CN201760363U - Rotary hydraulic atomization spray nozzle - Google Patents

Rotary hydraulic atomization spray nozzle Download PDF

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Publication number
CN201760363U
CN201760363U CN2010201398386U CN201020139838U CN201760363U CN 201760363 U CN201760363 U CN 201760363U CN 2010201398386 U CN2010201398386 U CN 2010201398386U CN 201020139838 U CN201020139838 U CN 201020139838U CN 201760363 U CN201760363 U CN 201760363U
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transfusion
infusion
motor
nozzles
axle
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茹煜
周宏平
范庆妮
吴小伟
贾志成
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Nanjing Forestry University
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Nanjing Forestry University
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Abstract

本实用新型涉及一种旋转式液力雾化喷头,主要应用在轻型农用飞机。旋转式液力雾化喷头,包括直流电机(6)、输液轴(8)、输液横杆(11)和两个离心雾化的喷嘴。两个喷嘴通过螺纹与输液横杆(11)相连,十字槽盘头螺钉(13)可以将输液横杆(11)与输液轴(8)的一端连接并固定,液体通过外接头(1)、过滤器(2)、内接头(3)与输液轴(8)的内部孔道相通,再流经输液横杆(11)的内部孔道后分流到两喷嘴喷出。输液轴(8)的另一端通过直流电机联轴器(7)与直流电机(6)连接,在直流电机(6)的驱动下,雾化后雾滴做圆周运动形成雾盘。

Figure 201020139838

The utility model relates to a rotary hydraulic atomizing nozzle, which is mainly used in light agricultural aircraft. The rotary hydraulic atomizing nozzle comprises a DC motor (6), an infusion shaft (8), an infusion cross bar (11) and two centrifugal atomizing nozzles. The two nozzles are connected to the transfusion bar (11) through threads, and the cross-recessed pan head screw (13) can connect and fix the infusion bar (11) with one end of the infusion shaft (8), and the liquid passes through the external joint (1), Filter (2), inner joint (3) are communicated with the internal channel of infusion shaft (8), then flow through the internal channel of infusion crossbar (11) and divert to two nozzles to spray. The other end of the infusion shaft (8) is connected to the DC motor (6) through the DC motor coupling (7). Driven by the DC motor (6), the mist droplets do circular motion after atomization to form a mist disk.

Figure 201020139838

Description

旋转式液力雾化喷头 Rotary hydraulic atomizing nozzle

技术领域technical field

本实用新型涉及一种旋转式液力雾化喷头,特别涉及一种应用在轻型农用飞机上的农药化学喷雾装置。每个旋转液力雾化喷头上有两个液力雾化喷嘴,在直流电机的带动下可以旋转,形成圆盘喷雾型式。 The utility model relates to a rotary hydraulic atomizing nozzle, in particular to a pesticide chemical spraying device applied to light agricultural aircraft. There are two hydraulic atomizing nozzles on each rotary hydraulic atomizing nozzle, which can be rotated under the drive of a DC motor to form a disc spray pattern. the

