comprises a second motor 381, a girdle component 382 and a sealing component 383, the second motor 381 is electrically connected with the controller 311, the second motor 381 is in transmission connection with the girdle component 382 and the sealing component 383, a second synchronous wheel is arranged on an output shaft of the second motor 381, the girdle component 382 comprises a third motor 3821, the third motor 3821 is electrically connected with the controller 311, an output shaft of the third motor 3821 is connected with a girdle transmission rod, a sleeve rod is sleeved on the girdle transmission rod, the sleeve rod is radially connected with the rocker arm mechanism 34 through a fourth connecting rod, an inner shell is arranged outside the sleeve rod through a fixed block, an outer shell is sleeved outside the inner shell, a third synchronous wheel is fixedly arranged at the upper end of the sleeve rod, two compression rods are fixedly arranged at the lower end of the sleeve rod, a third sliding rod and a fourth sliding rod are arranged below the inner shell through a first sliding rod, the first sliding rod is fixedly arranged on the inner shell, the two sliding blocks can slide on the first sliding rod, the two sliding blocks are respectively arranged at two sides of the girdle transmission rod, the two pressing rods are respectively contacted with the two sliding blocks, the two pressing rods are driven by a fourth power device (the fourth power device can be a cylinder or other power, not shown in the drawing), a girdle roller 3822 and a pre-sealing roller 3823 are respectively arranged below the two sliding blocks, the girdle roller 3822 and the pre-sealing roller 3823 are positioned above a certain aluminum shell material hole, the girdle roller 3822 is lower than the pre-sealing roller 3823, the girdle roller 3822 is used for rolling out a groove of the aluminum shell outside the core bag, the pre-sealing roller 3823 is used for inwards pressing the edge of the aluminum shell outside the core bag, when the fourth sliding rod is pulled down, the inner shell drives the girdle roller 3822 and the pre-sealing roller 3823 downwards, the seal assembly 383 comprises an inner rod, the inner rod is radially connected with the rocker arm mechanism 34 through a fifth connecting rod, a fourth synchronous wheel is fixedly arranged on the inner rod, the second synchronous wheel, the third synchronous wheel and the fourth synchronous wheel are connected through synchronous belts, a connecting block is fixedly arranged at the lower end of the inner rod, two seal pushing blocks 3831 are arranged below the connecting block, the two seal pushing blocks 3831 are located above a certain aluminum shell hole, and when the fifth connecting rod is pulled down, the inner rod drives the two seal pushing blocks 3831 to be pressed down.
The working principle of the girdle sealing mechanism 38 is that the fourth pull rod and the fifth pull rod can move up and down along with the rocker arm mechanism 34 due to the transmission of the rocker arm mechanism 34 and the lower cam component 331, and the second motor 81 drives the sleeve rod of the girdle component 382 and the inner rod of the sealing component 383 to rotate through the synchronous belt wheel; when the fourth pull rod is pulled down, the waist-binding roller 3822 and the pre-sealing roller 3823 are driven by the loop bar to downwards extend to the outer side of the core bag sleeved with the aluminum shell (at the moment, the aluminum shell trough 371 is positioned below the waist-binding roller 3822 and the pre-sealing roller 3823), the loop bar drives the inner shell to rotate, the loop bar and the inner shell drive the two pressing rods, the third sliding block and the fourth sliding block to rotate, the waist-binding roller 3822 and the pre-sealing roller 3823 rotate in a following way, the two pressing rods are driven by the fourth power device to inwards press the two sliding blocks, the two sliding blocks respectively drive the waist-binding roller 3822 and the pre-sealing roller 3823 to extrude the aluminum shell outside the core bag, the waist-binding roller 3822 rolls the aluminum shell outside the core bag out of the groove, and the pre-sealing roller 3823 inwards presses the aluminum shell outside the core bag for preliminary sealing; the aluminum shell feeding turntable 372 continues to rotate, the core package of the primary seal of the aluminum shell is positioned below the seal assembly 383, the inner rod drives the two seal pushing blocks 3831 to rotate due to the transmission of the second motor 381, the fifth pull rod is pulled down, the inner rod brings the two seal pushing blocks 3831 downwards, the primary seal of the aluminum shell is flattened, and the seal is completed.
