CN109769788B - Atomizer, atomization system and atomization drug delivery method - Google Patents
Atomizer, atomization system and atomization drug delivery method Download PDFInfo
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- CN109769788B CN109769788B CN201910002752.4A CN201910002752A CN109769788B CN 109769788 B CN109769788 B CN 109769788B CN 201910002752 A CN201910002752 A CN 201910002752A CN 109769788 B CN109769788 B CN 109769788B
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Abstract
The invention relates to the technical field of agriculture and forestry, and provides an atomizer, an atomization system and an atomization pesticide application method. The atomizer comprises a spray head, a spray pipe, a rotating cage and a first rotary driving unit, wherein the spray head is provided with a spray opening, and a pressure valve for adjusting the pressure of the spray opening is arranged in the spray head; the spray pipe sleeve is established the shower nozzle outside, first rotary driving unit connects the spray pipe and makes the relative shower nozzle of spray pipe rotate, and distributes on the pipe wall of spray pipe and gets rid of the water hole, and the rotating cage cover is established in the spray pipe outside and fixed with the spray pipe. The atomizer comprises a three-stage atomization mechanism, wherein the one-stage atomization mechanism is a spray head, and a liquid film is obtained from the spray head. The second-stage atomization mechanism is a spray pipe, and larger liquid drops are obtained from a water throwing hole of the spray pipe. The three-stage atomization mechanism is a rotating cage, liquid drops pass through the rotating cage under the action of centrifugal force, the rotating cage breaks the liquid drops, and large liquid drops are converted into uniform liquid drops. Through triple atomization, the liquid medicine atomization effect is obvious, the atomization efficiency is high, and the size of fog drops is uniform.
Description
Technical Field
The invention relates to the technical field of atomization, and provides an atomizer, an atomization system and an atomization drug delivery method.
Background
Agricultural aircraft aviation application of pesticides has flight speed soon, sprays advantages such as the operating efficiency is high, and the ability reinforce of coping with sudden calamity has received high attention in agricultural plant protection field. In recent years, under the strong promotion of the modern development demand of agriculture and national policies in China, the aviation pesticide application technology of agriculture in China is rapidly developed and more widely applied.
Compared with the ground pesticide application mode, the aerial pesticide application mode has the advantages that the space interval between the spraying device and crops is larger, and pesticide application fog drops are greatly influenced by factors such as the temperature and the humidity of the surrounding environment, the wind field and the like. In order to improve the utilization rate of the pesticide, improve the deposition quality of the spraying liquid medicine on crops and reduce pesticide drift, the aerial spraying of the specific pesticide has the requirement on the particle size of the specific fog drops. The atomizer is the main equipment for realizing pesticide atomization, and the current atomizer mainly comprises a pressure type atomizer and a centrifugal atomizer. The pressure type atomizer realizes the atomization of pesticide by means of the pressure difference between the pesticide spraying liquid medicine pipeline and the external space of the pipeline. The atomizer has poor controllability on the size of atomized liquid medicine droplets, and the atomized liquid medicine droplets have large particle size span and poor consistency. When the atomizer is used for aerial pesticide application, the liquid medicine is seriously drifted, and the pesticide environmental pollution is very easy to generate. The centrifugal atomizer atomizes liquid medicine by means of a centrifugal turntable or a centrifugal rotating cage, and the atomizer has the advantages of large controllability of the particle size of atomized droplets, good consistency of the atomized droplets and suitability for aerial pesticide application. But still has the problems of low atomization efficiency and uneven droplet size of the atomizer.
No centrifugal atomizer special for pesticide application of piloted aircraft with independent intellectual property rights exists in China so far. Currently, a pneumatic rotary cage type centrifugal atomizer is mostly adopted for pesticide application of piloted large airplanes. The atomizer is widely used domestically as a product of micron (codex) corporation in uk. The atomizer has the advantages of a centrifugal atomizer, but simultaneously, along with the requirement of modernization of aerial pesticide application equipment, the defects of the atomizer are gradually shown, and the atomizer is mainly embodied in the following aspects:
the atomizer drives the blades by means of high-speed airflow in the flight process of an airplane, and the blades drive the rotating cage to rotate at high speed to atomize liquid medicine. When the flow rates of the liquid medicine output by the rotating cages are consistent, the rotating speed of the rotating cages is faster, the atomization effect is stronger, and the particle size of atomized droplets is smaller; the lower the rotating speed of the rotating cage is, the weaker the atomization effect is, and the larger the particle size of the atomized droplets is. The flying speeds of the airplanes are different, and the blades are driven by different air flows, so that the rotating cage is different in rotating speed, different in liquid medicine atomization degree and different in liquid medicine atomization droplet particle size. For a specific liquid medicine, when the particle size deviation is larger than the required atomization particle size of the liquid medicine, serious environmental pollution is caused, the utilization efficiency of pesticides is reduced, and the control effect of diseases, pests and weeds is further influenced.