背景技术Background technique

农作物病虫草害发生的面积不断扩大,并且来势凶猛,呈爆发性、突发性势态。农用航空的应用可以及时地扑灭这些大面积、爆发性的病虫害。但是由于大型农用飞机喷雾作业时,飞行速度比较高,当药液通过液力雾化形成雾滴后以自由落体运动方式落向地面,由于受飞机飞行时的风力影响和雾滴触及植物表面后的自由滑落,实际上使得雾滴在靶标植物表面的沉积很难达到理想的效果。近几年来,一些轻型飞机,如小型直升机、无人飞机喷洒时,由于它们具有灵活性高、操控方便、可悬停、实现超低量喷雾的特点,已越来越多地被应用到农业病虫害防治当中。但是,现有的农用飞机喷雾器为传统的液力喷头,其主要用于一些大型农用飞机上,雾谱较窄,流量较大,很难适用于轻型农用飞机上进行超低量喷雾。 The area of crop diseases, insect pests and weeds is constantly expanding, and the onset is ferocious, showing an explosive and sudden situation. The application of agricultural aviation can timely exterminate these large-scale, explosive pests and diseases. However, due to the relatively high flight speed during the spraying operation of large-scale agricultural aircraft, when the liquid medicine is atomized by hydraulic force to form droplets and then falls to the ground in a free-falling motion, due to the influence of the wind force when the aircraft is flying and the droplets touch the surface of the plant The free fall of the fog actually makes it difficult for the deposition of the droplets on the surface of the target plant to achieve the desired effect. In recent years, some light aircraft, such as small helicopters and unmanned aircraft, have been more and more used in agricultural spraying because of their high flexibility, convenient manipulation, hoverability, and ultra-low-volume spraying. In pest control. However, the existing sprayers for agricultural aircraft are traditional hydraulic nozzles, which are mainly used on some large agricultural aircraft. The fog spectrum is relatively narrow and the flow rate is large, so it is difficult to be suitable for ultra-low-volume spraying on light agricultural aircraft. the

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种应用在轻型农用飞机上的旋转液力雾化喷头,其目的是为农用航空喷雾特别是轻型农用飞机喷雾提供一个喷雾装置和方法,可以比传统的大型农用飞机喷洒增加雾滴在靶标植物表面的沉积量,并且通过减少飘移损失,提高了有效用药量而获得生物效应。 The technical problem to be solved by the utility model is to provide a rotary hydraulic atomizing nozzle applied on a light agricultural aircraft. Large-scale agricultural aircraft spraying increases the deposition of droplets on the surface of target plants, and reduces the drift loss and increases the effective dosage to obtain biological effects. the

为了解决上述技术问题,本实用新型采用的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:

旋转式液力雾化喷头,包括两个空心锥喷嘴,两个喷嘴的中心间距为70~80毫米。两喷嘴安装在输液横杆上,通过螺纹与输液横杆相连,在直流电机的带动下,两喷嘴可以随着输液横杆一起旋转。该喷头通过连接头与泵及飞机的药箱相连。来自药箱的液体通过连接头进入喷头,并经过滤器和输液孔道进入输液轴的中心处,流向输液横杆的孔道,被分流到两个空心锥喷嘴上,可以实现液力雾化。 The rotary hydraulic atomizing nozzle includes two hollow cone nozzles, and the distance between the centers of the two nozzles is 70-80 mm. The two nozzles are installed on the infusion cross bar, and are connected with the infusion cross bar through threads, driven by the DC motor, the two nozzles can rotate together with the infusion cross bar. The nozzle is connected to the pump and the medicine tank of the aircraft through a connector. The liquid from the medicine box enters the nozzle through the connection head, enters the center of the infusion shaft through the filter and the infusion channel, flows to the channel of the infusion bar, and is diverted to two hollow cone nozzles to realize hydraulic atomization. the

所述的直流电机为12V,直流电机外面设计有支撑体,用来安装直流电机,并通过直流电机密封盖将直流电机与外界隔离,防止工作时产生的水雾对直流电机造成影响。 The DC motor is 12V, and the DC motor is designed with a supporting body for installing the DC motor, and the DC motor is isolated from the outside world through the DC motor sealing cover, so as to prevent the water mist generated during operation from affecting the DC motor. the

所述的输液轴长度为60~70毫米,中间开有输液孔道,采用不锈钢材料,防止化学药液的腐蚀, 输液轴与直流电机支撑体采用液压气动用O形橡胶密封圈密封,目的是防止化学药液接触直流电机,对直流电机造成不良影响。输液轴的另一端通过直流电机联轴器与直流电机连接,输液轴的内部孔道通过外接头、过滤器和内接头与安装在飞机上的输液管相通。 The length of the infusion shaft is 60-70 mm, and there is an infusion channel in the middle, which is made of stainless steel to prevent the corrosion of the chemical liquid. The chemical solution contacts the DC motor, causing adverse effects on the DC motor. The other end of the infusion shaft is connected with the DC motor through a DC motor coupling, and the inner channel of the infusion shaft communicates with the infusion tube installed on the aircraft through an outer joint, a filter and an inner joint. the