The discharging mechanism 39 comprises a discharging transmission shaft 391, the discharging transmission shaft 391 is in driving connection with a radial shaft of the second divider, a fifth synchronous wheel is arranged at the lower end of the discharging transmission shaft 391, the fifth synchronous wheel is connected with the first synchronous wheel through a synchronous belt, a discharging rotary table 392 is fixedly arranged at the upper end of the discharging transmission shaft 391, a discharging clamp 393 is arranged on the discharging rotary table 392, two clamping arms of the discharging clamp 393 are fixed on the discharging rotary table 392 through movable pins, a second fixing rod is arranged in the discharging transmission shaft 391, the second fixing rod does not rotate along with the discharging transmission shaft 391, a small cam is arranged at the top end of the second fixing rod, when the discharging rotary table 392 rotates, the tail end of the discharging clamp 393 can touch the salient point of the small cam, the tail end of the discharging clamp is contacted with the salient point of the small cam and is reset after being pushed forwards, the front ends of the clamping arms of the discharging clamp 393 are opened and closed, the waist and the core of the aluminum shell on the aluminum shell feeding rotary table 372 are clamped to the other side after the waist and the core package of the aluminum shell feeding rotary table 393 are completed.
Working principle of the assembly machine: the core package passes through the core package material tank 3511, the core package feeding clamp 3512 clamps the core package at the discharge end of the core package material tank 3511, the core package reversing clamp 3522 clamps the core package out of the core package feeding clamp 3512 in the rotating process, and the core package is rotated 180 degrees to reach the position below the core package epithelial head component 363; the leather head is from leather head trough 3611 to the positioning block, leather head clamp 3623 holds leather head clamp 3623, leather head feeding turntable rotates anticlockwise, leather head clamp 3623 with leather head is rotated to above core pack upper leather head assembly 363, core pack upper leather head assembly 363 changes the core pack into the core pack in clamp 3522 and pushes the core pack upwards to be embedded with the leather head, two pins of the core pack are embedded in holes of the leather head, leather head feeding turntable continues to rotate, and leather head embedded with pins of the core pack is rotated to below assembly 364; the aluminum shell rotates anticlockwise from the aluminum shell material groove 371 to an aluminum shell material hole on the aluminum shell material feeding disc, and the aluminum shell is positioned below the assembly component 364; push knife 3641 pushes the leather head and the core bag downwards from leather head clamp 3623 into the aluminum shell, aluminum shell feeding turntable 372 continues to rotate, the procedures of binding and sealing the aluminum shell on the core bag are respectively completed at binding and sealing mechanism 38, and finally the aluminum shell is taken out by discharging mechanism 39.
The clamp 23 is arranged on the conveyor belt 2202 of the transmission group assembly 22, the clamp 23 comprises a first clamping arm and a second clamping arm, the first clamping arm and the second clamping arm are respectively arranged on the conveyor belt 2202 through pins (the first clamping arm and the second clamping arm can transversely rotate on the pins), fixed ends of the first clamping arm and the second clamping arm are mutually meshed, a tension spring is arranged between the first clamping arm and the second clamping arm and used for resetting, and an auxiliary push rod is arranged on the fixed end of the first clamping arm.
The ultrasonic cleaning assembly 24 is arranged on one side of the transmission assembly 22, the ultrasonic cleaning assembly 24 comprises a cleaning tank, cleaning liquid and an ultrasonic transducer, the ultrasonic transducer is powered by an external power supply (not shown in the figure), the ultrasonic transducer has the function of converting input electric power into mechanical power (namely ultrasonic waves) and transmitting the mechanical power out, and consumes a small part of power, an L-shaped channel 25 is arranged on the other side of the transmission assembly 22, one end of the L-shaped channel 25 is a water blowing position, a blower is arranged at the water blowing position and is used for primarily blowing off water stains on bare products cleaned by the ultrasonic cleaning assembly 24, the other end of the ultrasonic transducer is a drying position, and a dryer is arranged at the drying position and is used for drying the bare products.
The cutter 21 transverse shaft 2101 one end is provided with first bevel gear, first bevel gear meshing second bevel gear, the second bevel gear sets up on the transmission shaft of second cam mechanism 26, second cam mechanism 26 includes cam module 2601, link module 2602 and push rod 2603, cam module 2601 includes transmission shaft and a plurality of cam, a plurality of cam fixed arrangement sets up on the transmission shaft, link module 2602 comprises a plurality of connecting rod, link module 2602 passes through the bearing and connects the transmission shaft (when the transmission shaft rotates, link module 2602 does not follow the transmission shaft and rotate), push rod 2603 passes through the mount activity setting in the frame of outside, be provided with reset spring on the push rod 2603 for reset, push rod 2603 one end is located the boost rod outside, and the other end is located link module 2602 upper end outside, link module 2602 is shared 2 group, is located the conveyer belt both sides respectively, and link module 2602 of one side is used for promoting push rod 2603 to hold the article, and link module 2602 of opposite side is used for promoting push rod 2603 to hold the bare article, and the bare article will be washd, will be dried bare article is loose.