When the flying speed of the aircraft is fixed, the liquid medicine input flow of the atomizer fluctuates, so that the rotating speed of the rotating cage of the atomizer changes, and the atomization degree of the atomizer is further influenced.
The aircraft that carries the rotating cage atomizer, when the aircraft was applied medicine and is accomplished to return voyage or not applying medicine the operation, the atomizer can idle running, not only leads to the atomizer key mechanical device strain easily and reduces its life, can rotate the flight resistance that increases the aircraft because of the atomizer moreover to increase aircraft flight energy consumption, increase aircraft use cost.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art or the related art.
One of the objects of the invention is: the utility model provides an atomizer, solve the atomizer atomization inefficiency that exists among the prior art, the inhomogeneous problem of droplet size.
In order to achieve the purpose, the invention provides an atomizer, which comprises a spray head, a spray pipe, a rotating cage and a first rotary driving unit, wherein the spray head is provided with a spray opening, and a pressure valve for adjusting the pressure of the spray opening is arranged in the spray head; the spray pipe sleeve is established the shower nozzle outside, a rotary driving unit connects the spray pipe makes the spray pipe is relative the shower nozzle rotates, just it has the hole of getting rid of to distribute on the pipe wall of spray pipe, the rotating cage cover is established the spray pipe outside and with the spray pipe is fixed.
The technical scheme of the invention has the following advantages: the atomizer of the present invention includes a three-stage atomizing mechanism. Wherein, the first-stage atomization mechanism is a spray head, and a liquid film is obtained from a spray opening of the spray head. The second-stage atomization mechanism is a spray pipe, and larger liquid drops are obtained from a water throwing hole of the spray pipe. The three-stage atomization mechanism is a rotating cage, liquid drops pass through the rotating cage under the action of centrifugal force, the rotating cage breaks the liquid drops, and large liquid drops are converted into uniform liquid drops. Through triple atomization, the liquid atomization effect is obvious, the atomization efficiency is high, and the size of fog drops is uniform.
According to one embodiment of the invention, the spray head is tubular, and the spray head, the spray pipe and the rotating cage are all coaxially arranged.
According to one embodiment of the invention, a liquid inlet is formed at a first end of the spray head, and the pressure valve is arranged at a second end of the spray head and comprises a spring and an adjustable piston rod.
According to one embodiment of the invention, the spray pipe and the rotating cage are fixed through a barrel-shaped mounting seat, the end part of the spray pipe is connected with a bottom plate of the barrel-shaped mounting seat, and the end part of the rotating cage is in threaded connection with a side wall of the barrel-shaped mounting seat.
According to one embodiment of the invention, a plurality of water slinging holes are uniformly distributed along the pipe wall of the spray pipe.
Another object of the invention is: the utility model provides an atomizing system, includes above-mentioned atomizer, still includes the paddle, the paddle with the rotating cage is fixed, just the paddle satisfies: when the atomizer is installed on an aircraft, the paddle drives the rotating cage to rotate.
According to one embodiment of the invention, the blades are fixed to a barrel-shaped mount when the nozzle and the cage are fixed by the barrel-shaped mount.
According to one embodiment of the invention, a side of the paddle near the cage is provided with a spacer for preventing an air flow formed at the paddle from passing through the cage.
According to one embodiment of the invention, the paddle is connected with a paddle angle adjusting mechanism, the paddle angle adjusting mechanism comprises a driving gear, a gear seat, a gear shaft and a second rotary driving unit, the driving gear and the gear seat are coaxially arranged, the tooth surfaces of the driving gear and the gear seat are oppositely arranged, the gear shaft is meshed between the driving gear and the gear seat, the second rotary driving unit is connected with the driving gear and drives the driving gear to rotate, the outer end of the gear shaft is connected with the paddle, and the gear seat and the rotating cage are fixed; and a plurality of gear shafts are uniformly distributed along the circumferential directions of the driving gear and the gear seat.