所述的输液横杆通过十字槽盘头螺钉与输液轴连接。内部开有输液孔道与输液轴的孔道相通,两端与空心锥喷嘴采用螺纹连接。 The infusion cross bar is connected with the infusion shaft through a cross-recessed pan head screw. An infusion hole is opened inside to communicate with the hole of the infusion shaft, and the two ends are threadedly connected to the hollow cone nozzle. the

所述的空心锥喷嘴的喷雾角度为70°~110°,喷嘴芯的孔径为0.5mm~1.5mm多种系列,喷雾压力0.15~0.3MPa,流量为0.5~1.2L/min。 The spray angle of the hollow cone nozzle is 70°-110°, the aperture diameter of the nozzle core is 0.5mm-1.5mm in various series, the spray pressure is 0.15-0.3MPa, and the flow rate is 0.5-1.2L/min. the

本实用新型具有的优点与效果是: The advantages and effects that the utility model has are:

1、本实用新型旋转式液力雾化喷头与轻型农用飞机相结合,可形成雾化圆盘,在轻型飞机旋翼产生的向下气流的作用下,可增大雾滴附着率,同时由于向下气流而产生上升气流可使雾滴直接碰撞到植物叶片的正反面,增大叶片的药物附着面积,从而使雾滴飘移损失显著减少,达到提高有效用药量,节省用药,降低成本,减少环境污染的目的。对于不同地域,不同种植规模和不同作物具有更好的适应性,可实现分区域变量喷洒、精准施药,明显减少漏喷或重喷现象。 1. The rotary hydraulic atomizing nozzle of the utility model is combined with a light agricultural aircraft to form an atomizing disc. Under the action of the downward airflow generated by the rotor of the light aircraft, the droplet adhesion rate can be increased. The updraft generated by the downdraft can make the droplets directly collide with the front and back of the plant leaves, increasing the drug attachment area of the leaves, so that the drift loss of the droplets can be significantly reduced, so as to increase the effective dosage of medicine, save medicine, reduce costs and reduce environmental pollution. purpose of pollution. For different regions, different planting scales and different crops, it has better adaptability. It can realize variable spraying and precise application of pesticides in different regions, and significantly reduce the phenomenon of missed spraying or respraying. the

2、本实用新型旋转式液力雾化喷头的每个喷嘴的喷嘴芯都可以根据需要更换,以保证适用不同的喷雾对象。 2. The nozzle core of each nozzle of the rotary hydraulic atomizing nozzle of the utility model can be replaced as required to ensure that it is suitable for different spraying objects. the

3、本实用新型旋转式液力雾化喷头的两个喷嘴可同时工作,即同时边旋转边喷雾;也可以只让一个喷嘴边旋转边喷雾,而另一个喷嘴用堵头塞住;或者只允许喷嘴喷雾而不旋转,可近似看作普通的液力喷雾,满足不同作业的需要。 3. The two nozzles of the rotary hydraulic atomizing nozzle of the utility model can work at the same time, that is, spray while rotating at the same time; it is also possible to let only one nozzle spray while rotating, while the other nozzle is blocked with a plug; or only Allowing the nozzle to spray without rotating, it can be approximated as a common hydraulic spray to meet the needs of different operations. the

4、本实用新型旋转式液力雾化喷头的流量小,雾滴飘移小,可以实现低量喷雾和超低量喷雾。 4. The rotary hydraulic atomizing nozzle of the utility model has a small flow rate and a small droplet drift, which can realize low-volume spray and ultra-low-volume spray. the

5、本实用新型旋转式液力雾化喷头安装在飞机的两侧,其直流电机可与飞机电源相连,可达到同时工作,同时停止,保证飞机两侧的负载平衡。 5. The rotary hydraulic atomizing nozzle of the utility model is installed on both sides of the aircraft, and its DC motor can be connected to the power supply of the aircraft, which can work and stop at the same time to ensure the load balance on both sides of the aircraft. the