Specific working principle of ultrasonic cleaner: when the divider 21 works, the transverse shaft 2101 rotates to drive the radial shaft 2102 to rotate, the radial shaft 2102 drives the driving roller 2201 to work, the driving roller 2201 drives the driven roller 2203 through the conveying belt 2202, the transverse shaft 2101 drives the transmission shaft fixedly provided with a plurality of cams to rotate through the meshing of the first bevel gear and the second bevel gear, when the transmission shaft rotates, the cams rotate along with the transmission shaft, the connecting rod assembly 2602 is pushed forward when the protruding points of the cams bump the connecting rod assembly 2602, the push rod 2603 is driven by the connecting rod assembly 2602 to push forward, the push rod 2603 contacts with the boosting rod of the clamp 23 and continues to push forward, the first clamping arm and the second clamping arm 2202 of the clamp 23 are movably and fixedly arranged on the conveying belt, and as the fixed ends of the first clamping arm and the second clamping arm are meshed with each other, in the process that the push rod 2603 contacts the push rod and continuously pushes forwards, the clamp 23 is opened, when the salient points leave the connecting rod assembly 2602, the connecting rod assembly 2602 is reset, a push plate at the upper end of the connecting rod assembly 2602 leaves the push rod 2603, a reset spring arranged on the push rod 2603 resets the push rod 2603, the clamp 23 is closed, the clamp 23 on one side clamps a bare product, the bare product is conveyed to the ultrasonic cleaning assembly 24 through the conveying belt 2202, the bare product is cleaned and dried by cavitation of ultrasonic waves in liquid (cleaning liquid), the bare product is continuously conveyed to the L-shaped channel 25, the bare product is firstly subjected to primary water stain blowing at a water blowing position and then dried at a drying position, the bare product subjected to cleaning and drying steps is conveyed out of the L-shaped channel, and the connecting rod assembly 2602 on the other side pushes the push rod 2603 to enable the bare product to loose from the clamp 23.
The moving clamp assembly 1100 comprises a moving clamp 1110 and a combined station 1120, the moving clamp 1110 comprises a moving clamp mounting frame 1111 fixed on the first workbench, two side surfaces of the moving clamp mounting frame 1111 are provided with L-shaped push blocks 1112, and corners of the L-shaped push blocks 1112 are hinged on the moving clamp mounting frame 1111; the movable clamp pushing plate 1113 is further arranged on the movable clamp mounting frame 1111, two ends of the movable clamp pushing plate 1113 extend out of the side surface of the movable clamp mounting frame 1111 for a certain distance, and one end of the L-shaped pushing block 1112 can push the movable clamp pushing plate 1113 to slide on the longitudinal position thereof when rotating; a moving clamp horizontal slider 1114 is arranged in the moving direction of the moving clamp pushing plate 1113, the moving clamp horizontal slider 1114 horizontally slides on the moving clamp mounting frame 1111, and the side surface of the moving clamp horizontal slider 1114 is connected with a driving cylinder; a movable clamp fixing part 1115 is fixed on the movable clamp horizontal slider 1114, a movable clamp part 1116 is arranged on the movable clamp horizontal slider 1114 along the moving direction of a movable clamp pushing plate 1113, a movable clamp tail wheel 1117 is arranged at the tail end of the movable clamp part 1116, the movable clamp tail wheel 1117 is contacted with the movable clamp pushing plate 1113, and the movable clamp part 1116 is pushed by the movable clamp pushing plate 1113 to control the opening and closing of the movable clamp; the combining station 1120 is disposed below the moving clamp 1110.
The combination station 1120 comprises a combination station mounting plate 1121, and two combination station movable plates 1122 are arranged on the combination station mounting plate 1121; the combined station movable plate 1122 is sequentially provided with a pin separating station 1123, a pin arranging station 1124, a first anode and cathode measuring station 1125 and a second anode and cathode measuring station 1127, a reversing clamp reserved hole 1126 is formed in a position between the first anode and cathode measuring station 1125 and the second anode and cathode measuring station 1127, a reversing clamp 1129 is arranged in the reversing clamp reserved hole 1126, the reversing clamp 1129 comprises a reversing clamp body 11291 and a reversing clamp driving motor 11292, and the reversing clamp driving motor 11292 is arranged below the first workbench and drives the reversing clamp body 11291 to rotate and reverse through a synchronous wheel synchronous belt.