Another object of the invention is: there is provided a method of aerosolized administration comprising the steps of:
the liquid column sprayed out of the liquid medicine pipeline is changed into a liquid film through the action of a pressure valve in the spray head and is sprayed out of the spray head;
the spray nozzle is sleeved with a spray pipe which rotates relative to the spray nozzle, and the liquid film is changed into large liquid drops to be sprayed out of the spray pipe under the action of centrifugal force of the spray pipe;
a rotating cage is sleeved outside the spray pipe, so that the large liquid drops are broken into uniform atomized liquid drops through the rotating cage.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of an atomizing system of an embodiment;
FIG. 2 is a schematic structural view of a head according to an embodiment;
FIG. 3 is a schematic structural view of a nozzle and barrel mount of an embodiment;
FIG. 4 is a schematic structural view of a blade and a blade angle adjustment mechanism thereof;
in the figure: 1. a first rotation driving unit; 2. a second rotation driving unit; 3. a blade angle adjustment mechanism; 3-1, gear shaft; 3-2, a driving gear; 3-3, a gear seat; 4. a paddle; 5. a spacer; 6. an inner sleeve; 7. a spray head; 8. an ejection port; 9. a pressure valve; 9-1, a spring; 9-2, an adjustable piston rod; 10. a water throwing hole; 11. a nozzle; 12. rotating the cage; 13. screening holes; 14. a gasket; 15. a first bolt; 16. a gasket; 17. a liquid inlet; 18. a flow sensor; 19. a mounting frame; 20. a second bolt; 21. a mounting frame; 22. a storage battery; 23. a voltage sensor; 24. a barrel-shaped mount; 24-1 and mounting holes.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships that, without particular explanation, are based on the orientations or positional relationships shown in the drawings only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, an atomizer according to one embodiment of the present invention includes a spray head 7, a spray tube 11, a rotary cage 12, and a first rotary drive unit 1. An ejection port 8 is provided on the head 7, and a pressure valve 9 for adjusting the ejection pressure at the ejection port 8 is provided in the head 7. The spray pipe 11 is sleeved on the outer side of the spray head 7, the first rotary driving unit 1 is connected with the spray pipe 11 and enables the spray pipe 11 to rotate relative to the spray head 7, and water throwing holes 10 are distributed on the pipe wall of the spray pipe 11. The rotating cage 12 is sleeved on the outer side of the spray pipe 11 and fixed with the spray pipe 11.
The atomizer for drug delivery comprises a three-stage atomization mechanism. Wherein, the first-stage atomization mechanism is a spray head 7, and a liquid film is obtained from a spray opening 8 of the spray head 7. The second-stage atomization mechanism is a spray pipe 11, and larger liquid drops are obtained from a water throwing hole 10 of the spray pipe 11. The third-stage atomization mechanism is a rotating cage 12, liquid drops pass through the rotating cage 12 under the action of centrifugal force, the rotating cage 12 breaks up the liquid drops, and large liquid drops are converted into uniform fog drops. Through triple atomization, the liquid atomization effect is obvious, the atomization efficiency is high, and the size of fog drops is uniform.
It is worth mentioning that the above atomizer is particularly suitable for current agriculture and forestry application, especially agriculture and forestry aviation application, and that very good effects can be achieved by mounting the atomizer on an aircraft. Of course, the application of the atomizer is not limited to agriculture and forestry application, and the atomizer of the present invention can be used in any application.
The structure of the sieve holes 13 in the rotating cage 12 is not limited by fig. 2, and the atomized liquid medicine can be sprayed out of the sieve holes 13 after the liquid medicine is broken.
In fig. 2, the nozzle head 7 is tubular, and the nozzle 11 is simple in structure and easy to manufacture. Of course, this type of construction of the lance 11 is not intended to limit the present application.
According to one embodiment of the invention, the spray head 7, the spray pipe 11 and the rotating cage 12 are all arranged coaxially. Furthermore, atomized liquid medicine can be uniformly sprayed out from all directions of the atomizer, so that more uniform fogdrops can be obtained conveniently.
Referring further to fig. 2, a liquid inlet 17 is formed at a first end of the nozzle 7, and a pressure valve 9 is disposed at a second end thereof. The injection pressure at the injection opening 8 of the spray head 7 can be preset by the pressure valve 9, and the injection pressure of the spray head 7 can be adjusted according to requirements.
When the atomizer is used for agriculture and forestry aerial pesticide application, the liquid inlet 17 is used for connecting a liquid medicine pipeline. In order to ensure that the joint between the liquid inlet 17 at the first end of the spray head 7 and the liquid medicine pipeline does not leak, a sealing gasket 16 is arranged at the liquid inlet 17 at the first end of the spray head 7.
According to one of the embodiments of the invention, the pressure valve 9 comprises a spring 9-1 and an adjustable piston rod 9-2. The spring 9-1 is arranged between the adjustable piston rod 9-2 and the bottom of the spray head and is sleeved on the adjustable piston rod 9-2, the adjustable piston rod 9-2 is connected with the bottom of the spray head through threads, and the prestress of the spring 9-1 is adjusted by adjusting the relative position of the bottom of the spray head and the adjustable piston rod 9-2 to change the water outlet pressure of the liquid outlet of the spray head. Of course, the structure of the pressure valve 9 is not limited by the examples, and any prior art pressure valve 9 can be applied to the spray head 7.