附图说明Description of drawings

下面结合附图与具体实施方式对本实用新型作进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. the

图1是本实用新型旋转式液力雾化喷头的整体结构剖视图。 Fig. 1 is a sectional view of the overall structure of the rotary hydraulic atomizing nozzle of the present invention. the

图2是本实用新型旋转式液力雾化喷头的工作示意图。 Fig. 2 is a working schematic diagram of the rotary hydraulic atomizing nozzle of the present invention. the

图2是本实用新型旋转式液力雾化喷头雾化喷嘴的结构剖视图。 Fig. 2 is a structural cross-sectional view of the atomizing nozzle of the rotary hydraulic atomizing nozzle of the present invention. the

其中:外接头1;过滤器2;内接头3;密封圈4;直流电机密封盖5;直流电机6;直流电机联轴器7;输液轴8;环形密封圈9;直流电机支撑体10;输液横杆11;堵头12;十字槽盘头螺钉13;平垫片14;空心锥喷嘴15;喷嘴体16;喷孔片17;旋流器18;固定器19。 Among them: outer joint 1; filter 2; inner joint 3; sealing ring 4; DC motor sealing cover 5; DC motor 6; DC motor coupling 7; infusion shaft 8; annular sealing ring 9; DC motor support body 10; Transfusion bar 11; plug 12; cross recessed pan head screw 13; flat gasket 14; hollow cone nozzle 15; nozzle body 16; orifice plate 17; the

具体实施方式Detailed ways

实施例1: Example 1:

如图1所示本实用新型旋转式液力雾化喷头包括直流电机6、输液轴8、输液横杆11和两个完全相同的喷嘴15组成,两个喷嘴15通过螺纹与输液横杆11相连,十字槽盘头螺钉13可以将输液横杆11与输液轴8的一端连接并固定,输液横杆11与输液轴8的内部孔道相通。输液轴8的另一端通过直流电机联轴器7与直流电机6连接,输液轴8的内部孔道通过外接头1、过滤器2和内接头3还与安装在飞机上的输液管相通。这样,来自飞机药箱的液体流经输液管和过滤器2进入输液轴8的内部孔道,再经输液横杆11的内部孔道后分两支分别到达两空心锥喷嘴,然后由空心锥喷嘴15的前端出口处喷出。同时,在直流电机6的驱动下,输液轴8、输液横杆11和两空心锥喷嘴15一起旋转。由两个空心锥喷嘴15喷出的雾滴在雾化的同时随着喷嘴做圆周运动喷出。 As shown in Figure 1, the rotary hydraulic atomizing nozzle of the utility model includes a DC motor 6, an infusion shaft 8, an infusion bar 11 and two identical nozzles 15, and the two nozzles 15 are connected to the infusion bar 11 through threads , The cross recessed pan head screw 13 can connect and fix the infusion cross bar 11 with one end of the infusion shaft 8 , and the infusion cross bar 11 communicates with the inner channel of the infusion shaft 8 . The other end of the infusion shaft 8 is connected with the DC motor 6 through the DC motor coupling 7, and the inner channel of the infusion shaft 8 is also communicated with the infusion tube installed on the aircraft through the outer joint 1, the filter 2 and the inner joint 3. Like this, the liquid from the aircraft medicine box flows into the inner channel of the infusion shaft 8 through the infusion tube and the filter 2, and then divides into two branches after passing through the inner channel of the infusion cross bar 11 to reach two hollow cone nozzles respectively, and then passes through the hollow cone nozzle 15 Spray from the front outlet. Simultaneously, under the drive of DC motor 6, infusion axis 8, infusion cross bar 11 and two hollow cone nozzles 15 rotate together. The mist sprayed by the two hollow cone nozzles 15 sprays out along with the circular motion of the nozzles while being atomized. the