The disc assembly 1200 further comprises a divider 1210 arranged below the first workbench, the divider 1210 is in transmission connection with the driving motor, a rotating disc 1220 is arranged on a force output shaft of the divider 1210, a disc cam 1230 is arranged in the middle of the rotating disc 1220, the material clamps 1240 are uniformly arranged on the edge of the rotating disc 1220, the material clamps 1240 are divided into a main clamp and an auxiliary clamp, the auxiliary clamp is fixed on the rotating disc 1220, the main clamp is fixed on the rotating disc 1220 through a pin, the tail of the main clamp abuts against the disc cam 1230, the rotating disc 1220 drives the material clamps 1240 to rotate, when the tail of the main clamp moves to the protruding part of the disc cam 1230, the tail of the main clamp is stressed and rotates around the pin, and at the moment, the material clamps 1240 are opened.
The sleeve assembly 1300 comprises a sleeve turntable 1310, wherein the sleeve turntable 1310 is in transmission connection with a driving motor, so that synchronous movement with the disc assembly 1200 is realized; the bottom surface of the sleeve rotating disc is provided with a plurality of sleeve devices 1320, the sleeve devices 1320 can stay right above the material clamp 1240, a pipe expanding needle 1330 is arranged below the sleeve devices 1320 and at the same straight line with the material clamp 1240 and the center of the sleeve rotating disc 1310, the pipe expanding needle 1330 is thinner and thicker, and the heat shrinkage pipe is fed from bottom to top and is gradually expanded by the pipe expanding needle; a tube cutter 1340 is arranged between the tube expander 1330 and the tube expander 1320, the heat shrink tube is sleeved on the tube expander 1330 after being expanded by the tube expander 1330 and then is cut off by the tube cutter 1340, the tube cutter 1340 is in transmission connection with the third cam mechanism 1600 and performs reciprocating motion, a tube clamp 1350 is arranged between the tube expander 1320 and the material clamp 1240, the tube clamp 1350 is in transmission connection with the third cam mechanism 1600 and performs up-and-down reciprocating motion, and the heat shrink tube sleeved on the tube expander 1320 is clamped on a capacitor on the material clamp 1240.
The heat shrinkage assembly 1400 comprises a heat shrinkage bracket 1410, the heat shrinkage bracket 1410 is fixed on a first workbench, a lifting motor 1420 and a sliding block 1430 are arranged at the bottom of the heat shrinkage bracket 1410, the sliding block 1430 is in sliding connection with the bracket 1410 through two vertically arranged guide rails, a lead screw is connected to the output end of the lifting motor 1420, the lead screw is connected with the sliding block 1430, the lifting motor 1420 drives the lead screw to rotate, and the rotating action of the lead screw drives the sliding block 1430 to slide on the heat shrinkage bracket 1410; the slider is provided with a lifter plate 1440 near one side of the disc assembly 1200, and the lifter plate 1440 is provided with a hot air module 1450 for blowing hot air to the heat shrinkage tube to shrink the heat shrinkage tube.
The hot air assembly 1450 comprises an air inlet pipe 1451, a flow divider 1452 and a hot air outlet 1453 which are sequentially arranged from top to bottom, the air inlet pipe 1451 is connected with an external fan, the flow divider 1452 divides the hot air blown into the air inlet pipe 1451 into a plurality of strands and blows the strands out of the hot air outlet 1453, the hot air outlet 1453 is positioned at the edge of the bottom of the flow divider 1452, the air outlet position of the hot air outlet is towards the central position of the flow divider 1452, and the central position of the flow divider 1452 is positioned right above the material clamp 1240.
The material returning assembly 1500 includes a material returning box 1510, a material returning support 1520, and a material returning elastic sheet 1530 mounted on the material returning support 1520, the material returning support 1520 is disposed at one side of the material holder 1240, the material returning elastic sheet 1530 is located right above the material holder 1240, one end of the material returning elastic sheet 1530 is bent towards the center of the disc assembly 1200, the position of the material returning box 1510 faces the material returning elastic sheet 1530, when the material holder 1240 rotates to the material returning elastic sheet 1530 with the capacitor clamped by the material holder 1240, the capacitor moves from the bent position of the material returning elastic sheet 1530 to the middle, and gradually extrudes the material returning elastic sheet 1530, and the capacitor is sprung to the material returning box 1510 for finished material returning at the moment when the material holder 1240 is released due to the elastic force.
The concrete working principle of the jacketing machine is as follows: the invention adopts a movable clamp assembly, a disc assembly, a sleeve assembly, a heat shrinkage assembly, a material returning assembly and a third cam mechanism, wherein the third cam mechanism provides power, the movable clamp assembly transfers the capacitor from the previous working procedure to the sleeve machine, the capacitor is carried by the rotary action of the disc assembly to sequentially pass through the sleeve assembly and the heat shrinkage assembly, and finally a finished product is discharged at the material returning assembly.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, or alternatives falling within the spirit and principles of the invention.