According to one of the embodiments of the present invention, the number of the ejection openings 8 is plural and is uniformly distributed along the circumferential direction of the head 7. Of course, the number and distribution of the ejection openings 8 on the ejection head 7 are not limited by the drawings, as long as the liquid medicine coming out of the ejection openings 8 can enter the nozzle 11 and is finally ejected through the nozzle 11.
Referring to fig. 3, the nozzle 11 and the cage 12 are secured by a barrel mount 24. The end of the nozzle 11 is connected to the floor of the barrel mount 24 and the end of the rotating cage 12 is threadedly connected to the side wall of the barrel mount 24. The arrangement of the barrel-shaped mounting seat 24 not only facilitates the connection between the spray pipe 11 and the rotating cage 12, but also does not interfere with the liquid medicine between the spray pipe 11 and the rotating cage 12.
According to one embodiment of the present invention, the side wall of the barrel mount 24 is an inner sleeve 6, which in turn is connected to the cage 12 via the inner sleeve 6.
And, a mounting hole 24-1 may be further provided on the bottom plate of the barrel-shaped mount 24 to facilitate fixing of the angle adjusting mechanism 3 of the blade 4 mentioned later.
According to one embodiment of the present invention, the base plate of the bucket-shaped mount 24 is provided with a spacer 14, and the first bolt 15 is connected to the first rotary drive unit 1 after passing through the spacer 14 and the base plate.
In fig. 3, the lance 11 is integrally formed with the barrel mount 24, thereby simplifying manufacture and maintenance of the atomiser.
According to one embodiment of the invention, a plurality of water slingers 10 are evenly distributed along the wall of the lance 11. The uniformly distributed water throwing holes 10 can ensure the uniformity of the liquid medicine, and then liquid drops with consistent sizes are obtained.
According to one embodiment of the invention, an atomization system is provided, which comprises the atomizer, the paddle 4, the rotating cage 12 and the paddle 4, wherein the paddle 4 satisfies the following conditions: the rotor cage 12 can be rotated by the blades 4 when the atomiser is mounted on an aircraft.
The paddle 4 may be directly fixed to the rotating cage 12, may be fixed to the barrel mount 24, or may be fixed to any part of the atomizer, as long as the paddle 4 rotates to drive the rotating cage 12 to rotate.
According to one of the embodiments of the invention, the side of the blades 4 close to the cage 12 is provided with a spacer 5 for preventing the air flow formed at the blades 4 from passing through the cage 12. By arranging the partition 5, the air flow generated by the blades 4 can be prevented from influencing the fog drops coming out of the rotating cage 12, the resistance of the fog drops leaving the rotating cage 12 is reduced, and the utilization efficiency of the fog drops is increased. The height h of the protrusion of the spacer 5 relative to the side wall of the rotating cage 12 is related to the flight speed v of the aircraft to which the rotating cage 12 is applied, specifically, the larger the flight speed v of the aircraft to which the spacer is applied, the larger the flight speed h, and the smaller the flight speed h of the aircraft.
The spacer 5 may be directly fixed to the rotating cage 12, or may be fixed to the barrel-shaped mounting seat 24, and the fixing manner is not limited, and may be, for example, welding, bonding, or screwing.
According to one embodiment of the invention, the blade 4 is connected with the blade 4 angle adjusting mechanism 3, and the blade 4 angle adjusting mechanism 3 is used for adjusting the attack angle of the blade 4 according to different environments.
According to one embodiment of the present invention, referring to fig. 4, the blade 4 angle adjustment mechanism 3 includes a driving gear 3-2, a gear holder 3-3, a gear shaft 3-1, and a second rotary drive unit 2 (not shown in fig. 4). The driving gear 3-2 and the gear seat 3-3 are coaxially arranged, the tooth surfaces of the driving gear 3-2 and the gear seat 3-3 are oppositely arranged, the gear shaft 3-1 is meshed between the driving gear 3-2 and the gear seat 3-3, the second rotary driving unit 2 is connected with the driving gear 3-2 and drives the driving gear 3-2 to rotate, and the outer end of the gear shaft 3-1 is connected with the paddle 4.
Wherein, the outer end of the gear shaft 3-1 is the end of the gear shaft 3-1 far away from the driving gear 3-2 and the gear seat 3-3.
The flying speed is different, can adjust the angle of attack of paddle 4 through 4 angle adjustment mechanism 3 of paddle, and then make even the air current drive power that paddle 4 received under the different flying speed also can be the same, make the agriculture and forestry aviation of installing this kind of 4 subassemblies of paddle for the atomizing system can control liquid medicine atomizing degree, acquire the liquid medicine atomizing droplet particle diameter that satisfies the demand, avoid environmental pollution, improve the prevention and cure effect of pesticide utilization efficiency and sick worm grass pest.