每个旋转式液力雾化喷头的两个喷嘴的中心间距为70~80毫米。如图3,每个喷嘴主要由喷嘴体16、喷孔片17、旋流器18和固定器19组成。其中喷嘴体16用来安装喷孔片17和旋流器18。固定器19是用来对喷孔片17和旋流器18起到支撑和定位的作用。每个喷孔片17是为一个空心圆锥形结构,空心锥的内角可以是在70°和110°之间,孔径可为0.5mm~1.5mm等多种系列,与旋流器18可以提供一个空心锥的喷雾模式。液体经过旋流器18和喷孔片17后被剪切和雾化,形成一定粒径的雾滴。喷雾压力为0.15~0.3MPa,流量为0.5~1.2L/min。 The distance between the centers of the two nozzles of each rotary hydraulic atomizing nozzle is 70-80 mm. As shown in FIG. 3 , each nozzle is mainly composed of a nozzle body 16 , an orifice sheet 17 , a swirler 18 and a holder 19 . Wherein the nozzle body 16 is used for installing the orifice sheet 17 and the swirler 18 . The fixer 19 is used to support and position the orifice sheet 17 and the swirler 18 . Each orifice sheet 17 is a hollow conical structure, the inner angle of the hollow cone can be between 70° and 110°, the hole diameter can be 0.5mm~1.5mm and other series, and the swirler 18 can provide a The spray pattern of the hollow cone. The liquid is sheared and atomized after passing through the cyclone 18 and the orifice plate 17 to form droplets with a certain particle size. The spray pressure is 0.15~0.3MPa, and the flow rate is 0.5~1.2L/min. the

旋转式液力雾化喷头的直流电机6为12V,转速可以达到3000~12000r/min,直流电机外面设计有支撑体10,用来支撑和固定直流电机,并通过直流电机密封盖5将直流电机与外界隔离,防止工作时产生的水雾对直流电机造成影响。直流电机6通过驱动直流电机联轴器7可以带动输液轴8一起回转。输液轴8长度为60~70毫米,采用防腐蚀的不锈钢材料,并与直流电机支撑体10之间采用液压气动用0形橡胶密封圈密封,目的是防止化学药液接触直流电机,对直流电机造成不良影响。 The DC motor 6 of the rotary hydraulic atomizing nozzle is 12V, and the speed can reach 3000-12000r/min. The DC motor is designed with a support body 10 to support and fix the DC motor, and the DC motor is sealed by the DC motor sealing cover 5. It is isolated from the outside world to prevent the water mist generated during work from affecting the DC motor. The DC motor 6 can drive the infusion shaft 8 to rotate together by driving the DC motor coupling 7 . The infusion shaft 8 has a length of 60-70 mm, is made of anti-corrosion stainless steel, and is sealed with a hydraulic and pneumatic O-shaped rubber sealing ring with the DC motor support body 10. The purpose is to prevent the chemical liquid from contacting the DC motor. cause adverse effects. the

工作时,旋转式液力雾化喷头的旋转方向如图2所示,呈顺时针,其线速度方向与雾滴沿喷嘴喷出的速度方向相反。 When working, the rotation direction of the rotary hydraulic atomizing nozzle is clockwise as shown in Figure 2, and its linear velocity direction is opposite to the velocity direction of the droplets sprayed along the nozzle. the

实施例2: Example 2:

如图2所示本实施例中,也可以只让一个喷嘴边旋转边喷雾,而另一个喷嘴用堵头12塞住,这样可以获得不同直流电机转速下,单个液力雾化喷头产生的雾滴,满足作业的需要。其它同实施例1。 In this embodiment as shown in Figure 2, it is also possible to allow only one nozzle to rotate while spraying, while the other nozzle is plugged with a plug 12, so that the mist produced by a single hydraulic atomizing nozzle can be obtained under different DC motor speeds Drip, to meet the needs of the job. Others are with embodiment 1. the

实施例3: Example 3:

如图3所示本实施例中,还可以只允许两个液力喷嘴喷雾,而直流电机不工作,这样可以获得普通液力雾化喷头产生的雾滴,满足作业的需要。其它同实施例1。 As shown in Figure 3, in this embodiment, only two hydraulic nozzles are allowed to spray, and the DC motor does not work, so that the droplets produced by ordinary hydraulic atomizing nozzles can be obtained to meet the needs of the operation. Others are with embodiment 1. the

Claims (5)

1. rotary fluid power atomizer, it is characterized in that forming by direct current generator (6), transfusion axle (8), transfusion cross bar (11) and two identical nozzles (15), two nozzles (15) are installed on the transfusion cross bar, link to each other with transfusion cross bar (11) by screw thread, Cross Recess Head Screw (13) can be connected transfusion cross bar (11) and be fixing with an end of transfusion axle (8), transfusion cross bar (11) communicates with the duct, inside of transfusion axle (8); The other end of transfusion axle (8) is connected with direct current generator (6) by direct current generator shaft coupling (7), and the duct, inside of transfusion axle (8) communicates with the woven hose of installing aboard by coupling (1), filter (2) and nipple (3).
2. rotary fluid power atomizer according to claim 1 is characterized in that described two nozzles (15) center distance is 70~80 millimeters.
3. rotary fluid power atomizer according to claim 1 is characterized in that described nozzle (15) adopts the hollow cone spray pattern, and the interior angle of hollow cone is 70 °~110 °, and the aperture of spray nozzle sheet (17) can be 0.5mm~1.5mm.
4. rotary fluid power atomizer according to claim 1 is characterized in that described direct current generator (6) is 12V, and rotating speed can reach 3000~12000r/min.
5. rotary fluid power atomizer according to claim 1, it is characterized in that described transfusion axle (8) length is 60~70 millimeters, adopt etch-proof stainless steel material, and and direct current generator supporter (10) between adopt hydropneumatic with the sealing of O shape rubber seal.
CN2010201398386U 2010-03-25 2010-03-25 Rotary hydraulic atomization spray nozzle Expired - Fee Related CN201760363U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102580867A (en) * 2012-02-10 2012-07-18 烟台润达垃圾处理环保股份有限公司 High-speed liquid atomization machine
CN102774903A (en) * 2012-07-20 2012-11-14 陈银轩 Rotation driving device for ejection pipe
CN103752436A (en) * 2014-01-27 2014-04-30 中国人民解放军海军医学研究所 Pneumatic atomization system with rotatable spraying head
CN105253304A (en) * 2015-11-03 2016-01-20 南京林业大学 Multi-rotor unmanned aerial vehicle variable spraying system
CN106029236A (en) * 2013-12-30 2016-10-12 北京中科净原环保科技有限公司 Automatic high-speed rotary atomizing device, use thereof and fire extinguishing method by using same
CN114593440A (en) * 2022-02-27 2022-06-07 西北工业大学 A rotary air atomizing nozzle

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102580867A (en) * 2012-02-10 2012-07-18 烟台润达垃圾处理环保股份有限公司 High-speed liquid atomization machine
CN102774903A (en) * 2012-07-20 2012-11-14 陈银轩 Rotation driving device for ejection pipe
CN106029236A (en) * 2013-12-30 2016-10-12 北京中科净原环保科技有限公司 Automatic high-speed rotary atomizing device, use thereof and fire extinguishing method by using same
CN103752436A (en) * 2014-01-27 2014-04-30 中国人民解放军海军医学研究所 Pneumatic atomization system with rotatable spraying head
CN105253304A (en) * 2015-11-03 2016-01-20 南京林业大学 Multi-rotor unmanned aerial vehicle variable spraying system
CN105253304B (en) * 2015-11-03 2017-10-17 南京林业大学 A kind of multi-rotor unmanned aerial vehicle variable spraying system
CN114593440A (en) * 2022-02-27 2022-06-07 西北工业大学 A rotary air atomizing nozzle

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