Claims (9)

1. An aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine is characterized by comprising an assembling machine, an ultrasonic cleaning machine and a sleeving machine which are connected in sequence;
the assembling machine comprises a machine body, wherein the machine body is provided with a first motor, a first cam mechanism and a rocker arm mechanism, the first motor is electrically connected with a controller, the controller is arranged on one side of the machine body, the first motor is in transmission connection with the first cam mechanism, the first cam mechanism is in transmission with the rocker arm mechanism, a core bag steering mechanism, a core bag upper leather head mechanism, a core bag upper aluminum shell mechanism, a waist sealing mechanism and a discharging mechanism are sequentially arranged on a machine body workbench, and the core bag steering mechanism, the core bag upper leather head mechanism and the waist sealing mechanism are respectively and radially connected with the rocker arm mechanism through connecting rods;
The ultrasonic cleaning machine comprises a divider, a transverse shaft of the divider is driven by an external driving device, a radial shaft of the divider is connected with a transmission assembly, the transmission assembly comprises a driving roller, a driven roller and a transmission belt, a clamp is arranged on the transmission belt of the transmission assembly, the clamp comprises a first clamping arm and a second clamping arm, an ultrasonic cleaning assembly is arranged on one side of the transmission assembly, the ultrasonic cleaning assembly comprises a cleaning tank, cleaning liquid and an ultrasonic transducer, an L-shaped channel is arranged on the other side of the transmission assembly, a first bevel gear is arranged at one end of the transverse shaft of the divider, the first bevel gear is meshed with a second bevel gear, the second bevel gear is arranged on a transmission shaft of a second cam mechanism, and the second cam mechanism comprises a cam assembly, a connecting rod assembly and a push rod;
the jacketing machine comprises a movable clamp assembly, a disc assembly, a sleeve assembly, a heat shrinkage assembly and a material returning assembly which are arranged above the first workbench, and a third cam mechanism arranged below the first workbench; the movable clamp assembly, the sleeve assembly, the heat shrinkage assembly and the material returning assembly are sequentially arranged around the disc assembly in a counterclockwise direction, the disc assembly comprises a plurality of material clamps uniformly arranged on the disc assembly, and the material clamps are used for clamping pins of the capacitor; the material clamp corresponds to the positions of the movable clamp assembly, the sleeve assembly, the heat shrinkage assembly and the material returning assembly, and the third cam mechanism comprises a driving motor which provides power for the rotation of the third cam mechanism;
The first cam mechanism is arranged below the machine body workbench and comprises an upper cam assembly and a lower cam assembly, the lower cam assembly comprises a first transmission shaft, a first sprocket, a second sprocket and a third sprocket are arranged on the first transmission shaft, a sprocket matched with the first sprocket is arranged on an output shaft of the first motor, the first transmission shaft is in transmission connection with an output shaft of the first motor through the first sprocket assembly, a plurality of lower cams are fixedly arranged on the first transmission shaft, the upper cam assembly comprises a second transmission shaft, a sprocket matched with the second sprocket and a fourth sprocket are arranged on the second transmission shaft, the second transmission shaft is in transmission connection with the first transmission shaft through the second sprocket assembly, and a plurality of upper cams are fixedly arranged on the second transmission shaft.
2. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine according to claim 1, wherein the rocker arm mechanism is arranged below a machine body workbench and comprises a fixed shaft, a plurality of rocker arms are arranged on the fixed shaft through movable blocks, contact blocks are arranged on the plurality of rocker arms, and the plurality of rocker arms are respectively matched with the track lines of a plurality of cams on the lower cam assembly through the contact blocks.
3. The aluminum electrolytic capacitor assembling, cleaning and sleeving all-in-one machine according to claim 1, wherein the core pack reversing mechanism comprises a core pack feeding assembly and a core pack reversing assembly, the core pack feeding assembly comprises a core pack material groove and a core pack feeding clamp, the core pack feeding clamp is positioned at the material outlet end of the core pack material groove and is driven to open and close by a first power device, the core pack reversing assembly comprises a core pack reversing shaft, a sprocket matched with a third sprocket is arranged on the core pack reversing shaft, the core pack reversing shaft is in transmission connection with a first transmission shaft through the third sprocket assembly, one end of the core pack reversing shaft is provided with a core pack reversing clamp, the core pack reversing clamp is driven to open and close by a second power device, the core pack reversing clamp is radially connected with a rocker arm mechanism through a first connecting rod, and the core pack reversing clamp is positioned at one side of the core pack feeding clamp;