According to one embodiment of the present invention, the gear seat 3-3 is fixed to the rotating cage 12, so that the rotating cage 12 is driven to rotate when the blades 4 are driven by the air flow. Of course, the gear mount 3-3 may be secured to the barrel mount 24 while the nozzle 11 and cage 12 are secured by the barrel mount 24. That is, as long as the blade 4 can drive the rotating cage 12 to rotate, the blade 4 and the rotating cage 12 can be directly connected or indirectly connected.
In fig. 4, the number of the gear shafts 3-1 is three, and further the number of the blades 4 is three, and the blades are uniformly distributed along the circumferential direction of the driving gear 3-2 and the gear seat 3-3. Of course, the number and distribution of the blades 4 and the gear shafts 3-1 are not limited by fig. 4, and the blades 4 may be even one piece as long as the blades 4 can drive the rotating cage 12 to rotate under the action of the air flow.
The 4-angle adjusting mechanism 3 of the paddle can realize synchronous adjustment of angles of all the paddles, reduces errors among attack angles of different paddles 4, and realizes integral adjustment of the angles of the paddles 4.
According to one embodiment of the invention, the angle adjusting mechanism 3 of the blade 4 adopts a bevel gear transmission mode, the module m of a gear shaft 3-1 is 2, the transmission ratio is 1:4, the number of teeth of a driving gear 3-2 and a gear seat 3-3 is the same, and the number of teeth z is the same1Number of teeth z of gear shaft 3-1 ═ 40210. The driving gear 3-2 is driven by the second rotary driving unit 2 to rotate, and the second rotary driving unit 2 drives the gear shaft 3-1 to rotate when rotating, so that the angle of attack of the paddle 4 is adjusted. When the attack angle of the blade 4 is adjusted, the second rotary driving unit 2 drives the driving gear 3-2 to rotate for a certain angle around the gear seat 3-3, the driving gear 3-2 directly drives the three blades 4 to rotate, so that errors among the attack angles of the different blades 4 are reduced, and the 4-angle of the blade is realizedThe overall adjustment of (2).
According to one embodiment of the invention, the transmission form between the driving gear 3-2 and the gear seat 3-3 and the gear shaft 3-1 belongs to the transmission form of a bevel gear.
According to one embodiment of the present invention, the atomization system further comprises a storage battery 22, a liquid medicine pipeline, a flow sensor 18, a rotation speed sensor, a voltage sensor 23 and a control module.
The above first rotary drive unit 1 is a drive motor, the drive motor is connected with a storage battery 22, and the storage battery 22 comprises a charging mode and a discharging mode. The flow sensor 18 detects the flow value of the liquid medicine pipeline and sends the flow value to the control module, the rotating speed sensor is used for measuring the actual rotating speed value of the rotating cage 12 or the spray pipe 11 and sending the actual rotating speed value to the control module, and the voltage sensor 23 is used for detecting the actual voltage value of the storage battery 22 and sending the actual voltage value to the control module. The control module controls the mode of the accumulator 22 and the angle of attack of the blades 4 according to the detected flow value, the actual rotation speed value and the actual voltage value.
When the flow sensor 18 detects a flow value q of zero, indicating that the required rotational speed of the cage 12 is zero, the control module controls the battery 22 to enter the charging mode. During the charging process of the storage battery 22, the angle adjusting mechanism 3 of the blade 4 can be controlled to enable the attack angle of the blade 4 to be 45 degrees, so that the storage battery 22 can be charged by utilizing wind energy to the maximum extent. Until the actual voltage value reaches the set voltage value, the storage battery 22 is charged to saturation, and the control module controls the second rotary driving unit 2 to adjust the attack angle of the blades 4 and enable the attack angle of the blades 4 to be zero so as to reduce the flight resistance of the aircraft.
When the flow sensor 18 detects that the flow value q is greater than zero, the control module compares the actual rotating speed value with the set rotating speed value:
when the actual rotating speed value wxAnd when the rotation speed is less than the set rotation speed value w, the control module controls the storage battery 22 to enter a discharging mode, so that the driving motor drives the rotating cage 12 to rotate.
When the actual rotating speed value wxWhen the rotating speed is greater than the set rotating speed value w, the control module controls the storage battery 22 to enter a charging mode, and the blades 4 rotate and charge the storage battery 22; adjusting the oar until the actual voltage value reaches the set voltage valueThe angle of attack of the blades 4 is such that the actual value of the rotation speed is equal to the set value of the rotation speed.
Wherein the set rotation speed value w is based on the flow rate value q and the set droplet diameter d of the atomizerxAnd (4) calculating.
Through the above description, it is found that the atomizer has two atomization modes of pure wind driving and wind-electricity hybrid driving, and the two modes can be automatically switched according to the flow value measured by the flow sensor 18 and the actual rotating speed value measured by the rotating speed sensor, so that the energy consumption of the atomizer in working is reduced to the greatest extent.
The switching between the pure wind driving mode and the wind-electricity hybrid driving mode is determined by the relationship between the set rotating speed value of the rotating cage 12 and the actual rotating speed value of the rotating cage 12 and the state of the storage battery 22.
When the actual rotating speed value wx<Setting a rotating speed value w, enabling the system to be in a wind-electricity hybrid driving mode, enabling the driving motor to be in a power consumption state, enabling the storage battery 22 to be in a discharge state, supplying power for the driving motor, and enabling the driving motor and the wind to jointly drive the atomizer to increase the rotating speed of the rotating cage 12, so that the actual rotating speed value w is enabled to bexThe set rotation speed value w.
When the actual rotating speed value wx>Setting a rotating speed value w, enabling the atomization system to be in a pure wind-driven mode, enabling the storage battery 22 to be in a charging mode, and enabling the blades 4 to drive the driving motor to rotate under the action of wind power to generate back electromotive force U1The driving motor is in a power generation state to charge the battery 22. When the actual voltage value U isxWhen the voltage is equal to the rated voltage U of the storage battery 22, the angle adjusting mechanism 3 of the paddle 4 is controlled to work, the attack angle of the paddle 4 is changed, and the actual rotating speed w of the rotating cage 12 is reducedxTo a set rotation speed value w.
The above battery 22 has an overload protection device and is automatically disconnected after the charging is completed.
According to one embodiment of the invention, the control module outputs the PWM signal to control the driving motor to rotate at a certain rotating speed. In addition, the control module controls the second driving unit to work by outputting the PWM signal, so as to change the angle of attack of the blade 4.
According to the atomization system of the embodiment, the control module controls the atomization system to atomize the fuel according to the flow value q and the actual rotating speed value wxAnd the relationship with the set rotating speed value w and the working mode of the storage battery 22 adjust the attack angle of the blades 4, so that the maximum utilization of wind energy is realized. The aircraft starts, and control module control 4 angle adjustment mechanism 3 of paddle reset, and 4 angles of attack of paddle are 45 degrees this moment. When the atomizer liquid flow rate q is not considered in the case of the battery 22>0, and wx>w, the control module controls the angle adjusting mechanism 3 of the blade 4 to reduce the attack angle a of the blade 4, so that wxReducing, at the same time, the wind resistance of the blades 4. In contrast, wx<w, the angle adjusting mechanism 3 of the blade 4 increases the attack angle a of the blade 4, improves the utilization rate of wind energy, and w simultaneouslyxAnd is increased.
When the atomizer liquid medicine flow rate value q is 0, the voltage U of the battery 22xThe angle adjusting mechanism 3 of the blade 4 adjusts the attack angle of the blade 4 to 45 degrees when the voltage is less than the rated voltage U of the battery, and charges the storage battery 22; if U isxThe 4 angle adjustment mechanism 3 of paddle adjusts the 4 angle of attack of paddle to be 0 (in the same direction as thick liquid) for U to reduce the windage that 4 paddles brought, improve the work efficiency of aircraft.
According to one embodiment of the invention, the control module adopts a single chip microcomputer stm32f10 series. The flow sensor 18 adopts an OKD-A68-1 Hall flow sensor 18, the rotating speed sensor is a Hall sensor built in the driving motor, and the voltage sensor 23 adopts a shunt resistor.
According to one embodiment of the present invention, the above sensors (including the flow sensor 18, the rotation speed sensor and the voltage sensor 23) transmit the values of the sensor units to the control module through a serial port.
According to one embodiment of the present invention, the battery 22 has overload protection, the driving motor is an asynchronous motor, and a brushless dc motor is selected, and the brushless dc motor drives the nozzle 11 and the rotating cage 12 to rotate. The blade 4 angle adjustment mechanism 3 is fixed on the barrel-shaped mounting seat 24. The second rotary driving unit 2 adopts a stepping motor, the stepping motor drives the blade 4 angle adjusting mechanism 3 to adjust the angle of the blade 4, and the stepping motor and the DC brushless motor can be installed coaxially.
It is worth mentioning that the above atomization system is particularly suitable for current agriculture and forestry application, especially agriculture and forestry aviation application, and when the atomization system is installed on an aircraft, a very good effect can be achieved. Of course, the use of the atomization system is not limited to agricultural and forestry applications.
According to one embodiment of the invention, the agricultural and forestry pesticide application aircraft comprises the atomizer, wherein the spray head 7 of the atomizer is fixed to a mounting frame 2119, the mounting frame 2119 is fixed to a spray rod through a mounting clamp, and the spray rod is used for connecting a pesticide pump and a pesticide liquid pipeline.
According to one embodiment of the present invention, the mounting bracket 2119 and the mounting clip are secured by a second bolt 20.
According to one embodiment of the present invention, there is provided a method of aerosolized administration comprising the steps of:
the liquid column sprayed out of the liquid medicine pipeline is changed into a liquid film through the action of a pressure valve 9 in the spray head 7 and is sprayed out of the spray head 7;
a spray pipe 11 which rotates relative to the spray head 7 is sleeved outside the spray head 7, and the liquid film is changed into large liquid drops to be sprayed out of the spray pipe 11 through the centrifugal force action of the spray pipe 11;
a rotating cage 12 is arranged outside the spray pipe 11, so that the large liquid drops are broken up into uniform atomized liquid drops through the rotating cage 12.
The above embodiments are merely illustrative of the present invention and are not to be construed as limiting the invention. Although the present invention has been described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalents may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and the technical solution of the present invention is covered by the claims of the present invention.
Claims (9)
1. An atomization system is characterized by comprising an atomizer, wherein the atomizer comprises a spray head, a spray pipe, a rotating cage and a first rotary driving unit, a spray opening is formed in the spray head, a pressure valve used for adjusting the pressure of the spray opening is arranged in the spray head, and the spray head is used for realizing primary atomization; the spray pipe is sleeved outside the spray head, the first rotary driving unit is connected with the spray pipe and enables the spray pipe to rotate relative to the spray head, water throwing holes are distributed on the pipe wall of the spray pipe, and the rotating cage is sleeved outside the spray pipe and fixed with the spray pipe; still include the paddle, the paddle with the rotating cage is fixed, just the paddle satisfies: when the atomizer is installed on an aircraft, the paddle drives the rotating cage to rotate;
the atomization system also comprises a storage battery and a rotating speed sensor, the first rotary driving unit is a driving motor, the driving motor is connected with the storage battery, the rotating speed sensor is used for measuring the actual rotating speed value of the rotating cage or the spray pipe,
the atomizer has two atomization modes of pure wind driving and wind-electricity hybrid driving, and when the actual rotating speed value w isx<Set for rotational speed value w, atomization system is in wind-powered electricity generation hybrid drive mode, driving motor is in power consumptive state, the battery is in discharge state, does driving motor supplies power, driving motor and wind are drive jointly the atomizer is in order to promote the rotational speed of rotating cage makes actual rotational speed value wx= setting rotation speed value w;
when the actual rotating speed value wx>Set for speed value w, atomizing system is in pure wind drive mode, at this moment, under the battery is in charge mode, under the wind-force effect the paddle drives driving motor rotates and produces back electromotive force, driving motor is in the power generation state, does the battery charges, equals when the rated voltage of battery, control paddle angle adjustment mechanism work, changes the angle of attack of paddle reduces the actual speed value w of rotating cagexTo a set rotating speed value w;
wherein the set rotating speed value w is calculated according to the flow value and the set fogdrop particle diameter of the atomizer.
2. The atomizing system of claim 1, wherein the paddle is secured to the barrel mount when the lance and the cage are secured by the barrel mount.
3. An atomisation system according to claim 2, wherein a side of the paddle adjacent the cage is provided with a spacer to prevent airflow from forming at the paddle from passing through the cage.
4. The atomizing system according to claim 1, wherein the paddle is connected to a paddle angle adjustment mechanism, the paddle angle adjustment mechanism includes a driving gear, a gear seat, a gear shaft and a second rotary driving unit, the driving gear and the gear seat are coaxially disposed, and the gear surface of the driving gear and the gear seat are disposed opposite to each other, the gear shaft is engaged between the driving gear and the gear seat, the second rotary driving unit is connected to the driving gear and drives the driving gear to rotate, the outer end of the gear shaft is connected to the paddle, and the gear seat is fixed to the rotating cage; and a plurality of gear shafts are uniformly distributed along the circumferential directions of the driving gear and the gear seat.
5. The atomizing system of claim 1, wherein the spray tube and the rotary cage are secured by a barrel-shaped mount, an end of the spray tube being connected to a floor of the barrel-shaped mount, an end of the rotary cage being threadably connected to a sidewall of the barrel-shaped mount.
6. The atomizing system of claim 1, wherein a plurality of water slingers are evenly distributed along the tube wall of the spray tube.
7. The atomizing system of claim 1, wherein the spray head is tubular and the spray head, spray tube, and rotating cage are all coaxially disposed.
8. The atomizing system of claim 1, wherein the spray head has a fluid inlet formed at a first end thereof and the pressure valve disposed at a second end thereof, the pressure valve including a spring and an adjustable piston rod.
9. A method of aerosolized administration comprising the steps of:
the atomization system comprises a storage battery, a rotating speed sensor, a paddle and an atomizer, wherein the atomizer comprises a spray head, a spray pipe, a rotating cage and a first rotary driving unit, the spray head is provided with a spray orifice, a pressure valve used for adjusting the pressure of the spray orifice is arranged in the spray head, and the spray head is used for realizing primary atomization; the spray pipe is sleeved outside the spray head, the first rotary driving unit is connected with the spray pipe and enables the spray pipe to rotate relative to the spray head, water throwing holes are distributed on the pipe wall of the spray pipe, and the rotating cage is sleeved outside the spray pipe and fixed with the spray pipe; the paddle with the rotating cage is fixed, just the paddle satisfies: when will the atomizer is installed to the aircraft on, the paddle drives the rotating cage rotates, first rotary driving unit is driving motor, driving motor connects the battery, speed sensor is used for measuring the rotating cage or the actual rotational speed value of spray tube, atomizing system's atomizing step is as follows:
the liquid column sprayed out of the liquid medicine pipeline is changed into a liquid film through the action of a pressure valve in the spray head and is sprayed out of the spray head;
the spray nozzle is sleeved with a spray pipe which rotates relative to the spray nozzle, and the liquid film is changed into large liquid drops to be sprayed out of the spray pipe under the action of centrifugal force of the spray pipe;
a rotating cage is sleeved outside the spray pipe, so that the large liquid drops are broken into uniform atomized liquid drops through the rotating cage;
when the actual rotating speed value wx<Set for rotational speed value w, atomization system is in wind-powered electricity generation hybrid drive mode, driving motor is in power consumptive state, the battery is in discharge state, does driving motor supplies power, driving motor and wind are drive jointly the atomizer is in order to promote the rotational speed of rotating cage makes actual rotational speed value wx= setting rotation speed value w;
when the actual rotating speed value wx>Setting a rotating speed value w, wherein the atomization system is in a pure wind driving mode, at the moment, the storage battery is in a charging mode, and the blades drive the driving motor to rotate under the action of wind powerThe dynamic counter electromotive force is generated, the driving motor is in a power generation state, the storage battery is charged, and when the actual voltage value is equal to the rated voltage of the storage battery, the paddle angle adjusting mechanism is controlled to work, the attack angle of the paddle is changed, and the actual rotating speed value w of the rotating cage is reducedxTo a set rotating speed value w;
wherein the set rotating speed value w is calculated according to the flow value and the set fogdrop particle diameter of the atomizer.
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| CN110672937B (en) * | 2019-09-18 | 2021-08-03 | 北京农业智能装备技术研究中心 | Atomization efficiency evaluation method and device of electric atomizer |
| CN110702365B (en) | 2019-10-30 | 2021-08-03 | 北京农业智能装备技术研究中心 | Atomization efficiency evaluation system and method |
| CN116569905B (en) * | 2023-07-13 | 2023-10-20 | 北京市农林科学院智能装备技术研究中心 | Aviation medicine application atomizer and control method thereof |
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| FR80668E (en) * | 1961-06-27 | 1963-05-31 | Improvements in pneumatic spraying processes and devices for agriculture | |
| JP4411901B2 (en) * | 2003-08-11 | 2010-02-10 | セイコーエプソン株式会社 | Atomizer |
| KR20050035346A (en) * | 2003-10-13 | 2005-04-18 | 협우물산 주식회사 | Reduction of labor spading system of automatic device hose winding and drawing out |
| JP4456535B2 (en) * | 2005-06-27 | 2010-04-28 | 富士重工業株式会社 | Power sprayer |
| FR2956377B1 (en) * | 2010-02-12 | 2012-09-14 | Snecma | DEVICE FOR CREMALLER CONTROL OF THE ANGULAR POSITION OF TURBOMACHINE SWIVELING BLADES |
| CN201815398U (en) * | 2010-09-19 | 2011-05-04 | 南京林业大学 | Rotating cage spraying device |
| CN102613161B (en) * | 2012-04-06 | 2013-06-05 | 山东农业大学 | Control system for boom sprayer |
| RU2546385C1 (en) * | 2014-05-19 | 2015-04-10 | Александр Сергеевич Артамонов | Vtol aircraft |
| CN205052604U (en) * | 2015-09-25 | 2016-03-02 | 安徽一棵树机械科技有限公司 | Centrifugal atomizer |
| CN105195351B (en) * | 2015-10-27 | 2017-05-10 | 农业部南京农业机械化研究所 | Two-step centrifugal atomization nozzle |
| CN207078325U (en) * | 2017-08-04 | 2018-03-09 | 北京农业智能装备技术研究中心 | A kind of aerial pesticide atomizer |
| CN107472514B (en) * | 2017-09-20 | 2024-03-08 | 上海歌尔泰克机器人有限公司 | Variable pitch propeller and unmanned aerial vehicle |
| CN107837445B (en) * | 2017-11-07 | 2018-11-30 | 余思汉 | intelligent atomizer |
| CN109077046B (en) * | 2018-09-17 | 2023-08-29 | 极目(海南)智能育种装备有限公司 | Mist spraying device and spraying control method |
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