the core package upper leather head mechanism comprises a leather head feeding assembly, a leather head clamp assembly, a core package upper leather head assembly and an assembling assembly, wherein the leather head feeding assembly comprises a leather head trough and a positioning block positioned at one side of the discharging end of the leather head trough, the leather head clamp assembly comprises a first divider, a sprocket matched with a fourth sprocket and a fifth sprocket are arranged on a transverse shaft of the first divider, the transverse shaft of the first divider is in transmission connection with a second transmission shaft through the fourth sprocket assembly, a leather head turntable is arranged on a radial shaft of the first divider, the leather head turntable rotates along with the radial shaft of the first divider, the leather head turntable rotates anticlockwise, a leather head clamp is fixedly arranged on the leather head turntable and is driven to open and close by a third power device, a first fixing rod is arranged in the radial shaft of the first divider, the first fixing rod does not rotate along with the radial shaft, a small fixing disc is arranged on the first fixing rod, the core bag upper leather head assembly and the assembling assembly are connected with the small fixing disc, the core bag upper leather head assembly comprises a first sliding block and a second sliding block which are arranged on a transverse sliding rod, half-tooth gears which are matched with each other are arranged on one side of each of the two sliding blocks, one side of each half-tooth gear is radially connected with a rocker arm mechanism through a second connecting rod, radial sliding rods are arranged between the two sliding blocks, a first clamping block and a second clamping block which are matched with each other are respectively arranged on the radial sliding rods, the two clamping blocks are positioned below a core bag steering clamp, the lower end of each radial sliding rod is radially connected with the rocker arm mechanism through a third connecting rod, a push knife is arranged on the assembling assembly and positioned above the leather head clamp, and the push knife is driven by a third power device;
The aluminum shell feeding rotary table is arranged on a radial shaft of the second divider, a sprocket matched with a fifth sprocket is arranged on a transverse shaft of the second divider, the transverse shaft of the second divider is in transmission connection with the transverse shaft of the first divider through a fifth sprocket assembly, a first synchronous wheel is arranged at the lower end of the radial shaft of the second divider, and the aluminum shell feeding rotary table rotates anticlockwise;
the waist-binding sealing mechanism comprises a second motor, a waist-binding assembly and a sealing assembly, the second motor is electrically connected with the controller, the second motor is in transmission connection with the waist-binding assembly and the sealing assembly, the waist-binding assembly comprises a third motor, the third motor is electrically connected with the controller, an output shaft of the third motor is connected with a waist-binding transmission rod, a sleeve rod is sleeved on the waist-binding transmission rod, the sleeve rod is radially connected with a rocker arm mechanism through a fourth connecting rod, an inner shell is arranged outside the sleeve rod through a fixed block, two compression rods are fixedly arranged at the lower end of the sleeve rod, a third sliding block and a fourth sliding block are arranged below the inner shell through a first sliding rod, the first sliding rod is fixedly arranged on the inner shell, the two compression rods are respectively in contact with the two sliding blocks, the two compression rods are driven by a fourth power device, a waist-binding roller and a pre-sealing roller are respectively arranged below the two sliding blocks, the sealing assembly comprises an inner rod, the inner rod is fixedly provided with a connecting block through a fifth connecting rod, and the lower end of the inner rod is provided with two connecting blocks;
The discharging mechanism comprises a discharging transmission shaft, the discharging transmission shaft is in transmission connection with a radial shaft of the second divider, a discharging turntable is fixedly arranged at the upper end of the discharging transmission shaft, a discharging clamp is arranged on the discharging turntable, two clamping arms of the discharging clamp are fixed on the discharging turntable through movable pins, a second fixing rod is arranged in the discharging transmission shaft, and a small cam is arranged at the top end of the second fixing rod.
4. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine according to claim 1, wherein the first clamping arm and the second clamping arm are respectively arranged on the conveyor belt through pins, a tension spring is arranged between the first clamping arm and the second clamping arm which are meshed with each other through fixed ends of the first clamping arm and the second clamping arm, and an auxiliary push rod is arranged on the fixed end of the first clamping arm;
one end of the L-shaped channel is a water blowing position, a blower is arranged at the water blowing position, the other end of the L-shaped channel is a drying position, and a dryer is arranged at the drying position;
the cam assembly comprises a transmission shaft and a plurality of cams, and the cams are fixedly arranged on the transmission shaft;
the connecting rod assembly consists of a plurality of connecting rods, the connecting rod assembly is connected with a transmission shaft through a bearing, and the connecting rod assembly is 2 groups and is respectively positioned in two sides of the conveyor belt;
The push rod is movably arranged on an external frame through the fixing frame, a reset spring is arranged on the push rod, one end of the push rod is positioned at the outer side of the boosting rod, and the other end of the push rod is positioned at the outer side of the upper end of the connecting rod assembly.
5. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine according to claim 1, wherein the movable clamp assembly comprises a movable clamp and a combined station, the movable clamp comprises a movable clamp mounting frame fixed on a first workbench, L-shaped push blocks are arranged on two side surfaces of the movable clamp mounting frame, and corners of the L-shaped push blocks are hinged to the movable clamp mounting frame; the movable clamp mounting rack is also provided with a movable clamp pushing plate, two ends of the movable clamp pushing plate extend out of the side face of the movable clamp mounting rack for a certain distance, and one end of the L-shaped pushing block can push the movable clamp pushing plate to slide on the longitudinal position of the L-shaped pushing block when rotating; a movable clamp horizontal sliding block is arranged in the moving direction of the movable clamp pushing plate, horizontally slides on the movable clamp mounting frame, and the side surface of the movable clamp horizontal sliding block is connected with a driving cylinder; the movable clamp horizontal sliding block is fixedly provided with a movable clamp fixing part, the movable clamp horizontal sliding block is provided with a movable clamp part along the moving direction of the movable clamp pushing plate, the tail end of the movable clamp part is provided with a movable clamp tail wheel, the movable clamp tail wheel is in contact with the movable clamp pushing plate, and the movable clamp part is pushed by the movable clamp pushing plate to control the opening and closing of the movable clamp; the combined station is arranged below the movable clamp.
6. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine according to claim 5, wherein the combined station comprises a combined station mounting plate, and two combined station movable plates are arranged on the combined station mounting plate; the combined station movable plate is sequentially provided with a pin separating station, a pin arranging station, a first anode and cathode measuring station and a second anode and cathode measuring station, a reversing clamp reserved hole is formed in the position between the first anode and cathode measuring station and the second anode and cathode measuring station, a reversing clamp is arranged in the reversing clamp reserved hole, the reversing clamp comprises a reversing clamp body and a reversing clamp driving motor, and the reversing clamp driving motor is arranged below the first workbench and drives the reversing clamp body to rotate and reverse through a synchronous wheel synchronous belt.
7. The aluminum electrolytic capacitor assembly, cleaning and sleeving all-in-one machine according to claim 1, wherein the disc assembly further comprises a divider arranged below the first workbench, the divider is in transmission connection with the driving motor, a rotating disc is arranged on a force output shaft of the divider, a disc cam is arranged in the middle of the rotating disc, the material clamps are uniformly arranged on the edge of the rotating disc and are divided into a main clamp and an auxiliary clamp, the auxiliary clamp is fixed on the rotating disc, the main clamp is fixed on the rotating disc through a pin, the tail of the main clamp abuts against the disc cam, the rotating disc drives the material clamp to rotate, and when the tail of the main clamp moves to the protruding part of the disc cam, the tail of the main clamp is stressed and rotates around the pin, and at the moment, the material clamp is opened.
8. The aluminum electrolytic capacitor assembly, cleaning and sleeving integrated machine according to claim 1, wherein the sleeving assembly comprises a sleeving rotary table which is in transmission connection with a driving motor to realize synchronous movement with a disc assembly; the bottom surface of the sleeve turntable is provided with a plurality of sleeve devices which can stay right above the material clamp, a pipe expanding needle is arranged below the sleeve devices and on the same straight line with the circle centers of the material clamp and the sleeve turntable, the pipe expanding needle is thinner and thicker at the lower part, and the heat shrinkage pipe is fed from the lower part to the upper part and is gradually expanded by the pipe expanding needle; the heat shrinkage pipe is sleeved on the sleeve device after being expanded by the pipe expanding needle and then cut off by the pipe cutting device, the pipe cutting device is in transmission connection with a third cam mechanism and performs reciprocating motion, a sleeve clamp is arranged between the sleeve device and the material clamp, and the sleeve clamp is in transmission connection with the third cam mechanism and performs up-and-down reciprocating motion to clamp the heat shrinkage pipe sleeved on the sleeve device on a capacitor on the material clamp.
9. The aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine according to claim 1, wherein the heat shrinkage assembly comprises a heat shrinkage bracket, the heat shrinkage bracket is fixed on a first workbench, a lifting motor and a sliding block are arranged at the bottom of the heat shrinkage bracket, the sliding block is in sliding connection with the bracket through two vertically arranged guide rails, a lead screw is connected to the output end of the lifting motor, the lead screw is connected with the sliding block, the lifting motor drives the lead screw to rotate, and the rotating action of the lead screw drives the sliding block to slide on the heat shrinkage bracket; a lifting plate is arranged on one side of the sliding block, which is close to the disc assembly, and a hot air assembly is arranged on the lifting plate and used for blowing hot air to the heat shrinkage tube to shrink the heat shrinkage tube;
The hot air assembly comprises an air inlet pipe, a flow divider and a hot air outlet which are sequentially arranged from top to bottom, the air inlet pipe is connected with an external fan, the flow divider divides hot air blown into the air inlet pipe into a plurality of strands and blows the strands of hot air out of the hot air outlet, the hot air outlet is positioned at the edge of the bottom of the flow divider, the air outlet position of the hot air outlet faces the center position of the flow divider, and the center position of the flow divider is positioned right above the material clamp;
the material returning assembly comprises a material returning box, a material returning support and a material returning elastic piece arranged on the material returning support, the material returning support is arranged on one side of the material clamp, the material returning elastic piece is located right above the material clamp, one end of the material returning elastic piece is bent towards the center of the disc assembly, the position of the material returning box faces to the material returning elastic piece, when the material clamp rotates to the material returning elastic piece, the capacitor moves from the bent position of the material returning elastic piece to the middle, the material returning elastic piece is extruded gradually, and due to the elastic force, the material returning elastic piece ejects the capacitor to the material returning box to perform finished material returning at the moment that the material clamp is loosened.
CN201811184713.2A 2018-10-11 2018-10-11 Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine Active CN109192558B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811184713.2A CN109192558B (en) 2018-10-11 2018-10-11 Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811184713.2A CN109192558B (en) 2018-10-11 2018-10-11 Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine

Publications (2)

Publication Number Publication Date
CN109192558A CN109192558A (en) 2019-01-11
CN109192558B true CN109192558B (en) 2024-01-02

Family

ID=64947829

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811184713.2A Active CN109192558B (en) 2018-10-11 2018-10-11 Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine

Country Status (1)

Country Link
CN (1) CN109192558B (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109501235B (en) * 2019-01-15 2024-04-12 蓝思智能机器人(长沙)有限公司 Automatic jacketing machine
CN109904476B (en) * 2019-02-21 2023-12-22 东莞市华慧新能源有限公司 Automatic lithium battery assembling machine and automatic lithium battery assembling method
CN109713374B (en) * 2019-02-21 2024-05-14 东莞市华慧新能源有限公司 Lithium battery processing system and processing method
CN110379650B (en) * 2019-07-11 2021-02-09 赣州市柏瑞凯电子科技有限公司 Full-automatic capacitor dispensing assembling machine
CN111627705A (en) * 2020-05-22 2020-09-04 温州源利智能科技有限公司 Inverted conveying device and method for processing thin-film capacitor
CN111755266A (en) * 2020-08-06 2020-10-09 深圳市金联信科技有限公司 Rubber cover disc clamp device
CN112244710B (en) * 2020-09-30 2022-03-18 宁波方太厨具有限公司 Cleaning machine
CN112186986A (en) * 2020-10-13 2021-01-05 武义县达香电子有限公司 Rotor harness sleeving and taking device with automatic cutting function
CN119381497B (en) * 2024-10-28 2025-10-31 东莞市锦徽电子设备有限公司 An integrated cleaning sleeve assembly machine and its manufacturing process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990083875A (en) * 1999-08-24 1999-12-06 길종진 UltrasonicMultiGenerator
CN206064911U (en) * 2016-08-29 2017-04-05 益阳市锦汇电子有限公司 A kind of cleaning device of capacitor
CN108064408A (en) * 2017-11-15 2018-05-22 深圳市诚捷智能装备股份有限公司 A kind of group for producing capacitor founds casing all-in-one machine
CN207719056U (en) * 2017-11-15 2018-08-10 深圳市诚捷智能装备股份有限公司 A kind of vertical casing all-in-one machine of the group producing capacitor
CN108461310A (en) * 2017-11-09 2018-08-28 湖南艾华集团股份有限公司 The production method and automatic assembly line of alminium electrolytic condenser

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR19990083875A (en) * 1999-08-24 1999-12-06 길종진 UltrasonicMultiGenerator
CN206064911U (en) * 2016-08-29 2017-04-05 益阳市锦汇电子有限公司 A kind of cleaning device of capacitor
CN108461310A (en) * 2017-11-09 2018-08-28 湖南艾华集团股份有限公司 The production method and automatic assembly line of alminium electrolytic condenser
CN108064408A (en) * 2017-11-15 2018-05-22 深圳市诚捷智能装备股份有限公司 A kind of group for producing capacitor founds casing all-in-one machine
CN207719056U (en) * 2017-11-15 2018-08-10 深圳市诚捷智能装备股份有限公司 A kind of vertical casing all-in-one machine of the group producing capacitor

Also Published As

Publication number Publication date
CN109192558A (en) 2019-01-11

Similar Documents

Publication Publication Date Title
CN109192558B (en) Aluminum electrolytic capacitor assembling, cleaning and sleeving integrated machine
CN110943264A (en) Disassembly device of square power battery shell
CN203326045U (en) Lithium battery automatic turntable packaging and forming equipment
CN201699074U (en) Automatic bending machine for battery tabs
CN104528036B (en) Material turnover system of automatic packing machine
CN113788198A (en) Clothing packaging sealing machine
CN203791529U (en) A high-efficiency automatic bone canning machine
CN211102010U (en) Capacitor lead welding device
CN110190000A (en) A kind of production system of lead frame
CN211662605U (en) Mould clamping mechanism of blow molding machine and blow molding machine with mould clamping mechanism of blow molding machine
CN209374281U (en) A kind of alminium electrolytic condenser group is vertical, cleans, casing all-in-one machine
CN109719170A (en) A kind of flexible sheet cans die apparatus
CN211103538U (en) Capacitor lead positioning device
CN209756127U (en) A finger cot automatic production equipment
CN112670456A (en) Processing equipment of plate electrode
CN210938089U (en) Electrode shaping machine
CN219335419U (en) A flattening machine for sheet metal processing
CN108907651B (en) A broom automatic assembly device
CN211101253U (en) Capacitor short lead bending device
CN211101252U (en) Capacitor long lead bending device
CN117921337A (en) Full-automatic flexible production system for elastic lock catch of high-voltage switch cabinet
CN213915267U (en) Online plasma cleaning machine
CN105365033B (en) A kind of celadon mud embryo rolling mechanism
CN109326462B (en) Aluminum electrolytic capacitor assembling machine
CN113442414A (en) Combined plastic bottle blank feeding mechanism

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant